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CG & CGK MSA
CG & CGK MSA
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1.2
1
V a lu e
0.8
0.6
0.4
0.2
0
15 30
14 29 Measurement
13 28
12 27
11 26
10 25
9 24
8 23
7 22
6 21
5 20
4 19
3 18
2 17
1 16
5 Range Ra
6. B 1
7 2
8 3
9 AVE Xb
10 Range Rb
11. C 1
12 2
13 3
14 AVE Xc
15 Range Rc
16. PART X
Rp
AVE ( Xp )
17 R a Rb Rc # OF APPRAISERS R
18 (Max x - Min x) = X DIFF
R D4
8b - MSA (Gage R&R) - Form 2 of 16
19 R D4 UCLR=
20 R D3 LCLR=
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis-
card values and re-average and recompute R and the limiting value from the remaining observations.
Notes:
PART
% Tolerance (Tol)
100 [EV*6.0/Tol]
100 [AV*6.0/Tol]
100 [GRR*6.0/Tol]
100 [PV*6.0/Tol]
EXAMPLE
Value 15 6.01 0.1380993431 0.0356570971 4 20.71 20.71%
6.6
6.4
Va lu e
6.2
5.8
5.6
5.4
5.2
15 30
14 29
13 28 Measurement
12 27
11 26
10 25
9 24
8 23
7 22
6 21
5 20
4 19
3 18
2 17
1 16
10 Range 0.18 0.75 0.4 1.02 0.72 0.42 0.36 0.71 0.39 0.18 Rb 0.513
EXAMPLE
11. C 1 0.04 -1.38 0.88 0.14 -1.46 -0.29 0.02 -0.46 1.77 -1.49 -0.223
12 2 -0.11 -1.13 1.09 0.2 -1.07 -0.67 0.01 -0.56 1.45 -1.77 -0.256
13 3 -0.15 -0.96 0.67 0.11 -1.45 -0.49 0.21 -0.49 1.87 -2.16 -0.284
14 AVE -0.0733 -1.1567 0.88 0.15 -1.3267 -0.4833 0.08 -0.5033 1.69667 -1.8067 X c -0.254333
15 Range 0.19 0.42 0.42 0.09 0.39 0.38 0.2 0.1 0.42 0.67 R c 0.328
16. PART X 0.0014444
Rp
AVE ( Xp ) 0.16889 -0.8511 1.09889 0.36667 -1.0644 -0.1856 0.45444 -0.3422 1.94 -1.5711 3.5111111
17 R a Rb Rc # OF APPRAISERS R 0.3416667
18 (Max x - Min x) = X DIFF 0.4446667
R D4
8b - MSA (Gage R&R) - Example 10 of 16
19 R D4 APPRAISER B OUT OF CONTROL UCLR= 0.8815
20 R D3 LCLR= 0
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis-
card values and re-average and recompute R and the limiting value from the remaining observations.
Notes:
EXAMPLE
Joe B.
1.2 UCL
Range
1
0.8
0.6
0.4
0.2
0
1 2 3 4 5 6 7 8 9 10
PART
EXAMPLE
Repeatability & Reproducibility (GRR) = 100(0.306*6.0/4.000)
GRR = EV AV
2 2
Parts K3 = 45.86
= SQRT[0.2019^2 + 0.2297^2] 2 0.7071 Gage system needs improvement
= 0.3057663457 3 0.5231 Part Variation to Tolerance Index
Part Variation (PV) 4 0.4467 % PV = 100 [PV*6.0/Tol]
PV = Rp K3 5 0.403 = 100(1.105*6.0/4.000)
= 3.5111 x 0.3146 6 0.3742 = 165.69
= 1.1045955556 7 0.3534
Total Variation (TV) 8 0.3375 % Total Variation (TV)
TV = GRR PV 2 2
9 0.3249 Measurement Capability Index (%GRR)
8b - MSA (Gage R&R) - Example 13 of 16
GRR 2 PV 2
= SQRT[0.3058^2+1.1046^2] 10 0.3146 %GRR = 100 [GRR/TV]
= 1.1461345469 = 100(0.306/1.146)
Tolerance = 26.68
Tol = (Upper - Lower) Gage system may be acceptable
= (2.0000 - -2.0000) Number of Distinct Categories
= 4 ndc = 1.41(PV/GRR)
All % Tolerance calculations are based upon predicting 6.0 sigma (99.73% of the area under the normal distribution curve). = 5
For information on the theory and constants used in the form see MSA Reference Manual, Fourth edition (AIAG) Gage system may be acceptable
% Tolerance (Tol)
100 [EV*6.0/Tol]
100(0.202*6.0/4.000)
100 [AV*6.0/Tol]
100(0.230*6.0/4.000)
100 [GRR*6.0/Tol]
100(0.306*6.0/4.000)
100 [PV*6.0/Tol]
100(1.105*6.0/4.000)