Installation Procedure

ENI –BENEDETTA
SSMC 3 Stage
Cameron France S.A.S. Wellhead System
4. Installation Procedure
4.1. 13.3/8" CASING PHASE
4.3. 7" CASING PHASE
4.4. DUAL 2.3/8" TUBING PHASE
4.5. 9.5/8" EMERGENCY PHASE
4.6. 7" CASING EMERGENCY PHASE
JXC / PIC SD-010309

02 February 2007 rev 01
ENI –BENEDETTA
SSMC 3 Stage
4.1.1. INSTALLATION OF 13" COMPACT HOUSING

Support drawing SD-010309-41-10
1. Drill for 13.3/8" casing.
2. Run and cement 13.3/8" casing per Completion program.
3. Cut 13.3/8" casing as horizontally as possible at required height.

Clean, chamfer inside and outside the casing stub (about 6mm x 3mm) and grease.
4. Examine 13" Compact Housing P/N 2114760-01-03. Check the following :
Bore is free of grease and dirt.

All threads are clean, undamaged and properly greased.
Sealing areas are clean and undamaged.
Peripheral equipment is intact and undamaged.
5. Examine 13" Housing Running Tool P/N 2125909-01. Check the following :

Seal is clean and undamaged.
6. Make-up Housing Running Tool to a 13.3/8" Buttress landing string.
7. Make up Housing Running Tool to Compact Housing with Left Hand Stub Acme thread.
(Approx 6 turns). Do not overtorque this connection.
8. Prepare Compact Housing for running by backing the 12 off sliplock activating nuts until
the slips are in their uppermost position and lock in by tightening the slip retaining
screws hand tight only.
9. Lower Compact Housing over the 13.3/8" casing stub. Check side outlets orientation.
Ensure that Compact Housing top hub is perfectly leveled loosen the slips retaining
screws.
10. Test between T seals by the 9/16" Autoclave dedicated test port on bottom of Compact
Housing. Test to 3000 PSI or 80% of 13.3/8" casing collapse pressure whichever is less.
11. Run in the sliplock activating nuts in sequence to 500/550lbs.ft (70m.daN).
12. If not already done, install outlet equipment as per Customer instructions.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.2.1. CONNECT AND TEST 13" BOP'S

1. Examine 13.5/8" 5000 Drilling Adapter P/N 2205286-01. Check the following :

Peripheral equipment is intact and undamaged.
2. Make up drilling adapter to 13.5/8" riser.
3. Ensure that segments of Fastlock connector and lockscrews are fully retracted.
4. Inspect top gasket preparation of 13" Compact Housing, clean with diesel, and remove
small scratches with fine emery paper or Scotch Brite. Install a ring gasket type CF-13.
5. Lower and land riser onto 13" Compact Housing.
6. Make up Fastlock connector (see procedure on engineering bulletin EB-726W).
7. Examine 13" Combination Tool P/N 2125910-01. Check the following :

Seals are clean and undamaged.
8. Run two stands of heavy weight drill pipe (NC50) into hole.
9. Make up 13" Combination Tool onto heavy weight drill pipe (pins facing up).
10. Make up a drill string (NC50) onto Combination Tool.
11. Run Combination Tool through BOP's and land in Compact Housing.
12. Close rams on drill string and test BOP's through the kill line (5000 PSI or 80% of the
collapse resistance of the running string used, whichever is less).
13. Bleed pressure.
14. Open rams.
15. Retrieve Combination Tool to rig floor.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.2.2. DRILLING FOR 9.5/8"

1. Make up 13" Combination Tool P/N 2125910-01 on a drill string (NC50) pins facing
down.
2. Examine 13" Lower Wear Bushing P/N 2205200-01. Verify the following :

3. Connect Wear Bushing onto Combination Tool (1/4 turn right hand).
4. Check that lockscrews of drilling adapter are fully retracted.
5. Run Wear Bushing with Combination Tool through BOP's and land in Compact Housing.
6. Tighten lockscrews to hold Wear Bushing in place. Do not torque.
7. Disengage Combination Tool from Wear Bushing (1/4 turn left hand) and retrieve to rig
floor.
8. Drill for 9.5/8" casing.
9. Run Combination Tool through BOP's, pins facing down and land onto Wear Bushing.
10. Connect Combination Tool to Wear Bushing (1/4 turn right hand).
11. RETRACT LOCKSCREWS.
12. Retrieve Wear Bushing to rig floor.
13. Inspect Combination Tool and Wear Bushing for damage, clean, grease and stow away.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.2.3. INSTALLATION OF 9.5/8" CASING HANGER

1. Examine 9.5/8" Casing Hanger P/N 2179697-04. Check the following :

Landing ring is well in place.
2. Examine Casing Hanger Running Tool P/N 2205201-01 (pre-assembled with crossover
adapter P/N 2205445-01). Check the following :

3. Make up Casing Hanger Running Tool to a 9.5/8" New Vam landing string.
4. Make up Casing Hanger Running Tool to Casing Hanger with Left Hand Stub Acme
thread. (Approx 6 turns). Do not overtorque this connection.
6. Run 9.5/8" casing.
7. Make up Casing Hanger to last joint of casing to the required torque for 9.5/8" 53.5 lbs/ft
TENARIS MS.
Nota: It is recommended to run a centralizer below Casing Hanger.
8. Lower Casing Hanger through BOP stack and land on 45° shoulder inside Compact
Housing.
9. Cement casing per Completion program, taking return through BOP's stack or through
Compact Housing lower outlets.
10. After cementing, back out running tool (approx 6 turns Right Hand), retrieve to rig floor,
clean, grease and stow away.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.2.4. FLUSHING OF 9.5/8" CASING HANGER

1. Examine Jetting Tool P/N 2125914-01. Check the following :
Thread is clean, undamaged and properly greased.

Wash ports are clean and unobstructed.
2. Make up Jetting Tool on a drill string (NC50).
4. Drain BOP's by opening Compact Housing lower outlets.
5. Lower Jetting Tool through BOP stack and slowly begin washing top of 13" Compact
Housing, slowly rotating to achieve a full circumferential washing effect.
6. Lower Jetting Tool slowly continuing to wash housing bore and seal areas of casing
hanger, pumping water down drill pipe during running.
7. Continue to jet water until clean water is flowing out of outlets.
8. Stop pumping water and retrieve Jetting Tool to rig floor.

WARNING : DO NOT JET BACK THROUGH RISER.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.2.5. INSTALLATION OF 13.5/8" NOM. SEAL ASSEMBLY

1. Examine the Seal Assembly P/N 2205123-01. Check the following :

Thread is clean and undamaged.
All internal and external seals are properly installed and undamaged.
Anti-rotation pins are in place and operate freely.
2. Examine the Seal Assembly Running Tool P/N 2095627-01. Check the following :

Threads are clean and undamaged.
3. Make up Seal Assembly Running tool on a drill string (NC50).

Nota : a minimum weight of 10,000 lbs is required to install seal assembly. This may
require the use of heavy weight drill pipe, hung from the underside of the running tool to
supplement hang off weight.
4. Partially screw Seal Assembly onto Running Tool until tool outer sleeve is flush with top
of snapring groove (approx 4 turns Left Hand).
5. Fit and wind in installation tool P/N 2017561-08 to compress snapring OD flush with OD
of Seal Assembly body.
6. Recording the number of turns, fully screw Seal Assembly Running Tool until it stops
against snapring.
7. Remove installation tool.
9. With lower outlets in Compact Housing open, slowly lower Seal Assembly through BOP
and land on Casing Hanger.
10. Rotate Running Tool anti-clockwise to engage anti-rotation pins of Seal Assembly.
11. Slowly back out running tool the number of turns recorded at step 6 to allow the
snapring to expand into its groove in the Compact Housing.
12. To confirm expansion of snapring, an overpull of 20,000 lbs can be applied to the
running tool at this stage.
13. Pressure test Seal Assembly through 9/16" Autoclave dedicated test ports in Compact
Housing (5000 PSI max).
14. After test, fully back out running tool (approx 4 turns Right Hand) and retrieve to rig floor,
JXC / PIC SD-010309

13 August 2007 rev 01
ENI –BENEDETTA
SSMC 3 Stage
4.3. 7" CASING PHASE

Nota: This is an optional phase, depending if BOP's have been disconnected or have
to be tested per rig procedures.
4. Make up Faslock connector (see procedure on engineering bulletin EB-726W).

9. Run Combination Tool through BOP's and land on top of Seal Assembly.
11. Bleed pressure.
12. Open rams.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.3.2. DRILLING FOR 7"

1. Make up 13" Combination Tool P/N 2125910-01 on a drill string (NC50) pins facing
down.
2. Examine 13" Middle Wear Bushing P/N 2205203-01. Check the following :

5. Run Wear Bushing with Combination Tool through BOP's and land in Compact Housing.
6. Tighten lockscrews to hold Wear Bushing in place. Do not torque.
floor.
8. Drill for 7" casing.
10. Connect combination Tool to Wear Bushing (1/4 turn right hand).
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.3.3. INSTALLATION OF 7" CASING HANGER

1. Examine 7" Casing Hanger P/N 2205282-02-03. Check the following :

2. Examine Casing Hanger Running Tool P/N 2205292-01. Check the following :

3. Make up Casing Hanger Running Tool to a 7" New Vam landing string.
4. Make up Casing Hanger Running Tool to Casing Hanger with Left Hand Stub Acme
thread. (approx. 6 turns). Do not overtorque this connection.
6. Run 7" casing.
7. Make up Casing Hanger to last joint of casing to required torque for 7" TENARIS MS
32lbs/ft.
Nota: It is recommended that a centralizer be run below Casing Hanger.
8. Lower Casing Hanger through BOP stack and land on Seal Assembly.
9. Cement casing per Completion program, taking return through BOP's stack or through
Compact Housing middle outlets.
10. After cementing, back out running tool (approx. 6 turns Right Hand), retrieve to rig floor,
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.3.4. FLUSHING OF 7" CASING HANGER


4. Drain BOP's by opening Compact Housing middle outlets.
6. Lower Jetting Tool slowly continuing to wash housing bore and seal areas of casing

JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.3.5. INSTALLATION OF 13.5/8" NOM. SEAL ASSEMBLY

1. Examine the Seal Assembly P/N 2205123-01. Check the following :

2. Examine the Seal Assembly Running Tool P/N 2095627-01. Check the following :

3. Make up Seal Assembly Running tool on a drill string (NC50).

Nota : a minimum weight of 10,000 lbs is required to install seal assembly. This may
supplement hang off weight using crossover adapter NC50 x NC38 P/N 2257073-01.
of snapring groove (approx 4 turns Left Hand).
against snapring.
9. With middle outlets in Compact Housing open, slowly lower Seal Assembly through BOP
Housing (5000 PSI max)*.
*This test pressure is equal to the maximum expected pressure inside the 7" 29lbs/ft P110
casing (ie 66% of the burst resistance).
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.4. DUAL 2.3/8" TUBING PHASE

Nota: This is an optional phase, depending if BOP's have been disconnected or have
to be tested per rig procedures.
4. Make up Faslock connector (see procedure on engineering bulletin EB-726W).

9. Run Combination Tool through BOP's and land on top of Seal Assembly.
11. Bleed pressure.
12. Open rams.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.4.2. DOWNHOLE OPERATIONS BEFORE COMPLETION

1. Make up 13" Combination Tool P/N 2125910-01 on a drill string (NC50) pin facing down.
2. Examine 13" Upper Wear Bushing P/N 2205163-01. Check the following :

5. Run Wear Bushing with Combination Tool through BOP's and land on top of Seal
Assembly.
6. Tighten lockscrews to hold Wear Bushing. Do not torque.
floor.
8. Perform downhole operations.
10. Connect Combination Tool to Wear Bushing (1/4 turn right hand).
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.4.3. FLUSHING OF TUBING HANGER SEALING AREA


4. Drain BOP's by opening Compact Housing upper outlets.
6. Lower Jetting Tool slowly continuing to wash housing bore and seal areas of tubing

JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.4.4. INSTALLATION OF DUAL 2.3/8" TUBING HANGER
PREPARE TUBING HANGER

1. Examine Tubing Hanger P/N 2114762-01-03. Remove both SRL protectors and check
the following:

Slick neck and SRL pockets are clean and undamaged.
Bores are free of grease and dirt.
2. Examine the Dual Tubing Hanger Running Tool (DTHRT) P/N 2114759-01-01. Check
the following:

3. Make up both subs of the DTHRT to 2.3/8" New Vam running strings.
4. Pick up the DTHRT and connect to the tubing hanger by the 2.625"-4TPI Stub Acme
Left Hand thread of mandrel sub #1. Screw until the outer sleeve stops against the
tubing hanger snapring.
5. Pick up the mandrel sub #2 and fully screw in the tubing hanger thru the DTHRT.
6. Pick up both running strings and place the assembly above last tubing joints.
7. Torque tubing hanger swivel joints to tubing to the required torque for the 2-3/8" ADMS
4.7lbs/ft 80 KSI.
8. Using elevators, pick up BOTH STRINGS, remove slips and lower the assembly until the
hanger is approx. 1 meter above rig floor, set tubing slips.
9. Retrieve mandrel sub #2.
10. Unscrew mandrel sub #1 and lift the DTHRT approx 0.5m above tubing hanger.
11. Install the continuous control lines thru the tubing hanger and thru the mating slots in the
DTHRT sleeve.
12. Make up the control line fittings of the tubing hanger.
13. Test between fittings through the 1/4" NPT test ports on tubing hanger to 5000 PSI or
80% of 1/4" tubing collapse pressure whichever is less.
14. Replace pipe plugs on test ports. Pipe plugs must not protrude from tubing hanger OD.
15. Compress the snapring using the installation tool (eyebolts + nuts + stud)
P/N 2017561-08.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
16. Lower the DTHRT and connect to the tubing hanger by the 2.625"-4TPI Stub Acme Left
Hand thread of mandrel sub #1. When the bottom of the outer sleeve is flush with the
top of the snapring groove, record the number of turns remaining before the sleeve
stops against the snapring.
Note: This record will allow positioning the DTHRT sleeve during steps 25 and 31.
17. Remove the snapring installation tool.
18. Pick up the mandrel sub #2 and fully screw in the tubing hanger thru the DTHRT.
19. Open upper annulus outlets of compact housing and install the adjustable alignment pin
P/N 160592-07 fully retracted.
20. Check all lockscrews on BOP adapter are fully retracted.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
LOCK DOWN TUBING HANGER

21. Pick up BOTH STRINGS and remove tubing slips. Check for tubing hanger orientation
and visually align orientation slots with side outlets.
22. With pressure in control lines, slowly lower tubing hanger through BOP stack and land in
compact housing.
23. Check for correct orientation of tubing hanger via orientation slot through compact
housing side outlet. Mark landing string at rig floor.
24. Pick up BOTH STRINGS, lift completion 150mm, then extend the alignment pin, screw
by the hexagonal socket approx. 4 turns.
25. Re-land hanger observing mark at rig floor to confirm correct land off. Bleed off control
line pressure.
26. Back out mandrel sub #1 right hand the number of turns recorded at step 16 (the
DTHRT sleeve will move upward and the snapring extend in the locking groove).
27. An overpull can be applied at this point to BOTH STRINGS to check snapring
engagement.
28. Locate the upper 9/16" Autoclave test port on compact housing. Remove the plug.
29. Install a test pump to the test port and test between tubing hanger seals at 5000 PSI
max
30. Bleed test pressure, remove test pump. Reinstall plug on test port.
31. Before wire line operations, rotate mandrel sub #1 one turn to the left (the DTHRT
sleeve will move 6.4mm downward and isolate the monitoring ports on tubing hanger
neck).
32. After wire line operations are completed, fully back out running tool subs #2 then #1 and
retrieve DTHRT vertically.
33. Using dry rods, install two 2" nominal type 'H' two way check valves into tubing hanger.
34. Remove alignment pin from side outlet.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
TERMINATION OF CONTROL LINE AND ELECTRICAL LINE(S)

35. Nipple down and lift BOP stack approx. 2 meters above tubing spool. Cut the control
lines and remove BOP stack.
36. Remove needle valve block and Grayloc #14 gasket from compact housing.
37. Wrap control lines around hanger neck and feed through control line exit ports in
compact housing.
38. Re-install Grayloc #14 gasket over protruding control line.
39. Make up compression fitting to back of needle valve block.
40. Make up needle valve block to Compact Housing with 4 cap screws pushing excess line
back into compact housing.
41. Make up electrical line thru second exit port per dedicated procedure if required.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.4.5. INSTALLATION OF DUAL MASTER BLOCK

1. Thoroughly clean ring groove on top of Compact Housing. Remove light scratches with
Scotch Brite.
Lightly oil ring groove and install a new ring gasket type CF-13 P/N 2162890-01-01.
2. Ensure preps for SRL seal in tubing hanger neck are clean and free from defects.
Ensure small holes at bottom of SRL preps are clean.
3. Install 24 off studs P/N 2055959-02 on top of compact housing. The turned down end of
the stud bottoms out in the drilled hole.
4. Examine SRL seal subs P/N 2114719-01-01, verify seals are clean and undamaged.
Lightly grease with good quality valve grease and install in tubing hanger seal pockets.
Nota: The 'SRL' Seal is an interference seal which fits in the Tubing Hanger bore and
Xmas Tree and requires load to fully install. The seal must be installed without any out
of vertical alignment. The Seal should be carefully installed with a block of wood laid
across the top of the seal sharps blows with a hammer or with the installation tool. The
seal will be fully installed during Xmas Tree installation.
5. Examine the Master Block P/N 162001-98-22-03. Check the following :

SRL and CF prep. are clean and undamaged.
6. Remove plugs from ports marked 'TEST' and 'VENT' in the lower part of the master
block.
7. Lift master block and align bores with SRL seal subs on tubing hanger. Ensure master
block is as near vertical as possible and carefully land-off on top of compact housing,
taking care as master block slides over projecting hanger necks and also engages
projecting studs.
8. Make up flangelock connection. Tighten all studs and nuts in an alternating criss-cross
pattern. Recommended torque is 970 ft-lbs/1340 Nm.
9. Install a test pump to the port marked TEST N1 and test the CF and Grayloc #14
gaskets to 5000 PSI to determined holding time. Monitor for leak thru the port marked
VENT N2.
THE SRL SEAL IS UNIDIRECTIONAL METAL TO METAL SEAL.

METAL LIP CANNOT BE TESTED VIA AN EXTERNAL PORT.
PRESSURE TEST SHOULD NEVER BE APPLIED THROUGH THE VENT PORT.
10. Bleed test pressure, remove test pump. Reinstall plug on port TEST N1 only.
11. Ensure vent ports marked VENT N2, VENT N3, VENT N5 and VENT N6 have been
unplugged.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
12. Install a test pump to the port TEST N4 and test 'S' seals of SRL subs to 5000 PSI to
determined holding time. Monitor for leak thru the vent ports marked N2, N3, N5 and N6.
14. Replace the 2 off type 'H' BPV by two way check valves.
15. Test the SRL seal subs by pressurizing Xmas tree flow bores against the two-way check
valves set in the tubing hanger. Test to 5000 PSI to determined holding time. Monitor for
leak thru the vent ports marked N2, N3, N5 and N6.
16. Bleed test pressure. Reinstall plugs on vent ports.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.4.6. INSTALLATION OF UPPER DUAL BLOCK

1. Thoroughly clean ring groove on top of master block. Remove light scratches with
Scotch Brite. Lightly oil ring groove and a new ring gasket type RX-46 P/N 702002-04-
64. Install the ring gasket.
2. Ensure preps for SRL seal in master block are clean and free from defects.
3. Examine SRL seal subs P/N 2114719-01-01, verify seals are clean and undamaged.
Lightly grease with good quality valve grease and install 'SRL' seal subs.
Nota: The 'SRL' Seal is an interference seal which fits in the Tubing Hanger bore and
Xmas Tree and requires load to fully install. The seal must be installed without any out
of vertical alignment. The Seal should be carefully installed with a block of wood laid
across the top of the seal sharps blows with a hammer or with the installation tool. The
seal will be fully installed during Xmas Tree installation.
4. Examine the upper block P/N 162001-25-22-03, verify the following :
SRL and RX preps are clean and undamaged.

5. Remove plugs from ports marked "TEST" and "VENT" in the lower part of the upper
block and in the upper part of the master block.
6. Lift upper block and align bores with SRL seal subs on master block. Ensure upper
block is as level as possible and carefully land-off on top of master block, taking care as
upper block slides over SRL seal subs and also engages projecting studs.
7. Make up connection. Tighten all nuts on 7.1/16" 5000 flange in an alternating cross
manner to the API recommended torque.
8. Install a test pump to the port marked TEST N3 in the lower part of the upper block and
test the RX gasket to 5000 PSI. Monitor for leak thru port marked VENT N7, VENT N8,
VENT N1 and VENT N2.
THE SRL SEAL IS UNIDIRECTIONAL METAL TO METAL SEAL.

METAL LIP CANNOT BE TESTED VIA AN EXTERNAL PORT.
PRESSURE TEST SHOULD NEVER BE APPLIED THROUGH THE VENT PORT.
10. Test the SRL seal subs by pressurizing Xmas tree flow bores against the lower master
valves. Test to 5000 PSI to determined holding time. Monitor for leak thru ports marked
VENT N7, VENT N8, VENT N1 and VENT N2 on both side of the 7.1/16" 5000
connection.
11. Bleed test pressure. Reinstall plugs on vent ports.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.5. 9.5/8" EMERGENCY PHASE

Note: The procedure detailed below is for use in event of 9.5/8" casing getting stuck.
4.5.1. INSTALLATION OF 9.5/8" EMERGENCY CASING HANGER

Support drawings SD-010309-45-10 and SD-010309-45-11
1. Centralize and cement 9.5/8" casing as per completion program.
2. When the well is in safe condition, drain BOP's by opening Compact Housing lower
outlets.
3. Thoroughly flush out and clean inside profile of Compact Housing.
4. Examine 9.5/8" Emergency Hanger P/N 2063130-01. Check the following:
Slip bowl outside is intact and undamaged.

Slip segments are fully screwed inside slip carrier.
The two shear pins are installed and are not protruding inside and outside.
5. Unbolt two halves of Emergency Slip & Bowl Assembly and wrap assembly around
casing. Use suitable handling rods as required. Bolt two halves back together.
6. Lower the assembly through BOP and land off on 45° shoulder into Compact Housing.
7. Pick-up casing and pull required tension.
8. Release slip segments by rotating handling rods 8 turns clockwise.
9. Release tension to set slips.
10. Pull on handling rods to break the shear pins, then retrieve slip carrier to surface.
11. Disconnect Fastlock connector and lift-up BOP's above Compact Housing.
12. Remove casing pup, then remove BOP's.
13. Make a rough cut on the casing above Compact Housing.
14. Using internal casing cutter, cut 9.5/8" casing at 864±3mm (34±0.12") from top face of
Compact Housing. Chamfer inside and outside of casing stub (about 6mm x 3mm).
WARNING: INSIDE PROFILE OF COMPACT HOUSING MUST BE PROTECTED
FROM CUTTINGS AND BURRS DURING THIS PHASE.
15. Thoroughly flush out, clean and grease 9.5/8" casing stub.
16. Connect 13" BOP's (see chapter 4.3.1).
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.5.2. INSTALLATION OF 9.5/8" EMERGENCY SEAL ASSEMBLY

1. Examine the 9.5/8" Emergency Seal Assembly P/N 2095630-03. Check the following:
2. Examine the Seal Assembly Running Tool P/N 2095627-01. Check the following:
3. Make up Seal Assembly Running Tool on a drill string (NC50).

Nota: a minimum weight of 10,000 lbs is required to install seal assembly. This may
supplement hang off weight.
of snapring groove (approx. 4 turns Left Hand).
against snapring.
9. With lower outlets in Compact Housing open, slowly lower Seal Assembly through BOP
Housing. Test to 5000 PSI or 80% of 9.5/8" casing collapse pressure whichever is less.
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.6. 7" CASING EMERGENCY PHASE

Note: The procedure detailed below is for use in event of 7" casing getting stucked.
4.6.1. INSTALLATION OF 7" EMERGENCY CASING HANGER

Support drawings SD-010309-46-10 and SD-010309-46-11
1. Centralize and cement 7" casing as per completion program.
2. When the well is in safe condition, drain BOP's by opening Compact Housing lower
outlets.
3. Thoroughly flush out and clean inside profile of Compact Housing.
4. Examine 7" Emergency Hanger P/N 2257172-01. Check the following:
Slip bowl outside is intact and undamaged.

Slip segments are fully screwed inside slip carrier.
The two shear pins are installed and are not protruding inside and outside.
5. Unbolt two halves of Emergency Slip & Bowl Assembly and wrap assembly around
casing. Use suitable handling rods as required. Bolt two halves back together.
6. Lower the assembly through BOP and land off on Seal Assembly.
7. Pick-up casing and pull required tension.
8. Release slip segments by rotating handling rods 8 turns clockwise.
9. Release tension to set slips.
10. Pull on handling rods to break the shear pins, then retrieve slip carrier to surface.
11. Disconnect Fastlock connector and lift-up BOP's above Compact Housing.
12. Remove casing pup, then remove BOP's.
13. Make a rough cut on the casing above Compact Housing.
14. Using internal casing cutter, cut 7" casing at 540±3mm (21.26"±0.12") from top face of
Compact Housing. Chamfer inside and outside of casing stub (about 6mm x 3mm).
WARNING: INSIDE PROFILE OF COMPACT HOUSING MUST BE PROTECTED
FROM CUTTINGS AND BURRS DURING THIS PHASE.
15. Thoroughly flush out, clean and grease 7" casing stub.
16. Connect 13" BOP's (see chapter 4.3.1).
JXC / PIC SD-010309

ENI –BENEDETTA
SSMC 3 Stage
4.6.2. INSTALLATION OF 7" EMERGENCY SEAL ASSEMBLY

1. Examine the 7" Emergency Seal Assembly P/N 2205199-01. Check the following:
2. Examine the Seal Assembly Running Tool P/N 2095627-01. Check the following:
3. Make up Seal Assembly Running Tool on a drill string (NC50).

Nota: a minimum weight of 10,000 lbs is required to install seal assembly. This may
supplement hang off weight using crossover adapter NC50 x NC38 P/N 2257073-01.
of snapring groove (approx. 4 turns Left Hand).
against snapring.
8. Check that lock screws of drilling adapter are fully retracted.
9. With middle outlets in Compact Housing open, slowly lower Seal Assembly through BOP
Housing. Test to 5000 PSI or 80% of 7" casing collapse pressure whichever is less.
JXC / PIC SD-010309


Installation Procedure

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ENI –BENEDETTA

4.1. 13.3/8" CASING PHASE

4.2. 9.5/8" CASING PHASE

4.3. 7" CASING PHASE

4.4. DUAL 2.3/8" TUBING PHASE

4.5. 9.5/8" EMERGENCY PHASE

4.6. 7" CASING EMERGENCY PHASE

JXC / PIC SD-010309

4.1. 13.3/8" CASING PHASE

4.1.1. INSTALLATION OF 13" COMPACT HOUSING

1. Drill for 13.3/8" casing.

2. Run and cement 13.3/8" casing per Completion program.

3. Cut 13.3/8" casing as horizontally as possible at required height.

4. Examine 13" Compact Housing P/N 2114760-01-03. Check the following :

 Bore is free of grease and dirt.

 Bore is free of grease and dirt.

6. Make-up Housing Running Tool to a 13.3/8" Buttress landing string.

11. Run in the sliplock activating nuts in sequence to 500/550lbs.ft (70m.daN).

JXC / PIC SD-010309

4.2. 9.5/8" CASING PHASE

4.2.1. CONNECT AND TEST 13" BOP'S

 Bore is free of grease and dirt.

2. Make up drilling adapter to 13.5/8" riser.

5. Lower and land riser onto 13" Compact Housing.

6. Make up Fastlock connector (see procedure on engineering bulletin EB-726W).

7. Examine 13" Combination Tool P/N 2125910-01. Check the following :

 Bore is free of grease and dirt.

10. Make up a drill string (NC50) onto Combination Tool.

13. Bleed pressure.

14. Open rams.

15. Retrieve Combination Tool to rig floor.

JXC / PIC SD-010309

4.2.2. DRILLING FOR 9.5/8"

 Bore is free of grease and dirt.

4. Check that lockscrews of drilling adapter are fully retracted.

6. Tighten lockscrews to hold Wear Bushing in place. Do not torque.

8. Drill for 9.5/8" casing.

11. RETRACT LOCKSCREWS.

12. Retrieve Wear Bushing to rig floor.

JXC / PIC SD-010309

4.2.3. INSTALLATION OF 9.5/8" CASING HANGER

1. Examine 9.5/8" Casing Hanger P/N 2179697-04. Check the following :

 Bore is free of grease and dirt.

 Bore is free of grease and dirt.

5. Check that lockscrews of drilling adapter are fully retracted.

6. Run 9.5/8" casing.

JXC / PIC SD-010309

4.2.4. FLUSHING OF 9.5/8" CASING HANGER

1. Examine Jetting Tool P/N 2125914-01. Check the following :

 Thread is clean, undamaged and properly greased.

2. Make up Jetting Tool on a drill string (NC50).

3. Check that lockscrews of drilling adapter are fully retracted.

4. Drain BOP's by opening Compact Housing lower outlets.

7. Continue to jet water until clean water is flowing out of outlets.

8. Stop pumping water and retrieve Jetting Tool to rig floor.

JXC / PIC SD-010309

4.2.5. INSTALLATION OF 13.5/8" NOM. SEAL ASSEMBLY

1. Examine the Seal Assembly P/N 2205123-01. Check the following :

 Bore is free of grease and dirt.

 Bore is free of grease and dirt.

3. Make up Seal Assembly Running tool on a drill string (NC50).

7. Remove installation tool.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Thread is clean, undamaged and properly greased.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Thread is clean, undamaged and properly greased.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Bore is free of grease and dirt.

Thread is clean, undamaged and properly greased.