30 Testing and adjusting ‘SEN00585-01 Measuring power train oil pressure % Measuring tools for power train oll pressure Symbol] Part No. T Part name 728-101-5002 |fydraulc tester 7% 04 Digital hydraulic tester Hydraulic tester (1 MPa {10 kglem=)) 799-101-5220 [Nipple (10x 1.25 mm) 07002-11023 [O-ring K | 2 | 799-401-2320 A Stop the machine on a level place, lower the work equipment to the ground, and set the parking brake lever and work equip- ment lock lever in the lock position. Measure the power train oll pressure under the following condition. © Power train oil temperature: 70 — 80°C The centralized power train oll pressure pickup ports are installed inside the inspection cover (1) on the right side of the operator cab. * List of oil pressure measuring points and gauges to be used. io. | il pressure readin Gauge No | Op ing | (Pa tkglom’) 7 [Brake pressure 6: (60) Forque converter inet 2 pressure 2926) Forque converter oulet 3 pressure +0 (10) 4 [anion mi et 3060) D6SEX, PX, WX.15E0 4. Measuring brake pressure 1) Remove oil pressure pickup plug (1) and attach nipple K3, and connect oil pressure gauge [1] of hydraulic tester K1. * Use an oil pressure gauge of 6 MPa {60 kg/cm’. 2011759 2) Run the engine and set the parking brake lever in free position 3) Measure the oil pressure while the engine is running at low idle and high idle. Check that the oil pressure lowers to O when the brake pedal is depressed or the parking brake lever is set in the lock position. 1 BPD11545 35‘SENO0585-01 30 Testing and adjusting 4) After finishing measurement, remove the measuring instrument and reinstall the removed parts. 2. Measuring torque converter inlet pressure 1) Remove oil pressure pickup plug (2) and attach nipple K3, and connect oll pressure gauge [1] of hydraulic tester K1 Use an oil pressure gauge of 2.5 MPa {25 kglom. 2 13P011750, 2) Run the engine and set the PCCS lever in the full neutral position, 3) Measure the oil pressure while the engine is running at low idle and high idle. 11) 8011546, 4) After finishing measurement, remove the measuring instrument and reinstall the removed parts. 36 3. Measuring torque converter outlet pressure 1) Remove oil pressure pickup plug (3) and attach nipple K3, and connect hydraulic tester K1 % Use an oll pressure gauge of 1 MPa {10 kglom?} Be 1176 2) Run the engine and set the PCCS lever in the full neutral position. 3) Measure the oil pressure while the engine is running at low idle and high idle. [1] 8013524 4) After finishing measurement, remove the measuring instrument and reinstall the removed parts. D6SEX, PX, WX-15E030 Testing and adjusting ‘SEN00585-01 4. Measuring transmission main relief pres- sure 1) Remove oil pressure pickup plug (4) and attach nipple K3, and connect ol pressure gauge [1] of hydraulic tester K1 % Use an oll pressure gauge of 6 MPa {60 kglom*) 2) Run the engine and set the PCCS lever in the full neutral position, 3) Measure the oil pressure while the engine is running at low idle and high idle. PDI 1546, 4) After finishing measurement, remove the measuring instrument and reinstall the removed parts. D6SEX, PX, WX.15E0 Measuring clutch pressure «Remove the operator seat assembly and measure the clutch pressure from the top of the floor frame. List of oil pressure measuring points and gauges to be used, Gauge No. Measuring point (ups haem) Transmission forward chitch (60) [pressure ‘Transmission reverse clitch pressure S460} Transmission 1st clutch pressure 8460) Transmission 2nd aluich pressure © 460) anemone sch 6 (60) wo! 1908 37‘SENO0585-01 30 Testing and adjusting 38 1) 2) 3) Measuring transmission forward clutch pressure 1] Remove oil pressure pickup plug (6) and attach nipple K3, and connect oil pressure gauge [1] of hydraulic tester Ki 4 Use an oil pressure gauge of 6 MPa {60 kg/cm} 2] Run the engine and set the parking brake lever in free position. 3] With the brake pedal depressed, set the PCS lever in the “forward” and 3rd gear speed position. 4] Measure the oil pressure while the engine is running at high idle. ASince the torque converter is stalled, keep pressing the brake pedal securely. 5] After finishing measurement, remove the measuring instrument and rein- stall the removed parts. Measuring transmission reverse clutch pressure 1] Remove oil pressure pickup plug (6) and attach nipple K3, and connect oil pressure gauge [1] of hydraulic tester Kt 4 Use an oil pressure gauge of 6 MPa {60 kg/cm} 2] Run the engine and set the parking brake lever in free position. 3] With the brake pedal depressed, set the PCCS lever in the “forward” and 3rd gear speed position. 4] Measure the oil pressure while the engine is running at high idle. ASince the torque converter is stalled, keep pressing the brake pedal securely. 5] After finishing measurement, remove the measuring instrument and rein- stall the removed parts. Measuring transmission 1st clutch pres- sure 1] Remove oil pressure pickup plug (7) and attach nipple K3, and connect oil pressure gauge [1] of hydraulic tester Kt Use an oll pressure gauge of 6 MPa {60 kg/er}. 2] Run the engine and set the parking brake lever in free position. 3] With the brake pedal depressed, set the PCCS lever in the “forward” and ‘st gear speed position 4] Measure the oll pressure while the engine is running atlow idle. 4) 5) ASince the torque converter is stalled, keep prossing the brake pedal securely. A.Do not run the engine at high idle while measuring. 5] After finishing measurement, remove the measuring instrument and rein- stall the removed parts. Measuring transmission 2nd clutch pres- sure 1] Remove oil pressure pickup plug (8) and attach nipple K3, and connect cil pressure gauge [1] of hydraulic tester Kt Use an oil pressure gauge of 6 MPa {60 kg/crr. 2] Run the engine and set the parking brake lever in free position. 3] With the brake pedal depressed, set the PCCS lever in the “forward” and 2nd gear speed position. 4] Measure the oil pressure while the engine is running at low idle A Since the torque converter is stalled, keep pressing the brake pedal securely. A Do not run the engine at high idle while measuring. 5] After finishing measurement, remove the measuring instrument and rein- stall the removed parts. Measuring transmission 3rd clutch pres- sure 1] Remove oil pressure pickup plug (9) and attach nipple K3, and connect cil pressure gauge [1] of hydraulic tester Kt Use an oll pressure gauge of 6 MPa {60 kg/cm. 2) Run the engine and set the parking brake lever in free position 3] With the brake pedal depressed, set the PCCS lever in the “forward” and 3rd gear speed position 4] Measure the oil pressure while the engine is running at low idle. @ Since the torque converter is stalled, keep pressing the brake pedal securely. & Do not run the engine at high idle while measuring. 5] After finishing measurement, remove the measuring instrument and rein- stall the removed parts D6SEX, PX, WX-15E0