fosa cet Rawat aT water ART Saceneiges FOR asd - fare frat j (UNPLASTICIZED PVC PIPES FOR POTABLE WATER SUPPLIES} r 4 APT Bok — WWE (ake GaRaret 208¢) arent, AUT |afer aor Rare aanftes arent Piatt rey Paes siete so ears 0 5) » %) 4) ® ®) z) 8) Re) aeees atta git at sada tea aft an Hert ft tha aR aft cea Tee ae ET BS aft vate ater aft area For AS Fy paren her arte aftafe are arent sft women are, Foret ToreTe Ta ATT FATT erat oa oot fare FART dear ae We Trey esha HT gaara denies of, Aaa | rere orgy Stowe wr FR, aTaTE, TaRTETTAT fears orga Steve 71 PR, aoe, Tae faare cararrara &. fares: qeis sftiratte sareret eS, Fare Tarek war Tee aT SRE toe yee er Tat ATT aon cae aft aa wart oat. Saleen areca Pratae TI 0. SeaTaaT ata (Fast ae Perera aT) Serre TOE (BATT PVE) UH RoR S wae afte wa Te Aa TTETE afereae yrere Prater a ard ae Rwrrarg eat Reet cA gare OPE STAT OTT erg ITE Te ate aT Sarat St YET Were ASAT TT RTT fees 1 Seer ATT TEE yaar arate aa cere Rie sraras Reiter ar Te | at gee cae veh Tae Pafrar we sees ow RATES arabe a STSTETS aro HHT, a, aT STATE TAT emma URTR B 1 ARR TT are RAT ee Reger RAT Tar aorta da Serreeat wee Tar eTETEEA ETAT FET (am) at queax ere 18:4985 arg mere APT care RTT yore aare oat are ea aT UTA TaISS 0.3.2 oreae wee ghar wef ara wea a TA aTReaeAT See BF sora wt qeraea Sere ofeest aw | waaeiare eT seas GH TUAY are ge ay wae STIR dette aT TTR wen Tore | oa. Raat we Gam ante Ra at Bless WHAT aa RE saardh gh ca eT BARC TeTHA AGTE TH HOTT TAT TATE TT Ae TCT a 1 wise TTT wrest FA ae SetheBUSS Te MIATA HUET car efeeraT arse Oe free eer aria AUT RAT (TAS) BT FUSS Cae: PEHT ETS | 0.3.3 Tada Rare Tar Mtgest SoTATC Tal cereed ata Oe sens a aff Paage aq were atte areaot fee Atewst sehr aR a oX dryer ware agar vet PARA. creat sieht veterg ara at aarae wus wl carats areare weet HESS TT TET BT Reva 0.4 Fe Yuedt ween Seeies sae ager g aT oa wa BT are wat Ha a. 00 aE Thy Tee |sil albaten ate ena cramming oC UNPLASTICIZED PVC PIPES FOR POTABLE WATER SUPPLIES - SPECIFICATION (rir Reison) “scope “Lh sandard covers requirement or pug well as sacetende pie, nung those fer use ‘ith lamar veang eis frgateble ater sples. 112 This andar Joes not cover unplastives PUC pipes for ve in suction and delivery nse of selina pups. 118 The pst covered In ths standard are net sutale for ue at ating pas in tube wee, tec a 2 NORMATIVE REFERENCES Th IndlanStandars Lied tn Annex A contlos provisions which through reference in this tert, enstue poston ofthis standard. At the tine of publication the edtios ingeated were val. All sndoces ae subject 0 reion and paras to sgreaments bosed on this stander are encourged to Invests he posslty af apling the most recent eta of he sandarcs diated nA. sreianov06y orth pros of hi san the folowing etiions sha a. 22 nonia S(t ‘he inrin dedgntn fr tei lo cher tan oe dst hd wien {ms ated ater dave seth manutachg renaon artiste (en) 5.2 Nominal Ouse Samar ‘The species ets ameter, nillneters assigned to nominal se. 33 outside Diameter at any Pint ‘Tava ofthe measurement ofthe ous the pe, ounded offtothe ext higher 0.3 mim metro pipe through is cross sectian at any poet of 4 Monn outside Diameter “Te quot othe autersveurfeence as pipe and 332 (n in ay coseecion, rounded Ito he rechighera mm ‘5 SMinimum man Oui ameter (qin) ‘The minimum value the mean ous clameters specie fora ven nomial ste2.6 Mnemam Maan Outside ameter (Seas) ‘Te reiimum value for the mean ate ameter spaced for den nominal ae, 137 Mean nid Demeter at M10 Point of Socket ereth ‘The athretes man of measured Inside dlametrsperpendisato each thera them, ofthe tocet eg 8 outef Reundras (val) ‘he ference betveen the measured maximum andthe mesure minimum ouside darter same across section ofthe pipe £39 Nomial Wal Teknes fy) ‘sumac! designson of the wal thickness af» component whic s@ canverient round not eproxnately egal otha manufactring dimensions ats) 8.20 Wal Thckowssat any Font) . ‘The vale ofthe measurement ofthe wel Wickes a any point around the ceumferece af af rounded ofthe est her 0 mn ' 3.1 Maur Wall Tikes at any Pint en) ‘The minimum ve forthe wal thickness a any point around the cramferance of pps, rounde tothener higher 02 mm 2332 Mouimum Wal TRckres st any Pin ‘The maximum vale fo the wal tikness a any pont round the ccumference of pe rounde hreumference of pe, rounded ft ve ex Higher. em 23:3 Mean Wal hikes) ‘he armeties asa of st gst our magevrement teglay spaced around the ceumfernce¢ the rome conesasion of pipe, ncualg te based minim and the revered mgm thea veins nat eroeesarion tea ranean Fae Rea higher. 34 Tlerance| ‘The permite vartlon ofthe specied value of a qulty, expressed asthe cference betwee permites rsa sh he perited minimum vale . 3.5 Working Pressure PH) ‘Tha nurvrical dsartion of gpg relate te the mechanical characters af at pipe ws tsfeones purpore For plans ciping ystems crrsponds to the aBowable oprsng Dra. ‘a, convying water a 27700 mataThe numerical designation of'a pipe PeIBtED tothe mechanical-cherecteristics-of that-plpe-used for reference purpose, For plastics piping systems, It corresponds t0 the allowable operating Pressure, in bar, conveying water at 27°0C 3,16 Allowable Operating Pressure (PFA) ‘The maximumn hydrostatle-pressure, excluding surge, which is allowed in continuous use with water within the temperature range concerned Its calculated using the following equation (PFA]= fT xiPN] Where, {T= derating factor depending on water temperatures; and PN = working pressure NOTE: [n case where a further derating (or uprating) factor depending on the application is required: [PFA] = fT {PN} Where, §h= factor depending on the application 3.17 Hydrostatic Stress (0) ‘The stress induced in the wall of 2 pipe when a pressure is applied using water as @ medium. The Hydrostatic stress related to the applied pressure, ?, the wall thickness at any pointe, and the mean cuteide ciameter, dex, of pipe and calculated using the following approximation equation: = Pldenie)/2€ ‘Where cand P are in same units, 3.18 Long Term Hydrostatic Stress ‘The constant hydrostatic stress that is maintained during a sustained period of time 3.19 Socket-Ended Pipe Unolasticized PVC pipes whose one end is expanded after heating for the purpose of jointing by solvent cement of joining using an elastomeric sealing rng, to the plain ends of unplasticized PVC Pipes 3,20 Type 3.20.1 Type Tests ‘Tests carried out whenever a change {s made in the composition or in the size/series in order to establish the suitability and the performance capability of the pipes 3.20.2 Acceptance TestsTests coriied out on Samples taken Wom a ot for the purpose of acceptance of the lot 3.21 Virgin Material Material in such from as granules or power that has not been subjected to use or processing other than that requiced for Its manufacture and to which no reprocess able or recyclable material(s) have been added. 3.22 Own Rework Material Material prepared from rejected unused pipes includlng trimmings from the production of pipes, that will be reprocessed ina extrusion and for which the complete formulation is known. 4 NOTATIONS ‘The following notations (symbols) shall apply in this standard: d, _=Nominal outside diameter de Outside diameter at any point dn = Mean outside diameter dip max= Maximum mean outside diameter din min= Minimum mean outside diameter go = Mean inside socket diameter at midpoint of socket length ON = Nominal size € Wall thickness at any point c-_ = Mean wall thickness tan = Minimum wall thickness at any point eax = Maximum wall thickness at any point os Nominal wall thickness u Overall length of pipe u Effective length of pipe ‘Minimum socket length = Nominal pressure (working pressure} = Derating (or uprating} factor for application = Derating factor for water temperatures ° Material density o = Hydrostatic stress o jesign stress 5 CLASSIFICATIONS OF PIPES 5.1 The pipes shall be classified by pressure ratings (working pressures) at 27°Cas follows: Cioss of pine working pressure (PN) Class 4 0.25 MPa (2.5 ke/om") Class 2 (0.4 MPa (4.0 ke/er) Class 3 0.6 Pa (6.0 ke/em") Class 4 0.8 MPa (8.0 kg/cm’) Class § 1.0 MPa (20.0 ke/em?) Class 6 1.25 MPa (12.5 ke/er’) NOTEThe above pipes are recommended for water temperatures rating from +1 19 445%. The eeeeerne dea maximum zafe working stress for those 45°C the strength of the pipe reduses and the ‘voruing pressure shall be modified in accordance with fig. Occasional rise In temperature a8 in summer s aseason with concurrent corresponding reduction. in temperature during nights has no deleterious 2 on the life/working pressure of the popes considering the total lfe of pipes 6. COMPOSITION 6.1 The material from which the pipe is produced shall consist substantially of unplasticized polyviny2 chloride to which may be added only those additives that are , Agaded to fac Mate the manufacture of The pipe and the production of sound and durable pipe of good surface finish, mecharical strength and opacity under conditions of use. None of these additives shall be used separately or together in ‘Guantities sufficient to constitute a toxic, organoleptic or microbial growth hazard, or materially to impair the fabrication of welding properties of the pipe, or to impair its ‘chemical and physical or ‘Fechanical properties (in particular Tong-term mechanical strength and impact strength) as defined in this Indian Standard. The additives to be used shall be selected from 1S 19148 and shall be uniformly dispersed, 61.4 The monomer content (VCM content) in the resin shall be within the limits specified in 3.3.1 of IS 10151, when tested as per Annex A of IS 10151 6.1.2 The composition shall be based on PVC resin having 2 K-value of 64 or greater when tested in accordance with (5 4869 Sa aaa NOTE-A test report of conformity certificate may be obtained from the in manufacturer for the \VCM cofitent (see 6.1.1) and K-value[see 6.1.2) of the resin being used, unless the same Is tested in an independent laboratory. The frequency ofthis test report or conformity certificate shill be nes jn svety ee SIS 6.2 The additional of the manufactures own rework material is permissible, The quantity of the rework material used isto be dectared by the manufacturer. No other rework material shal be used. 6.3 Conformity of pipes to this standard is tested by carrying out the tests specified in this stancard, Pipes meeting the requirements of these tests are deemed to meet the requirements of the stanciardGOR EC)EUT ——e TEHPERATURE Ce . FIG 1 GRAPH FOR MORE PRECISE CALCULATIONS GIVING THE MAXIMUM CONTINUOUS WORKING PRESSURE (COEFFICIENT] FOR TEMPRATURE UPTO 45°C. 7. DIMENSIONS 7.1 Dimensions of Pipes 7.1.4 Diemeters ‘The mean outside diameter, outside diameter at any point and their tolerances shall be as given in Table 1. This shall be measured according to the method given in 'S 12235 (Part 1) 7.1.1.1 Mean outside diameters ‘The permissible variation (deq-d,) between the mean outside diameter (d.,) and the nominal outside diameter (d,) of a pipe shall be positive in the form +x, where x's less than or equal to the greater of the following two values: 2)0.5 mm, and ') 0.003 d, rounded off to the next higher 0.1mm,7.1.1.2 Diameter at any paint ‘The permissible variation between the outside diameter at any point (de) and the nominal clameter (e of pibe (also called tolerance on ovalty) shall not exceed the greater ofthe following two values a} 0.5mm, and : b) 0.022 d, rounded off to the next higher 0.1mm 7.4.2 Wall Thickness “The wall thickness of plain pipe (both for solvent cementing and elastomeric sealing ring joints) and the plain portion of socket ended pipe shall be as given in Table 1. ‘The above wall thickness shall be measured by any of the three methods given in 2.4.1 and 2.1.2 of IS 432235 (art 3) To check the conformity of the wall thickness of the pipe at eny point along is leneth This shall be done by cutting the pipe at any point along its length and measuring the wall thickness as Zhove. Alternatively, to avoid destruction of the pipe, non-destructive testing methods such as the use 50imm + 0.22 dr and ti) For nominal diameters 0,280 mm m>70mm +0.15 da th maximum inner dismeter of groove in combination with the inner eiameter of the sealing ng 278 the average outer diameter of the pipe shall @ thatthe joint conforms to the required pressure rating as given in Table 7, 8, SEALING RINGS ‘Face shall be in accordance with one of the types (Type 2 to Type 6) as pet IS $382. The manufacturer hes to however specify the type of sealing ing (namely 2, 2, 3,4, 5 or) that is being offered. The design Of the profile of the seating ring is left to the manufacturer as long as the pipe with the sealing cng meets the requirements of the specification. NOTE A test report of conformity cettficata may be obtained from the manufacturer of the seaing ing for ae termi te £369. The frequency ofthis test report or conformity certificate shall be once in three months Table Dimensions of Sockets for Solvent Cement Jointing (Clause 7.2.3.1 and Fig.) (Based on 150 727) Ail dimensions to ilieters Nominal Socket ‘Mean Socket internal Size Length Diameter at Mid Point of Socket Length ow ls den Min Min Max Ww