XEBP0044-02 CATERPILLAR’ onsen 320D 320DL Track-Type Excavators Powered by C6.4 Engine © 2008 Caterpitar ARights ReservesHOW TO USE THE PARTS MANUAL Caterpillar Parts Manuals include illustrations of the groups or assemblies which make up the machine. These illustrations show the standard ‘components plus many of the attachments available for the machine. ‘The alphabetical index located in the front part of the book should be used to determine the page number on which specific illustrations are shown. Reference to those pages will identify each of the individual serviceable parts. Captions ‘The caption under each illustration identifies the part number and name of the group or assembly shown. If more than one illustration is included for any group, the caption identifies the specific ‘machine serial numbers to which each illustration applies. In some cases it is not possible to determine the specific machine serial numbers to which different illustrations are applicable. In those cases the caption identifies the illustration as “First Type", “Second Type’, ete. Reference to the actual group or assembly is necessary in those cases to determine which illustration should be used. Captions provide additional information such as page numbers where illustrations of sub assemblies are shown, information regarding quantities used and other information intended to assist the user in determining parts needs. This information indicates the effective serial number or effective date on which changes became effective, Example D95.05-: Applicable on and after May 1995 D indicates the nineteen hundreds. T00.05- : Applicable on and after May 2000 T indicates the two thousands. Indented Part Names Within each illustration is a parts list identifying each serviceable part in the illustration. When a part name is indented in this list, it means that serviceable item is a part of the serviceable item under which itis indented. Abbreviations and Symbols RH. RightHand °) Refers to the side of LH. LeftHand | the machine as viewed from the operator's, J compartment. L Length T Thickness Z Number of Gear Teeth ©.D. Outside Diameter LD. Inside Diameter OS. OverSize U.S. Under Size NS Not Serviced AS Assembly NOM Nominal Abbreviations of Wire Colors RD :Red BR :Brown WH White GN Green OR :Orange BU ‘Blue YL ‘Yellow T ‘Tan PK :Pink DKIBU :Dark Blue BK :Black DKIGN:Dark Green GY Gray LTIBU ‘Light Blue PU. :Purple LTIGN :Light Green Note Continuing improvement and advancement of product design may cause changes to your, machine which may not be included in this publication. Each publication is reviewed and revised, as required, to update and include these changes in later editions. Whenever a question arises regarding your Caterpillar product, or this publication, please consult your Caterpillar dealer for the latest available information.@counterwoight @Ateercooler @Radiator & it Cooter @Engine Cover ©Battory @Air Cleaner @controt Vaive @® Operator Seat. @ contro! Lover @cav @Hyarautic Tank 536 519 608 922 MODEL VIEW @ Fuel Tank @Storage Box @swing Bearing ©swivel © Boom Cylinder @Boom Stick Cylinder Stick @ Bucket Cylinder @uink @Pod 84 258 278 518 958 m2. 958 752 966 768 768 bucket @rrack @laier. @ Track Adjuster @ Track Rotter @ Carter Roller @Final Drive @ Pump @swing drive @Poturn Filter BeEngine 316 293 297 907 307 231 938 500 928 13REPLACEMENT ITEMS. The following chart provides a convenient listing of those items which require occasional replacement during normal operation an. PAGE DESCRIPTION PART NO. USED No. Filter Air Conditioner Fiter 245-7823 1 7H Air Filter Primary Filter Assembly 131-8822 1 65 Secondary Filter Assembly 131-8821 1 65 Cab Air Filter 293-1184 1 77 Engine Oil Filter 1R-0739 1 45 Fuel Filter 1R-0751 2 79 Hydraulic Oil Drain Filter 093-7521 1 329 Hydraulic Oil Pilot Filter 126-1813 1 331 51-8670 1 332 Hydraulic Oil Tank Return Filter 179-9806 1 328 Water Separator Element 1R-0770 1 83 V-Belt Alternator & Fan Belt 294-1781 1 35 Refrigerant Compressor V-Belt 255-2927 1 729LIST OF ATTACHMENTS ‘The following chart provides a convenient listing of attachments with their reference page numbers as a quick reference for parts ordering, Consists of: 284-4442 AIC CONDENSER MOUTING 290-1912 ADDITIONAL GEAR TRAIN FOR AUXILIARY PUMP .... 235-9003 AIR CONDITIONER 264-8671 AIR PREFILTER 231-1771 ALARM, TRAVEL ..... BOOM 240-3833 M-BOOM, MASS 5.2M (BWZ1-Up, DFB1-Up) ... 240-3828 R-BOOM, REACH §.7M 240-3830 R-BOOM, REACH 5.7M (Heavy Duty) BUCKET EXCAVATION (X) 255-0395 B Family 970MM Wide-0,8Cu.M.(ESCO) .. 239-2683, B Family 972MM Wide-0.8CuM.-Adapter Size J900 « 239-2573 B Family 1000MM Wide-0.8Cu.M.-Adapter Size K80 255-0398 B Family 1090MM Wide-0.9Cu.M.(ESCO) 239-2686 B Family 1092MM Wide-0.9CuM.-Adapter Size J800 239-2576 B Family 1120MM Wide-0.9Cu.M.-Adapter Size K80 239-2579 B Family 1150MM Wide-1.0Cu.M.-Adapter Size J300 239-2564 CB Family 1345MM Wide-1. 1Cu.M.-Adapter Size J400 239-2695 CB Family 1435MM Wide-1.2Cu.M.~Adapter Size J400 For Demolition 239-2582 B Family 990MM Wide-0.8Cu.M~Adapter Size K90 239-2692 B Family 1100MM Wide-0.9Cu.M-Adapter Size J350 For Hammer 239-2689 B Family 980MM Wide-0.8Cu.M.~Adapter Size J350 239-2585 B Family 1110MM Wide-0.9Cu.M-Adapter Size K30 BUCKET LINKAGE 247-7453 _B1 FAMILY (Casting Type) 240-3860 —_B1 FAMILY (Fabrication Type) 229-1772 CB2 FAMILY .. 240-3867 For Demolition CAB 229-9108 METAL ROOF HATCH CAB (BWZ1-Up, DFB1-Up) 229-9096 SKYLIGHT HATCH CAB ... Page 707 347 707 66 208 732 731 731 784 779 783 784 773 783 780 780 781 785 782 782 785 737 737 738 738 608 606LIST OF ATTACHMENTS Consists of: COUNTERWEIGHT 241-2005 COUNTERWEIGHT (Without Lifting Eye) (BWZ1-Up, DFB1-Up) 241-2002 EXTRA COUNTERWEIGHT (BWZ1-Up, DFB1-Up) FILM 240-3894 DEMOLITION (BWZ1-Up, SNS1-Up) 240-3895 DEMOLITION (DFB1-Up, WJN1-Up) 240-3886 HAMMER (BWZ1-Up, SNS1-Up) 240-3897 HAMMER (DFB1-Up, WJN1-Up) FLOOR MAT 240-5071 BASIC 245-7784 Combined Function 240-5073 Single Function GUARD 289-6425 BOTTOM, HEAVY DUTY (BWZ1-Up, DFB1-Up) 274-2503 BUCKET CYLINDER (For Demolition) 266-8035 BUCKET CYLINDER (For Hammer)... 178-5549 FOGS ssn nnn 171-7485 ‘CAB FRONT (SNS1-Up, WJN1-Up) 164-0497 CAB TOP (SNS1-Up, WJN1-Up) 278-8257 RUBBER BUMPER (BWZ1-Up, DFB1-Up) 134-8875 SWIVEL (SNS1-Up, WJN1-Up) ‘TRACK GUIDE 120-7165 Full Length (8W21-Up) 120-7168 Full Length (OFB1-Up) 120-7164 Track End Guide (BWZ1-Up) .. 120-7167 Track End Guide (OFB1-Up) .. 164-0534 WINDSHIELD, FRONT (Full Net) (For Hammer) 164-0535 WINDSHIELD, FRONT (Half Net) (For Demolition) 259-7483 HAND CONTROL PATTERN CHANGER (4 Ways) 273-5168 HEATER & DEFROSTER HYDRAULIC SYSTEMS, AUXILIARY BOOM LINE GROUPS M-Boom (5.2M) 242-6481 Drain Lines 242-6479 High Pressure Lines 242-6480 Medium Pressure Lines Page ant 269 844 845 842 843 668 670 669 265 389 390 655 658 656 287 266 302 303 304 308 660 662 446 708 429 412 420LIST OF ATTACHMENTS Consists of: 242-6477 242-6475 242-6476 179-5146 242-6493 237-3184 242-6492 242-6489 242-6487 242-6488 242-6485 242-6483 242-6484 260-8012 247-7459 259-7493 259-7495 259-7492, 259-7494 259-7707 259-5048, 259-5047 238-1628 238-1627 7Y-6402 121-1807 R-Boom (5.7M) Drain Lines High Pressure Lines Medium Pressure Lines With Slow Return Valve (For Demolition) STICK LINE GROUPS M2.40B2 & R2.5B1 Stick Drain Lines High Pressure Lines Medium Pressure Lines R2.9B1 Stick Drain Lines High Pressure Lines Medium Pressure Lines R3.9B1 Stick Drain Lines High Pressure Lines Medium Pressure Lines TOOL CONTROL ‘Additional Circuit Drain Circuit HYDRAULIC RETURN FILTER FOR HAMMER ‘Combined Function 2.Pump 2 Pump (Medium Pressure) Single Function 1 Pump 2.Pump JOYSTICK UGHT M-BOOM, RIGHT SIDE... R-BOOM, RIGHT SIDE WORKING, CAB MOUNTED (Time Delay) For Use With Cab Guard Without Cab Guard LONG REACH FRONT (15.6M) BUCKET ‘810MM Wide-0.45Cu.M.-Backhoe (DF81-Up) 140MM Wide-0.6Cu.M.-Ditch Cleaning (DFB1-Up) Page 428 410 418 400 434 416 426 432 415 424 430 414 422 498 448 444 445 443 443 519 220 216 212 210 801 800LIST OF ATTACHMENTS Consists of: Page 302-9207 LONG REACH FRONT (DFB1-Up) 740 234-6500 LUNCH BOX COVER wiennsnnnninininininnninninininniinninnieinennesnnunsnsnn in 639 299-2831 MACHINE SECURITY SYSTEMS 650 278-2732 NEW SHOVEL CRANE (BWZ1-Up) "1 278-2733 NEW SHOVEL CRANE (DFB1-Up) .sessennninninnnininiunnnnennsnn senna 12 OPTIONAL SEAT 240-4999 _KAB 84/E1P SEAT (BWZ, DFB, SNS, WIN (1-T08,12)) sunnssnnuneunnunnesnnin 694 327-6500 _KAB 61K1 SEAT (BWZ, DFB, SNS, WIN (T09.01-UP)) svsnsnnennn srmonmnenens 694,01 240-5064 KA B6/E4P SEAT (With Seat Heater) (BWZ, DFB, SNS, WIN (1-108.12) overseen 699 327-6503 __KAB 65K4 SEAT (With Seat Heater) (BWZ, DFB, SNS, WJN (T09.01-Up)) sues 699.01 240-5001 KAB E1P SEAT (BWZ, DFB, SNS, WJN (1-T08.12)) 680 327-6499 _KAB Kt SEAT (BWZ, DFB, SNS, WJN (T09.01-Up)) 680.01 240-5056 _KAB E1P SEAT (Vinyl) (BWZ, DFB, SNS, WJN (1-T08.12)) 690 327-6498 _KAB K1 SEAT (Vinyl) (BWZ, DFB, SNS, WJN (T09.01-Up)) 690.01 229-8034 HEADREST (For KAB 84/E1P & E1P) (BWZ, DFB, SNS, WJN (1-T08.12)) 705 327-6515 HEADREST (For KAB 61K1 & Kt) (BWZ, DFB, SNS, WJN (T09.01-Up)) 705.01 240-5060 HEADREST (For KAB E1P Vinyl Seat) (BWZ, DFB, SNS, WJN (1-T08.12)) 705 327-6514 HEADREST (For KAB K1 Vinyl Seat) (BW2Z, DFB, SNS, WJN (T09.01-Up)) 705.01 240-5037 SEAT BELT (BWZ, DFB, SNS, WIN (1-108.12)) ssuwsssnunneunnnesnnunnennin 703 905-0467 SEAT BELT (BWZ, DFB, SNS, WJN (T09.01-Up)) swvsnnnsnsnnenn svmonmneness 708.04 275-3668 Product Link Japan 195 251-0536 RADIO (AM/FM) 652 161-3750 RAIN PROTECTOR, CAB FRONT ooessssninininnnnninnnniannsnnsnnnsnn in 654 REAR VIEW CAMERA CAB MIRRORS 327-6553 With Guard 665.04 327-6552 Without Guard 665.03, 314-3784 RIGHT SIDE MIRRORS 665.05 SIDECUTTER 7Y-0729—B FAMILY eausssuneuuneusiuniunnneiuneunsnniunsieuneusinnnnan nan nan nnn 804 7Y-0366 CC FAMILY... 804 251-0542 START SWITCH PANEL (Without CAT MSS) 142, STARTING, COLD WEATHER 240-3893 FILM (32WR Hydraulic Oil Package) 849 299-2783 STARTING AID 150LIST OF ATTACHMENTS Consists of: 240-3846 240-3882 240-3854 240-3839 240-3849 240-9852 240-3851 240-2845 161-3751 8E-3756 90-3167 8E-3751 36-3237 ow-9188 ow-9189 90-3175 aT-2215 8E-3757 8-4955 8E-3752 36-3236 9W-6472 9W-6473 8J-4954 8J-4953 8E~0837 127-0716 6y-5472 ‘8E~0838 ‘8E-0840 8E-0839 127-0715 8E-0836 STICK FOR THE MASS (5.2M) BOOM ONLY M2.4CB2 Stick (Auxiliary) FOR THE REACH (6.2M) BOOM ONLY R2.5B1 Stick (Auxiliary) . sn 2.501 Stk Aualan) (Heary Dy) 2.981 Stick sn 2.981 Stick (Auxliary) R2.9B1 Stick (Auxiliary) (For Demolition) R2.9B1 Stick (Auxiliary) (Heavy Duty) 3.9B1 Stick (Auxiliary) SUN VISOR 11, ADAPTER SIZE J300 Abrasion, Heavy Duty Long Long, Heavy Duty Penetration Sharp-Genter Sharp-Gorner Short Wide ADAPTER SIZE J350 Abrasion, Heavy Duty... Long ee Long, Heavy Duty Penetration .. ‘Sharp-Center ‘Sharp-Corner Short Wide ADAPTER SIZE J400 Abrasion, Heavy Duty Long Long, Heavy Duty Penetration Sharp-Center Sharp-Corner .. Short Wide ... Page 736 735 736 733 734 735 734 733 653 807 805 805 807 808 808 806 806 ant 809 809 att 12 12 810 810 815 813 814 816 816 817 315 ataLIST OF ATTACHMENTS Consists of: 229-6968 229-6964 229-6969, 229-6965 229-6966 229-6967 229-6963 217-4895, 217-4891 217-4896 217-4892 217-4893, 217-4894 217-4890 176-2676 117-4166 194-1920 194-1910 194-1917 194-1911 247-7382, 314-3797 247-7346 314-3798 50-3226 50-3227 229-9070 229-9086 251-0482, ADAPTER SIZE K80 Double Spike Extra Duty General Duty Penetration Penetration Plus Spike Wide ADAPTER SIZE K90 Double Spike Extra Duty ... General Duty Penetration .. Penetration Plus Spike Wide TOOL TOOLKIT neni WRENCH (For Demolition) TRACK TRIPLE GROUSER 600MM (BWZ1-Up, SNS1-Up) 600MM (OFB1-Up, WIN1-Up) 700MM (BWZ1-Up, SNS1-Up) 700MM (OFB1-Up, WJN1-Up) 800MM (BWZ1-T08.08, SNS1-T08.08) 790MM (BWZ TO8.09-Up, SNS T08.09-Up) 800MM (OFB1-T08.08, WJN1-T08.08) ‘70MM (DFB T08.09-Up, WJN T08.08-Up) TRACK ROLLERS DOUBLE FLANGE (BWZ1-Up, SNS1-Up) DOUBLE FLANGE (DFB1-Up, WJN1-Up) WINDOW WASHER, WIPER, LOWER WINDSHIELD 12V-7A POWER SUPPLY SOCKET Page 820 818 820 818 819 819 817 823 821 824 822 822 23 821 826 827 316 318 316 318 317 317.01 319 319.01 309 310 640 642 197Name ACCUMULATOR GP. ADJUSTER GP - BUCKET. ADJUSTER KIT-LOWER SLIDE ADJUSTER KIT-UPPER SLIDE AIR CLEANER GP. ‘AIR CONDITIONER & MOUNTING GP. ‘AIR CONDITIONER AR. AIR CONDITIONER GP. ALARM GP. ALARM GP - TRAVEL. ALTERNATOR GP - CHARGING. ARM. AS- WIPER ARMREST GP B BATTERY & WIRING GP BATTERY & WIRING GP- COLD WEATH BLOCK GP - HYDRAULIC BOOM AR BOOM AR-1 PIECE LONG. BOOM GP. BOX & MTG GP. STORAGE BOX GP - STORAGE BRACKET GP- MTG, BRACKET KIT - CONSOLE. BREATHER GP BUCKET & ADJUSTER GP. BUCKET AR... . BUCKET AS - DITCH CLEANING BUCKET AS - EXCAVATION. BUCKET AS - GENERAL PURPOSE. BUCKET GP... BUMPER GP - SIDE, ca GP. CAB GP (BASIC) CAB GP - EXTERIOR. CAB GP- INTERIOR, INDEX Page 349 202 687 65 67 ne 707 710 118 208 202 636 676 180 395 732 731 742. 256 258 665.07 88 786 779 800 793 01 801 286 606 10 618 2814 Name CABLE AS. CAMSHAFT GP. ao CARTRIDGE AS - TURBOCHARGER CLEANER AR COMPRESSOR GP - REFRIGERANT CONDENSER & MTG GP - REFRIGERANT CONDENSER GP - REFRIGERANT. CONSOLE GP CONSOLE GP- OPERATOR CONTROL & MTG GP - ELECTRONIC CONTROL & MTG GP - JOYSTICK. CONTROL AR. CONTROL AR - AUXILIARY. CONTROL GP CONTROL GP - ELECTRONIC CONTROL GP - HYDRAULIC. CONTROL GP - PILOT OPERATED HYD. COOLER GP- ENGINE OIL. COUNTERWEIGHT GP. COUPLING GP - FLEXIBLE. COUPLING GP - PUMP. COVER AS, COVER GP COVER GP - VALVE MECHANISM CRANKSHAFT GP. CYLINDER & LINES GP - BOOM. CYLINDER & LINES GP - BUCKET. CYLINDER & LINES GP - STICK. CYLINDER & SEAL GP-B00M CYLINDER & SEAL GP- BUCKET. CYLINDER & SEAL GP- STICK CYLINDER BLOCK GP. CYLINDER GP - BUCKET CYLINDER HEAD GP. DOOR AS Page 108 152 21 6 66 728 i728 726 672 ert 193 519 195 489 650 192 528 522 526 46 267 397.01 337 252 639 253 638 28 20 350 353 351 356 368 958 18 374 26 2468 250.02Name DOOR GP DOOR GP- CAB. DRIVE GP - PUMP DRIVE GP - SWING DUCT GP -AIR, ELECTRONICS GP. ENGINE AR ENGINE AR- COMPLETE FAN GP - SUCTION FASTENER GP - SWING & FINAL DR. FENDER & COVER GP. FILM GP FILTER & MTG GP-ENGINE OIL. FILTER & MTG GP - FUEL FILTER AR. FILTER AS. FILTER. GP .sneninnsin FILTER GP - ENGINE OL. FILTER GP - FUEL FILTER GP - HYDRAUUC FINAL DRIVE GP, FLOORMAT. FLYWHEEL GP. FRAME AS - UNDERCARRIAGE FRAME GP - UPPER, G GAUGE AS. . GEAR & BEARING GP SWING GEAR GP - FRONT. GUARD AR - OVERHEAD GUARD GP- BOTTOM... GUARD GP- CYLINDER. GUARD GP- FRONT. GUARD GP- FRONT WINDOW. GUARD GP- OVERHEAD INDEX Page 2a 2822 347 500 76 190 wD 1“ 13 50 234 260 840 44 74 448 304 83 39 78 328 2231 658, 33 288 2280 327 274 32 655, 1.288 389 306 658 2 856 Name Page GUARD GP- SWIVEL. 268 GUARD GP- TRACK GUIDE wenn nnn SOT GUARD GP- TRAVEL MOTOR 314 HANDHOLD GP 262 HARNESS As. 100 112 122 125 128 138 140 vaio 146 155 168 172 180 188 189.05 225 229 HATCH AS. 633 HATCH GP 632 634 HEAD GP -PUMP CONTROL sensi nnn 942 HEADREST AS. 708 HEATER & MTG GP-CAB. m4 HEATER AR CAB sos . nnn TOB HOOD & GUARD GP... 238 Hoop ep. 250.01 251 HOOD GP- ENGINE, 236 HORN GP - ELECTRIC. 663 HOUSING GP - FLYWHEEL snnnsnnsn enna HOUSING @P - FRONT. 20Name IDLER GP - FRONT. INJECTOR GP - FUEL. INSTALLATION AR. KNOB AS LAMP GP - FLOOD LEVER AS LIGHTING GP - 800M. LIGHTING GP - CAB. LIGHTING GP - CHASSIS. UGHTING GP - WARNING. LINES & CONTROL GP - FRONT. LINES & CONTROL GP - REAR LUNES GP-AIR LINES GP-AIR CONDITIONER LINES GP - AUXILIARY HYDRAULIC. LINES GP - BOOM. LINES GP-BOOM CYLINDER LINES GP - BUCKET CYLINDER LINES GP - COOLING LINES GP - DRAIN. LINES GP-ENGINE OIL LINES GP - FRONT. LINES GP -FUEL, LINES GP - GREASE. LINES GP - HEATER. LINES GP- OIL DRAIN. LINES GP - PILOT. LINES GP - PUMP. LINES GP - RETURN LINES GP - SENSOR. LINES GP- TICK INDEX Page 293 7791 665.05 523 202 620 678 214 210 209 226 480 484 63 718 410 392 376 385 51 70 428 498 436 76 20 762 722 42 450 482. 497 391 404 Name LINES GP - STICK CYLINDER. LINES GP -TRAVEL MOTOR www. LINES GP- TURBOCHARGER OIL. LINES GP - WATER, LINK AS- TRACK. LINKAGE AR... LINKAGE AR- BUCKET LINKAGE AR - FRONT. LINKAGE GP - BUCKET. LITERATURE GP Lock GP - TRANSPORT M MANIFOLD GP - EXHAUST MANIFOLD GP - INLET. MIRROR AR. MIRROR GP MIRROR GP- REAR VIEW MONITOR & MTG GP - OPERATOR, MONITOR GP - OPERATOR MOTOR & MTG GP- SWING. MOTOR & MTG GP - TRAVEL. MOTOR AS - WINDOW WIPER. MOTOR GP- SWING MOTOR GP - TRAVEL. MOUNTING GP. MOUNTING GP -AIR CLEANER. MOUNTING GP- ALTERNATOR. MOUNTING GP- ENGINE MOUNTING GP- GREASE GUN MOUNTING GP- PLATFORM. MOUNTING GP- PUMP. MOUNTING GP - STARTING MOTOR. MOUNTING GP- VALVE MUFFLER GP. PAN GP - OIL. PANEL GP - CIRCUIT BREAKER Page 382 36 a 49 320 i738 737 740 768 708 767 59 68 665.01 665.02 655 647 648 504 510 a7 506 512 196 eat 665.08 64 a7 oe 38 255 666 75.01 208 588 62 36 192Name PANEL GP - SWITCH. PISTON & ROD GP, PLATE & FILM GP. PLATFORM GP - OPERATOR, PLUG GP. PULLEY AS PULLEY GP. PUMP & MOUNTING GP. PUMP AS - WATER. PUMP GP- GEAR, . PUMP GP-MAIN HYDRAULIC. PUMP GP - WATER, R RADIATOR & HYD OIL COOLER GP. RADIO GP- AM/FM ROLLER AR-TRACK & CARRIER. ROLLER GP- TRACK CARRIER. ROLLER GP- TRACK - DOUBLE FLANGE ROLLER GP-TRACK- SINGLE FLANGE. Ss SCREEN GP SEAT BELT GP SEAT GP SEAT KIT. SENSOR & MOUNTING GP SENSOR GP- ELECTRONIC SENSOR GP- LEVEL SERVICE KIT. SHEET AS. SIDECUTTER GP. SPECIAL AR. . SPROCKET GP - NONSEGMENTED INDEX Page 142 22 828 667 560 730 35 336 48 2346 338 47 54 652 307 att 319 312 326 703 630 690 694 699 683 693 702 198 1.208 197 402 248 254 804 " 230 Name STARTING MOTOR GP - ELECTRIC STEP GP STICK AR. STICK AR - HOE, STICK GP-HOE ‘SUPPORT GP - SEAT... ‘SUPPORT KIT- SEAT. SUPPORT KIT- TILT, SUSPENSION GP- SEAT. SUSPENSION KIT - SEAT. SWITCH AS. SWITCH AS - DISCONNECT SWITCH AS - MAGNETIC ‘SWITCH AS - ROLLER... SWITCH AS - ROTARY. SWITCH GP - START SWIVEL GP T TANK & FILTER GP - HYDRAULIC. TANK & LINES GP - HYDRAULIC TANK & MTG GP - FUEL. TANK & MTG GP- HYDRAULIC. TANK AS - WINDOW WASHER. TANK GP - FUEL TIMER AS. TP GP TIP GP - ABRASION TIP GP -LONG Page 200 282 733 733 782 i879 685 689 684 696 698 134 228 135 149 228 148 147 518 324 AO 322 eat a5 B27 08 ar2 are 807 ait ats 805 809 813Name TIP GP - PENETRATION. TIP GP-SHORT TIP GP-WIDE TOOL AR, TOOL GP ‘TRACK ADJUSTER & RECOIL GP TRACK GP TURBOCHARGER GP. VALVE & MOUNTING GP VALVE AR-4 WAY. VALVE AR- CHECK & RELIEF VALVE AS. VALVE AS- BALL. VALVE GP . CHECK. VALVE GP- CHECK & RELIEF VALVE GP - CONTROL.. VALVE GP. CUSHION CROSSOVER RLF. VALVE GP- FLOW CONTROL & RELIEF VALVE GP- MAIN CONTROL. VALVE GP- PILOT 602 INDEX Page 207 ant are a8 222 B06 810 815 806 8:0 ane eat 825 226 297 316 59.01 534 446 437 596 592 2540 548, 556 575 584 661 536 2520 524 532 566 Name VALVE GP - PILOT RELIEF VALVE GP- PRESS REDUCING SOL. VALVE GP. PRESSURE REDUCING, VALVE GP - RELIEF. VALVE GP - SELECTOR VALVE GP - SHUTTLE... VALVE GP - SOLENOID. VALVE GP - TRACTION CONTROL VALVE MECHANISM GP. VISOR GP - PROTECTION - RAIN VISOR GP - SUN Ww WASHER GP - WINDOW. WINDOW AS WINDOW GP. WINDOW GP- CAB WINDOW GP- DOOR... WIPER & WASHER GP - WINDOW. WIPER AR - WINDOW. WIPER GP- WINDOW... Page 947 564 574 876 582 509 517 538 546, 554 562 588 S77 1808 555 586 516 26 654 653 40 646 631 626 630 629 625 644 42 i835INDEX Name Page Name Page WIRING GP. 131 136 139 154 187 174 189.01 WIRING GP - BOOM, 2184 189 WIRING GP - CAB. 106 170 176 199.03 WIRING GP. CHASSIS 137 WIRING GP - CONSOLE 119 128 WIRING GP - ELECTRONIC CONTROL... 208 WIRING GP - HEATER. at WIRING GP - LOWER WIPER. 186 WIRING GP - PLATFORM 128 WRENCH 827MACHINE ARRANGEMENT 1 161-9604 1 210-2921 1 239-8677 1 257-2926 1 257-2927 1 257-2928 1 257-2929 1 279-2860 1270-5974 1 267-7890 1 267-7891 1 267-7924 1 294-1436 1 269-1596 1 269-1597 1 270-9972 1272-4170 1272-4171 1 278-1539 Consists of GUARD GP-FRONT. LIGHTING GP-WARNING.. VALVE AR-CHECK & RELIEF. LINKAGE AR, SENSOR & MOUNTING GP SENSOR & MOUNTING GP SENSOR GP-LEVEL.... FILM GP VALVE AR-CHECK & RELIEF WIRING GP-BOOM... WIRING GP-CAB.. WIRING GP-BOOM FRAME GP-UPPER BOOM GP STICK GP-HOE.... FENDER & COVER GP. LINES GP-PILOT LINES GP-SENSOR LINES GP-PILOT... Page 306 226 447 739 198 199 197 846 447 184 176 189 284 146 760 261 472 391 474 Hoai71e. 00 xEBPO0as 279-2732 SPECIAL AR SIN BW 1-0) An Altachment 1"MACHINE ARRANGEMENT 1 161-9604 1 210-2921 1 239-8677 1 257-2926 1 257-2927 1 257-2928 1 257-2929 1 279-2864 1270-5974 1 267-7890 1 267-7891 1 267-7924 1 294-1436 1 269-1596 1 269-1597 1 270-9972 1272-4170 1272-4171 1 278-1539 Consists of GUARD GP-FRONT. LIGHTING GP-WARNING.. VALVE AR-CHECK & RELIEF. LINKAGE AR, SENSOR & MOUNTING GP SENSOR & MOUNTING GP SENSOR GP-LEVEL.... FILM GP VALVE AR-CHECK & RELIEF WIRING GP-BOOM... WIRING GP-CAB.. WIRING GP-BOOM FRAME GP-UPPER BOOM GP STICK GP-HOE.... FENDER & COVER GP. LINES GP-PILOT LINES GP-SENSOR LINES GP-PILOT... Page 306 226 447 739 198 199 197 847 447 184 176 189 284 146 760 261 472 391 474 H94172E 00 279-2733 SPECIAL AR ‘SIN DFB 1-Up An Attachment XEBPOONSENGINE ARRANGEMENT Consists of Page 1 230-2979 FAN GP-SUCTION 50 1272-4676 ENGINE AR-COMPLETE..ssensinnnnn ne annie 13 H9s215e 00 272-4675 ENGINE AR Consists of Page 1272-4677 ENGINE AR.innnesunnnnnnnennnnnnnnsinniennnni 14 1 296-4667 PULLEY GP. 35 Hoa71se 05, 272-4676 ENGINE AR-COMPLETE Part of 272~4678-Paget3 xEBPo04s 13ENGINE ARRANGEMENT 296-4640 305-4744 296-4650 296-4648 296-4645 305-4910 296-4647 296-4644 296-4643 296-4651 296-4649 296-4659 296-4661 296-4654 296-4641 296-4638 296-4636 Consists of BASIC ENGINE PAN GP-OlL. CAMSHAFT GP, CRANKSHAFT GP CYLINDER BLOCK GP CYLINDER HEAD GP. VALVE MECHANISM GP .. COVER GP-VALVE MECHANISM... FLYWHEEL GP. HOUSING GP-FLYWHEEL GEAR GP-FRONT HOUSING GP-FRONT PISTON & ROD GP. MOUNTING GP-ALTERNATOR, LUBRICATION SYSTEM FILTER GP-ENGINE OIL LINES GP-ENGINE OIL... BREATHER GP LINES GP-TURBOCHARGER OIL Page 36 2 20 24 26 28 33 34 32 30 22 37 39 40 43 4 Hoa7sse 10 272-4677 ENGINE AR (1/3) Par of 272~4676-Paget3 XEBPOONSENGINE ARRANGEMENT 296-4655 296-4658 296-4642 296-4652 296-4653 310-9617 297-7745 305-4745 296-4656 310-9606 305-4678 Consists of COOLING SYSTEM PUMP GP-WATER. LINES GP-WATER. COOLER GP-ENGINE OIL. AIR INLET AND EXHAUST SYSTEM MANIFOLD GP-INLET. MANIFOLD GP-EXHAUST TURBOCHARGER GP MUFFLER GP.. FUEL SYSTEM FILTER GP-FUEL. LINES GP-FUEL INJECTOR GP-FUEL. MOUNTING GP-PUNP..... Page 47 49 46 58 59 59.01 62 78 16 77.01 75.01 H99760E 10 xEBPO0as 272-4677 ENGINE AR (2/3) Par of 272-4676-Pager9ENGINE ARRANGEMENT 296-4637 296-4666 296-4664 296-4665 300-4003 Consists of ELECTRICAL AND STARTING SYSTEM MOUNTING GP-STARTING MOTOR SENSOR GP-ELECTRONIC..... CONTROL & MTG GP-ELECTRONIC WIRING GP-ELECTRONIC CONTROL ELECTRONICS GP Page 203 204 194 206 Hoa7s1e 10 272-4677 ENGINE AR (3/3) Par of 272~4676-Paget3 XEBPOONSxEBPO04s MEMORANDABASIC ENGINE HADOIIE 02 296-4648 CYLINDER BLOCK GP Part of 272-4677-Paget 18 XEBPOONSBASIC ENGINE nore ]No.] PartNo, [ary] PART NAME nore|No.] PartNo, [ary] PART NAME 1| 294-1725] 1] caawnoase as 2| 004-9424) 12) asker 3] 094-7741] 14) poet 4{ 095-2005) 2] car 5| 096-3741] 7] cap 6] ap-1896| 14) pws 7] 51-7528) 2] eusume 8] si-7529) 1] eusuna | si-soo9) 1] eusune 0] 139-7814) 6) vave 1] si-1523| 6] sieeve 2] 005-2039) 1] wasHen 3] 204-1721] 1] saser 4] 195-3212) 1] pws 5] si-7525| 1) Pwo 6| 204-1720) 2) sea a7] 51-7505] 12) pws 8| 294-1722) 6) Jeras 9] 099-4420) 2] pw. w]si-7724] 2) ew ni] 1as-sor6| 6) pw zw] ai-see4| 2] pw zs] at-arat| 1] pour e=temm v4] 51-5181] 4] soura-zsnm) 2] 096-2501| 4] washer a6] 294-1724] 1] ee zr} 204-1723] 1] ee ye] 51-7654] 3] PLATE sraNoaRD) a 51-1787] 3] PLATE (s=o15mm) a 51-1788] 3] PLATE(@s-o30mm) a 51-1789] 3] PLATE(oS~o45mm) 29] 51-7588] 7) BEARING ser(sraNoARO) a 51-7784] 7] BEARING Ser (uS=0.25mm) a 51-1785 | 7] BEARING Ser (US-0.somm) a 51-1786] 7] BEARING SET (US-0.75r) JA-NOT PART OF THIS GROUP HADOIIE 02 xEBPO0as 296-4648 CYLINDER BLOCK GP Part of 272-4677-Paget 19BASIC ENGINE nore] No paaNe. |ary| PART NAME nore]No,| PartNo. |ary| PART NAME T] 2oa=1 749 | 1 | CRANKSHAFT AS 2] oas-9513| 2] pw 5| 094-4628 2) vey 4] 130-7596) 1| wr 5] 294-1751 1] Gear 6| 203-1277) 1] uate Hosesse 00 296-4650 CRANKSHAFT GP Pan of 272~4677-Paget4 20 XEBPOONSBASIC ENGINE nore] No paaNe. |ary| PART NAME nore]No,| PartNo. |ary| PART NAME T] 308-4756] 1) CAMSHAFT 2| 279-7859) 12) tapper 3] 294-1716] 12] Roo 4| 094-4628) 1| ev 5] s1-7650| 1| piste 6] sv-5215) 2| eoura=senm Hosso7e 00 xEBPO0as 305-4744 CAMSHAFT GP Par of 272 4877-Pagots atBASIC ENGINE nore] No. paatNo, [ary] PART NAME nore]No,| PartNo. |ary| PART NAME T] taa-1 747] 6) ROD AS 2] 094-7154) 12] wor e-ssmm 3] 004-7516) 12] wr 4] 296-4663 6] suse 5| 294-1748) 12| BEARING a] | 297-7648] 12] Beare (s-025mm A) | 297-7649 12] Bears tus=o.sorn | | 297-7650) 12] sears us=075rn 6| 210-9509) 6 riston gstaNoaan) a] | 310-9510] 6] Piston (os-0.25mm A) | 310-9511] 6] Piston (os=0.50mm 7{ 094-7134) 6| ew 8] 81-7667) 12| AINe 9] 178-6543) 6) RING ser eraNoARD) a) | 178-8544] 6] rine ser(os=o25mn A) | 17e-0545] 6] rina ser (os=osomm JA-NOT PART OF THIS GROUP Ho79a6e 03 22 296-4659 PISTON & ROD GP Par of 272-4677-Pageté XEBPOONSxEBPO04s MEMORANDABASIC ENGINE Hosa7ee ot 296-4645 CYLINDER HEAD GP Part of 272-4677-Pageté XEBPOONSBASIC ENGINE nore ]No.] PartNo, [ary] PART NAME nore|No.] PartNo, [ary] PART NAME 1| 297-1644] 1] Hea as 2| 207-7645] 12| cue 3] 103-9011] 13] cap 4] si-49is| 8] car 5| 294-1678] 24| cue 6| 204-1679] 12 7 294-1680] 12 8| 204-1683) 26 o| 294-1602] 1 0] 41-9668) 2 Hosa7ee ot 296-4645 CYLINDER HEAD GP Part of 272-4677-Pageté xEBPo04s EyBASIC ENGINE Hoaaa7e 00 26 305-4910 ‘VALVE MECHANISM GP art of 272-4677-Pages XEBPOONSBASIC ENGINE nore ]No.] PartNo, [ary] PART NAME nore|No.] PartNo, [ary] PART NAME 1| 204-1684] 12] vavean, 2| 204-1605 12] vate ean 3] 294-1686) 6) eroce 4] 204-1687) 6) arose 5| 81-7630) 12| cw 6| 204-1608 24) serns 7] 294-1689) 12) screw 8] at-7964] 12] nur 9| 199-2188) 42| corer (AVALABLE IN SET WITH PAR) 0] 198-2189) 24| sea. 1] 199-2187 | 24] revanen 2| 905-4750) 6| BRACKET 3] 305-4751) 4] serING 4] 294-1693) 1 | Pre 5| 208-4920) 1] SHAFT as 6] 096-3741] 1] caP 7| 305-4929] 6] anwas 8] ogt-ae7a| 1 nur 9] oe4-9525) 1] screw aw] 305-4928] 1] eusuine 21] 305-4927) 6] anwas z}oat-sere| 1) ur vs] 004-0525) 1] screw 24] 905-4928] 1] usu 25] 294-1698 | 4) washer vw] 294-1699] 6) sour zr} 305-4746] 6) sour we] 294-1786) 4] Ins v9} 294-1702] 1] sour a0] 008-e628| 4) washer si] 05-4747] 4] washer Hoaaa7e 00 ‘305-4910 VALVE MECHANISM GP Part of 272-4677-Paget4 xEBPO0as arBASIC ENGINE wet sit a 2s : Hos479e 01 296-4647 COVER GP-VALVE MECHANISM art of 272-4677-Paget4 28 XEBPOONSBASIC ENGINE nore ]No.] PartNo, [ary] PART NAME nore|No.] PartNo, [ary] PART NAME 1| 294-1703] 1] case 2| 204-1704) 1] cover 3] 294-1705] 1] aasker 4] 294-1706) 1 | caske 5| 294-1707] 1| cover 6| 204-1708] 1| ca 7] 294-1709) 1] eracker 8] 204-1710) e| sour 9] 204-1711] 16] washer 0] 096-8569) 2| Bor 1] 2oa-t712] 1] seat 2] 195-2497) 9] waster 3| 204-1713 16] sour 4] 294-1700 16) sour 5| 095-8799) 7| sour as 6| 294-1714) 2] sto | 294-1821) 2| sour as Hos479e 01 296-4647 COVER GP-VALVE MECHANISM art of 272-4677-Paget4 xEBPo04s 29BASIC ENGINE He9964e 08 30 296-4649 HOUSING GP-FRONT Part of 272~4677-Pagot4 XEBP O08BASIC ENGINE nore ]No.] PartNo, [ary] PART NAME nore|No.] PartNo, [ary] PART NAME 1| 294-1251] 6 sour as. 2| 204-1726) 4| sour as 3| 096-9435] 1] pus 4] og6-9532| 1] waster 5| 096-9528) 1] SEAL-c-RING (D~109:50m) 6| 6F-7556| 2] cover 1] 51-7632) 1] pre 8] 196-8366) 1| sour as 9| 204-1727] 1] Boov as 0] 294-1728) 1] sean 1] 125-2950] 1] Gcan as 2] 198-225| 1] car 3] 212-0572] 1] easKer 4] 51-7656) 1] sea. 5| 6F-7557) 2| casker 6] s1-7683| 1] senoLe a7] 176-6537] 1] easker 8] 51-7558) 1| Gear as zo 9] s1-7559) 1| vauwe as ao] 178-6538) 1| cover as ni] 222-8292] 1] pomrea a} 294-1731] 1] sour as zs] ev-a236) 1| ew v4] 204-1732] 1] Pare a] gv-5215| 2) soura=renm 26] 297-7646] 2| sour as zr} 297-1735] 5] sour as we] 51-5597] 6| sour as a] 51-7610] 1] sour so] 297-7647] 6| sour as ai] at-4172] 2] Bour@-bomm) a2] aT-6685| 4) eourq=r0mm 33] 7X-0796] 6] Locenasnen st] g4-1733] 1] cask: gp] 204-1734 1] casker a6] 212-0571| 1] cover st] 294-1729] 1| Gear as cza30 se] 294-1730) 1{ cean Hoass4e 09 296-4649 HOUSING GP-FRONT Part of 272-4677-Paget4 xEBPo04s 3tBASIC ENGINE nore] No. paatNo, [ary] PART NAME nore]No,| PartNo. |ary| PART NAME T] teat 755] 1) CEARe 2| 294-1753] 1] GEAR as 3] 206-4673) 1] eusune 4 294-1754) 1] ceanie=e2) 5| 204-1756) 1| pate 6| 294-1757) 1| eour Hosssse oo 296-4651 GEAR GP-FRONT Par of 272-4677-Paget4 XEBPOONS 32BASIC ENGINE nore|No.] PartNo, [ary] PART NAME t[ 294-1752 | 1] rower as 2| 205-6788) 1) cen a] 51-5005) 6| eourt-s5mm 4] 096-2501) 6) washer Hose4se 00 296-4644 FLYWHEEL GP at of 272~4677-Pagats xEBPO0asBASIC ENGINE Cu be KS UP a Ze nore] No. paatNo, [ary] PART NAME nore]No,| PartNo. |ary| PART NAME T| dea-1 736] 1) HOUSE 2] 81-7660) 1| seaLas 3] 294-1740] 1] Bracker 4] 51-4983] 2) stuo(staren 5] 81-5597) 2| sour as 6| 294-1737) | eour as 7 294-1738) 2| sour as 8| 294-1726] 10] sour as 9] 294-1739) 1] caske 10] 196-7073] 1] senson Hoa7s6e 02 296-4643, HOUSING GP-FLYWHEEL art of 272-4677-Paget 34 XEBPOONSBASIC ENGINE nore] No. paatNo, [ary] PART NAME nore]No,| PartNo. |ary| PART NAME T| aoa-1 7268] 6) BOUT AS TP oee-ea76| 1] POUEY AS 2| 266-6397) 1] puuev we} si-7640| 1] suesve 3| 266-6394) 2| oeanna 4] 266-5333] 1] coven 5| 266-6326) 1] wasHen 6| 266-6398) 1| eoura~zsmm 7 212-8596) 2) Busine 8| 266-6332) 1| eracker 9| 266-6325) 1| spacer so] 212-9433] 4] sour as i} 212-8564) 1] puuev 2] 294-1781) 1| eer 13] 208-4908] 1] PuLEY as. v4] 2e4-1786| 1] RING 15] at-9598| 2) AINe 6| 294-1785) 2) eeanna i} 2o4-17e6| 1] puwey 18] 305-4907) 1] paacker 19] 305-4906] 1| coven zo} 208-4905] 1] eos Ho79a7e 02 (296-4667 PULLEY GP ar of 272-4676-Paget3 XEBPO04 35BASIC ENGINE nore] No paaNe. |ary| PART NAME nore]No,| PartNo. |ary| PART NAME T] deat 741} 1 | Some 2| 196-8366) a7| eour as 3] 51-7666) 1| aasker 4] 199-2178] 1| sour as 5] si-499a| 1| sear 6| 125-2968) 1| sear 7] 51-8067] 1] washer 8] pw-3558] 1] washer o|raa-er77| 1] rua so] 1e2-e176| 1] vave 1] 294-1742] 1] Pav 2] 213-0677) 1| swion as 102-8802] 1) recetacte Kir ax-a4o1] 2] aw 3] 204-1743] 1] cwuce 4] 2a2-8567) 1| sour as Hosa76E ot 36 296-4640 PAN GP-OIL_ art of 272-4677-Paget4 XEBPOONSBASIC ENGINE 8 nore] No paaNe. |ary| PART NAME nore]No,| PartNo. |ary| PART NAME T] 178-6600] 1) POLER 2| 294-1a59| 1] pate 8] 51-7750] 2] waster 4] 294-1860) 1| sour as 5] 81-5597) 1| sour as 6| 294-1861) 2| eour as 7] at-4223| 1] washer 8] 178-6598) 1| eure: 9] 17e-6599] 1] waster so] 178-6601) 1| ine yi] 212-a561] 1] acrennaron o> [YISEE SEPARATE KLUSTRATION Hoa7s2e 02 296-4661 MOUNTING GP-ALTERNATOR Pan of 272-2677-Paget4 ‘212-8561-Pagead2 xEBPo04s 37BASIC ENGINE nore] No. paatNo, [ary] PART NAME nore]No,| PartNo. |ary| PART NAME T] 10e-a320] 4) WASHER 2] 11e-9794| 2] Bracker 8] 118-9785] 2] Bracker 4] 118-9930] 4{ surronr as 5| 266-6298) 2] mount 6| 266-6299) 2) wounr 7| 266-6300) 2) mount 8| 266-8301) 2) mount 9] 7x-2532| 4{ Bourg=ss0mm so] at-4123| 6] washer mi} at-4159] 6] Boura=s0mm 2] at-4183| 8| sour d=somm 13] at-4223| 16) washer Heaszee 00 38 266-6297 MOUNTING GP-ENGINE XEBPOONSLUBRICATION SYSTEM nore] No paaNe. |ary| PART NAME nore]No,| PartNo. |ary| PART NAME 1] teat 769] 1) oe 2| 294-1770) 1| cover as ze4-1771] 1] cover 3] 185-2793] 2) e.sow 4} o0s-4a92| 2] sea 5| si-7505| 1] rua 6| 099-4643) 1| sor 7| 7x-0796) 1] tocenasien 8] 294-1726) | sour as o| 204-1772] 2] sour as 0] 51-066) 1| vawe as 1] se-so47| 1] caste Ho7asee ot 296-4654 FILTER GP-ENGINE OIL Part of 272-4677-Pageté xEBPo04s 39LUBRICATION SYSTEM nore] No paaNe. |ary| PART NAME nore]No,| PartNo. |ary| PART NAME T| toa-1 767] 1) AE AS 2| 204-4796] 1] casker 3] 51-5038) 1| seAaL-c-nINe (o=2840mm 4] 294-1768) 3| sour as 5| 195-8351] 1| sour as 6] st-7642| 1] piste 7] 178-6563) 1| staXNeR H96477E 01 40 296-4641 LINES GP-ENGINE OIL Part of 272-4677-Paget4 XEBPOONS