Professional Documents
Culture Documents
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Emergency Preparedness and Response Procedure
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CADBURY IRELAND LTD COOLOCK
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CONTENTS
i ITEM I PAGE j
1
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Q Inan Emergency 4
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4# Emergency 3 : Bomb Alert 1 10
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I 4F Emergency 4 : Letter / Parcel Bomb 1 11 i
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8 Emergency 7 : Toxic cloud from Cadbury Coolock 14
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# Emergency 8 : Legionella Outbreak 15
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i 4k Emergency 12 : Neighbourhood Emergency 19
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i Q Emergency 13 : Powercut
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Co
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i Q Emergency 20 : Flood 27
I 4# Emergency 21 : Weather Damage 28
1
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9 Emergency 22 : Person missing from workplace 29
I #+ Emergency 23 : Disturbance i 30
#b Emergency 29 : Entrapment i
36
i.___ 4 4
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# Environmental Procedures 40
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i . . i - - . , . -2. - - ~
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EP 24.01 Control of MSDS Register
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EVACUATION PROCEDURE
2. LOCAL WARNING
VERBAL COMMAND
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Alphabetical order
...... .................................. ................................................................................................................................................. ................................... ............................ -.....-.. .......
NAME [NUMBER
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............................................................................................................................................................................................................. 4................................................ .................................................... -......................
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4# Health And Safety Authority (HSA) he
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4, '803 2000
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Mater Hospital
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QHSE Manager
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Q Security 139
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# Weighbridge '371
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Title /Name Phone Contact When
F/Ex/B/TC/Lo/W/SAn/C/D ME
Q Site Engineer j A.Breen 631 1 087-9196573
- . ..................................... ..................................................................
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8 Site Manufacturing Mgr N.Carr 238 1087-2408307 he
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Q A Manufacturing Mgr
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V.Dolan 237
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F/Ex/BTTC/Lo/W/SA/VC
4# QHSE Mgr
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T.Maher
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F/Ex/BlTC/Lo/WISA/VC
dP QHSE Mgr A. Cregan 411
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Fex/BlTC/Lo/W/SAIVC
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Leqend
F = Fire
Ex = Explosion
B = Bomb Alert, Threat, Parcel bomb etc.
TC = Toxic Cloud
LO = Legionella outbreak
W = Use of Weapons
SA = Suicide/ Attempted suicide
VC = Vehicle Collision
DME = Dangerous Material Escape.
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14. Chemical Spill ru
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Steam Escape
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20. Flood
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23. Disturbance
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28. Accident/lnjury/Fatality
29. Entrapment
30. Blackmail Or Extortion
31. Confidential Reporting
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BY PHONE .- -
Q LISTEN CAREFULLY TO THE CALLER
Q NOTE LOCATIONS /TIMES / CODES / INSTRUCTIONS
FOLLOW INSTRUCTION ON BOMB THREAT CHECK LIST AT BACK OF THIS
MANUAL
BY LETTER/ NOTE
6iB Q
4&
RETAIN LETTER / NOTE
DO NOT HANDLE AGAIN ONCE OPENED
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2. INFORM SECURITY IMMEDIATELY ru
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IF IT IS QUICKER GO TO GATEHOUSE
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INCIDENT.
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1. DO NOT HANDLE
BY PHONE
$: LISTEN CAREFULLY TO CALLER
8 NOTE LOCATIONS/T IMES/CODES/INSTR UCTlONS
Q FOLLOW INSTRUCTION ON BOMB THREAT CHECKLIST AT BACK OF THIS
MANUAL
BY MAIL
4+ RETAIN LETTER / NOTE
Q DO NOT HANDLE ONCE OPENED
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9 IF NOT IMMEDIATELY AVAILABLE ru
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3. INFORM SECURITY
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INCIDENT
1. INFORM SECURITY
RING 139 ON ANY PHONE
8 IF IT IS QUICKER GO TO THE WEIGHBRIDGE
3. IF INSIDE BUILDINGS
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9 WARN OTHERS ru
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4. IF OUTSIDE BUILDINGS
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WARN OTHERS
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*
9
QHSE MANAGER
SITE HSE MANAGER
41 6
379
Q SITE ENGINEER 63 1
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4, CLOSE ALL WINDOWS/DOORS TO CONTAIN WHERE POSSIBLE ru
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INClDENT.
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*
Q
NOTIFY LOCAL MANAGEMENT
BLOCK QHSE MANAGER
Q SITE QHSE MANAGER 41 6
8 SITE HSE MANAGER 397
9 SITE ENGINEER 63 1
Q PREVENTFURTHEREXPOSURE
* DO NOT ALLOW ACCESS TO IMMEDIATE AREA
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3. WAIT FOR FURTHER INSTRUCTIONS FROM THOSE TAKING CONTROL OF
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THE INCIDENT
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Ep.29.01
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Q
NOTIFY LOCAL MANAGEMENT
BLOCK QHSE MANAGER
9 SITE QHSE MANAGER 416
9 SITE HSE MANAGER 397
Q SITE ENGINEER 63 1
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THE INCIDENT
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40
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2. INFORM SECURITY
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3. ISOLATE SUPPLY
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4. IDENTIFY CONTAMINANT
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THAT MAY AFFECT THE SITE
1. INFORM SECURITY
..
RING 139 ON ANY PHONE
I Q 9
SITE HSE MANAGER
SITE ENGINEER
397
63 1
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3. WAIT FOR FURTHER INSTRUCTIONS FROM THOSE TAKING CONTROL OF THE
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INCIDENT. ru
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1. DON'T PANIC
4P STAYCALM
*
9
DO NOT MOVE SUDDENLY
RING 139 ON ANY PHONE
3. STAYPUT
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INCIDENT.
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DO NOT MAKE CONTACT WITH MATERIAL.
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AVOIDFUMES
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B EP.18.01
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B EP.27.01
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B EP.26.01
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4. ALERT OTHERS
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!WARNING !
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k EP.18.01
k EP.24.01
k EP.27.01
k EP.26.01
9 FOR SITE COLLISIONS RING SURGURY 231, SECURITY 139 ON ANY PHONE
9 IF IT IS QUICKER GO TO THE WEIGHBRIDGE
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9 CHECK FOR DANGER TO YOURSELF OR VICTIMS ru
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SAFE TO DO SO
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4. INFORM MANAGEMENT
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$6
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Q CONTACT SITE ENGINEER 631 ru
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330 CONTACT SITE HSE MANAGER
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4. INFORM MAINTENANCE
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INCIDENT
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3. IF NOT AVAILABLE
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Q CONTACT SECURITY
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4. EVACUATE AREA
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AVOID FUMES
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9
WARN / ALERT ALL PASSERS-BY / TRAFFIC
PREVENT ACCESS
8 CORDON OFF AFFECTED AREA
USE APPROPRIATE LOCAL SPILL KIT IF SAFE TO DO SO
1. CONTAIN SPILLAGE
2. INFORM SECURITY
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CONTACT LOCAL QHSE MANAGER ru
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4. CLEANUP
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YE
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TAKE ACTION TO DEAL WIT
3. INFORM SECURITY
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INCIDENT.
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9 EVACUATE IF REQUIRED
9 PREVENT FURTHER ACCESS
8 CORDON OFF DANGEROUS AREAS
3. INFORM SECURITY
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RING 139 ON ANY PHONE
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INCIDENT.
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CHECK CLOCK SYSTEM TO SEE IF PERSON HAS LEFT THE SITE. IF STILL ON SITE
THEN
OR
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??PERSON FOUND??
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1. MAKE NO APPROACH
2. INFORM SECURITY
4. WARN OTHERS
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KEEP CLEAR
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INCIDENT.
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1. MAKE NO APPROACH
2. INFORM SECURITY
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4. WARN OTHERS
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KEEP CLEAR
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INCIDENT.
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IF UNAVAILABLE THEN
2. MAKE MO APPROACH
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3. WARN OTHERS ru
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8 KEEPCLEAR
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DO NOT APPROACH
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YES
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INCIDENT.
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1. DO NOT APPROACH
2. STAYCALM
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4. PREVENT ACCESS ru
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DISCOURAGE CROWDS
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PREVENT ACCESS
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INCIDENT.
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DO NOT MOVE INJURED PERSONS UNLESS LIFE IS THREATENED AND IT IS
ru
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SAFE TO DO SO
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1. INFORM SECURITY
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4. PROVIDE REASSURANCE
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PROVIDE REASSURANCE
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INCIDENT.
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1. METHOD OF RECEIPT
2. INFORM SECURITY
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3. WAIT FOR FURTHER INSTRUCTIONS FROM THOSE TAKING CONTROL OF THE
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INCIDENT.
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1. PERSONAL REPORT
2. WRITTEN REPORT
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FACTORY THAT YOU ARE IN.
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39
2.0 SCOPE
* All departments.
Q None
4.0 RESPONSIBILTY
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Managers. ru
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5.0 PROCEDURE
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5.1 If a minor spillage occurs the Plant Manager and the Environmental
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5.3 If the spillage occurs indoors the building should be evacuated and any
product affected should be held.
5.5 The Material Safety Data Sheet should be checked to see if the
spillage could be wasted down the foul drain. The quantity should be
estimated and if necessary the authority should be informed.
5.6 Chemical spill kits should be available at locations where potential for
spillages exist. Any ruptured drums should be drained and the drum
should be placed into a larger salvage drum.
5.7 A suitable absorbent should be spread over the spillage and the
absorbed chemical should be transferred into a plastic lined drum
I
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113
6.0 RECORDS
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213
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ENVIRONMENTAL SYSTEM STEP CORRECTIVE ACTION
REFERENCE
-
Environment Manager Inform Local Line Manager No Inform Plant Manager and / or Environment Manager.
Emergency Response Procedure Delegate personnel to deal with No In the event of a Major Spill, refer to Emergency
26.01 spillage and isolate area. Response Procedure and call in Specialist Company
to deal with Spillage.
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Material Safety Data Sheet & If indoors and in a production area, ventilate.building
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appropriate personal protective and if necessary, hold any product affected.
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equipment
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Storm Drain Experience EP 25.01 Is spillage entering a storm drain? ------+ Yes Use sandbags or spill stopper mat around drain.
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Seal off storm drain from river.
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Material Safety Data Sheet Can spillage be washed into foul Yes Wash into foul drain, estimate quantity and if
to
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drain? necessary inform local authority.
ns
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Chemical Spill Kits are available Drain any ruptured drum and place drum into larger
at locations where potential for salvage container drum
spillages exist
2.0 SCOPE
* None
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It is the responsibility of the Laboratory Management, the ru
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Environmental Manager and the Health & Safety Officer.
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5.0 PROCEDURE
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5.1 The Lab Manager will draw up a list of approved Chemicals on the QSI
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database.
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5.2 The MSDS should be scanned into the database and attached to
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relevant chemicals.
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5.3 The initiating person must supply the Lab Manager with the appropriate
MSDS and follow the Control of Chemicals entering the Premises
Procedure.
6.0 RECORDS
1I 2
PURPOSE
To ensure that all chemicals entering the site are accompanied by the relevant MSDS and that all such records are kept in a register.
RESPONSIBILITY
Lab Manager
MSDS Register Yes The Lab Manager will compile a list of approved
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assessed? Chemicals on QSI database.
QSI System
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Has the MSDS been included Scan MSDS into the database and attach to the
.
No
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relevant chemical.
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Control of Chemicals entering the Has a new chemical been submitted Yes The initiating person must supply the Lab Manager
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-.
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premises for approval? with the appropriate MSDS and follow the Control of
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Chemicals entering the Premises Procedure.
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No
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COMPLETE REPORT
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2.0 SCOPE
3.0 RESPONSIBILTY
19 4.0
*
FREQUENCY
As required.
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5.0 REVIEW
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*
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#+ Audit Records.
8 Corrective Action Reports.
Q Environmental Aspects Register.
9 Accident Reports.
8.0 DI STRlBUTI0N
9.0 SECURITY
9.1 Procedure
9.2 Emergency Action is taken on site when a substantial incident, accident
or environmental threat is identified.
9.3 The necessary corrective action measures are taken to stop, minimise
the problem and the action taken is recorded in the incident book.
9.4 If deemed necessary, the Emergency Services are to be contacted.
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5. Record the incident and fill out the Accident
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Report, if necessary.
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7. Record incident.
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Manager.
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5. Record Incident.
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2. Inform Safety Officer.
3. Account for all Personnel.
4. Inform Factory Managers.
5. Record Incident.
6. Await clearance for restart from Safety
Officer.
7. Establish nature of chemicals, gear etc in
area.
B. Alert Emergency Services.
Outbreak of Fire Safety Officer 1. Sound Alarm.
2. Evacuate Area.
3. Alert Fire Brigade.
4. Account for all Personnel.
5. Notify Safety Manager.
3. Ensure thorough checks of all possible
causes before normal resumption.
7. Records incident.
2.0 SCOPE
4.0 FREQUENCY
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+# As often as required. ru
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5.0 REVIEW
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8.0 DISTRIBUTION
Q Environment Manager.
Date: ....................
All industrial wastewater from the manufacturing process enters the foul drain
system from the various locations within the factory walls. The wastewater is
discharged at various points around the factory such as;
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4b Wet end area Crunchie Plant A Block. ru
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8. Spillage from the Glucose & Storage tanks at Boost & Eclair Plants.
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8 Canteen waste.
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Not included in the industrial wastewater is the waste from the toilet facilities as
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LICENCE
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10.0
ns
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8 Dublin Corporation is the statutory body responsible for issuing the trade
effluent licence for Cadbury Dublin. The Licence ref PCLS/23/96 (Review
1) is kept on record by the Environment Manager.
11.0 TESTING
Date: ....................
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have to pay for the treatment of the effluent in liquid quantity, and for the
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concentration of the various parameters. These costs will continue to rise for
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the foreseeable future and stiff penalties will be applied for non-compliance to
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licence conditions. Where possible, spilled solids such as fat, chocolate &
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caramel should be shovelled into bags as solid waste and the residue left
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behind can then be washed down the drain. Emergency wash-downs in the
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Industrial waste form the different sources are directed into any one of six
I grease traps within the factory perimeter. The floatable oils, fats and greases
I are separated within the traps and are removed at least once every four
weeks by the sludge waste contractor. pH correction within the grease traps
is carried out by means of bacteria and aeration. The effluent is then carried
into the foul drain system and is treated at the municipal water treatment
works at Ringsend.
Date: ....................