CONTENTS Solutions Manual for Machine Elements in Mechanical Desi By: Robert L. Mott Table of Contents ii MDESIGN software Included on the CD in the BOOK ....csrsvsesneesee ‘Spreadsheets included on the CD in the Solutions Manual .....c.csses X ‘Solutions to end-of-chapter problems Chapter 1: The Nature of Mechanical Design... 1 Chapter 2: Materials in Mechanical Design .. cecsesetseensees 8 Chapter 3: Stress and Deformation Analysis ... " Chapter 4: Combined Stresses and Mohr’s Circle 37 Chapter 5: Design for Different Types of Loading con TA Chapter 6: Columns ..... teat eesceeee 98 Chapter 7: Belt Drives and Chain Drives... 106 Chapter 8: Kinematics of Gears j.s.rcsencistsstntninieienesenesen 16 Chapter 9: Spur Gear Design ........ 137 Chapter 10: Helical Gears, Bevel Gears, and Womgearing 180 Chapter 11: Keys, Couplings, and Seals Sceceseaceecnceer Chapter 12: Shaft Design 7 7 218 Chapter 13: Tolerances and Fits... edie 240 Chapter 14: Rolling Contact Bearings screenees 245 Chapter 18: Plain Surface Bearings .......0 251 Chapter 17: Linear Motion Elements ...... 7 258 Chapter 18: Springs. Chapter 19: Fasteners : Chapter 20: Machine Frames, Boted Connection, and Welded Joints 279 ‘Chapter 21: Electric Motors and Controls... : Chapter 22: Motion Control: Clutches and Brakes ...... 293MDESIGN Software - Its applicaticn to Machine Elements in Mechanical Design, Sth edition By: Robert L. Mott Published by: Pearson Education - Prentice-Hall General Description of the Software A powerful computer-aided calculation software package called MDESIGN is included with ‘each purchase of this book. A total of 6 modules divided among 15 categories make up the ‘complete package, outlined in the Introduction tothe software. The software is an updated version of one that first appeared in the 4th eition of Machine Elements in Mechanical Design. ‘The software was created by TEDATA, GMBH, a German company that has long history of producing such software for professional use throughout Europe and many other parts of the world. The version ineluded with this book has 32 modules tat have general applicability ‘or that were produced specially for the book, following the analysisand design methods presented inthe book, most of which are pattemed on methods and standards commonly used in the United States. The other 34 modules were developed primarily for use by professionals and ‘conform to common practice in Europe as represented by DIN stancards, VDI publications, and the popular reference book on machine elements often called Rolof¥Matek Machine Elements, ‘writen by Herbert Wittel, Dieter Mubs, Dieter Janaasch, and Joachim Vobick and published by ‘Vieweg* Teubner, Wiesbasen, Germany, 2009. Identification of the two types of MDESIGN modules listed in the Introduction to the software: ‘+ The list identifies the 32 modules most closely aligned with this book by the symbol ©. ‘The chapter and section ofthe book most relevant to each module is indicated. The text includes several sections where a special icon appears to indicate thatthe use of MDESIGN is pertinent to that topic. ‘¢ The other 34 modules are denoted by the symbol 8 and are more closely aligned to European standards. They may use terminology, notations, and symbols unfamiliar to those experienced primarily in U.S.-based practices. Itis important to note that the inclusion ofthis extensive ané diverse set of modules can be useful to users ofthis book throughout the world as a means of expanding the breadth of knowledge of design practices in different regions. Furthermore, many users ofthe book are likely o engage in projects with industrial companies, design services, consultants, and university faculty members from many pars ofthe world and having these modules available ‘can aid in communicating across traditional geagraphic boundaries ond hetween different technical cultures. Advice on Use of the MDESIGN Software The following comments are directed primarily to those using this book as a learning tol either incollege and university degree programs or in professional self-study‘The author's approach tothe inclusion of calculation sids within initial leaming of| technical subject mater + Users of compute software and calculation aids must have solid understanding ofthe relevant principles of design and stress analysts fo ensure that design decisions are based on reliable foundations. + Software shouldbe used ony after mastering a given design methodology by careful study and practicing manual techniques. ‘Then, data with known results can be applied tothe software as a check on ‘the understanding ofthe program's input data requirements, symbols and ‘notation used ims onthe range of acceptable data, and analysis methods. + Only then should users rely on implementation of design decisions based on ‘output results from the sofoware. General HELP for Running MDESIGN ‘An extensive 123-page help ile can be accessed from the main ment ribbon. Particular attention should be paid to the Graphical User Interface section on pages 33:39 for those few modules that permit graphical data input. [Recommended Primary Uses for MDESIGN Software with this Book ‘Upon launching the MDESIGN software package, reading the Introduction, and opening the software, the left side of the initial screen will include thelist of 15 categories of modules. Each ccategory name is preceded by a plus-sign (+) that, when selected, yields te lst of modules in that category. Double-clicking will open any selected module. Alternatively, you can right click and select Open, ‘The 32 modules most closely aligned with the presentations in the book, identified by the symbol © in the Introduction, are obviously those that should be considered frst for ‘incorporation into courses and individual study. Pertinent sections of the book for which these ‘modules may be useful are indicated by the graphic symbol in the lft margin, Particularly for design projects and where multiple trials for design decisions are to be ‘expected and where the large catalogs of data in MDESIGN can be accessed, the following ‘modules enable learners to ty many options ina short amount of time after learning the basic fundamentals. The following modules serve well these purposes. ‘Beam Calculations Column Analysis 180 Fit System Statically determinate beams Column Design Parallel Keys Stutially indeterminate beams Ball and Roller Bearings, V-belts Helical Compression Springs Plain Surfice/loural Bearings Synchronous Belts Helical Extension Springs Clutches and Brakes (5 modules) Roller Chains Helical Torsion Springs Combined Stresses/Mohr’s Circle Shafts-U.S. StandardsCertainly, in an academic learning situation, instructors must enforee expectations on when and ‘where use ofthe MDESIGN software is accepted, expected, or prohibited. ‘The process for using any module should be as follows: 1. Open the relevant module and read the General Text Help screen in the lower left part of the opening page. This outines the basic functions ofthe module, shows the technical bases forthe analyses performed, and identifies relevant references, tems, and symbols. ‘Be aware thet for some module, the txt help has been translated ffom the original ‘German language and the result may not be in adequate standard English 2. Use the pull-down menu on that screen to peruse what other textual aids are included. ‘These ofen elaborate on design approaches by, a. Explaining unfamiliar terms > Stating typical units for input data o results Setting acceptable limits on values of certain variables 4, Providing tables of data from which some input data must be selected by the user 5. Observe the graphic aids inthe lower right ofthe opening page, agin srolling among all available topics. Some of these can be accessed directly from the Input page. 4. Peruse the data required for the input seen. Open any available hep icons for text, ata, “choice” options to determine requirements or available options. 5. Under th Tools tab onthe main men ribbon, select the pl dwn mens onthe “Measures System icon and select US, System, Metric System, or All Systems. These choices st the primary unit in which data ae tobe entered and for which output results vill be shown. In any ease, you have the option to change nits fran tem by passing the ersr over the unit and pulling down the local ment 4 Pay special attention to the precision of results data shown on he Output pages. ‘Attimes, only one ort significant figures of accuracy ae played and that may not be adequate for your use. You may be able to select a smaller unit that vill show higher precision, Fr example if length of diameter measurement shows 6.0, selecting the mi unit (0.001 — thousandth) may show 6075 mils, indivaing 6075 in. Note that the standard European Metric system uses the comma rather than the dscimal point for separating digit in floating pint calculations. For example In ‘the US. system a number maybe 12456; in Mec it wil appear 12:45. 6. When ll data ar entered, select the Calculation tab onthe main meno, simply, press ‘he FIO key on the keyboard to inate the module's calculations, Note the following" In some modules intermediate data etry screens popup for which some initial calculations have generated data on which subsequent design decisions are based ‘You are asked then to make the final decision before the complete results ae found.