Product Service TEST REPORT EN 60034-1; 2004 / IEC 60034-1: 2004 Rotating electrical machines — Part 1: Rating and performance Report reference No. ‘CPSA0100648 Date of issue. 2007-12-26 Testing laboratory ONETECH Corp. AGR No. AQ7NA-120R1 Address. #505 SK Apt. Factory. 223-28 Sangdaewon1-dong, Jungwon-au, ‘Seongnam-si, Gyeonggi-do, 462-705 Korea. Testing location, ‘Same as above Applicant Jungwoo Electric Machine Co,, Ltd. Address. 140-1 Gaegok-ri, Wolgot-myean, Kimpo-si, Gyeonggi-do, Korea Standard EN 6034-1: 2004 / IEC 60034-1: 2004 Test Report Form NOs? DOCUMENT? / Rev. 0 TRF modified by. TOV Product Service GmbH Master TRF. PS_INFO\ Copyright blank test report This test report is based on the contents of the standard. It was prepared by TUV Product Service GmbH. Test procedure CCA Scheme Procedure deviation NA Non-standard test MethOd....se.smn 3 NIA National deviations NIA Number of pages (Report) 40 pages Number of pages (Attachments) 3 pages [Compiled by. hb Approved b (+ signature) Byong-Chul, Yoon (+ signature) jyung-n, Hm | Test Report EN/IEC 60034-1 Rev. 00 / 2006-03,Page 2 of 40 ie Product Service Type of test object Induction Motor Trademark - Model andlor type reference JW-S40400 Rating(s) AC 230 V, 50/60 Hz, 3,1/2,8 A, 1350/1660 rpm Manufacturer -Jungwoo Electric Machine Go., Ltd Address, 140-1 Gaegok-ri, Wolgot-myean, Kimpo-si, Gyeonggi-do, Korea Factory Jungwoo Electric Machine Co., Ltd Address 140-1 Gaegok-i, Wolgot-myean, Kimpo-si, Gyeonggi-do, Korea ‘Sub-contractors/ tests (clause) NA Address. NA Date of receipt of test item 2007-12-03 Date(s) of performance of test 2007-12-13 until 2007-12-17 Test item particulars: Type of motor. Induction Motor Rating by duty type. si Construction Class | Degree of protection. IPXO Rated ambient temperature (°C). 40 Possible test case verdicts: = test case does not apply to the test object. NA - test object does meet the requirement Pass) test object does not meet the requirement Fail) ‘Attachments: 1. Attachment 1 — Circuit Diagram: 1 page 2. Attachment 2 — Photos: 4 pages (General remarks: "(See remark #)" refers to a remark appended to the report. "(See appended table)" refers to a table appended to the report ‘Throughout this report a comma is used as the decimal separator. The test results presented in this report relate only to the object tested. This report shall not be reproduced except in full without the written approval ofthe testing laboratory. |General descriptions = Electrical rating as follows; ModelNo. | Phase | Vottage | Curent | Freq | OutputWattage | Speed | w A) (Hz) w) (rpm) Kw-840400 | Single 230 «| 31/28 | 50/60 "400 1350 / 1660 Test Report EN/IEC 60034-1 Rev. 00 / 2006-03,Page 3 of 40 2) Product Service [Summary of testing: = The described products were found to be in compliance with the standard, EN 60034-1:2004, - The Clauses 13 was not applied in this report and must be evaluated in the end products. [Copy of marking plate: INDUCTION MOTOR Model No : JW-S40400 ¢ € Input \C 230V SO/6OHz 3.1/2.8 A Output : 400W Duty: $1 Thermal class: B Jungwoo Electrie Machine Co.,Ltd. Made in Korea Test Report EN/IEC 60034-1 Rev. 00 / 2006-03,@ Page 4 of 40 Produt Service EN 6004-1 [Clause | Requirement - Test Result- Remark Verdict a Duty 44 Declaration of duty P Itis the responsibility ofthe purchaser to deciare P the duty. The purchaser may describe the duty by one ofthe folowing | 2) numerically, where the load does not vary or NA where it varies in a known manner, | ) 28 a time sequence graph ofthe variable NA quantities: ©) by selecting one of the duty types S1 to S10 [Type St P| that is no less onerous than the expected duty The duty type shall be designated by the ep | appropriate abbreviation, specified in 42, written | after the value ofthe load ‘An expression forthe cyclic duration factor is NA | iven in the relevant duty type figure | The purchaser normally cannot provide values for P the moment of inertia of the motor (JM) or the relative thermal fe expectancy (TL), see Annex | [A These values are provided by the manufacturer ‘Where the purchaser does not deciare a duty, the |" Na manufacturer shall assume that duty ype S1 (continuous running duty) applies if it 42 Duty types Pet 421 [Duty ype S1— Continues running duty st e | 422 [Duty type S2— Shorttime duty NA | 423 | Duty type $3 Intermittent periodic duty NA 42.4 | Duty ype S4— Intermittent periodic duty with NA starting | 425 | Duty ype $5 Intermittent periodic duty with [Na | | electric braking | 426 | Duty ype S6~ Contnuous-operaton periocic duly NA 427 | Duty ype S7 — Continuous-operaton periocic duty NA with electric braking i 428 | Duty type $8 —Continuous-operation periocie duty NA with related load/speed changes 7 429 | Duty type S9— Duty with non-periodic load and NA speed variations | Test Report EN/IEC 6034-1 Rev. 00 / 2006-03Page 5 of 40 Product Service EN 60034-1 ause Requirement ~ Test Result - Remark Verdict 210 Duty type S10 — Duty with discrete constant loads | and speeds | Rating NA Assignment of rating ‘The rating, as defined in 3.2, shall be assigned by the manufacturer. In assigning the rating the manufacturer shall select one of the classes of rating defined in 5.2.1 to 5.2.6. The designation of the class of rating shall be writen after the rated output. If no designation is stated, rating for continuous running duty applies When accessory components (such as reactors, capacitors, etc.) are connected by the manufacturer as part of the machine, the rated values shall refer to the supply terminals of the whole arrangement Special considerations are required when assigning ratings to machines fed from or supplying static converters. IEC 60034-17 gives ‘guidance for the case of cage induction motors, ‘covered in IEC 60034-12 NA Classes of rating Rating for continuous running duty ‘Arrating at which the machine may be operated for an unlimited period, while complying with the requirements of this standard This class of rating corresponds to duty type S1 and is designated as for the duty type St Rating for short-time duty | NA ‘A rating at which the machine may be operated for a limited period, starting at ambient temperature, while complying with the requirements of this standard NA This class of rating corresponds to duty type S2 and is designated as for the duty type S2 NA Rating for periodic duty NA Arrating at which the machine may be operated on duty cycles, while complying with the requirements of this standard NA | This class of rating corresponds to one of the periodic duty types S3 to S8 and is designated as for the corresponding duty type NIA Test Report EN/IEC 60034-1 Rev. 00 / 2006-03Page 6 of 40 EN 6034-1 =) Product Service Clause Requirement - Test Result - Remark Verdict Unless otherwise specified, the duration of a duty cycle shall be 10 min and the cyclic duration factor shall be one of the following values 15 %, 25 %, 40 %, 60 % NIA a2 Rating for non-periodic duty NA ‘A rating at which the machine may be operated non-periodically while complying with the requirements of this standard NA This class of rating corresponds to the non- periodic duty type S9 and is designated as for the uty type $8 525 Rating for duty with discrete constant loads and speeds NA NIA ‘A rating at which the machine may be operated ‘withthe associated loads and speeds of duly type $10 for an unlimited period of time while {complying with the requirements of tis standard ‘The maximum permissible load within one cycle shall take into consideration all pars of the machine, for example, the insulation system regarding the validity ofthe exponential law for the relative thermal fe expectancy, bearings with respect to temperature, other parts with respect to thermal expansion. Uniess specified in other relevant IEC standards, the maximum load shall not exceed 1,15 times the value of the load based on duty type 81. The minimum load may have the value 2e79, the machine operating at no-load or being de-energized and at rest. Considerations for the application of this class of rating are given inannex A NA This class of rating corresponds to the duty type | st0 and is designated as for the duty type S10 NA 526 Rating for equivalent loading [NA ‘A rating, for test purposes, at which the machine ‘may be operated at constant load until thermal ‘equilibrium is reached and which results in the ‘same stator winding temperature rise as the /average temperature rise during one load cycle of the specified duty type NA This class of rating, if applied, is designated ‘equ NA 83 Selection of a class of rating NA [A machine manufactured for general purpose shall have a rating for continuous running duty and be capable of performing duty type S1 ‘Test Report EN/IEC 60034-1 Rev. 00 / 2006-03,Page 7 of 40, Product Service EN 6034-1 dlause Requirement - Test Result - Remark Verdict If the duty has not been specified by the purchaser, duty type S1 applies and the rating assigned shall be a rating for continuous running duty NA [When a machine is intended to have a rating for short-time duty, the rating shall be based on duty type $2, see 4.2.2 NA ‘When a machine is intended to supply varying loads or loads including a time of no-load or times \where the machine willbe in a state of de- energized and at rest, the rating shall be a rating or periodic duty based on a duty type selected from duty types S3 to SB, see 4.2.3 04.2.8 NA ‘When a machine is intended non-periodically to supply variable loads at variable speeds, including overloads, the rating shall be a rating for non- periodic duty based on duty type S9, see 4.2.9 NA | When a machine is intended to supply discrete constant loads including times of overioad or times of no-load (or de-energized and at rest) the rating shall be a rating with discrete constant loads based on duty type S10, see 4.2.10 NA Allocation of outputs to class of rating In the determination of the rating: For duty types S1 to $8, the specified value(s) of the constant load{s) shall be the rated output(s), |see4.2.1104.2.8 $1; 400W_ For duty types S9 and S10, the reference value of the load based on duty type S1 shail be taken as the rated output, see 4.2.9 and 4.2.10, NA 55 Rated output 554 DC generators NA ‘The rated outputis the output atthe terminals and | shall be expressed in watts (WW) NA 562 [AC generators NA ‘The rated output is the apparent power at the {terminals and shall be expressed in volt-amperes (WA) together with the power factor NA ‘The rated power factor for synchronous |generators shall be 0,8 lagging (over-excited), Unless otherwise specified by the purchaser NA 353 Motors. Test Report EN/IEC 60034-1 Rev. 00 / 2006-03Produet Service EN 60084-1 ] Clause [Requirement — Test Result - Remark Verdict ‘The rated output is the mechanical power available | 400 W P at the shaft and shall be expressed in watts (W) | 55.4 | Synchronous condensers NA The rated output isthe reactive power at the NA | {terminals and shall be expressed in volt-amperes | reactive (var) in either leading (under-excited) or lagging (over-excited) conditions 56 Rated voltage NA 561 DC generators NA For dic. generators intended to operate over a NA | relatively small range of voltage, the rated output ‘and current shall apply at the highest voltage of the range, unless otherwise specified, see also 73 ‘AC generators NA For ac. generators intended to operate over a NA relatively small range of voltage, the rated output ‘and power factor shall apply at any voltage within the range, unless otherwise specified, see also 73 87. [Co-ordination of voltages and outputs NA This not practical to build machines of all ratings NA or all rated voltages. In general, for ac. machines, based on design and manufacturing ‘considerations, preferred voltage ratings above 1 KV in terms of rated output are as shown in Table 1 562 58 Machines with more than one rating [According to input frequencies | P /SO/G0Hz, speed assigned; 1950/16601pm at SOIGOHZ For machines with more than one rating, the P ‘machine shall comply with this standard in all respects at each rating For multi-speed motors, a rating shall be assigned [According to input frequences | P | for each speed 50/60Hz, speed assigned: | +350/1660rpm at S0160HZ When a rated quantity (output, voltage, speed, NA etc) may assume several values or vary ‘continuously within two limits, the rating shall be | stated at these values or limits, This provision | does not apply to voltage and frequency variations during operation as defined in 7.3 or to star-delta connections intended for starting ‘Site operating conditions Test Report EN/IEC 60034-1 Rev. 00 / 2008-032) Page 9 of 40 Produt Serve oa EN 6034-1 : dlause Requirement - Test Result - Remark Verdict TI General P Unless otherwise specified machines shall be P| suitable forthe following site operation conditions. For site operating conditions deviating from those values corrections are given in Clause 8 12 Altitude = The altitude shall not exceed 100m above sea- [Not exceed 1000m level 3 Maximum ambient air temperature Maximum 40°C P “The ambient air temperature shall not exceed P| 40°C i4 Minimum ambient air temperature | Minimum 0° P ‘The ambient air temperature shall not be less NA than - 18°C for any machine | [The ambient air temperature shall not be less le than 0°C for a machine with any of the following: a) rated output greater than 3300 kW(or kVA) per NIA 1000 min" ) rated output less than 600 Wior VA) P |c) a commutator NIA d) a sleeve bearing NA [e) water as a primary or secondary coolant NA is (Water coolant temperature NA The water coolant temperature at the inlet toa NIA machine or heat exchanger, or the ambient water {in the case of submersible machines with surface| Cooling or machines with water jacket cooling) shall not exceed +25°C nor be less than +5°C Storage and transport P When temperatures lower than specified in 6.4 ¥ are expected during transportation, storage, or after installation, the purchaser shall inform the ‘manufacturer and specify the expected minimum temperature 7 Purity of hydrogen coolant NA Hydrogen cooled machines shall be capable of NA operating at rated output under rated condition ‘with a coolant containing not less then 95% | hydrogen by volume | ‘Test Report EN/IEC 60034-1 Rev. 00 / 2006-03Page 10 of 40 ) Product Service EN 6034-1 lause Requirement - Test Result - Remark Verdict For calculating efficiency in accordance with IEC 60034-2, the standard composition of the gaseous mixture shall be 98 % hydrogen and 2 % air by volume, at the specified values of pressure and temperature of the re-cooled gas, unless otherwise agreed. Windage losses shall be calculated at the corresponding density NIA Electrical operating conditions lectrical supply NA | For three-phase a.c. machines, 50 Hz or 60 Hz, intended to be directly connected to distribution or Utilisation systems, the rated voltages shall be ‘derived from the nominal voltages given in IEC 60038 For a.c. motors supplied from static converters, these restrictions on voltage, frequency and ‘waveform do not apply. In this case, the rated voltages shall be selected by agreement NA NA Form and symmetry of voltages and currents 24 ‘AC motors: 244 ‘AC motors rated for use on a power supply of fixed frequency, supplied from an a.c. generator (whether local or via a supply network) shall be suitable for operation on a supply voltage having ‘a harmonic voltage factor(HVF) not exceeding = 0.02 for single-phase motors and three-phase ‘motors, including synchronous motors but ‘excluding motors of design N (see IEC 60034- 12), unless the manufacturer declares otherwise = 0,08 for design N motors NA ‘The HVF shall be computed by using the following formula: fea ne = [ye where Us, is the ratio of the harmonic voltage Un to the rated voltage Us; 1 is the order of harmonic (not divisible by three in the case of three-phase a.c. motors), k= 13 ‘Test Report EN/IEC 60034-1 Rev. 00 / 2006-03Page 11 of 40 Product Sevice EN 6034-1 Clause Requirement - Test Result Remark Verdict ‘Three-phase a.c. motors shall be suitable for operation on a three-phase voltage system having /a negative-sequence component not exceeding 11 % of the positive-sequence component over @ long period, or 1,5 % for a short period not lexceeding a few minutes, and a zero-sequence [component not exceeding 1 % of the positive- sequence component NA ‘Should the limiting values of the HVF and of the negative-sequence and zero-sequence [components occur simultaneously in service at the rated load, this shall not lead to any harmful temperature in the motor and itis recommended that the resulting excess temperature rise related | to the limits specified in this standard should be | ot more than approximately 10 K 7242 ‘AC motors supplied from static converters have to. | |tolerate higher harmonic contents of the supply | voltage, see IEC 34-17 for the case of cage motors |within the soope of IEC 34-12 | NA 722 [AG generators | ‘Three-phase a.c. generators shall be suitable for supplying circuits which, when supplied by a system of balanced and sinusoidal voltages: NA NA a) result in currents not exceeding a harmonic Jourrent factor (HCF) of 0,05, and NA b) result in a system of currents where neither the negative-sequence component nor the zero- /sequence component exceed 5 % of the positive- [sequence component NA The HCF shall be computed by using the following formula: fy isthe ratio of the harmonic current in to the rated current hy 1 is the order of harmonic; k= 13 NA ‘Test Report EN/IEC 60034-1 Rev. (00 / 2006-03