EEE User's Guide Smartpack Controllers ss - oe Monitoring and Control Units Powerpack, Flatpack2 & Minipack DC Power Supply Systems‘formation inthis document is subject to change without notice and dees rot represent 2 hotest cn the part of Eek No prt ofthis document may be reproduced a transmit in any farm o by ery means — tfectronie or mechanical inching photocopying and recording ~ fer any purpose without the ep writen persion Eke Copyright: tok, 2013 OCrHUEK OAs CE (8 AE fl Safety Precautions The equipment described in this manual must only be operated by Eltek personnel or by persons who have attended a sutable etek training course The equipment represents an energy hazard and allure to observe this could cause terminal injury and invalidate our warranty There are hazardous voltages inside the power system. As the modules Incorporate large charged capacitors, itis dangerous to work inside the system even ifthe mains supply Is disconnected Products into which our components are incorporated have to comply with a umber of requirements. Installation i to be In accordance with the| Fecommendations herela Please read the manus carefully before using the equipment 350002.013tesue 7.0, 2009 June Published 2008-06-12 2 Users Gude Smartpack Conroller, enon nacirosTable of Contents 4._ Introduction ‘About he Gude ‘System Diagram ~ Fiatpack2 Power System Control Units TAN bus. = ‘CAN bus Asreasing ‘Sonwara Assen Reciirs roware Aesgnmers Cone ni = (CAN Bus Adaeos Range Cowal ais. ‘GAN bus Termination Gontguration — cont Units 3._The Smartpack Controller ey Fests Block Diagram “ypcalAppiesions Location of Connectors & Communication Ports - ‘Sysem & Baty Signa — eral Comectons ‘Nam Rey & Opt input Sens — Customer Conctons CAN Po Signals—Ineral Cooetons. Installation of Smaripack Contoller, Sately precouors Nownbng and Removing he Cokie. ‘anova Panes Front Panel Operation ‘essen of Keys, Ospay anna LED Cpa Fron aye - eses of persion itn ace peraing hens, Oven Teer Opto Sect ono Firmware Upgrade ofthe Smaripack controll Trrmacs Ungate Cotas Entedet Vis ae Technical Specifications“ Contralir Ordering formation Contoler Options. ‘Smarpack Conti’ Standard Smart Contoler — Basi Slave SmargaceContolr — Ether. ‘et Grtey Comins Grin Eel U6 Camedton Opton ‘Smerpack Conte — R252. F@etepon Reo fesse : 5 5 5 6 6 ® 8 3 9 3 8 S252 Pont signa 4. Networking the Controller - Access Methods 25 Canola Dt Neon Dal ca Users Gulde Smartpack Contraller, swemse9.racoe 3Controller Access — Via Ethernet LAN. Reauroments. Ingo ore eid Controller Access — Via Standalone PC... Reurrents. Me Oeiaios : How Tos. ow fo Enable Popups rowers goer. ew to Change weaPovers bstaut Login Pasonrds ae How To Gnange the Canales Once Nae. Ea ow To Gna ne Stats ot your LAN Network Cad (iG) EN Configuring & Monitoring the Power System Configuration — via Web Browse Configuration — via PowerSuite Appication fn She Me Oia Monitoring — via Network Management Systom.. eqarements Inchon Were bei“ CancieSii Congurion 6 ‘oat ees SP HS Fe ‘3 ramps = AMS Conigurton. so CAN Bus Nodes ~ Options a Fay Fess at ‘smartnode Conv Unit 8 Batty Mentor 2 teas Went: 33 TO Wontar 5 ‘CAN Power Ui 55 Teer Specs chibi Na 8 Functionality Descri 87 ‘lam Reset (ra 37 Data Syste votoges (asin) st Display Alsrm Messages, (Lon) (Dsplayhlessages). 5 Display Controllers Fimasre Version (Sotwarehf 3 Display Contoters Ceri Nisan (SersiNumb) 8 Display Module Intrmaton"(adueio) s ug.ang Pay Ree 0 Mare Pave esign=nont erie Rec 2 Feeling ethnic offi. so Display System tins Dat> in ini) 0 Display Battery Teme Loves (TempLavel ino). 60 Display Batty Infomation (Eatery). 8 Toowt Bate Bort. shroud oa 6 Batary Syste nut 4BV Syme Conclr 2 Baty Syms! sucnants — Baty Mentor 3 Display Energy Uso. Len) Energy og) 5 Display Lead Mor nfo (Lag) (Laan iis) 6 66 4 “2S Gulde Smarnack Controfer, sens nonnss4. Introduction _ ‘Smartpack controllers are posal and cost-effective modules, developed fr monitoring Sand controling 2 wide range“! stat DC power supp systems, such 68 Powerpack, Fatgack2 and Mrppack DO Fu =yons. About this Guido ‘This booklet provides users! Smartpack-based DC power systems with the required Information for aperating th: Lam using the Smaripacl's ror panel Te booklet 0 deserbes the Saripeck co a's buling blocks, externa connections nd techies! Specfiestions, az wellae ove conta optlons ne ether CAN bus nodes Red alo the generle and ste specie documentation for your Smartpack-bated OC ower system For detledfuncionaty des ‘on, browse and search trough PowerSuite Onine Hel. System Diag’) —Flatpack2 Power System In the Flatoack2 PS system *own in Figure 1, the Smartpack controller monitors and Controls the whole system, =! serves 6 the local user Interface betwean you and the System, The PowerSuite’ sp-icaton ie used for remote operation and syst coanguraton. ‘igure 1 Example of 2 0 Fatpack2 PS system for DC power supply of telecom Squipment. The syst. 3 fed from an extarnal AC maine supply, and consists of FScthers n power sh” 3, contol unt and D¢ dletbution ante. Battery banks, Ui contactors etc. ypeally also @ part ofthe syst. Users Guide Smartpack Co er, ween onset 52.Control Units The contro system — in Eek OC power systems — consists of contol units or hardware devices connected to the system's CAN bus” Several types oF cont units may De onnecte, such a ‘Smartpack controllers, see page 9 ‘Smartnode contol units ee pape St Battory Monitors, sae page 52 {bas Monitors, 26 page 23 Yo Montors, see page 54 CAN Power Unt, see page 55 1 Gther CaN nodes CAN bus ‘The sinaripackbased DC power systems lize the CANE] bus — a digital interface Srentecture that sopports a esietaa communeston channel between the control une Sind each ofthe recers, CAN bus Addressing Al recifers, Smartnack controllers and othr control units connected tothe Eitk 's CAN bus must Rave a unique sadress or ID number Tre control system's master contol assigns automatically the retirs’adaressas (Gortare assignment). ‘The control system's contrllers and control unts use OIP switches fer configuring thee ‘nigue CAN bus 1D numer (hardware assignment) Software Assignment — Rectiiors Each rectifier In the Smartpack-based OC power system is automaticaly configured by ‘the Smartpack controler with @ unique CAN bus TO number (cottware-asignment, When the rectifiers are hot-plugged inthe power shelves the fst time, the Smartpack "ontolerdynamiealiyasrigns the recifes withthe next avaable ID number (eofeware Ssugnment), and automatically Increases the number of communicating recifers on the (CaN bus. Alo, the controler felsters the rete” 1D numbers, of CAN bus address (1, 02"), together with thee serial numbers. ‘When a previously installed resi i ht-plugged in the power shel agai, retains is previous 1D ana eval number, unless reaseigned during a Reset Rectifier commane. When a new Smartpack controle is inserted in an existing system, the controle wil Feesletote the number oF connected rectifiers, resigning them with the same TD ‘ombers a5 they aiesay have ln memory. control area Network: Serial protocol ulised for communication betwean Eitek 's reciflers and controllers Users Gude Smartpack Controller, smse namoHardware Assignment — Control Unite ‘The contol system consists of one or several CAN bus connected contro units. The Earrol units are factory ceigured with unique CAN bus TD number, using DIP Smiches on te side of unt (hardware-assgnment) For example, ina distributed OC power system with several Smartack controler, the ‘master io configured with ID # <>, the slave with 10 # <2 and 9 on. Refer "6 the {able im ths chapter and gure 3, page 8 CAN Bus Addross Range —Coatrl Units You can access a maximum of 34 contol unite of each type — Smartpack controle, ‘Smarenode units, Battery Monitors, Load Monitors, etc. ~ to the contre system's CAN bur. See table below: ‘The table below shows examples of the DIP saitch postion on Smertpack controllers Smariode contol units end ther CAN bus nodes (Sve) areca (Se) arar (Sie) cara? (Sor) cone 3 Tene toch toa Seon aero {Sve areoier do onatrearior Stee} ine enconororr (fev rect? 3 Grow re-or Shiwoi? 12 ot o-oo {She} arecer Stati odie Gc once (Sirecoualor tg i20on wan aorrcew Stage 12 200 en on 9FFOm ( (Sir) comate 123 ort-orton oN Eteteeay 13 ip roth an an . ea cert Or meee Pee hg RSD romero Oo Se ee ‘Users Guide Smartpack Controle, eee aan noe 7CAN bus Termination To ensure a correct bus communication and aveld data reflection, you must aways termiote the CAN bus wit two 4200 censors at Bosh ends of the lie {6007 bus Impedance), se Figure 2. "The CAN bs le connected using CATS twisted par cases = 42a igure 2 CAN bus terminated i Be tsa 1200 resistor on Both ESSE TESS ane ends (600 bus impedance) ‘The example in Figure 3 shows a Plteack2 DC power system expanded with a stave Powe 3 ‘A Fatpaci2 0¢ power sytem ‘expanded wit oe contalers gure 4 ‘A Fatpack2 system expanded Lowman Configuration — Control Units Each control unt must be configured wth a CAN bus address (or 1D number), to enable multple uns to" communicate realy on the CAN bus (haraware-asaignment). The Inidresses are configured via blP-awtehes. Read chapter CAN Bus Aaeas Range = Contr Units" on page 7- ‘You must then cotgure and carat the unt using the PowerSuite software application. Read the PowerSulte Online Halp System for’ deccrgton of how to confgure 3nd calbrate the CAN Bus Nodes. 8 User's Gude Smartoack Controller, sects neeaovee3. The Smartpack Controller ‘The Smaripack controler Isa monitoring and contol unit used as the vial nerve center ofthe DC power pant. You cprats the system from the elagan rant panel, using thee front keys'and the LCO-ckpay. They represent te main interface between you and the System, You can also operat th systom locally via & PC using lak 's PowerSuite application, oF Femotely via moder, Ethernet and the Web, The module then Wizes the USB or RS- 252 ports to Interface with 2 local PC, SNMP oF Web sdapter. ‘See also chapter “Technical Specations”, on page 22 Key Features Be Se a Block Diagram Pecpeastnrgreg. [—Saampet Common —]- SER. eras A SERRE, |AIM] cater nates ahaa — =| [ seme ea rose torae Beane ssp22gpe ben 7 Pitieepan ans 7 eae om Et — earseare Flgure 5 Block alagram ofthe Smartoack Sater Extended entre showing the medule's ‘Users Gude Smartoee conn nase 9ations ‘CAN bus communication with the rectors inthe Smartpctebased DC Cand other bus-connected Smartpack convo! units inthe system — this evab!) / cle exparsen ef system functonalty ane sumber of measuring pont, Sy 1S can be Set Up and upgraded to meet the demand Shenytallor-mese por =i Location of ctors & Communication Ports You can easly connect the Smartnack = Gantroler to a PC, plugging 2 standard USB bet) AeB cable to the USB pore onthe front ofthe Comtrotr and to any‘avalale USB part on he computer ‘The Smartack controler configures from factory ~via OIP switches on the side wth an “ID number for" CAN bus munition. Read chapter “CAN BUS ‘eres Range — Control Uns" on page 7 (nthe controle’ rear panel —see igure 7 Ree you find two tenis! R35 CAN ports (or ee incoming. and. outgoing CATS twisted-pair tables) fo connect the contra to the CAN buss See alse chapter “CAN bus", on poge 6. Figure § Front acco 4 DIP smtches fr 1D configuration on the side “The Smartpack eon ‘ble connections are located on the control's fear Donel These con Stor montoning and cotling the system, the Batteries, alarm rel ‘enteral eaument ating Conngetion Alan 0 Connections — Extended ons Bison opi eme ose eanponia us gece! > Sagano ess pencaed \ grpreseresee 7 cctom _| Pe fe? hrs sna sma eet! cater Fa [2° Guide Smarinack Controle, wonsn ensuesSystem & Battery Signals — Internal Connections In standard smartpack-based OC power systems, te . watiery Curent S Ueea Curent Reeve sarme Other messapes Menu Mode nen the front keys are in operation, the contrate’s display switches to Menu Mode ang the fallowing information serolestheaugh the spay 1+ The upper line shows the name of the setive menu or sub-menu {The lower ine naeates whien kay £0 press Notice that ne keys are pressed within 20 seconds, the display wil automaticaly switch from Menu Node and to back to Status Mode, Operating Menus, Overview ‘The Smaripci-bases OC power system's functionality is accessed via a network of {oftware menus ond submenus, enabling You to configure and contol the whole power System, “The tuncionalty is dhided in two diferent nerarchial Laval Then structure! the Usor Options menus and the Service Options inenus (pasowaré protected, only authorized OHHy Siu ise personnel nave access ta them) ot wenropsen Sereno Special, not_s0_ frequently used options — such as {bration and adustments — are accarsble inthe Service ‘pions sub-menu. 16 ‘ers Guide Smarapack Controller, asso, 70 30058User Options When you enter" Menu Mode, you access the User Options How to browse the dsloy menus © Entering Menu Mode Bross onthe” key to change rom Status Mode t Mend Mods © Browsing “up to@ mens option ress the (T] key to scroll up tothe previous menu eption ‘Ofte, when atthe top option also to Scoot tothe previous menu eve © Browsing “gown” toa menu option = Prss the (1 kay, to szrll down ‘vein the same ment level, anc fd ‘anu options (uncon or parameters) Otten, winen atte lonest open aso te sera ou othe previous menu level 12 Selecting a menu option ress onthe key to selec the ‘splayed menu option or parameter (tte, especialy in the User Menu, ‘abo to seal aut fo the previous mens ieve! wal | avs | Sst ees Hosa Lees | le I For deserption of the User menu options, read chapter “Functonslty Descrinton’ page 57, Also, refer othe PowerSuite or WebPomer Onine He Systom. Users Gude Smarpack Control, nanan, nar sunae 17Service Options When you enter Menu Mede, you access the User Options. You may ten sro down to the password protected Service Options. ‘The Service Opton’s password is factor-programmes to <0003>, We strongly ‘ecommend that this paseword Is changed as soon a te system is nsaled a owt browse te day menus feat © Entering Menu Mode ercamon Naka oan Fresson the =) key to change from 3 [ammumumar> pepe tt ‘Status Mode to Menu Mode {ees . as eee ee Fea f Browsing “up” toa menu option | [st sue—> t orice i i = Press the (1) key to scroll up to the |Ramurninage 3 - we i prgas ew estan i cos Ce onen aaa | mea ms | rataitoe pevowe enc iel | — h @ Browsing “down” to menu option | Jemmcurim» [faites fh 2i “reste LL ty, oc dom ere it ‘within te sare menu level, and find |acr/aoao Se [seamen 28015 gp i ‘menu options (functions or parameters) | | BiasirremiSee a a TBnentwren selene pton sas |e, acnemeeate toeemnee le Amos MenTine! (RENT ocala mE ‘ es h © Selecting a menu option \newrter ‘Gancoraao: > t preston te yt alec the ‘aspiayed menu option or parameter ‘Often, especialy inthe User Menu ‘a0 te seal out fo the previous menu ieve! For description ofthe Service menu options, refer tothe PowerSulte or WebPower Online bap system i8 User's Gude Smaripack Cotroller, nen navnFirmware Upgrade of the Smartpack controller You can use the Fivtoader progrant] runaing en a PC to upgrade the Smarpack {ontrolers femiare. To fing your contoiers firmware version refer to page 58. The PowerSute program has tobe Installed previously onthe PC Do flown 4, Connect a PC to the Smartpack Using a ancora USB cle 2, start the FWLeader program onthe PC; (onthe Fidceder dialog box 3. Select “smartpack", In Target Selection 4. Select "1", in Target Addeess Select “conn” In Communication Type, Refer tothe PowerSuite program to find the Cornea pr he Rt 6. hk on hep Sure Fle btn nd, {hat contain the frmwar to upgrade the entrar with 7, lick on the *Write to Target” button, to lous the rmware to be Smartpack contol igure 13, ivtonder dag box While the fmwar is loaded tothe Smaripack conrlar, the FvLoader program dlplays 3 progress bar andthe controle’ doplay shows te currently programmed segment ‘Once the femware has loaded, the Smartoack contrller wll automaticaly esta. Firmware Upgrade - Controller's Embedded Web Adapter You can use the “tek Network Utility” program running on a PC to upgrade the firmware ef the Smartpece controller's embeades Web Adapter. Read “Smartpace Controller ethernet” on page 23 Use tis unity program, “EVIPSetup.exe, to nd your control's trmware verso, or ‘czas the cntrlers oafigurction pages Ina Web browser. 1. Connect a PC to the controler Rese chapter Networsing te Contraller- Access Methods” page 25. 2, Start the program "EVIPSetup.exe”, onthe computer (nthe “Ete Network Ubity” program: 3. Select the controller thot you want to update; Check correct MAC address and IP adress 4. Giek the “Update Software” button [You can get a copy of the FwLoader progam by contacting Eek 's Service Dep, Users Guide Smartaack Control, sana yansenat 195, Click the “Browse” button, land selec the frmuare fle (S18-frm) inthe computer, “The "Reboot when complete" eheck Box must be ebecked (marked) 5. Giek the “Update” button he sity wil sowrosd and update the femware tothe controller with the Selected I adress While the femware is downloaded to the contraller, the utity program displays @ ropes bar, ‘once te tare has leaded, the controler must restart. 1 wl restare automaticaly, because you Toft the "Reboot when complete” check ox checked (marked) 20 Users Gude Smartpack Controller, seman no nanseTechnical Specifications - Controllers este cement + mrt) ‘Gins) traogh enemas on Semple Netware poe + eaeg ae re ae cn Cmaraencmean e Tee aera Rete wy {Sees cn apis) ety cuerchananent 1 Site Segue Remrement ton) 5 Bir Fei te rt re Sate Te norman (0 tes ns) {awa nec Saree easreet (Users Guide Smertpack Control, Bears a ‘Bete toage bt coer a etn Bs Sine STS trea pee) ) {eae on Wotan ore 5 Gres Rcier are (> 2 eornmale 5 Rete Oweratoos Pteton woe) nen nase 21Controller Options ‘The Smortpack 1 @ sealable controler wih modular desion. Ie can be optimized for dierent requirements by means of pug-n-kts, Various Smartoack contrller options are ‘valle otering remote control management via moder, eb, e-mall and SNMP ‘Smartpack Controller — Standard Pure 14 The standara Smartpac conve. Front and ear connections ‘ne Smarpack cantrller- Ia standard option, Art 242100110 - allows local montring and contra via the module's ont keys, LED lamps, LCD display and Via @ PC conected tote US8 port ‘The controllers functonelty ean be expanded by connecting several Smartpeck controls tothe CAN bus (stibuted DC pewer system). See Figure 3, page 8 For more detailed description of eannector, sae Figure 7, page 10 ‘Smartpack Controller — Basic Slave ‘Figure 15. The Smartpack controler Base Slave. Front and rear connections ‘The Smartpack controller Basic Slave, Art 242100.000, is a cost-effective module fauipped withthe same f/0 connections and functionality se the Smortpact’s Standors ‘option, At. 242100.110. “The only diflerence between the Smartnack's Standard and Basie Slave options i tat the ate lacks LCD display, front kays and internal power sly ‘The power systam's Smartpack master controller supplies the Sasc Save modules with war via the CAN bus, an a maximum of two Basle Slave Modules may be connected othe bus {oth the master and the Basie Slave modules must run firmware 402072,009, version 30 or higher For Information about connecting, several Smertnack controllers to the CAN bus (discibutad DC power system), take look at Figure 2, page 8. For more detailed description of eanmectors, see Figure 7, page 10 2 ‘User's Guide Smartnack Control, enna mineSmartpack Controller — Ethernet ‘Te Smartpack controler ~ in “ethernet & Battery Connections Option’, Art 242100413 ane In "Ethernet & 1/0 Connectors Option” Art 242100.118 = allows remote system ‘monitoring and contol via the Ethernet port, Using TCP/IP network protocl. Connect 8 10/300 Base Tsereaned Ethernet cable tothe Ethernet por. ‘The Ethernet plug-ins incorpecatas an embedded Web adapter, supporting Web/HTML Interface, remote logon by PowerSulte, SKMP protacl (Get, Set, Traps) end e-mal alert ‘in "your network emall server. For desertion of the functonalty proved by the ‘Sroteded tne Web adapter reed the WeDPower Adapter manual, Art. 2019024.033 Ethornot& Battry Connections Option ‘igure 16 The Smartpack contol, Ethernet & Battery Connections option ‘The Smartpack’s Standard and the Ethernet & Battery Connections pti offer otherwise the same functonalty, excapt for the alarm W/O’ Connections on CON2, which are replaced by the Ether plugin-KE “Thus, the Ethernet & Battery Connections option supports fewer LO connections ~ fur input creat end four relay output creuts ess than the standard option. See Figure 9, Ethornet & VO Connections Option ‘gure 17 The Smartpack controler, Ethernet & 1/0 Connections option “The Smartpack’s Standard and the Ethernet & 0 Connections option offer otherwise the Same functinaity, except forthe Battery Connections en CONS, whieh are replaced by fhe Ethernet plug ince “Thus, the Etemet & YO Connections option supports fener battry connectons - seven Input crete lors than tho sanaard option. See Figure 8, page 11 User's Guide Smartpack Controle, ens. pees 23‘Smartpack Controller — RS232 The Smartpack controlers ~ in RS232 option, At 242100.111 (ront access) and Art 242100.112 (rear access) ~ allow remote system mentonng and eartral by connecting to the R532 port einer @ modem or Eek S sandialone WebPower unt (Ethernet Sppor. 85252 option Font Access ‘Faure 18 The Smartpack controle, RS232 option, font: Front and rear connections ‘The Smarpack'e Standard and fron-access RS232 options offer otherwise the same functionality. [S252 option Rear Access gure 19 The Smartpeck controler, RS232 option rer. Front and reer connections ‘The Smartoack'e Standard and rear-access RS232 options offer otherwise the same functionality, except forthe Battery Connections on CONS, which are replaced by the 232 pug ‘Thus the rear-access RS232 module option supports fener battery connections ~ seven battery monitonng input ereuts fess. See Figures, page IL. R822 Port signals ‘he RS232 ports on the front-acces and the feorsccess mole ‘optone. are leciely ‘Senta. [festsena — Smartpack’s R5232 port, andthe other end to ‘the modems or WebPower’s RS232 por. erty. that both unite have the same ommuricton parameters (8aud Tate, party, ete) gure 20 85232 port signals 24 Users Gude Smartpack Controller, uanon.nanss