Bench Fitting:

1 List count of Vernier caliper is 0.02mm

2 List count of Micrometer is 0.01mm
What is the Formula to know the drill size For Tapping to making a Maine Thread Drill Size Drill Size = Outer dia of the thread –
3
Twice of the depth of the thread
5 Classification of fire depend upon ___________And_____________
6 Classification of chisel depend upon shape and width
7 What is the Cutting angle of chisel for cast iron 60˚ to 65˚
8 What is the Cutting angle of drill for general impose 118˚ degree
i9 Reamer is used for making the accurate size and well finished of the drilled holes.
10 Die is used for _______________
11 To measure angle we use Angle protector
12 What do you know about limit? Maximum and Minimum size shown by the tolerance.
13 Rejection of component is less due to Actual size lie in between
14 Actual size lies in between permissible limits.
15 The difference between the maximum and minimum limit of a size in Tolerance
16 There are Two types of Tolerance Unilateral & Bilateral
17 Types of fit are Clearance fit, interference fit & Transition fit
18 The file is made High Carbon steel
19 The process done after drilling to finish a hoke is called Reaming
20 Vice are of 3 type
21 For general purpose hammer is used Ball pane
In a Mechanical Drawing a Dimension given as 60H7, What does it mean 60 – Basic size, H – Hole base system and 7 – 16i –
22
Tolerance.
Welding Technology module:
1 Maintenance cost of motor generator is More than that of rectifier.
2 Welding Transformer used in arc welding is Step down
3 Rectifire convert AC current to DC current
4 Where Electricity not available we can do arc welding by Motor generator set
5 Lack of penetration is due to Low current
Which of the following is the function of the flux coating of an SMAW electrode? Help in maintaining arc easy / Overhead and
6
vertical welding / hielding from atmospheric oxygen,nitrogen and other gases
7 The main types of welding joints are But, lap, corner, T-joint and edge joint,
Which welding position used a down-hand welding and produces good-quality welds more safety and most economucally? The flat
8
position
9 The graphic description of the type of weld process is given at: Tail
10 Resistance to the flow of electrons produces Heat

11 Weldinf processes produce what of the following hazard? Intense light/ Flying spaks /Toxic fumes/ Electric Shock

12 The amount of current for welding depends upon. The diameter of electrode used.
A 20% duty cycle means that the machine can be used a total of TWO minutes out of every ten minutes at the maximum rated
13
current.
14 Full from of ELCB is Earth leakage circuit breaker.
15 For preheat of the low hydrogen electrode, the equipment used is know as OVEN
16 The common source of heat for fusion welding are gas flame and ARC

17 The momentary recession of the flam following by complete extinguishment with an explosive sound is called BACK FIRE

18 The Current range for 3.15 mm electrode while ising DC rectifire machine is 140 amps to 160 amps.
19 First open LPG gas to igniting the gas cutting flame.
20 The distance between root of the joint and the toe of a fillet weld is called LEG LENGTH
21 Permanent eye damage in the form of catarat may result from over-exposure of ULTRA VILATE RAY
When electrode is connected to the negative terminal of the D.C. welding machine then it is called direct current electrode
22
negative polarity.
23 Rectifier converts A C current to D C current.
24 Lack of Penetration is due to Low current
25 In arc welding the source of heat is Arc voltage
Pipe Fitting:
1 The strongest type of pipe joint is a WELDING joint.
2 To prevent flange leakage a GASKET is inserted between flange faces.
3  Pipe bending are of HOT Two COLD types.
4 For easy pipe line maintenance, UNION is used as fittings.
5 In horizontal chain drive, tight side of chain is kept LOWER SIDE OF SPROCKETS
6 Which statement is true CROSS BELT DRIVE WILL TRANSMIT MORE POWER THAN OPEN BELT DRIVE
Two shafts have same outer diameter One is solid while other is hollow. If they are made of same material then HOLLOW SHAFT
7
WILL TRANSMIT MORE POWER.
8 In Grid coupling, power is transmitted through RESILIENT SPRING
9 Yellow colour shows the pipe is Light quaility
10 Red colour shows the pipe is heavy quality
11 Blue Colour shows the pipe is medium quality
12 Normal bore is measurment of Inside dia of pipe.
13 In small dia pipe Thread joint is preferred.
14 In Big dia pipe welding is preferred.
16 G I pipe used in Drinking water line.
17 Seamless pipe used in pressure line.
18 Gas line has low pressure.
19 Glove Valve is goog for pressure control.
20 For heat insulation lagging is done in steam & chilled water line
Uniou is Thread type of fitting
Rigging:
1 What is the length of tail rope in safety belt? 6 feet
2 What is the span of 2 bull dog grip in wire rope? 6 dia
3 In with condition wire rope sling will carry more loads 2 tail
4 What is the efficiency of wire rope sling if the right angle is 60 degree? 85%
5 What will be the effort to lift 200 kg if the load is being lifted through 4 part pulley block? 50 kg
7 What will be the safe working load for 2 wire rope falls if the dia of rope is 30 mm?
8 a)   3 T b) 6T c) 9T d) 18T
9 What is the minimum bending radius of wire rope? Dia x 6

10 Wire rope must be discarded if the reduction in the rope diameter is more than for general purpose rope. 7%

Power Transmission and Couplings:

1 If one of V-bolts has snapped All V-belts of pulley should be changed
2 In horizontal flat belt drive, tight side of belt is kept Lower side of pulleys
3 Chain is tightened by using Screw take-up
4 For heavy power transmission, this is the best choice Gear Drive
5 In horizontal chain drive, tight side of chain is kept Upper side of sprockets
6   Which statement is true Cross belt drive will transmit more power than open belt drive.
Two shafts have same outer dia, one is solid while other is hollow, both are made of same materials then, Hollow shaft will
7
transmit more power.
8 In Grid coupling, power is transmitted through RESILIENT SPRING
9 Name the various drives used for PT Mechanical, Electrical, Hydraulic, Pneumatic
10 To increase the contact area between the belt and pulley Snub pulley is used.

11 Various flaxible couplings are Universal coupling, Jaw coupling, Gear coupling, Grid coupling, Fluid coupling etc.

12 If one of V-bolts has snapped All v belts of pully should changed.

13 In flat belt drive slack side of belt is kept upper side of the belt.
14 Tension is chain is adjusted by using. Screw takeup.
15 For lighter load power transmission,the best choice is Belt drive
16 In type Coupling, power is transmitted through Tyre
17 Gear coupling can take misaligment because of Backlash in teeth
18 Belt drive is preferred when Distance between two shafts are lorse
19 V-belt drive is preferred in steel plant becouse In v-belt,slippage is less
Bearing
Last two digit of a rolling contact bearing number multiplied by ‘X’ gives bore for bearing with bore more than 20 mm and less than
1
500 mm, Here ‘x’ is equal to 5
2 NUP, NU, N and NJ are types of Cylindrical roller bearing
3 This bearing is quite comfortable with angular misalignment. Spherical roller bearing
4 Clearance of a sliding contact bearing is measured by: LEAD WISE / INSIDE AND OUTDIDE MICRO METER.
Bearing temperature is increasing in operation of machine. It can be because of Insufficient greasing / Excess greasing / Too
5
much interference of outer race with bearing housing.
6 Star lock washer to used in bearing assembly to prevent Rotation of nut
7 To mount R C bearing to journal, It is heated in temperature range of Upto 120°C
8 C1 C2 CN (C1) C2 C4 C8 in rolling contact bearing number represent Bearing Clearance
9 Type of lubrication not used in a sliding contact bearing is Elasto-hydrodynamic lubrication
10 In given figure Clearance = a – (b+c)/2
Mention 3 important function of bearing 1) Reduce the friction, 2) Supporting the load, 3) provide the guide for moving
11
component.
12 The portion of the shaft where the bearing is mounted is know as Jouranal
13 Name 4 common components of a R.C bearing 1) Rolling element, 2) Cage, 3) Inner race, 4) Outer race.
14 Which type of bearing will be mounted with adapter sleeve. Tapered bore bearing.
15 The purpose of lubrication for R.C bearing is to reduce friction.
16 Most of the R.C bearing are lubricated with grease
What will be the dimension of the shaft in general when the shaft is a rotating element in case of a Deep groove ball bearing. Shaft
17
dia Should be 0.012 mm/25mm more then bearing bore dia.

18 Specify the bearing from the number 6410 6 - Deep groove ball bearing single row, 4 - Heavy series, 10 - bore dia (50)

19 What are the important points to keep in mind while heating a bearing in an oil.
What are the important factors for selection of bearing. Lubrication and supply method, shaft and housing fits, bearing
20
clearance class, dimentional stability.

21 Name 2 bearings primarily designed for taking combined load. Single row angular contact bearing, Tapered roller bearing.

22 Rolling contact bearings are suitable to take Radial load/ Axial load/ Combined load
23 Outer ring of taper roller R.C Bearing is known as Cup
24 Load Zone in any bearing is 120° Degree at bottom.
GEAR:
1 Rack and pinion are used to convert Rotary to reciprocating motion and vice-versa
2 Which of the below is most important for proper meshing of gear. Pich-circle
Gear box gets heated up. What may be the possible cause? Hard meshing between gear teeth / No oil in grar box / Breather
3
choked
4 In a compound gear train More than one gear on the shaft
5 When the backlash is less than recommendation, It is called as Hard mesh
6 In a gear mesh backlash can be measured by Lead wire
7 Amount of backlash in all gear mesh Varies according to module of the gear
8 Gear boxes are used to Take care of initial torque / Reduce or increase the speed / Obtain variable speed
9 In a gear drive the largest reduction ration is achieved by using Worm and worm wheel
10 Single Helical gear imposes Radial and axial load on shaft.
11 Single Helical gear having left hand helix meshes with gear having Right hand helix
12 In a compound gear train More then one gear on the shaft
13 When the backlash is less than recommendation, it is called as Hard mesh
14 In a single stage gear box no. of shaft should be Two only
15 Gear boxes are known according to All of the avove
16 Rack and pinion are used to convert Rotary to reciprocrating motion and vice-versa
17 Gear drive is a Positive Drive
18 Normally drive gear is called as Pinion
19 Different gear-train are simple gear train, compound gear train, reverted gear train, epecyclic gear train.
20 Co-axal Riverted gear train
21 Double helical gear Only radial load no thrust load
22 Warm and warm wheel assembly Sliding contact
23 Running Maint Looseness of foundation
24 Super gearbox Splash lubrication
Leveling& Alignment:
1 For correcting misalignment in vertical plane, shim is needed (True)
2 The direction of movement of bubble in spirit level indicates the up side of bed (Fals)
3    In Angular misalignment which formula is used to calculate shim? X = (TG - BG)L1/D

4 If you are unable to rotate DTI complete 360˚ on coupling flanges, then which arrangement can help? Validity rule

5 Which type of error cannot be avoided in loose bolt method of alignment? Perpendicularity
6 Pressure of Hydraulic System depends upon Load applied on cross section area of piston
7 Speed of Piston depends upon Flow of oil and picton diameter.
Pressure relief valve is used to limit Maximum pressure of the piston / Minimum pressure of the system / Average pressure
8
of the system
9 To actuate a double acting cylinder 4/2 way DC valve is required
Hydraulics & Pneumatics:
1 Isolation of load is required while repair and maintenance of hydraulic system (True)
2 Trail should be taken after deactivation of positive isolation (True)
3 Atmospheric air can’t be used directly in a pneumatic system (True)
4 A lubricator is mainly used in a pneumatic system for cooling purpose (False)
Plumbing and balancing:
1 Unit of unbalance is g cm
2 A bend structural beam can be erected vertically by using a plumb bob (True)
3 In static balancing, central principal axis:   Intersects at CG of rotor
4 Centrifugal force = = (mv²)/r
5 Static balancing is done at rotational speed of machine (False)
Inspection and condition monitoring

1 Which of the following instrument can be used to inspect the belt condition while in running condition . Stroboscope

2 Which of the bellow, a shock pulse meter can't do Measurement of current

3 Which of the below is the unit of vibration acceleration. Mm/sec
Vibration and condition maintaining

1 Which of the below instrument can be used to inspect the belt condition while in running condition. Stroboscope

2 Which of the below a shock pulse meter can’t do Measurement of Temperature

3 The human sense organ which is not allowed to inspect the condition of machine tongue. (True/False)
Fan, Blower, Compressor
1 The bearing of screw compressor is lubricated with Oil
2 For Screw compressor during unloading the inlet valve is Closed
3  Loading/unloading setting is done with the help of Pressure Switch
4 In Axial Flow Fan, the flow of air is Parallel To the axis of rotation.
5 ID fan gives negative draft and FD fan gives positive draft (True)
Belt Conveyor:
1 Select the grade of belt which is not found PR
2 Which jointing process is not used for jointing of belts? Clip joint
3 Vulcanizing machine is used for which type of joint? Hot joint
4 What is the use of Self training idler? Control swaying tendency
5 In a joint process, No. of steps is taken according to which constituent? No. of ply
6 Belt tears in longitudinal direction due to: Wedging of material
7 Vulcanized joint fails due to Moisture inclusion / Improper heating and pressing
8 Reason for frequent oil leakage from the gear box seal: Bend gear shaft
Pump and Valve:
1 In a parallel mode of operation of C.F. Pump the discharge will be Increase and pressure will be Constant.
2 In a series mode of operation of C.F. Pump the discharge will be Constant and pressure will be Increase.
3 Priming of C.F. pump means removal of Air from casing passage and fill it with Water
4 The leakage rate from the stuffing box should be   40-60 drops/minute
5 Pump delivers liquid/water only when NPSHA Greater than NPSHR
6 The valve which allows to flow in one direction Check Valve
7 Safety valve operates when,   System pressure exceed the setting limits
Lubrication:
1 Which is the Property of lubricant? Viscosity index
2 What is viscosity Index? A measure of viscosity change with temperature
3 Lowest temperature at which the vapor above the liquid will ignite under flame is called Flash point
4 What is the unit of TSN?   Mg of KOH/g of oil
5 In which types of lubrication, wear is minimum? Thick film lubrication
6 Hydrodynamic lubrication is used for High-speed journal bearings
7 Rolling contact bearing uses Elasto-hydrodynamic types of lubrication?
8 Which of these is not the advantage of grease Remain at application point and adhere to the surface
Safety
1  Pedestrian flag is allowed to guide powered vehicle. (yes)
2  What is the period of re-audit after falling to safety criteria in CSM audit 3 months
3 Minimum line walk in a month should be done by a contractor is 1.
4 Most hazardous gas is LD GAS.
5 Fire in oil comes under which class B.
6 Above which height working at height safety is applicable 2 meter.
7 Incident investigation is responsibility of Safety department.
8  Nation fire day is celebrated on 14th april, 1944
9 High beam can be used in local movement (inside plant/within city) NO
10 Personal lock color for the vendor is Blue.
11 Gas holder comes under which confined space A
12 Name four safety devices in conveyor system Emergency switch, pull cord, limit switch, magnetic separator
13 Name four hazards during welding and gas cutting Health hazard, electric shock, trips and fall, slag hazard
14 What is the frequency of the hydraulic pressure testing of pressure vessel 1 year
15 What is the frequency of eye testing of a person working in moving equipment and age is 50 years 3 months
16   Nation Safety day is celebrated on 04 march
17 world invarment day 05 june 5 june