Nipro Surdial Dialysis Machine - Service Manual (1105)

SERVICE MANUAL
SINGLE PATIENT DIALYSIS MACHINE
SURDIAL
Manufacturer NIPRO CORPORATION

3-9-3, Honjo-Nishi, Kita-Ku, OSAKA 531-8510, JAPAN
PHONE +81-6-6372-2331 / FAX +81-6-6371-7422
Version No.0R2135-1105
PREFACE
Thank you for purchasing NIPRO SINGLE PATIENT DIALYSIS MACHINE SURDIAL.
This Service Manual provides information for those who are engaged in inspection and repair of
SURDIAL. Only qualified service personnel and technicians must conduct works described in this
Manual. These service personnel and technicians must not only be competent to replace parts of
electronic equipment based on the microprocessor but also be knowledgeable about basics of
general dialysate circuit of the dialyzer. Before replacing parts of this equipment or maintaining the
equipment, service personnel and technicians must read this Manual and understand the contents
thoroughly.
This Service Manual is designed to be used together with the SURDIAL Instruction Manual. There
are only minimum contents which are overlapping between this Service Manual and the Instruction
Manual. In general, the Instruction Manual describes information required for operating SURDIAL
(although some chapters contain technical information) and this Service Manual describes
information about maintenance of the equipment, replacement of parts and setting of each item.
There are two types, Type I and Type II, of SURDIAL. When using this Service Manual, check the
type of installed SURDIAL first.
Copyright of this instruction manual is protected and owned by the manufacturer.

Copying, duplicating, translating a part or a compete service manual without the manufacturer’s
permission is prohibited.
PREFACE-1
PREFACE-2
SAFETY PRECAUTIONS
Proper operation and regular maintenance are essential for safe operation.
Thoroughly read and understand the safety precautions listed in this instruction manual before use.
Operation and safety precautions listed in this manual are specific intended for the use of this unit. If
this unit is used for other purposes, which are not listed in this instruction manual, the user will be
responsible for the consequential safety issues.
(1) Degree of safety hazard, damage and displays (attention-attracting symbols and signaling terms)
Degree of safety hazard and damage that result from improper handling is classified into 3 levels.
Each level will be indicated by a specific attention-attracting symbol and signaling term.
DANGER
This indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
This indicates a potentially hazardous which, if not avoided, could result in death or injury.
CAUTION
This indicates a potentially hazardous, if not avoided, may result in moderate injury or
damage in property.
(2) Annotation and its display
NOTE
Annotation is displayed. Use this as a reference when handling the unit.
Because of our ceaseless research and improvement, details of the design of the unit described in
this manual may be slightly different from those of the unit you purchased. If you have any question
about the unit you purchased or contents of this instruction manual, please contact the nearest
branch or agency.
SAFETY PRECAUTIONS-1
DANGER
Read this instruction manual before using the unit.
• When this machine is operated and maintained in a proper way, a safe and reliable treatment is
warranted.
• Before operating the unit, thoroughly read and understand this manual. Improper operation can
lead to injury or abnormal operation. This unit should be operated by professionals only.
Learn the methods to immediately stop the treatment.
• To avoid serious problems, know how to quickly stop the operation.
• Do not allow non-professionals to operate the unit without having proper instructions.
Know how to respond when the unit stops for any reason.
• Check the status of the unit and act in accordance with this manual.
During the maintenance, special caution should be exercised for the electronic boards, electric
wiring, and terminals.
• Do not touch non-isolated electric wiring and terminals.
• Do not touch the electronic boards with a wet hand.
• Before touching the terminal block, disconnect the power plug from the power supply.
During the connection/disconnection of a patient, special attention should be taken to avoid the
following risks that can harm the patient.
• Avoid air entrance into the patient.
• Do prime the blood circuit before connecting the patient.
• Do not connect the patient blood circuit during rinsing/disinfection.
• Prevent the contact of harmful viruses and chemicals with the patient.
Inappropriate connection of the blood circuit is dangerous for the patient. A bad connection can
cause extracorporeal leakages. Improper pressure can result in rupture of the circuit. Ensure
that the blood circuit is connected properly at all times.
Before connecting the patient, ensure that the alarm of the unit is not interrupted. Treatment
without using the alarm functions can cause great risks for the patient.
Mixing of chlorine and acid rinsing solutions generates chlorine gases. Inhalation of these toxic
gases is very dangerous. Ventilate the room, and be careful not to inhale the generated gases.
WARNING
Electronic equipment producing radio waves should not be used in the same room or building as
where this unit is used.
• Avoid the use of electronic equipment that produces radio waves including cellular phones,
transceivers, and radio-controlled toys. Use of this equipment inside of a hospital building can
lead to malfunction of the machine.
• To prevent a possible accident, inform and instruct people not to carry or use radio-wave
producing equipment in the hospital building.
Do not change the setting values during treatment if there is no emergency.
• Change setting values, if any, before connection to the patient.
• Before selecting a function, ensure to understand the function thoroughly.
Provide a drain opening in the floor.
• The power cable should not touch the floor to prevent from electric shocks due to a technical
failure and liquid leakages.
• Provide a drain opening near to the unit.
Make sure to read this Manual before starting maintenance and inspection.
• Read and understand this Manual thoroughly before starting maintenance and inspection.
• Exactly follow the described procedures for maintenance and inspection.
• Maintenance and inspection out of a range described in this Manual must be entrusted to
specialists.
Do not choose unnecessarily functions during the treatment.
Do not incline the equipment by more than 5 degrees with something placed on the tank base or
hanger. Doing so may topple over the equipment.
Do not relocate the equipment with something placed on the tank base or hanger.
Do not tilt the unit more than 10 degrees. It can overturn.
Equipment, not permitted to be used together with this machine, may not be connected. The
total electric leakage current from the unit and other equipment together can exceed the
maximum allowable value.
The operation and maintenance not specified by the manufacturer and the application of
unspecified accessories may cause death or injury of the patient. The manufacturer is not
responsible for the patient safety when the unit is operated, maintained, or calibrated by
methods not specified by the manufacturer. Trained and authorized personnel must operate the
unit in accordance with the methods established by the manufacturer.
Check the dialysate parameters with external testing equipment before starting any treatment.
• Verify the actual dialysate concentration by an osmometer, conductivity meter, flame photometer,
etc.
• Check if the displayed concentration level is accurate.
Verify, at the end of the cleaning, that there is no residual chemical or acid present.
• Verify, at the end of the disinfection the presence of chemicals (sodium hypochlorite, citric acid,
peracetic acid, or other chemicals) using a test paper or reagent.
CAUTION
Before installing the unit, thoroughly read and understand the installation section of this manual.
• Only trained professionals may install the unit.
• Install the unit in accordance with the installation instructions.
The connection of optional parts should be performed after reading and thoroughly
understanding the corresponding manuals.
• Only trained professionals are allowed to do the connections.
Do not give excessive force or impact to the display or operation panel.
• Do not give forcible force or impact to the display or operation panel during cleaning.
Disinfect and rinse the unit thoroughly before use.
• Disinfection and rinse are necessary when the machine has been out of use for a long term.
• Disinfection and rinse are necessary when the machine has been out of use for a long term to
flush the waste water.
Keep the machine always clean.
• Wipe off blood, dialysate, cleaning solutions carefully.
• Clean and disinfect regularly.
Some panel displays and processes do not accept switch operations. Do not use buttons when
inappropriate.
Use only dialysate concentrate containers with an appropriate label mentioning the composition
of the concentrate. Respect the color code during the connection of the concentrates (red for A
solution, blue for B solution).
Handle used disposables carefully to prevent infecting yourselves and other persons. Used
disposables might be contaminated with viruses (hepatitis, aids, HIV, MRSA, …)
To ensure the performance and safety of this unit, use water, dialysate concentrate, and fluid
replacement with appropriate quality.
With the blood pump of this equipment, a gap (where the blood rolling tube is crashed) between
the roller and the housing is adjustable within a specified range. Depending on the size of the
rolling tube, it may be necessary to ensure a designated amount of blood feed by adjusting this
gap.
CONTENTS
PREFACE
SAFETY PRECAUTIONS
1. APPLICATION ································································································ 1-1
2. CONTRAINDICATION ···················································································· 2-1
3. PRECAUTIONS ······························································································ 3-1
4. SYMBOL FOR SAFETY·················································································· 4-1
5. FLOW CHART
5.1. Fluid and blood lines··············································································· 5-1
5.1.1. Flow chart······················································································· 5-1
5.1.2. List of input components ································································ 5-3
5.1.3. List of output components ······························································ 5-4
5.1.4. List of other components ································································ 5-5
6. DISASSEMBLING AND REPLACEMENT

6.1. Input components ··················································································· 6.1.1-1
6.1.1. Conductivity cell Assy (CD) ···························································· 6.1.1-1
6.1.1.1. A Type·················································································· 6.1.1-1
6.1.1.2. B Type·················································································· 6.1.1-2
6.1.1.3. C Type·················································································· 6.1.1-3
6.1.1.4. D Type·················································································· 6.1.1-4
6.1.1.5. Conductivity cell Assy and Temperature sensor Assy·········· 6.1.1-5
6.1.2. Dialysate pressure sensor Assy (PD)············································· 6.1.2-1
6.1.2.1. TYPE I·················································································· 6.1.2-1
6.1.2.2. TYPE II: A type····································································· 6.1.2-2
6.1.2.3. TYPE II: B type····································································· 6.1.2-3
6.1.3. Blood leak sensor Assy (BLD)························································ 6.1.3-1
6.1.3.1. TYPE I: RK-GR1 ·································································· 6.1.3-1
6.1.3.2. TYPE II: RK-GR2 ································································· 6.1.3-2
6.1.3.3. TYPE II: BLD-01··································································· 6.1.3-3
6.1.4. Pressure SW: AW-3200-63-A (PS) ················································ 6.1.4-1
6.1.5. Temperature sensor Assy (T)························································· 6.1.5-1
6.1.5.1. PT-HST-1000 ······································································· 6.1.5-1
6.1.5.2. PT100-HSTA-900································································· 6.1.5-2
6.1.6. Air bubble detector Assy (BD) ························································ 6.1.6-1
CONTENTS-1
6.2. Output components ················································································ 6.2.1-1
6.2.1. Two way electromagnetic valve: AV-3200-318-SC
(V2 / V3 / V12 / V13 / V14 (V17))··················································· 6.2.1-1
6.2.2. Two way electromagnetic valve (V4 / V11) ···································· 6.2.2-1
6.2.2.1. TYPE I: AV-3202-63-S ······················································· 6.2.2-1
6.2.2.2. TYPE II: SVB-2B ·································································· 6.2.2-2
6.2.2.3. TYPE II: SV2-322-S ····························································· 6.2.2-3
6.2.3. Two way electromagnetic valve (V10)············································ 6.2.3-1
6.2.3.1. A Type: AV-3202-63-SH······················································· 6.2.3-1
6.2.3.2. B Type: SAV-3202-33-SB ···················································· 6.2.3-2
6.2.3.3. C Type: SV2-322-S ······························································ 6.2.3-3
6.2.4. Three way electromagnetic valve:
AV-3302-63-S (V5 / V6 / V7 / V8 / v9) ··········································· 6.2.4-1
6.2.5. Bellowphragm pump: VCP-60 (Vpa / VPb)····································· 6.2.5-1
6.2.5.1. Sensor guide rod: Pin type 1 ················································ 6.2.5-1
6.2.5.2. Sensor guide rod: Plane type ··············································· 6.2.5-2
6.2.5.5. Reference for Bellowphragm Pump ····································· 6.2.5-5
6.2.6. Blood pump Assy (BP / BPC) ························································· 6.2.6-1
6.2.6.1. M3 type ················································································ 6.2.6-2
6.2.6.2. M4 type ················································································ 6.2.6-3
6.2.7. Gear pump Assy (P1/P2) ······························································· 6.2.7-1
6.2.7.1. TYPE I: Micro gear pump ····················································· 6.2.7-1
6.2.7.2. TYPE II: Magnet gear pump (Normal Type) ························· 6.2.7-3
6.2.7.3. TYPE II: Magnet gear pump (A Type) ·································· 6.2.7-5
6.2.7.4. Reference for Gear Pump ···················································· 6.2.7-7
6.2.8. Venous clamp Assy (CLV)······························································ 6.2.8-1
6.2.9. Syringe pump Assy (SP) ································································ 6.2.9-1
6.3. Other components ·················································································· 6.3.1-1

6.3.1. Deaeration tank Assy (AS1) ··························································· 6.3.1-1
6.3.1.1. A Type·················································································· 6.3.1-1
6.3.1.2. B Type·················································································· 6.3.1-2
6.3.2. Deaeration tank Assy (AS2) ··························································· 6.3.2-1
6.3.3. Buffer tank W Assy (BTW)······························································ 6.3.3-1
6.3.4. Buffer tank D Assy (BTD1 / BTD2) ················································· 6.3.4-1
6.3.5. Check valve (C1/C2) ······································································ 6.3.5-1
6.3.5.1. Dialysate check valve (C1)··················································· 6.3.5-1
6.3.5.2. Bellowphragm check valve (C2)··········································· 6.3.5-2
6.3.6. Filter ······························································································· 6.3.6-1
6.3.6.1. Supply water filter (F) ··························································· 6.3.6-1
6.3.6.2. Coupler line filter (F7)··························································· 6.3.6-2
6.3.7. Flow meter Assy (FM / FS)····························································· 6.3.7-1
CONTENTS-2
6.3.7.1. A Type·················································································· 6.3.7-1
6.3.7.2. B Type·················································································· 6.3.7-2
6.3.7.3. C Type·················································································· 6.3.7-3
6.3.8. Reducing valve Assy (PR)······························································ 6.3.8-1
6.3.8.1. ER0883ZSS8/RW83 ···························································· 6.3.8-1
6.3.8.2. ER0884ZBS8 ······································································· 6.3.8-2
6.3.9. Relief valve (RV1/RV2/RV3/RV4)··················································· 6.3.9-1
6.3.9.1. Relief valve 1 / Relief valve 2 ··············································· 6.3.9-1
6.3.9.2. Relief valve 3········································································ 6.3.9-2
6.3.9.1. Relief valve 4········································································ 6.3.9-3
6.3.10. Sampling port Assy (SL)······························································· 6.3.10-1
6.3.11. Chamber Assy (VCa / VCb)·························································· 6.3.11-1
6.3.11.1. Chamber Assy (Overall) ····················································· 6.3.11-1
6.3.11.2. Chamber Assy (Viscous chamber) ····································· 6.3.11-3
6.3.12. Concentrate tank connectors························································ 6.3.12-1
6.3.12.1. A and B concentrates ························································· 6.3.12-1
6.3.12.2. Disinfectant concentrate····················································· 6.3.12-4
6.3.13. Rinse port ··················································································· 6.3.13-1
6.3.13.1. Rinse port No.1 (for A and B concentrates)························ 6.3.13-1
6.3.13.4. Rinse port (for disinfectant concentrate)····························· 6.3.13-4
6.3.14. Coupler Assy ·············································································· 6.3.14-1
6.3.14.1. A Type················································································ 6.3.14-1
6.3.14.2. B Type················································································ 6.3.14-2
6.3.15. Needle valve (NV1 / NV2) ···························································· 6.3.15-1
6.3.15.1. AM-1200-55A ····································································· 6.3.15-1
6.3.15.2. SAS-08001········································································· 6.3.15-2
6.3.16. Piping parts ················································································· 6.3.16-1
7. CONSTRUCTION OF ELECTRICAL PART

7.1. Components of electrical part ································································· 7.1-1
7.1.1. Components at upper part of electrical part···································· 7.1-1
7.1.2. Component at lower part of electrical part······································ 7.1-1
7.1.3. Placement of electrical part at machine·········································· 7.1-2
7.1.3.1. TYPE I·················································································· 7.1-2
7.1.3.2. TYPE II················································································· 7.1-3
7.1.4. Components at left side in electrical POWER BOX························ 7.1-4
7.1.5. Components at right side in electrical POWER BOX······················ 7.1-5
8. CONNECTION, REPLACEMENT AND ADJUSTMENT

8.1. Operation panel sheet ············································································ 8.1-1
8.2. Operation panel board ············································································ 8.2-1
8.3. LCD module···························································································· 8.3-1
CONTENTS-3
8.4. Bubble sensor board··············································································· 8.4-1
8.4.1. SBY0160 board ·············································································· 8.4-1
8.4.2. SBY0205 board ·············································································· 8.4-2
8.5. Dialysate pressure sensor board ···························································· 8.5-1
8.5.1. TYPE I···························································································· 8.5-1
8.5.2. TYPE II: A Type·············································································· 8.5-3
8.5.3. TYPE II: B Type·············································································· 8.5-4
8.6. Main board······························································································ 8.6-1
8.7. Venous and arterial pressure sensor boards ·········································· 8.7-1
8.8. DSUB board ··························································································· 8.8-1
8.9. Buzzer board: SBY0162 board / SBY0267 board ··································· 8.9-1
8.10. Sub-board····························································································· 8.10-1
8.10.1. SBY0157 board / SBY0163 board················································ 8.10-1
8.10.2. SBY0270 board ············································································ 8.10-5
8.11. DC+5V, ±12V Power supply ································································· 8.11-1
8.11.1. Switching regulator: SWT30-522 / SWT30-522kai ······················· 8.11-1
8.11.2. Switching regulator: LDC30F-1-G / LDC30F-1-Gkai ···················· 8.11-3
8.11.3. DC+5V, ±12V converter board: SBY0254 ···································· 8.11-5
8.12. DC+24V switching regulator ································································· 8.12-1
8.12.1. PLEY24HSZ-C ············································································· 8.12-1
8.12.2. ZWS150PAF-24/J ········································································ 8.12-4
8.12.3. CME150-24 ·················································································· 8.12-6
8.13. Operation panel board, main board, sub-board ···································· 8.13-1
8.14. VR board: SBY0268 board ··································································· 8.14-1
8.15. FUSE ···································································································· 8.15-1
9. MAINTENANCE MODES
9.1. Display···································································································· 9.1-1
9.2. Maintenance modes ··············································································· 9.2-1
9.2.1. ROM before Ver.2.40 ····································································· 9.2-1
9.2.2. ROM after Ver.3.00 ········································································ 9.2-3
9.3. Maintenance mode menu screen···························································· 9.3-1
9.4. Maintenance mode 1 screen ·································································· 9.4-1
9.4.1. ROM before Ver.2.40 ····································································· 9.4-1
9.4.2. ROM after Ver.3.00 ········································································ 9.4-2
9.8.1. When dialysis mode BC1 or BC2 is set·········································· 9.8-1
9.8.2. When dialysis mode AC is set ························································ 9.8-2
9.9.1. ROM before Ver.3.70 ····································································· 9.9-2
9.9.2. ROM after Ver.3.84 ········································································ 9.9-4
CONTENTS-4
9.10. Maintenance mode 7 screen ································································ 9.10-1
9.10.1. ROM before Ver.2.40 ··································································· 9.10-2
9.10.2. ROM after Ver.3.00 ······································································ 9.10-3
9.11.1. ROM before Ver.2.40 ··································································· 9.11-2
9.11.2. ROM after Ver.3.00 ······································································ 9.11-3
9.11.2.1. Monitor screen ······································································· 9.11-3
9.11.2.2. Input screen ··········································································· 9.11-3
9.11.2.3. Zero cleared screen ······························································· 9.11-3
9.13. Maintenance mode 10 screen ······························································ 9.13-1
10. ADJUSTMENT
10.1. Measurement of chamber capacity
and adjustment of silicone volume ······································ 10.1-1
10.1.1. Measurement of chamber capacity ·············································· 10.1-1
10.1.2. Adjustment of silicone oil volume ················································· 10.1-3
10.2. Adjustment of venous and arterial pressure sensors ···························· 10.2-1
10.2.1. Adjustment of venous pressure sensor ········································ 10.2-1
10.2.2. Adjustment of arterial pressure sensor ········································· 10.2-2
10.3. Adjustment dialysate pressure sensor ·················································· 10.3-1
10.3.1. TYPE I·························································································· 10.3-1
10.3.2. TYPE II························································································· 10.3-3
10.3.2.1. Adjustment dialysate pressure sensor ··································· 10.3-3
10.3.2.2. Adjustment of PD offset ························································· 10.3-5
10.4. Adjustment of temperature sensor························································ 10.4-1
10.5. Adjustment of pressure SW ·································································· 10.5-1
10.6. Adjustment of blood leak sensor··························································· 10.6-1
10.6.1. TYPE I: RK-GR1 ·········································································· 10.6-1
10.6.2. TYPE II: RK-GR2 ········································································· 10.6-3
10.6.2.1. Zero revision of blood leak detector······································· 10.6-3
10.6.2.2. Check of accuracy of blood leak sensor using pseudo filter ·· 10.6-4
10.6.3. TYPE II: BLD-01··········································································· 10.6-5
10.6.3.1. Zero offset of blood leak sensor············································· 10.6-5
10.6.3.2. Checking through pseudo blood leak filter ····························· 10.6-6
10.6.3.3. Adjustment of blood leak sensor············································ 10.6-7
10.7. Adjustment of reducing valve································································ 10.7-1
10.8. Adjustment of priming end pressure ····················································· 10.8-1
10.9. Adjustment of closed circuit pressure ··················································· 10.9-1
10.10. Adjustment of priming flow rate··························································· 10.10-1
10.10.1. Adjustment by Flow meter ·························································· 10.10-1
10.10.2. Adjustment by Discharge Flow Time ·········································· 10.10-2
10.11. Adjustment of bypass flow rate ··························································· 10.11-1
10.12. Adjustment of gaps between housing
CONTENTS-5
and rotor rollers of blood pump······································ 10.12-1
10.12.1. Adjustment by water head pressure ··········································· 10.12-1
10.12.2. Adjustment using syringe and manometer ································· 10.12-2
10.13. Adjustment of blood pump flow rate···················································· 10.13-1
10.13.1. In case of you use Standard Rolling Tube (φ8×φ12mm)············ 10.13-1
10.13.2. In case of you use Small Rolling Tube (φ6.35×φ9.75mm) ········· 10.13-2
10.14. Leak test and gap adjustment of clamp ·············································· 10.14-1
10.14.1. Leak test of clamp ······································································ 10.14-1
10.14.2. Gap adjustment of clamp···························································· 10.14-2
10.15. Adjustment of bubble sensor ······························································ 10.15-1
10.15.1. SBY0160 board ········································································ 10.15-1
10.15.2. SBY0205 board ·········································································· 10.15-2
10.16. Adjustment of conductivity and concentration····································· 10.16-1
10.16.1. Selection of dialysis mode to be adjusted··································· 10.16-2
10.16.2. Input of concentration data ························································· 10.16-3
10.16.3. Adjustment of dilution ratio ························································· 10.16-5
10.16.4. Calibration of indicated conductivity and concentration ·············· 10.16-8
10.17. Adjustment of contrast ········································································ 10.17-1
10.18. Adjustment of gas purge pressure ······················································ 10.18-1
10.19. Adjustment of flashing volume in concentrate line ······························ 10.19-1
10.19.1. Confirmation of flushing volume ················································· 10.19-1
10.19.2. Adjustment of flushing volume···················································· 10.19-2
10.20. Adjustment of priming volume in concentrate line······························· 10.20-1
10.20.1. Confirmation of priming volume·················································· 10.20-1
10.20.2. Adjustment of priming volume ···················································· 10.20-2
10.21. Adjustment of syringe pump infusion flow··········································· 10.21-1
10.22. Adjustment of overload detection on Syringe pump Assy,
when other than Nipro syringe used ··················································· 10.22-1
10.23. Adjustment of conductivity sensor ······················································ 10.23-1
11. DIP SWITCHES

11.1 Operation of dip SW’s············································································ 11.1-1
11.2. Functions of dip SW’s ··········································································· 11.2-1
11.2.1. ROM before Ver.2.40 ··································································· 11.2-1
11.2.2. ROM after Ver.3.00 ······································································ 11.2-2
11.2.3. ROM after Ver.3.93 ······································································ 11.2-3
11.2.4. ROM after Ver.4.41 ······································································ 11.2-4
12. VARIOUS DATA

12.1. Loaded CPU and ROM········································································· 12.1-1
12.2. Wiring in POWER box ·········································································· 12.2-1
12.2.1. Electrical power box ····································································· 12.2-1
12.2.2. A Type ·························································································· 12.2-3
12.2.3. B Type ·························································································· 12.2-4
CONTENTS-6
12.2.4. C Type·························································································· 12.2-5
12.2.5. D Type·························································································· 12.2-6
12.3. Record sheet of setting value ······························································· 12.3-1
12.3.1. ROM before Ver.2.40 ··································································· 12.3-2
12.3.2. ROM after Ver.3.00 ······································································ 12.3-4
12.3.3. ROM after Ver.3.30 ······································································ 12.3-6
12.3.4. ROM after Ver.3.84 ······································································ 12.3-8
12.3.5. ROM after Ver.4.41 ······································································ 12.3-10
CONTENTS-7
CONTENTS-8
1. APPLICATION
(a) Single patient dialysis machine, SURDIAL is applied to treatment of patients with acute or
chronic renal failure by dialysis when the application is instructed by doctor.
(b) SURDIAL can be used at both hospital and home.
1-1
1-2
2. CONTRAINDICATION
Any application other than dialysis using SURDIAL is contraindicated.
2-1
2-2
3. PRECAUTIONS
The following precautions should be noted when using this unit:
1. This unit should be operated by skilled personnel only.
2. Important notes concerning the installation of the machine:

(1) Keep the unit out of water.
(2) Only use the machine in normal conditions. Normal air pressure, temperature, humidity, wind,
sunlight. No air containing dust, salt, sulfur…
(3) Stability in terms of tilt, vibration, or impact (including those during delivery) should be taken
care of.
(4) Do not install the unit where chemicals are stored or gasses are generated.
(5) Take care about the frequency, voltage, and allowed current /power consumption of the power
source.
(6) Connect the earth protection properly.
3. Important notes concerning the use of the machine:

(1) Inspect touch panel sensitivity, polarity, dial settings, and meters. Verify that the machine
operates properly.
(2) Ensure that the earth protection is fully connected.
(3) Verify that all cable connections are intact.
(4) Exercise caution for concomitant use of equipment, since it can result in false diagnosis or
danger.
(5) Re-examine the external circuit that will be connected directly to the patient.
4. Important notes concerning the operation of the machine:

(1) Monitor the unit and patient for any abnormality at all times.
(2) When an abnormality is discovered in the unit or patient, act appropriately (e.g., stop the
operation after confirming the safety of the patient).
(3) Do not allow the patient to touch the unit.
5. Important notes concerning the end of the treatment:

(1) Turn the power off after returning operation buttons, dials, etc., to the original positions by the
indicated processes.
(2) When removing cables, do not apply inappropriate force such as pulling them by holding the
cables.
(3) Take care about the storage conditions:
1) Keep the unit out of water.
2) Store the unit in normal conditions. Normal air pressure, temperature, humidity, wind,
sunlight. No air containing dust, salt, sulfur…
3) Stability in terms of tilt, vibration, or impact (including those during delivery) should be
taken care of.
4) Do not store the unit where chemicals are stored or gasses are generated.
(4) Clean accessories, cables, electrodes, etc., and keep them in an organized way.
(5) Ensure to keep the unit clean to be ready for the next use.
6. When the unit fails, do not attempt to fix it. Note the failure description on the machine and look for
professional help.
7. Do not modify the unit.
8. Maintenance (See Maintenance Manual.)

(1) Ensure to maintain the unit and its parts.
(2) Ensure that the machine operates normally and safely after a long period out of use.
9. Check other handling precautions listed on the instruction manual of the unit.
3-1
3-2
4. SYMBOL FOR SAFETY
(a) The symbol shown below means that user of SURDIAL must read and understand this Service
Manual before starting operation of the machine for safe and effective use of it.
(b) The symbol shown below means that electric shock is caused by contact with high voltage
applied live part.
4-1
4-2
5. FLOW CHART
RV1
IN OUT <HEX>
5.1.1. Flow chart
IN OUT
PR1 F H
T1 NV1 LS1 T2 BTW P1 AS1 <F6>
V11 IN OUT
RV3 PS
IN <V17>
V2 IN OUT
OUT
C2 V12
not before operating machine
5.1. Fluid and blood lines
VPa <F5>
OUT BLD PH1 IN OUT <F2>
PH2
V4 V13
IN IN NO NO
V10 V6 V5 IN OUT
OUT NC COM COM NC
<F8> VCa V14
OUT IN
V3 VCb <F3>
NC NC
V8 V7
ACID
NO COM COM NO
NOTE
BTD1 BTD2
DRAIN
R2
VPb SL
PH3
Fig. 5-1 Flow chart

PC2
RO WATER
PH4
B_concentrate
RV2
NV2
PD
BZ1 FSW R1 PC1 V9
NO
CD T3
BZ2 R3 NC COM
DISINFECTANT or ACID
A_concentrate or Acetate
AS2 P2 C1 FM
• Show the following flow chart that C2 is installed between NV1 to H.
LS2 FS2
RED F7
<PA> PV
DIALYSER
Lamp BD
BP
BPC
SP CLV 1)Blood lines is not included.
LS5
FROM PATIENT LS3
2)Dotted line and < > mean option.
TO PATIENT
• The machine can be separated two type, which is installed R3 or not. Confirm to install R3 or
5-1
5-2
RV1
machine.
IN OUT <HEX>
IN OUT
PR1 F H
T1 NV1 LS1 T2 BTW P1 AS1 <F6>
V11 IN OUT
C2 RV3 PS
IN <V17>
V2 IN OUT
OUT
V12
VPa <F5>
PH1
RV4
OUT BLD IN OUT<F2>
PH2
V4 V13
IN IN NO NO
V10 V6 V5 IN OUT
OUT NC COM COM NC
<F8> VCa V14
OUT IN
V3 VCb <F3>
NC NC
V8 V7
ACID
NO COM COM NO
NOTE
BTD1 BTD2
DRAIN
R2
VPb SL
PH3
Fig. 5-2 Flow chart

PC2
RO WATER
PH4
B_concentrate
RV2
NV2
PD
BZ1 FSW R1 PC1 V9
NO
CD T3
BZ2 R3 NC COM
DISINFECTANT or ACID
C1 FM
A_concentrate or Acetate
AS2 P2
LS2 FS2
RED F7
<PA> PV
DIALYSER
Lamp BD
BP
BPC
SP CLV 1)Blood lines is not included.
LS5
FROM PATIENT LS3
2)Dotted line and < > mean option.
TO PATIENT
• Show the following flow chart that C2 is installed between BTW and P1 or RV4 is installed in the
5.1.2. List of input components
Symbol Component Function

T1 Temperature sensor 1 Supply water temp. measurement
T2 Temperature sensor 2 Heater outlet water temp. measurement
T3 Temperature sensor 3 Dialysate temp. measurement
CD Conductivity cell Dialysate conductivity measurement
PD Dialysate pressure sensor Dialysate line pressure measurement
<PA> Arterial pressure sensor Arterial line pressure measurement
PV Venous pressure sensor Venous line pressure measurement
BLD Blood leak sensor Blood leak detection
LS1 Temperature limit SW Heater surface temp. limiting
LS2 Coupler SW Coupler detection
LS3 Syringe overload SW Syringe overload limiting
LS5 Clamp position sensor Clamp position detection
PH1 Vpa original point sensor Vpa original point detection
PH2 Vpa rotation detection sensor Vpa rotation detection
PH3 VPb original point sensor VPb original point detection
PH4 Vpa rotation decetction sensor VPb rotation detection
PS Pressure SW Supply water pressure limiting
FS Closed line flow sensor Flow detection in closed line
FSW Float SW Level detection in AS2
BPC Blood pump cover SW BP cover open detection
BD Bubble sensor Bubble detection in venous line
5-3
5.1.3. List of output components
EMV: electromagnetic valve

V2 EMV for priming Open/close of priming line
V3 EMV for drainage Open/close of drainage line
V4 EMV for AS2 Open/close of upper line of AS2
Line changeover of fresh fluid side of A
V5 EMV for fresh fluid in VCa
chamber
Line changeover of drainage side of A
V6 EMV for drainage from VCa
chamber
Line changeover of fresh fluid side of B
V7 EMV for fresh fluid in VCb
chamber
Line changeover of drainage side of B
V8 EMV for drainage from VCb
chamber
V9 EMV for bypassing dialysate Dialysate bypass line changeover
V10 EMV for gas discharge Open/close of gas discharge line
V11 EMV for rinse Open/close of rinse line
V12 EMV for disinfectant concentrate Open/close of disinfectant concentrate line
V13 EMV for A concentrate Open/close of A concentrate line
V14 EMV for B concentrate Open/close of B concentrate line
<V17> EMV for acetic acid concentrate Open/close of acetic acid concentrate line
P1 Deaeration pump Deaeration from supply water/fluid supply
P2 Dialysate pump Dialysate supply
CLV Venous clamp Occlusion of venous line
VPa Bellowphragm pump A Transfer of viscous at A chamber side
VPb Bellowphragm pump B Transfer of viscous at B chamber side
H Heater Heating of supply water
BP Blood pump Peristaltic blood supply
BZ1 Buzzer 1 Panel SW clicking
BZ2 Buzzer 2 Audible alarm
Lamp Lamp Main lamp
SP Syringe pump Syringe driving
5-4
5.1.4. List of other components

AS1 Deaeration bath 1 Deaeration from supply water
AS2 Deaeration bath 2 Deaeration from dialysate
BTW Buffer tank W Deaeration acceleration
BTD1 Buffer tank D1 Dialysate mixing 1
BTD2 Buffer tank D2 Dialysate mixing 2
C1 Dialysate check valve Dialysate back flow prevention
Negative pressure maintenance in Bellow-
C2 Bellowphragm check valve
phragm line
F Supply water filter Removal of foreign matters from supply water
FM Flow meter Dialysate flow rate measurement
NV1 Priming flow rate control valve Priming flow rate control
NV2 Dialysate flow rate control valve Dialysate flow rate control
PC1 Bypass pinch cock Bypass flow rate control
PC2 AS2 pinch cock Gas discharge pressure control
PR Supply water reducing valve Supply water pressure reduction
R1 Flow rate limiting connector 1 Bypass flow rate limiting
R2 Flow rate limiting connector 2 Gas discharge flow rate limiting
R3 Flow rate limiting connector 3 Gas discharge flow rate limiting
RV1 Relief valve 1 Priming pressure control
RV2 Relief valve 2 Dialysate pressure control
RV3 Relief valve 3 Relief of excess supply water pressure
RV4 Relief valve 4 Relief of excess negative pressure
SL Sampling port Dialysate sampling
VCa Viscous chamber A VCS control
VCb Viscous chamber B VCS control
<HEX> Heat exchanger Heat exchange between supply/drain water
5-5
5-6
6. DISASSEMBLING AND REPLACEMENT
6.1. Input components
6.1.1. Conductivity cell Assy CD
6.1.1.1. A Type
Fig. 6.1.1-1 Conductivity cell Assy (A Type)
№ Component Requirement n Note

1 Sensor holder 93153811104 1
2 O-ring P3 3 Silicone rubber
3 Pin 93153812104 3
4 Pan head Phillips screw M3×8 6 With spring/flat washers
(small)
5 Hose port 93742611001 1
6 CD harness 93447132102 1
Serial numbers installed

99T0001 03T2609
99U0001 02U0176
99V0001 03V0436
99W0001 03W0872
98R0001 99R0160
Refer 6.1.1-5 also.
6.1.1-1
6.1.1.2. B Type
Fig. 6.1.1-2 Conductivity cell Assy (B Type)

3 Pin 93153812104 3
(small)
5 Hose port P1/8B 1 SUS316
6 CD harness 93447132102 1

03T2610 03T2720
03V0437 03V0470
03W0873 04W0951
Refer 6.1.1-5 also.
6.1.1-2
6.1.1.3. C Type
Fig. 6.1.1-3 Conductivity cell Assy (C Type)

3 Pin 93153812104 3
(small)
5 CD harness 93447132102 1

04T2721 05T3840
04V0471 05V0725
04W0952 05W1368
Refer 6.1.1-5 also.
6.1.1-3
6.1.1.4. D Type
Fig. 6.1.1-4 Conductivity cell Assy (D Type)
№ Component Requirement Qua Note

1 Holder A 01930500027 1
2 Nut For M3 6
3 O-ring P3 3
4 Pin 01930400224 3
5 Conductivity sensor harness 1
6 Screw M3×10 6 With spring/flat washers
8 O-ring P8 2
9 Holder B 01930500026 1
10 Conductivity sensor Assy 93613800 1

05T3841
06U0177
05V0726
05W1369
Refer 6.1.1-5 also.
6.1.1-4
6.1.1.5. Conductivity cell Assy and Temperature sensor Assy
Please read this section carefully and understand the information because there is the specific
combination between Conductivity cell Assy and Temperature sensor Assy.
There are 4 types of Conductivity cell Assy installed in SURDIAL.

[Conductivity cell Assy]
• A Type
• B Type
• C Type
• D Type
There are 2 types of Temperature sensor Assy installed in SURDIAL.

[Temperature sensor Assy]
• PT-HST-1000
• PT100-HSTA-900
You must follow the combination of types on Conductivity cell Assy and Temperature sensor Assy.
Conductivity sell Assy:

A Type B Type C Type D Type
Temperature Assy:
PT-HST-1000 PT100-HSTA-900 PT100-HSTA-900 PT100-HSTA-900
Serial number installed:
99T0001 03T2609 03T2610 03T2720 04T272 05T3840 05T3841
99U0001 02U0176 06U0177
99V0001 03V0436 03V0437 03V0470 04V047 05V0725 05V0726
99W0001 03W0872 03W0873 04W0951 04W095 05W1368 05W1369
98R0001 99R0160
6.1.1-5
6.1.1-6
6.1.2. Dialysate pressure sensor Assy (PD)
6.1.2.1. TYPE I
Sensor
Sensor
Fig. 6.1.2-1 Dialysate pressure sensor Assy (TYPE I)

1 Sensor BKT 93442911100 1
2 Cover 93442915100 1
3 Dialysate pressure sensor board SBY-0159 1
4 Spacer BSB-310 4 Brass
5 Spring washer For M3 4
6 Small pan head Phillips screw M3×6 4 With spring/flat washers
10 Manifold 93442912100 1
11 Holder 93442913100 1
12 Hose port 93742611001 2
13 Pressure sensor P-8100-102G-10-SB 1
6.1.2-1
6.1.2.2. TYPE II: A Type
Fig. 6.1.2-2 Dialysate pressure Assy (TYPE II: A Type)

2 Manifold 01930200055 1
3 Packing 93532934001 1
4 O-ring AS568-016 1
5 Pressure sensor 19C015G3/SZ75582 1 Old type
19C015PV3K 1 New type
6 Base plate 93532932100 １
7 Dialysate Pressure sensor SSM-8049-E 1
board
9 Cover 93532933100 1

99T0374 ～ 05T3385
99U0033 ～ 02U0176
99V0086 ～ 05V0612
99W0049 ～ 05W1231
There are two types of transducer, 19C015G3/SZ75582 and 19C015PV3K, but dimension and
performance of both types are compatible.
6.1.2-2
6.1.2.3. TYPE II: B Type
Fig. 6.1.2-3 Dialysate pressure Assy (TYPE II: B Type)

1 Manifold 93882911 1
2 O-ring S-16 1
3 Pressure sensor P-8505-102G-012 1
4 Base plate 93882912 1
5 Spacer 93882913 1
6 Dialysate Pressure sensor SSM-05025 1
board
8 Cover 93882814 1
9 Dialysate pressure sensor PD-02 1 With spring/flat washers
Assy

05T3386 ～
06U0177 ～
05V0613 ～
05W1232 ～
6.1.2-3
6.1.2-4
6.1.3. Blood leak sensor Assy (BLD)
6.1.3.1. TYPE I: RK-GR1
Fig. 6.1.3-1 Blood leak sensor Assy (TYPE I: RK-GR1)

1 Upper body cover TM-0005-02 1
2 Body casing TM-0006-02 1
3 Light receiver holder TM-0007-02 1
4 Light emitter holder TM-0008-02 1
5 Condensing lens TM-0009-01 2
6 Rear body cover TM-0010-02 1
7 O-ring (1) TK-0016-01 1
8 O-ring (2) TK-0017-01 1
9 Light emitter element TK-0018-01 1
10 Light receiver element TK-0019-01 1
11 Light receiver board TE-0002-01 1
12 Light emitter board TE-0003-01 1
13 Main board TE-0004-01 1
14 L-shaped hose port 93283912001 2
15 Knob TK-0021-01 2
16 Jagged tight TK-0022-01 6

99T0001 ～ 99T0373
99U0001 ～ 99U0032
99V0001 ～ 99V0085
99W0001 ～ 99W0048
6.1.3-1
6.1.3.2. TYPE II: RK-GR2
Fig. 6.1.3-2 Blood leak sensor Assy (TYPE II: RK-GR2)

1 Base --- 1 Heat-resistant ABS
2 Cartridge --- 1 PES
3 Small pan head Phillips screw M4×12 2 SUS

99T0374 ～ 03T2083
99U0033 ～ 02U0176
99V0086 ～ 02V0310
99W0049 ～ 03W0599
6.1.3-2
6.1.3.3. TYPE II: BLD-01
Fig. 6.1.3-3 Blood leak sensor Assy (TYPE II: BLD-01)

1 Body 1
2 Cover 93444814100 2
3 BLD cartridge 1
4 O-ring P16 2
5 Hexagon headed Phillips bolt M4×10 1 With spring/flat washers

03T2084
02U0177
02V0311
03W0600
6.1.3-3
6.1.3-4
6.1.4. Pressure SW: AW-3200-63-A (PS)
Fig. 6.1.4-1 Pressure SW

2 Bonnet D3C150 1
3 Spring holder D3H390 1
4 Spring D3K370 1
5 Shaft D3I1200 1
6 Casing D3D140 1
7 Diaphragm D3A090 1
8 Valve body D3B1181 1
6.1.4-1
6.1.4-2
6.1.5. Temperature sensor Assy (T)
6.1.5.1. PT-HST-1000
Fig. 6.1.5-1 Temperature sensor Assy (PH-HST-1000)

1 T-tube 93613911100 1
2 Silicone tube 5× 11×40L 1
3 Temperature sensor PT-HST-1000 1

99T0001 03T2609
99U0001 02U0176
99V0001 03V0436
99W0001 03W0872
98R0001 99R0160
6.1.5-1
6.1.5.2. PT100-HSTA-900
OR
OR
Fig. 6.1.5-2 Temperature sensor Assy (PT100-HSTA-900)

Teflon tube TF185 n=1 when attaching to
1 2
Hose port 01930600070 Conductivity cell Assy
3 Temperature sensor PT100-HSTA-900 1

03T2610
06U0177
03V0437
03W0873
No1 hose port is installed in the following serial number.

06T4448
06U0244
06V1011
06W1523
6.1.5-2
6.1.6. Air bubble detector Assy (BD)
Fig. 6.1.6-1 Air bubble detector Assy
№ Name Type n Note

1 Cover 93446313100 1
2 Pusher 93446312100 1
3 Base 93446311100 1
4 Screw M3×8 2
5 Screw M3×12 2 To install
6 Spring No.5601 1
7 Packing 93446315100 1
Air bubble ditector Assy comes with a substitute screw as Screw . So please exchange it to a
screw(M3×12) when installation.
6.1.6-1
6.1.6-2
6.2. Output components
6.2.1. Two way electromagnetic valve:
AV-3202-318-SC (V2/V3/V12/V13/V14 (V17))
Fig. 6.2.1-1 Two way electromagnetic valve (AV-3202-318-SC)

1 Actuator Assy 1
2 Spring D3K430 1
3 Diaphragm holder 1
4 Plunger 1
5 Diaphragm D3Y180 1 Plunger Assy
6 Seat 1
7 Spacer 2
9 Screw 2
10 Nut 2
6.2.1-1
6.2.1-2
6.2.2. Two way electromagnetic valve
6.2.2.1. TYPE I: AV-3202-63-S (V4/V11)
Fig. 6.2.2-1 Two way electromagnetic valve (TYPE I: AV-3202-63-S)

1 Actuator Assy D3Y080 1
2 Back-less pipe D3I170 1
3 Spring D3K340 1
4 Plunger D3I630 1

99T0001 99T0373
99U0001 99U0032
99V0001 99V0085
99W0001 99W0048
6.2.2-1
6.2.2.2. TYPE II: SVB-2B (V4/V11)
Fig. 6.2.2-2 Two way electromagnetic valve (TYPE II: SVB-2B)

1 Screw --- 2 With spring/flat washers
2 Actuator Assy --- 1
3 Plate M. --- 1
4 Tube --- 1
5 Spring 98-A54 1
6 Plunger 159-A511 1
7 Retainer ring 65-A10 1
8 Valve diaphragm 95-A011 1
9 Body 5-A520 1

99T0374 07T4854
99U0033 07U0324
99V0086 07V1107
99W0049 07W1692
6.2.2-2
6.2.2.3. TYPE II: SV2-322-S (V4/V11)
Fig. 6.2.2-3 Two way valve (TYPE II: SV2-322-S)

2 Core D3E370 1
3 Spring D3K680 1
4 Plunger Assy D3I2430 1 With pipe
5 Plunger D3H370 1
6 Valve diaphragm D3A540 1
8 Screw M3×45 2

07T4855
07U0325
07V1108
07W1693
6.2.2-3
6.2.2-4
6.2.3. Two way electromagnetic valve
6.2.3.1. A type: AV-3202-63-SH (V10)
Fig. 6.2.3-1 High vacuum electromagnetic valve (A type: AV-3202-63-SH)

2 Back-less pipe D3I990 1
3 Spring D3K040 1
4 Plunger D3I1000 1
7 Screw M3×25 2 With spring flat washers

99T0001 03T2203
99U0001 02U0176
99V0001 02V0310
99W0001 03W0652
98R0001 99R0160
6.2.3-1
6.2.3.2. B type: SAV-3202-33-SB (V10)
Fig. 6.2.3-2 Two way electromagnetic valve (B type: SAV-3202-33-SB)

2 Spring D3K500 1
3 Plunger D3I2120 1
5 Valve body D3Y290 1
6 Fixed base D3F410 1
7 Screw M3×22 4 Spring flat washers

03T2204 07T4854
06U0177 07U0324
02V0311 07V1107
03W0653 07W1692
6.2.3-2
6.2.3.3. C type: SV2-322-S (V10)
Fig. 6.2.3-3 Two way valve (C type: SV2-322-S)

2 Core D3E370 1
3 Spring D3K680 1
4 Plunger Assy D3I2430 1 With pipe
5 Diaphragm pusher D3H370 1
8 Screw M3×45 2

07T4855
07U0325
07V1108
07W1693
6.2.3-3
6.2.3-4
6.2.4. Three way electromagnetic valve: AV-3302-63-S (V5/V6/V7/V8/V9)
Fig.6.2.4-1 Three way electromagnetic valve (AV-3302-63-S)

2 Push rod D3I660 1
5 Stem D3I670 1
7 Spring holder D3H110 1
8 Spring D3K150 1
9 Base D3F120 1
10 Screw M3×50 2 With spring washer
6.2.4-1
6.2.4-2
6.2.5. Bellowphragm pump: VCP-60 (VPa/VPb)
6.2.5.1. Sensor guide rod: Pin type 1
Fig. 6.2.5-1 Bellowphragm pump Assy

1 Upper part of cylinder 1
2 Middle part of cylinder 1
3 Lower part of cylinder 1
4 BF diaphragm 1
5 Piston 1
6 BF diaphragm 1
7 Sensor guide rod 1
8 Rotation detection plate 1
9 Drive shaft 1 Applicable grease:
Made by NOK.
For ball and roller bearing
(STABURAGS NBU 8 EP)
10 Photo sensor board SBY0176 1
11 Water proof cover 1
12 Motor KL56LM-003 1
Refer 6.2.5-5 also.
6.2.5-1
6.2.5.2. Sensor guide rod: Plane type

4 BF diaphragm 1
5 Piston 1
6 BF diaphragm 1
7-1 Sensor dog #0193 01 00 068 1 1
7-2 Pin #0193 01 00 064 1 1
Made by NOK.
Refer 6.2.5-5 also.
6.2.5-2

4 BF diaphragm 1
5 Piston 1
6 BF diaphragm 1
Made by NOK.
13 Green seal 1
Refer 6.2.5-5 also.
6.2.5-3

4 BF diaphragm 1
5 Piston 1
6 BF diaphragm 1
Made by NOK.
11 Water proof cover 01930600092 1
Refer 6.2.5-5 also.
6.2.5-4
6.2.5.5. Reference for Bellowphragm Pump
Bellowphragm pump (hereinafter referred to as “VP ) which install in SURDIAL machine can be
separated 4 types.
1. Distinction of VP type
Distinguish VP type by sensor guide rod as follows,
Pin type 1: Install sensor guide rod which shape pin.
Plane type: Install sensor guide rod which shape plane.
Pin type 2: Install sensor guide rod same as pin type 1.
Distinguish this type from pin type 1 by green seal which paste to the side of VP
name plate.
Pin type 3: This has been modified from pin type 2 as a Shibuya product. Parts and the
structure are the same as those of pin type 2, but the VP nameplate is changed to
have a description of “Shibuya” for distinction.
2. Compatibility
Compatibility
Pin type1 Pin type2
Pin type2/3
Plane type
: Pin type 2 of VP is compatible with plane type of VP completely. (function and installation)
: Enabled to change from pin type 1 of VP to pin type 2 of VP / plane type of VP.
*1: Pin type 2 and pin type 3 are completely interchangeable. Note the following points (VP).
Difference of VP
Dialysate flow rate and UF rate ROM version
Set UF rate less than 4.00L/h when
Pin type1 Require before Ver.3.60. *1
dialysate flow rate is 300mL/min.
Pin type2/3 Set UF rate less than 2.70L/h when
Require after Ver.3.70.
/Plane type dialysate flow rate is 300mL/min.
*1: Enabled to install ROM after ver 3.70 in pin type 1 of VP.
Dilaysate flow rate and UF rate is referred as pin type 2 or 3 of VP in this case.
3. Distinction type of VP by serial number of machine

Release each VP type as following order,
Pin type 1 Plane type Pin type2 Pin type3.
Refer serial number of each type of VP as following table.
Pin type 1 Plane type Pin type 2 Pin type 3
99T0001 01T1001 01T1002 01T1272 01T1273 09T7121 09T7122
99U0001 01U0098 01U0099 09U0483 09U0484
99V0001 01V0215 01V0216 01V0225 01V0226 09W1830 09W1831
99W0001 01W0193 01W0194 01W0243 01W0244 09W2391 09W2392
98R0001 99R0160
6.2.5-5
6.2.5-6
6.2.6. Blood pump Assy (BP/BPC)
Fig. 6.2.6-1 Blood pump Assy
6.2.6-1
6.2.6.1. M3 Type
1 Cover 93146123114 1 Install receiver metal
2 Hinge shaft 91936116010 1
3 Shaft A 93146117185 2
4 Shaft B 93146119102 1
5 BP rotor 93146116287 1 No23 M3 set screw
6 Roller 01930100175 3
7 Housing 93446111100 1 Attached to No24(2pieces)
8 Rubber cap 93146127100 1
9 Packing 93146128197 1
10 Rubber sheet cover 93146112001 1
11 Magnet BKT (2) 93146129219 1
12 Pin 93146113237 1
13 Brush-less DC motor FE6PF10G-314 1
14 Bearing DDL-1470ZZ 6
15 Limit SW SS-01 1 Attached to harness side
16 Small pan head Phillips screw M5×25 1
18 Small pan head Phillips screw M4×50 4 Attached to motor
19 Small pan head Phillips screw M2.3×12 2 With spring/flat washers
21 Set screw with hexagonal cavity M5×15 1
24 Guide 01939700048 2
25 Ring type magnet 14× 4×3 1
26 Magnet holder 93386121120 1
27 E-ring E-5 1
28 Seal 91936121010 1
30 Receiver metal 93146132001 1
32 Guide 91936112010 4
33 Cover 93146123114 1 Out of product.
Use new cover as No.1.

99T0001 04T3174
99U0001 02U0176
99V0001 04V0519
99W0001 04W0981
98R0001 99R0160
6.2.6-2
6.2.6.2. M4 Type
1 Cover 93146123114 1 Install receiver metal
2 Hinge shaft 91936116010 1
3 Shaft A 93146117185 2
4 Shaft B 93146119102 1
5 BP rotor 93146116287 1 No23 M4 set screw
6 Roller 01930100175 3
7 Housing 93446111100 1 Attached to No24(2pieces)
8 Rubber cap 93146127100 1
9 Packing 93146128197 1
10 Rubber sheet cover 93146112001 1
11 Magnet BKT (2) 93146129219 1
12 Pin 93146113237 1
13 Brush-less DC motor FE6PF10G-314 1
14 Bearing DDL-1470ZZ 6
15 Limit SW SS-01 1 Attached to harness side
18 Small pan head Phillips screw M4×50 4 Attached to motor
24 Guide 01939700048 2
25 Ring type magnet 14× 4×3 1
26 Magnet holder 93386121120 1
27 E-ring E-5 1
28 Seal 91936121010 1
30 Receiver metal 93146132001 1
32 Guide 91936112010 4
33 Cover 93146123114 1 Out of product.
Use new cover as No.1.

04T3175
06U0521
04V0177
04W0982
6.2.6-3
6.2.6-4
6.2.7. Gear pump Assy (P1/P2)
6.2.7.1. TYPE I: Micro gear pump
Fig. 6.2.7-1 Micro gear pump Assy (TYPE I)
6.2.7-1
1 Gear casing 1
2 Mounting disk
3 End disk 1
4 Back casing 1
5 Inner magnet 1
6 Outer magnet 1
7 Mounting plate 1
8 Drive gear shaft 1
9 Counter gear shaft 1
10 Drive gear 1
11 Counter gear 1
12 Spring 1
13 Teflon seal 1
14 Gasket 1
15 Motor flange 1
16 Set screw with hexagonal cavity 1
18 Small pan head Phillips screw M2.5×4 3
20 Motor 1
21 Hexagon headed bolt 4
22 Spring washer 4
23 Crown washer 1
24 Small pan head Phillips screw 1 With spring/flat washers
25 Insulation collar 2
26 Spring washer 2
27 Capacitor cover 1
28 Small pan head Phillips screw 2
29 Capacitor 1
30 Soundproof sheet 1
31 Small pan head Phillips screw 2
32 Hose port 93742611001 2
6.2.7-2
6.2.7.2. TYPE II: Magnet gear pump (Normal Type)
Fig. 6.2.7-2 Magnet gear pump Assy (TYPE II: Normal Type)
6.2.7-3
1 Motor 1430089800 For 230V
1430089900 For 110V
2 Magnet ring MDG0519
5 Rear casing
6 Magnet can
7 Mounting plate
8 Bracket
9 Drive gear
10 Slave gear
11 Gear case
12 Flat pin MDG0528 Stepped
13 Front bearing
14 Rear bearing
15 Front plate
16 Rear plate
17 Pump head
18 Gasket A
19 Gasket B
20 Packing B
21 Packing C
22 Retainer spring
23 O-ring
31 Name plate
32 Small screw M3×20 with SW, PW
35 Small screw M3×16
37 Hose port 93742611001 2
38 Magnet gear pump MDG-R2RA230-33 For 230V
MDG-R2RA115-32 For 110V
6.2.7-4
6.2.7.3. TYPE II: Magnet gear pump (A Type)
Fig. 6.2.7-3 Magnet gear pump Assy (TYPE II: A Type)
6.2.7-5
1 Motor 1430089800 For 230V
1430089900 For 110V
2 Magnet ring MDG0519
5 Rear casing
6 Magnet can
7 Mounting plate
8 Bracket
9 Drive gear Name: Spare kit
10 Slave gear Name: Spare kit
11 Gear case
12 Flat pin 4A400104 Not stepped
13 Front bearing Name: Spare kit
14 Rear bearing Name: Spare kit
15 Front plate Name: Spare kit
16 Rear plate Name: Spare kit
17 Pump head
18 Gasket A Name: Spare kit
19 Gasket B
20 Packing B
21 Packing C
22 Retainer spring
23 O-ring Name: Spare kit
31 Name plate
32 Small screw M3×20 with SW, PW
37 Hose port 93742611001 2
38 Magnet gear pump MDG-R2RA230-33A For 230V
MDG-R2RA115-32A For 110V
6.2.7-6
6.2.7.4. Reference for Gear Pump
There are two types of Magnet Gear Pumps used for SURDIAL.
Read following information carefully and take appropriate action when necessary.
(1) How to verify the type of Magnet Gear Pump

For Magnet Gear Pump A Type, black
marking (4mm diameter) is shown on the
pump head. (See right figure)
Marking
Fig. 6.2.7-4 Pump Head
(2) Maintenance
Components used for Normal Type and A Type are different and not compatible each other.
Please purchase the components to fit each Type.
Normal Type: Spare Kit SK-R2N
A Type: Spare Kit SK-R2N-34A
CAUTION
For Normal Type, please insert the direction with the slot on Flat Pin in front bearing. When
inserting wrong direction, there is a possibility of the suction capability of liquid being inferior,
producing poor discharge, and damaging a pump part.
For A Type, it does not need to be careful in the insertion direction since there is no slot on Flat
Pin.
(3) Serial numbers

Release each P1/P2 type as following order,
Type I Type II: Normal Type Type II: A Type.
Refer serial number of each type of P1/P2 as following table.
Type I Type II: Normal Type Type II: A Type
99T0001 99T0373 99T0374 03T2116 03T2117
99U0001 99U0032 99U0033 02U0176 06U0177
99V0001 99V0085 99V0086 02V0310 03V0311
99W0001 99W0048 99W0049 03W0614 03W0615
98R0001 99R0160
6.2.7-7
6.2.7-8
6.2.8. Venous clamp Assy (CLV)
Fig. 6.2.8-1 Venous clamp Assy
6.2.8-1
1 Solenoid BKT 93446211002 1
2 Solenoid base 93446212100 1
3 Head guide 93146223232 1
4 Clamp guide 93446214002 1
5 Head 93446215002 1
6 Solenoid RGY-AC0505DNP 1
7 O-ring P6 2
8 Spring №1112 1
9 Hexagon headed bolt M3×8 3 With spring/flat washers
11 Small pan head Phillips screw M4×6 4 With spring washer
12 Hexagon nut M5 1
13 Hexagon headed bolt M3×20 1
14 Hexagon nut M3 1
15 Sensor plate 93146216001 1
18 Hexagon nut M3 1
19 Limit SW SS-01GL 1 Attached to harness side
6.2.8-2
6.2.9. Syringe pump Assy (SP)
Fig. 6.2.9-1 Syringe pump Assy
6.2.9-1
1 Pusher 93146511002 1
3 Frame 93449014100 1
4 Plate 93536520144 1
5 Plate2 91936527010 1
6 Shaft 93449019002 1
7 Housing 93536516100 1
8 Syringe clamp 93536513100 1
9 Rubber plate 93536525100 1
10 Syringe receiver 93146538001 1
11 Packing 93146537197 1
12 Clamp spring 93146528001 1
13 Feed screw 93146517001 1
14 Guide shaft 91936515010 2
15 Crunch spring 91936523010 1
16 Spring case 93146521251 1
17 Half nut 91936519010 1
18 Motor plate 93146515903 1
19 Pulley 12XL037 1
20 Pulley 10XL037 1
21 Timing belt 70-XL-025U 1
22 Bearing RF-1450ZZ 2
23 Stopper ring E-6 1
24 Stopper ring E-6 1
25 Small truss Phillips screw M5×12 2 With spring/flat washers
30 Limit switch SS-01 1 Attach harness side
31 Small truss Phillips screw M2.3×12 2 With spring/flat washers
32 Stopper screw M4×6 4
33 Stepping motor KT42JM4-004 1
34 Nut 93886523001 1
6.2.9-2
6.3. Other components
6.3.1. Deaeration tank Assy (AS1)
6.3.1.1. A Type
Fig. 6.3.1-1 Deaeration tank Assy (A Type)

1 Casing(1) 91933411006 1
2 Casing(2)-L 91933412006 1
3 Float 93442313115 1
4 Metal mesh 91933015002 1
5 O-ring G50 1 Byton
6 Small pan head Phillips screw M4×15 4 With spring Flat washer
7 Hexagon nut M4 4
8 Flat washer For M4 4
9 Small truss Phillips screw M4×8 2 With Nylon washer

99T0001 10T7874
99U0001 09U0483
99V0001 10V2292
99W0001 10W2885
98R0001 99R0160
6.3.1-1
6.3.1.2. B Type
Fig. 6.3.1-2 Deaeration tank Assy (B Type)

1 Casing(1) 91933411006 1
2 Casing(2)-L 91933412006 1
3 Float 93442313115 1
4 Metal mesh 91933015002 1
7 Hexagon nut M4 4
8 Flat washer For M4 4
10 AO1 Spacer 019303002180 1

10T7875
09U0484
10V2293
10W2886
6.3.1-2
6.3.2. Deaeration tank Assy (AS2)
Fig. 6.3.2-1 Deaeration tank Assy

1 Casing 93312412134 1
2 Casing(1) 91933411006 1
3 Packing 01930200088 1
4 Mesh 01930200089
5 Metal mesh 91933015002 1
6 Plate 01939700069 1
8 Float switch OLV-2P-1(special) 1
10 Hexagon nut M4 4
6.3.2-1
6.3.2-2
6.3.3. Buffer tank W Assy (BTW)
Fig. 6.3.3-1 Buffer tank W Assy

1 Lower tank 91936937004 1
2 Upper tank (B) 91936955004 1
3 BTW bracket 93443513100 1
6 Hexagon nut M4 4
7 Hexagon head Phillips screw M4×10 2 With spring Flat washer
8 Hexagon head Phillips screw M4×10 2 With spring Flat washer
6.3.3-1
6.3.3-2
6.3.4. Buffer tank D Assy (BTD1/BTD2)
Fig. 6.3.4-1 Buffer tank D Assy
№ Name Type Qua Note

1 Lower tank 91936937004 1
2 Upper tank (A) 91936936004 1
3 BTD bracket 93444514100 1
6 Hexagon nut M4 4
7 Hexagon head Phillips screw M4×10 2 With spring/flat washers
8 Small truss Phillips screw M4×8 2 With nylon washer
6.3.4-1
6.3.4-2
6.3.5. Check valve
6.3.5.1. Dialysate check valve: #919342300041(AC-2200-55-S) (C1)
Fig. 6.3.5-1 Dialysate check valve

1 Body ACB060 1
2 Seat holder/ Seat ACY040 1 Check valve seat Assy
3 Spring ACK290 1
4 Lock nut ACH080 1
5 O-ring P9DC 1
6 Sub-body ACB070 1
6.3.5-1
6.3.5.2. Bellowphragm check valve:
AC-2200-53-S (C2)
Fig. 6.3.5-2 Bellowphragm check valve (AC-2200-53-S )

1 Casing ACC050 1
3 Spring receiver ACH130 1
4 Spring ACK220 1
5 Valve body ACB140 1
6 Hose port 93742611001 2

99T0001 01T1375
99U0001 01U0151
99V0001 01V0225
99W0001 01W0253
6.3.5-2
AC-4200-53-A (C2)
OUT
From VP IN
Fig. 6.3.5-3 Bellowphragm check valve (AC-4200-53-A)

1 Body ACB260 1
2 Seat 1
ACY040 Check valve seat Assy
3 Seat holder 1
4 Spring ACK160 1
5 O-ring P9DC 1
6 Nut 1
ACY050 Sub-body Assy
7 Sub-body 1
8 Name plate 1

01T1376
01U0152
01V0226
01W0254
6.3.5-3
6.3.5-4
6.3.6. Filter
6.3.6.1. Supply water filter (F)
PP body type

99T0001 ～ 02T1867
99U0001 ～ 02U0176
99V0001 ～ 02V0300
Fig. 6.3.6-1 PP body type 99W0001 ～ 02W0400
98R0001 ～ 99R0160

1 Cap 91934220002 1
2 Mesh 91934222002 1
3 Packing 93142017002 1
4 Filter CF200 1
5 Body 91934221002 1
6 Arrow mark seal 93145921107 1
GVS filter

02T1868 ～
06U0177 ～
02V0301 ～
Fig. 6.3.6-2 GVS filter 02W0401 ～

1 Cap 93619318100 1
2 Hose port 93619319100 1
3 Packing 01939900124 1
4 Filter FI116ATERP265A00 1
5 Body 93619320100 1
6.3.6-1
6.3.6.2. Coupler line filter (F7)
GVS filter

02T1868 ～ 03T2263
02V0301 ～ 02V0310
Fig. 6.3.6-3 GVS filter 02W0401 ～ 03W0672

1 Cap 93619318100 1
2 Hose port 93619319100 1
3 Packing 01939900124 1
4 Filter FI116ATERP265A00 1
5 Body 93619320100 1
CL filter

03T2264 ～
06U0177 ～
Fig. 6.3.6-4 CL filter
02V0311 ～
03W0673 ～

1 CL filter SSM-3010 1
CL filter can not be opened.

Replace all assy when CL filter become dirty.
6.3.6-2
6.3.7. Flow meter Assy (FM/FS)
6.3.7.1. A Type
Fig. 6.3.7-1 Flow meter Assy
Component Requirement n Note

1 Flow meter SI-1AB 1 FM
SI-1AC 1 FM, Improvement type
2 L-shaped hose port 93283912001 1
3 Hose port 93742611001 1
4 Bracket 93443113100 1
6 Photo-micro sensor EE-SPY-412 1 FS
7 Hexagon headed Phillips screw M3×16 2 With spring/flat washers
8 Hexagon headed Phillips screw M4×10 2 With spring/flat washers

SI-1AB SI-1AC
99T0001 ～ 03T2455 03T2456 ～ 06T4408
99U0001 ～ 02U0176 02U0177 ～ 06U0243
99V0001 ～ 03V0371 03V0372 ～ 06V1010
99W0001 ～ 03W0692 03W0693 ～ 06W1522
98R0001 ～ 99R0160
6.3.7-1
6.3.7.2. B Type

1 Flow meter SI-6 1 FM
(FS:Photo-micro sensor EE-SPX303)
SESI-700 1 FM, Improvement type
(FS:Photo-micro sensor EE-SPX303)
2 FM bracket 93443114100 1
3 Hexagon head Phillips screw M4×10 2

SI-6 SESI-700
06T4409 ～ 10T7669 10T7670 ～ 11T8860
06U0244 ～ 09U0483 ─
06V1011 ～ 10V2102 10V2103 ～ 11V2551
06W1523 ～ 10W2689 10W2690 ～ 11W3389
6.3.7-2
6.3.7.3. C Type

1 Flow meter SESI-701 1 FM
(FS:Photo-micro sensor EE-SPX303N)
2 FM bracket 93443114100 1
3 Hexagon head Phillips screw M4×10 2

11T8861 ～
11U0484 ～
11V2552 ～
11W3390 ～
6.3.7-3
6.3.7-4
6.3.8. Reducing valve Assy (PR)
6.3.8.1. ER0883ZSS8/RW83
Fig. 6.3.8-1 Reducing valve Assy (ER0883ZSS8/RW83)

1 Reducing valve ER0883ZSS8 1 RW83
2 Flange 93442113002 1
3 PR hose port 93282116113 1
4 Hose port 93312116129 1
5 Small truss Phillips screw M4×8 2 With Nylon washers

99T0001 03T2399
99U0001 02U0176
99V0001 03V0360
99W0001 03W0675
98R0001 99R0160
6.3.8-1
6.3.8.2. ER0884ZBS8
Fig. 6.3.8-2 Reducing valve Assy (ER0884ZBS8)

1 Reducing valve ER0884ZBS8 1
2 Flange 93442113002 1
3 PR Hose port 93282116113 1
4 Hose port 93312116129 1
5 Small truss Phillips screw M4×8 2 With Nylon washers
Both reducing valve has compatibility each other.

03T2340
02U0177
03V0361
03W0676
6.3.8-2
6.3.9. Relief valve
6.3.9.1. Relief valve 1/2: Type I AC-2200-55-TA / AC-2200-55-P (RV1/RV2)
Type II AC-2200-55B (RV1/RV2)
Fig. 6.3.9-1 Relief valve 1/ Relief valve 2

1 Body ACB060 1
2 Seat holder/Seat ACY044 1 Check valve seat Assy
3 Spring ACK330 1 For AC-2200-55-TA
ACK160 1 For AC-2200-55-P
ACK420 1 For AC-2200-55B
4 Lock nut ACH080 1
5 O-ring P9DC 1
6 Sub-body ACB070 1

Type I (RV1) Type I (RV2) Type II (RV1) Type II (RV2)
99T0001 ～ 04T3360 99T0001 ～ 04T3360 04T3361 ～ 04T3361 ～
99U0001 ～ 02U0176 99U0001 ～ 02U0176 02U0177 ～ 02U0177 ～
99V0001 ～ 04V0593 99V0001 ～ 04V0581 04V0594 ～ 04V0582 ～
99W0001 ～ 04W1162 99W0001 ～ 04W1132 04W1163 ～ 04W1133 ～
6.3.9-1
6.3.9.2. Relief valve 3: AC-3200-63H-T (RV3)
Fig. 6.3.9-2 Relief valve 3 (AC-3200-63H-T)

1 Valve body 1
2 Seat 1
3 Packing 1
4 Seat holder 1
5 Spring 1
6 Lock nut 1
7 Casing 1
8 Name plate 1
6.3.9-2
6.3.9.3. Relief valve
AC-4200-53-S (RV4)
From V2
Fig. 6.3.9-3 Relief valve 4 (AC-4200-53-S)
To Chamber

1 Body ACB250 1
2 Sheet 1
ACY040 Check sheet Assy
3 Sheet holder 1
4 Spring ACK160 1
5 O-ring P9DC 1
6 Nut 1
7 Sub-body 1
8 Hose port 93742611001 1 PT1/8

01T0992 ～ 01T1227
01W0194 ～ 01W0213
6.3.9-3
AC-4200-53-SA (RV4)
From V2
From Chamber
Fig. 6.3.9-4 Relief valve 4 (AC-4200-53-SA)
No Component Requirement n Note

1 Body ACB260 1
2 Sheet 1
ACY040 Check sheet Assy
3 Sheet holder 1
4 Spring ACK160 1
5 O-ring P9DC 1
6 Nut 1
7 Sub-body 1
8 Name plate 1

01T1228 ～
01U0099 ～
01V0216 ～
01W0214 ～
6.3.9-4
6.3.10. Sampling port Assy (SL)
Sampling port
Sampling port
Fig. 6.3.10-1 Sampling port Assy
No. Component Requirement n Note

1 Packing 93313418100 1
2 Bracket 93443416100 1
4 Syringe holder 01930400085 1
5 Packing (B) 01939800472 1
6 Valve 90403411001 1
7 Spring 91938867004 1
8 Body 01930400069 1
6.3.10-1
6.3.10-2
6.3.11. Chamber Assy (VCa / VCb)
6.3.11.1. Chamber Assy (Overall)
Chamber
Fig. 6.3.11-1 Chamber Assy (Overall)
6.3.11-1
1 Chamber frame 93441011100 1
2 Rubber sheet 93141036001 1
3 Sheet 93311028002 2
4 Bellowphragm pump VCP-60 2
5 T-pipe 93613911100 2
6 Viscous plug 91931111010 2
7 Polyurethane tube US code 15-10 - Yellow
Polyurethane tube US code 25-10 - Clear
8 Shapper SNP-4 10 White
Hose band Size 26 10 Blue
9 Hexagon head Phillips bolt M4×12 8 With spring/flat washers
10 T-pipe 198-19-21-02E 6 1
11 Silicone tube 3× 6 - 3× 6×80L
3× 6×190L
3× 6×300L
12 Shapper SNP1.510C2 2
13 Nylon string T18R 3
CAUTION
• Use “Snapper: SNP-4” for “Polyurethane tube: US code 15-10”.
• Use “Hose band: Yobi 26” for “Polyurethane tube: US code 25-10”.
6.3.11-2
6.3.11.2. Chamber Assy (Viscous chamber)
Cross-section: A-A
Fig. 6.3.11-2 Chamber Assy (Viscous chamber)
6.3.11-3
1 Diaphragm 01939900035 4
2 Inner spacer 93141013001 2
3 Outer spacer 93141014001 2
4 Chamber T1 93611015001 2 1 slit (Fresh dialysate
side)
5 Chamber T3 93611016001 2 3 slit (Used dialysate
side)
6 Silicone oil THF450-100*
7 Clamp 93141015102 4
8 Clamp fitting 93141039105 2
9 Shaft 93141038002 4
10 E-ring E-6 8
11 Thrust bolt M8-43 2
12 T-pipe 93441025100 4
13 Orifice 93311029100 2
14 Valve bracket 93441015002 2
15 Plate 93531020144 4
16 Hose port with flange 93531035100 4
17 O-ring P10 4
18 3 way electromagnetic valve AV-3302-63-S 4
21 Spring washer For M4 8
22 Snapper SNP-4 2
6.3.11-4
6.3.12. Concentrate tank connectors
As for the Tank Connectors, Surdial has for A concentrate, B concentrate and disinfectant
concentrate. For A and B concentrate connectors, there are 3 types.
6.3.12.1. Concentrate Tank Connector (for A and B concentrates)
Black socket type
Fig. 6.3.12-1a Concentrate tank connector (for A and B concentrates)
№. Component Requirement n Note

1 Socket QJ-2P, Red silicone 1
rubber NPT1/8
3 FEP tube TF185 1 6× 8×330L
4 Color seal (Pink) 91935932010 1 for A concentrate
5 Color seal (Orange) 91935933010 1 for B concentrate
6 Hose port 91934223002 1

99T0001 ～ 00T0883
99U0001 ～ 00U0052
99V0001 ～ 00V0185
99W0001 ～ 00W0123
6.3.12-1
Red/ Blue Socket Type (Separated Hose Port Type)
Fig. 6.3.12-1b Concentrate tank connector (for A and B concentrates)

1 Socket QJ-2PNPT1/8, Red silicone 1 For A concentrate
rubber
(Sleeve color: Red)
QJ-2PNPT1/8, Red silicone 1 For B concentrate
rubber
(Sleeve color: Blue)
3 FEP tube TF185 1 6× 8×330L
4 Hose port 91934223002 1

00T0884 ～ 05T3548
00U0053 ～ 02U0176
00V0186 ～ 05V0655
00W0124 ～ 05W1346
6.3.12-2
Red/ Blue Socket Type (One-piece Hose Port Type)
Fig. 6.3.12-1c Concentrate tank connector (for A and B concentrates)

1 Socket QJ-2P-H-2, Red silicone 1 For A concentrate
rubber
(Sleeve color: Red)
QJ-2P-H-3, Red silicone 1 For B concentrate
rubber
(Sleeve color: Blue)
3 FEP tube TF185 1 6× 8×330L

05T3549 ～
06U0177 ～
05V0656 ～
05W1347 ～
6.3.12-3
6.3.12.2. Concentrate Tank Connector (for disinfectant concentrate)
Fig. 6.3.12-2 Concentrate tank connector (for disinfectant concentrate)

1 Connector holder 91936940004 1
2 Packing A 91936944004 1
3 Holder base 91936941004 1
4 Nut 91933311010 1
6 FEP tube TF185 1 6× 8×330L
7 Color seal 91935931010 1 Green
6.3.12-4
6.3.13. Rinse port
As for the Tank Connectors, Surdial has for A concentrate, B concentrate and disinfectant
concentrate. For A and B concentrate connectors, there are 3 types.
6.3.13.1. Rinse Port No.1 (for A and B concentrates)
Fig. 6.3.13-1 Rinse port No.1 (for A and B concentrates)

1 Body --- 1
2 O-ring QJR22 1
3 Washer --- 1
4 Gasket QJR21 1
5 Valve QJT24 1
6 Valve spring QJS23 1
7 Adapter --- 1

98R0001 99R0160
99T0001 00T0883
99U0001 00U0052
99V0001 00V0185
99W0001 00W0123
Note: Make sure the direction of edge when replacement for №3 washer.
Make sure the direction of face and bottom when replacement for №4 gasket. There is
projection in the corner of rubber from spring side.
6.3.13-1

1 Body --- 1
2 O-ring QJR22 1 Red silicone rubber
3 Washer --- 1
4 Gasket QJR21 1 Red silicone rubber
5 Valve QJT24 1
7 Adapter --- 1
8 Adapter nut --- 1
9 Hose port 91934223002 1 Without socket

00T0884 05T3548
00U0053 02U0176
00V0186 05V0655
00W0124 05W1346
6.3.13-2

QJ-2P-H-2, Red silicone 1 for A concentrate
rubber (Sleeve color: Red)
--- Socket
QJ-2P-H-3, Red silicone 1 for B concentrate
rubber (Sleeve color: Blue)
1 Body --- 1
2 O-ring QJR22 1
3 Washer --- 1
4 Gasket QJR21 1
5 Valve QJT24 1
7 Adapter --- 1
8 Adapter nut --- 1

05T3549 ～
06U0177 ～
05V0656 ～
05W1347 ～
6.3.13-3
6.3.13.4. Rinse port (for disinfectant concentrate)
Fig. 6.3.13-4 Rinse port (for disinfectant concentrate
№ Component Code No./Requirement n Note

1 Connector holder 91936940004 1
2 Packing (A) 91936944004 1
3 Holder base 91936941004 1
4 Holder bracket 93313318100 1
5 Small truss Phillips screw M4×8 2 With nylon washer
6 Grommet 91936945004 1
7 Tube connector 91936939004 1
8 Color seal 91935925010 1 Green
6.3.13-4
6.3.14. Coupler Assy
6.3.14.1. A Type
Fig. 6.3.14-1 Coupler Assy (A Type)
№ Components Requirement n Note

1 Body C00149 1
2 L slider D00143 V442500 1 Red: For (Red)R- 6
D00143 V881700 1 Blue: For (Blue)B- 6
3 Stop ring D00136 1
4 Coil spring D00399 1
5 Ball 4
6 O-ring P12.5 1

99T0001 09T7150
99U0001 09U0483
99V0001 09V1837
99W0001 09W2417
6.3.14-1
6.3.14.2. B Type
Fig. 6.3.14-2 Coupler Assy (B Type)

1 Socket 90363011001 1
2 Packing 90363014001 1
3 Slider R 90363013001 1 Red
Slider B 90363012001 1 Blue
4 Spring 91933314001 1
5 Ball MDM-3006 4
6 Stop ring 91933312001 1
7 Coupler Assy SAS-08033 1 Red
SAS-08034 1 Blue

09T7151
09U0484
09V1838
09W2418
6.3.14-2
6.3.15. Needle valve
6.3.15.1. AM-1200-55A (#9315 27 13 120) (NV1/NV2)
Fig. 6.3.15-1 Needle valve (AM-1200-55A)

1 Body 1
2 O-ring 1
3 Stem 1
4 Guide 1
5 Case 1
6 Lock nut 1

99T0001 09T6673
99U0001 09U0483
99V0001 09V1748
99W0001 09W2311
98R0001 99R0160
6.3.15-1
6.3.15.2. SAS-08001 (NV1/NV2)
Fig. 6.3.15-2 Needle valve (SAS-08001)

1 Body 01930700103 1
2 O-ring P5 1
3 Shaft 01930500275 1
4 Collar 01930700106 1
5 Holder 01930700104 1
6 Nut 01930700105 1

09T6674
09U0484
09V1749
09W2312
6.3.15-2
6.3.16. Piping parts
Fig. 6.3.16 Piping parts

1 Hose connector 01930500296 2
2 Silicon tube 1× 3×150 1
3 T-tube 93613911100
Silicon tube 5× 11
Silicon tube 3× 6
6.3.16-1
6.3.16-2
7. CONSTRUCTION OF ELECTRICAL PART
7.1. Components of electrical part
Upper part
Lower part
Fig. 7.1-1 Electrical part
7.1.1. Components at upper part of electrical part

Operation panel
Operation panel board
LCD module
Bubble sensor board
Electrical POWER BOX
7.1.2. Component at lower part of electrical part

Dialysate pressure sensor board
7.1-1
7.1.3. Placement of electrical part at machine
7.1.3.1. TYPE I
Operation

(rear side of machine)
LCD module
Bubble sensor board

(right side in machine)
Dialysate pressure
sensor board.
Fig. 7.1-2a TYPE I Placement of electrical part
7.1-2
7.1.3.2. TYPE II
Operation

(rear side of machine)
LCD module
Dialysate pressure
sensor board.
Bubble sensor board
The air bubble sensor board is

mounted either on the right in the
equipment front side or above the
electrical power box on the right
side plane of the equipment.
Fig. 7.1-2b TYPE II Placement of electrical part
7.1-3
7.1.4. Components at left side in electrical POWER BOX
Only the D type differs from the other types in arrangement of components in the left side of the
electrical power box.
Breaker
Power SW
Noise filter
Terminal bed 1
DC+24V switching power source
DC+5V,DC+12V,DC-12V switching power source
or DC+5V,DC+12V,DC-12V power supply
Terminal bed 2
Relay
SSR
Terminal bed 3
Sub-board
FAN
Fig.7.1-3a Components at left side in electrical POWER

BOX (A Type/B Type/C Type)
Breaker
Noise filter
Transformer (Only 230V)
Fuse (6.3A×4)
Terminal bed
DC+24V switching power source
Relay
SSR
Sub-board
FAN
Fig.7.1-3b Components at left side in electrical POWER

BOX (D Type)
7.1-4
7.1.5. Components at right side in electrical POWER BOX
There are two types of electrical power boxes that differ in arrangement of the air bubble sensor
board and optional battery.
Main board
Venous pressure sensor board
Arterial pressure sensor board (option)
DSUB board
Buzzer board
Battery (option)
Bubble sensor board (*)
POWER BOX of sub-board side (left side)
* This type of electrical power box differs in

mounting position of the air bubble sensor
board depending on the production timing.
It is mounted either at (7) or on the right in
the equipment front side.
Fig. 7.1-4a Components at right side in electrical POWER

Main board
DSUB board
Buzzer board
Battery (option) (*)
Bubble sensor board
* This type of electrical power box has a

battery cover as an optional attachment of
the battery.
Fig. 7.1-4b Components at right side in electrical POWER

7.1-5
Main board
VR board
Buzzer board
Battery (option) (*)
Bubble sensor board
* This type of electrical power box has a

battery cover as an optional attachment of
the battery.
Fig. 7.1-4c Components at right side in electrical POWER

BOX (D Type)
7.1-6
8. CONNECTION REPLACEMENT
AND ADJUSTMENT
8.1. Operation panel sheet
Flexible cable
Panel sheet
Fig. 8.1-1 Operation panel
General description and application

Key SW’s are encased in sheet of the operation panel.
Adhesive tape placed at rear side of the panel sheet is applied to front side of upper part of
machine.
Connection
Connect flexible cable to CN3 of [operation panel board].
Adjustment
Not required
8.1-1
Replacement
CAUTION
Replace operation panel sheet after turning off power SW under care not to be charged with
static electricity.
Handle flexible cable carefully so that it is not folded and/or damaged. Otherwise malfunction
may be caused.
DO NOT apply excess external force to operation panel because key SW’s and patterns
encased in the panel may be folded and/or damaged, resulting in malfunctioning of them, in
particular when the panel itself is stored or handled.
DO NOT reused removed panel sheet.
Disconnect flexible cable from connector after unlocking it. If the cable is pulled out under
unlocking the connector, electrodes placed at the connector surface may be separated, causing
machine failure.
(1) Turn off power SW of machine.

(2) Remove left side cover from upper part of machine.
(3) Disconnect flexible cable from connector by unlocking it.
Connector Flexible cable
Fig. 8.1-2 Disconnection of flexible cord
(4) Defoliate operation panel sheet from machine.

(5) Prepare new panel sheet.
(6) Clean place for the sheet to be applied.
(7) Remove release paper from rear side of the sheet.
(8) Apply the sheet while passing flexible cable through hole of machine.
(9) Engage the cable with connector followed by locking it.
(10) Turn on power SW of machine.
(11) Check correct function of each SW of operation panel.
(12) Return the removed cover to the original position.
8.1-2
8.2. Operation panel board
CN2 CN1
VR1
CN3
CN5
CN4
VR2
RESISTOR
BZ1 SER.
LOT.
Fig. 8.2-1 Operation panel board
General description and functions

Operation panel board is positioned at rear side of operation panel placed at upper part of
machine.
Contrast of LCD is adjusted by VR1 of the board.
Flow rate of blood pump is set by VR2 of the board.
Clicking is caused by pressing each SW of operation panel (BZ1).
Each LED of operation panel is ON or OFF according to executed SW operation.
Connection
CN1 Connect to CN22 of [main board] through harness.
CN3 Connect to flexible cable of [operation panel].
CN4 Connect to CN2 of [LCD module] through harness.
CN5 Connect to CN1 of [LCD module].
Adjustment
See “10.17. Adjustment of contrast”.
8.2-1
Replacement
CAUTION
Replace operation panel board after turning off power SW under care not to be charged with
static electricity.
It is recommended to replace the board after cooling to room temperature because temperature
of resistors placed on the board immediately tuning off power is high, potentially causing burn.
Handle flexible cable carefully so that it is not folded and/or damaged. Otherwise malfunction
may be caused.
Disconnect flexible cable from connector after unlocking it. If the cable is pulled out under
unlocking the connector, electrodes placed at the connector surface may be separated, causing
machine failure. Unlock as per the procedure specified in “8.1 Operation panel”.
LCD may not function normally after the board replacement. If so, adjust contrast.
There are two types of operation panel boards. For details, refer to 8.13 Operation Panel
Board, Main Board and Sub Board .

(2) Remove left cover from upper part of machine.
(3) Disconnect all connectors.
(4) Remove green cap from upper part of knob of blood pump flow rate setting volume placed at
front side of machine and loosen exposed screw by screwdriver under pressing the knob by
hand to remove it.
(5) Remove board fixing nuts from machine inside to remove the board.
(6) Prepare new board.
(7) Remove seal, if provided, from buzzer (BZ1).
(8) Attach the new board.
(9) Attach knob of blood pump flow rate setting volume under care of correct 0 point positioning.
(10) Connect the all disconnected connectors.
(12) Try to adjust contrast as per the procedure specified in “10.17. Adjustment of contrast”.
(13) Check correct functioning of each LED.
(14) Check correct functioning of each SW of operation panel.
8.2-2
8.3. LCD module
"UP" mark
CN1
UP
CN2
Fig. 8.3-1 LCD module
General description and construction

LCD module is constructed by LCD, back-light and board.
LCD is STN type and can indicate 40 letters in each of 4 lines.
Back-light is constructed by LED’s.
CN1 is connector for back-light and is soldered to board.
CN2 is connector to transmit signal to LCD.
Connection
CN1 Connect to CN5 of [operation panel board].
CN2 Connect to CN4 of [operation panel board] through harness.
Adjustment
See “10.17. Adjustment of contrast”.
8.3-1
Replacement
CAUTION
DO NOT apply excess mechanical impact to LCD because it is constructed by glass. If broken,
take care not to be injured by the glass fragments.
If liquid crystal is leaked from damaged LCD and your skin or cloth is contaminated with the
crystal, rinse out using soap immediately. Also oral contamination with it should be avoided.
DO NOT scratch polarizing plate covering LCD because the plate is composed of soft material.
Replace the module after turning off power SW under care not to be charged with static
electricity.
DO NOT try to disassemble LCD module because it is integrated as one unit.
After the replacement, LCD may not function correctly. If so, try to adjust contrast.

(3) Disconnect CN1 and CN2 from LCD module.
(4) Remove 4 fixing screws or nuts to take out the module.
(5) Prepare new LCD module.
(6) Remove protective sheet from the new module surface.
(7) Attach the module under care of correct positioning of “UP” mark on the board.
(8) Connect CN1 and CN2 to LCD module.
(10) Try to adjust contrast as per the procedure specified in “10.17 Adjustment of contrast”.
(11) Check correct LCD indication.
8.3-2
8.4. Bubble sensor board
8.4.1. SBY0160 board
VR601 GND
SBY0160
CN601
CN602
TP
Fig. 8.4-1 Bubble sensor board (SBY0160)
General description and function

Bubble sensor board is placed at upper part of machine.
The board is used to detect bubble in blood line in cooperation with bubble sensor.
Connection
CN601 Connect to connector of [bubble sensor].
Adjustment
See “10.15.1. Adjustment of bubble sensor (SBY0160)”.
Replacement
CAUTION
Replace bubble sensor board after turning off power SW of machine under care not to be
charged with static electricity.

(4) Remove bubble sensor board under pressing spacer lock used to fix it.
(5) Prepare new bubble sensor board.
(6) Attach the new board and check correct locking.
(7) Connect all the disconnected connectors.
(9) Adjust the sensor as per the procedure specified in “10.15 Adjustment of bubble sensor”.
(10) Check correct function of bubble sensor.
8.4-1
8.4.2. SBY0205 board
WJ1 VR1(A)
SBY0205
CN601
CN602
VR1(B) TP2 TP3 TP1 TP4

Bubble sensor board is placed at upper part of machine.
The board is used to detect bubble in blood line in cooperation with bubble sensor.
Connection
CN601 Connect to connector of [bubble sensor].
Adjustment
See “10.15.2. Adjustment of bubble sensor (SBY0205)”.
Replacement
CAUTION
Replace bubble sensor board after turning off power SW of machine under care not to be

(4) Remove bubble sensor board under pressing spacer lock used to fix it.
(5) Prepare new bubble sensor board.
(9) Adjust the sensor as per the procedure specified in “10.15 Adjustment of bubble sensor”.
(10) Check correct function of bubble sensor.
8.4-2
8.5. Dialysate pressure sensor board
8.5.1. TYPE I
CN701
TP
VR701 VR702
GND
CN702
Fig. 8.5-1 Dialysate pressure sensor board (TYPE I)

Dialysate pressure sensor board is placed at top of lower part of machine.
The board is used to measure pressure in dialysate line in cooperation with dialysate pressure
sensor.
Connection
CN701 Connect to connector of [dialysate pressure sensor].
Adjustment
See “10.3.1. Adjustment of dialysate pressure sensor-TYPE I”.
8.5-1
Replacement
CAUTION
Replace dialysate pressure sensor board after turning off power SW of machine under care not
to be charged with static electricity.

(2) Remove left cover from upper part of machine and left cover from lower part of it.
(3) Remove dialysate pressure sensor ASSY as per the procedure specified in “6.1.2 Dialysate
pressure sensor ASSY-TYPE I”.
(5) Loosen screws used to fix dialysate pressure sensor board to remove it.
(6) Prepare new dialysate pressure sensor board.
(9) Attach dialysate pressure sensor ASSY.
(11) Adjust dialysate pressure sensor as per the procedure specified in “10.3.1. Adjustment of
dialysate pressure sensor”.
(12) Check correct function of dialysate pressure sensor.
(13) Return the removed covers to the original positions.
8.5-2
8.5.2. TYPE II: A Type
Fig. 8.5-2 Dialysate pressure sensor board (TYPE II: A Type)

sensor.
Connection
CN1 Connect to CN14 of [main board ] through harness.
CN2 Connect of connector of [dialysate pressure sensor].
Adjustment
See “10.3.2. Adjustment of dialysate pressure sensor TYPE II”.
Replacement
Do not replace only dialysate pressure sensor board.
Replace all Assy when replace dialysate pressure sensor board.
8.5-3
8.5.3. TYPE II: B Type
T T
R R
Fig. 8.5-3 Dialysate pressure sensor board (TYPE II: B Type)

sensor.
Connection
CN1 Connect to CN14 of [main board ] through harness.
Adjustment
See “10.3.2. Adjustment of dialysate pressure sensor TYPE II”.
Replacement
Do not replace only dialysate pressure sensor board.
Replace all Assy when replace dialysate pressure sensor board.
8.5-4
8.6. Main board
CN5 CN1 CN18 CN16

CN9
CN22
CN7
CN3
DIPSW
CN8
CN10
ROM CN19
CN15
CN14 CN17
CN6 CN4
CN20
CN2
CN21
CN12
TM1
CN11
CN13
V.PRESS A.PRESS
PCB PCB
Fig. 8.6-1 Main board

Main board is attached to right side of DENSO box.
Machine operation is controlled by microprocessor contained in the board.
Various set values are back-upped by RAM and EEROM.
Version-up is enabled by replacing ROM with new one.
A part of functions can be selected by operating DIP SW.
Venous pressure sensor board can be attached (V.PRESS PCB).
Also arterial pressure sensor board as option can be attached (A.PRESS PCB).
8.6-1
Connection
CN1 Connect to CN413 of [sub-board] through harness.
CN2 Connect to [blood leak sensor] through harness.
CN3 Connect to CN602 of [bubble sensor board] through harness.
CN4 Not connected.
CN6 Not connected.
CN7 Connect to [photo-sensor board of Bellowphragm pump A] through harness.
CN8 Connect to [photo-sensor board of Bellowphragm pump B] through harness.
CN9 Connect to CN502 of [DSUB board] through harness.
CN11 Connect to CN701 of [arterial pressure sensor board] through harness.
CN12 Connect to V3,V4,V9,V10,V12 and V17 through harnesses.
CN13 Connect to CN701 of [venous pressure sensor board] through harness.
CN14 Connect to CN701 (CN1 TYPE II) of [dialysate pressure sensor board] through harness.
CN15 Connect to LS2 and FS through harnesses.
CN16 Connect to harness of LS3.
CN17 Connect to LAMP through harness.
CN18 Connect to harness of CLV.
CN19 Connect to PS,FSW and LS1 through harnesses.
CN20 Connect to V5,V6,V7 and V8 through harnesses.
CN21 Connect to V2,V11,V13,V14 and V15 through harnesses.
TM1 Connect to temperature sensors (T1,T2 and T3) and concentration sensor.
Adjustment
See “10.16. Adjustment of concentration”.
8.6-2
Replacement
Main board
CAUTION
Main board TYPE II (SBY0164) needs to place ROM after Ver.3.00. This board does not work
properly if ROM before Ver.2.40 is placed.
There are two types of main boards (SBY0164) for Type II. For details, refer to 8.13
Operation panel board, main board and sub-board .
(1) Turn on power SW of machine and record all set values.

(3) Remove right cover from upper part of machine and right cover from DENSO box.
(5) Remove venous pressure sensor board; and arterial pressure sensor board as option, if
provided, as per the procedure specified in “8.7. Venous and arterial pressure sensor boards”.
(6) Remove main board under pressing spacer lock used to fix it.
(7) Prepare new main board. Main board is available TYPE I and TYPE II. Connect suitable board
after confirming machine type. Can be distinguish as following,
DIP
DIP
TYPE I (SBY0156) TYPE II (SBY0164)
Fig. 8.6-2 The way of distinction board

(11) Input all the set values recorded at step (1).
(12) Adjust concentration as per the procedure specified in “10.16. Adjustment of concentration”.
(13) Check that various analog sensor values indicated in LCD are correct.
(14) Check correct function of machine.
8.6-3
ROM
CAUTION
Replace main board or ROM after turning off power SW of machine under care not to be
After the board replacement, re-input set values. It should be noted that the values found in
maintenance modes 5 and 6 are specific to machine. (Refer and use 12.3)
(1) Turn on power SW of machine and record all set values.

(4) Remove ROM using tool specially designed for the removal.
(5) Prepare new ROM. TOP
(6) Attach the new ROM under care that it is positioned correctly
and pins of it are not damaged.
(8) If ROM of different version is attached, initialization alarm is
actuated.
(9) Input all the set values recorded at step (1).
(10) If EEPROM initialization alarm is actuated, adjust concentration
as per the procedure specified in “10.16. Adjustment of
concentration”.
BOTTOM
Fig. 8.6-3 Attachment of ROM
8.6-4
8.7. Venous and arterial pressure sensor boards
CN701
TP
VR701 VR702
GND
PSD701
Pressure inlet port
Fig. 8.7-1 Venous/arterial pressure sensor board

Venous or arterial pressure sensor board is mounted on main board placed at right side of
DENSO box.
Venous or arterial pressure in venous or arterial line is monitored by the board in cooperation
with pressure sensor (PSD701).
Venous and arterial pressure sensor boards are same design. Application to venous or arterial
pressure monitoring is determined by difference of mounting positions of the both boards on
main board and difference of piping routes to pressure inlet port.
Generally, only venous pressure is monitored. If arterial pressure monitoring is required, use of
arterial pressure sensor ASSY (option) is required.
Connection
When used as venous pressure sensor:
When used as arterial pressure sensor:

Adjustment
See “10.2. Adjustment of venous and arterial pressure sensors”.
8.7-1
Replacement
CAUTION
Replace venous or arterial pressure sensor board after turning off power SW of machine under
care not to be charged with static electricity.
Connect tube to left side of sensor and expose right side of it to atmosphere. If connected to the
right side, measured pressure is incorrect.
After connecting tube to sensor, attach snapper. If not attached, tube may be disconnected by
pressure application, resulting in blood inflow .
Connect tubes for venous and arterial pressure monitoring to respective boards correctly.

(4) Remove snapper to take out tube.
(5) Remove venous or arterial pressure sensor board under pressing spacer lock used to fix it.
(6) Prepare new venous or arterial pressure sensor board.
(8) Attach tube and snapper.
(11) Adjust venous or arterial pressure sensor as per the procedure specified in 10.2. “Adjustment
of venous and arterial pressure sensors”.
(12) Check correct indication of venous or arterial pressure.
8.7-2
8.8. DSUB board
VR501
CN502
CN503
SPACER
CN501
SPACER
CN504
Fig. 8.8-1 DSUB board

DSUB board is placed at right side of DENSO box.
The board is used to control blood pump flow rate at power failure when battery (VR501) as
option is provided.
The board is provided with connector (CN501) to communicate data with external monitor as
option.
The board is also used as junction to power connector of external monitor as option.
The board is additionally used as junction to buzzer board.

99T0001 09T7157
99U0001 09U0483
99V0001 09V1837
99W0001 09W2417
98R0001 99R0160
8.8-1
Connection
CN501 Connect to external monitor (option).
CN504 Connect to CN810 of [buzzer board] through harness.
Adjustment
Not required
Replacement
CAUTION
Replace DSUB board after turning off power SW of machine under care not to be charged with
static electricity.
After the replacement, set BP BACKUP volume to OFF position.
DO NOT miss parts used to fix. Spacer is fixed by nuts at its rear side.

(3) If battery (option) is provided, disconnect its connector.
(5) Remove knob from BP BACKUP volume.
(6) Remove spacer used to fix DSUB board and nuts used to fix the volume to take out the board.
(7) Prepare new DSUB board.
(9) Return the removed knob to BP BACKUP volume.
(11) If battery (option) is used, connect its connector. Turn BP BACKUP volume to check correct
blood pump operation under no power supply.
(13) Check correct function.
8.8-2
8.9. Buzzer board
SBY0162 board / SBY0267 board
CN801
BZ801
Fig. 8.9-1 Buzzer board

Buzzer board is placed at right side of DENSO box.
The board is used to alert by buzzing (BZ801).
SBY0162 and SBY0267 are the same boards.
Connection
CN801
Electrical power box A/B/C Type: Connect to CN504 of [DSUB board] through harness.
Electrical power box D Type: Connect to CN402 of [SUB board] through harness.
Adjustment
Not required
8.9-1
Replacement
CAUTION
Replace buzzer board after turning off power SW of machine under care not to be charged with
static electricity.

(4) Remove buzzer board under pressing spacer lock used to fix it.
(5) Prepare new buzzer board.
(9) Make error to check buzzing.
8.9-2
8.10. Sub-board
8.10.1. SBY0157 board / SBY0163 board
TAB401
CN406
CN407
FUSE403 TAB402 CN414
TAB403
CN405
RY402
CN404 VPb PCB SP PCB
FUSE404
FUSE402
CN401
VPa PCB BP PCB
CN416
FUSE405
CN413 CN408
CN402
CN403
CN409 CN415 CN412 CN411
CN410
Fig. 8.10-1 Sub-board

Sub-board is placed at left side of DENSO box.
The board is provided with drivers for blood, syringe and Viscous pumps (BP PCB,SP PCB,
VPa PCB, VPb PCB).
The board is used to operate AC driven components such as pump and heater.

99T0001 09T7157
99U0001 09U0483
99V0001 09V1837
99W0001 09W2417
98R0001 99R0160
8.10-1
Connection
CN401 Connect to P1 and P2 through harnesses.
CN403 Connect to harness of BPC.
CN404 Used to connect AC power supply to sub-board through harness.
CN406 Connect to FAN.
CN407 Connect to SSR and relay for heater control through harnesses.
CN409 Connect to Vpa and VPb through harnesses.
CN410 Connect to SP through harness.
CN411 Used to connect DC+24V supply to sub-board through harness.
CN412 Used to connect DC+5V, DC+12V and DC-12V supplies to sub-board
through harnesses.
CN414 Connect to BATTERY.
CN415 Connect to BP through harness.
CN416 Connect to connector when rating is AC110V. Not applicable when rating is AC230V.
TAB401 Connect to frame through harness.
TAB402 Components are attached to the board of the part of AC110V machine.
Not applicable when rating is AC230V.
TAB403 Components are attached to the board of the part of AC110V machine.
Not applicable when rating is AC230V.
Adjustment
Not required
8.10-2
Replacement
Sub-board
CAUTION
There are two types of sub board (SBY0157) and sub board (SBY0163) each. For details, refer
to 8.13 Operation Panel Board, Main Board and Sub Board .

(2) Disconnect power plug from receptacle.
(3) Remove left cover from upper part of machine and left cover from DENSO box.
(4) Disconnect all connectors. DO NOT disconnect TAB402, TAB403 and CN416 when provided.
(5) Remove sub-board under pressing spacer lock used to fix it.
(6) Prepare new sub-board. Two types of the board shown below are available; one is for AC100V
and other is for 230V. Select the type conforming to the rating.
Board No. is silk screen printed at upper right side of sub-board. SBY0157 is for AC230V
and SBY0163 is for AC110V. Unnecessary numbers have been deleted with a line or a
marker. And also, concerning SBY0163 for AC110V, components are attached to CN416.
SBY0 163 SBY0 163

157 157
CN414 CN414
SBY0157 for AC230V SBY0163 for AC110V
Fig. 8.10-2 Two types of sub-board

(9) Insert power plug in receptacle.
8.10-3
Fuse
CAUTION
Replace sub-board or fuse after disconnecting power plug from receptacle. Only power SW OFF
is insufficient to avoid danger because AC supply placed at left side in DENSO box is not
disconnected, potentially causing electric shock.
Handle sub-board under care not to be charged with static electricity.
Power rating of sub-board should conform to that of power source of machine. Otherwise, fire
and/or machine failure may be caused.
Use fuse of correct rating. Otherwise, fire and/or machine failure may be caused.

(4) Remove fuse.
(5) Prepare new fuse. Select fuse to be replaced by referring to the following purposes and ratings
of fuses :
FUSE402 AC250V 3A P1 pump protection

FUSE403 AC250V 3A RY402 detect power failure relay protection
FUSE404 AC250V 3A P2 pump protection
FUSE405 AC250V 5A BP driver protection
5.1 0.6
0.1
0.2
20 0.5
5.2
Fig. 8.10-3 Fuse
(6) Attach the new fuse.

8.10-4
8.10.2. SBY0270 board
CN406
CN407
CN414
FUSE404
FUSE402
CN404
VPb PCB SP PCB
CN401
CN416
VPa PCB BP PCB
FUSE405
SUB PCB
NCUX0266
0270
CN402 SBY0266
CN417 CN411
CN403
CN409 CN415 CN410 CN413 CN408
Fig. 8.10-4 Sub-board

Sub-board is placed at left side of DENSO box.
The board is provided with drivers for blood, syringe and Viscous pumps (BP PCB,SP PCB,
VPa PCB, VPb PCB).
The board is used to operate AC driven components such as pump and heater.

09T7158
09U0484
09V1838
09W2418
8.10-5
Connection
CN401 Connect to P1 and P2 through harnesses.
CN403 Connect to harness of BPC.
CN406 Connect to FAN.
CN407 Connect to SSR and relay for heater control through harnesses.
CN409 Connect to Vpa and VPb through harnesses.
CN410 Connect to SP through harness.
CN411 Used to connect DC+24V supply to sub-board through harness.
CN414 Connect to BATTERY.
CN415 Connect to BP through harness.
CN416 Connect to connector when rating is AC110V. Not applicable when rating is AC230V.
Adjustment
Not required
8.10-6
Replacement
Sub-board
CAUTION
Handle Sub board carefully against static electricity.
Though the location of connecters on Sub board in SBY0266 and SBY0270 are same, the
components on the board are different. Explanation in this section is applied for SBY0270 only.
Connect the specific connector to CN416 for AC110V model. Confirm no connector on CN416
for AC230V model.

(5) Remove the screws to fix sub-board.
(6) Prepare new sub-board.
Two types of the sub board shown below are available. Select the appropriate type for your
machine.
Board No. is printed on the board. This machine can accept to connect SBY0270 only.
Information which is not necessary is marked out by a permanent marker. Again, SBY0266
Sub-board cannot be used.
SUB PCB SUB PCB

NCUX0266 NCUX0266
0270 0270
SBY0266 SBY0266
Can USE(SBY0270) Cannot USE(SBY0266)
Fig. 8.10-5 Two types of sub-board
(7) Check the connector CN416.

For AC110V model Put specified connector
For AC230V model Remove the connector (or no connector)
(8) Put the Sub-board.
(10) Insert power plug in socket.
8.10-7
Fuse
CAUTION
Replace sub-board or fuse after disconnecting power plug from the socket.
Handle sub-board under care not to be charged with static electricity.
Use fuse of correct rating. Otherwise, fire and/or damage of board may be caused.

(2) Disconnect power plug from socket.
(3) Remove left cover from upper part of machine and left cover from Power box.
(4) Remove fuse.
(5) Prepare new fuse. Select an correct fuse by referring to the following purposes and ratings:
FUSE402: AC250V 3A P1 pump protection

FUSE404: AC250V 3A P2 pump protection
FUSE405: AC250V 5A BP driver protection
5.1 0.6
0.1
0.2
20 0.5 Fig. 8.10-6 Fuse

5.2

8.10-8
8.11. DC+5V, ±12V Power supply
8.11.1. DC+5V, ±12V switching regulator
SWT30-522
SWT30-522kai
CN2
CN1
Fig. 8.11-1 DC+5V, ±12V switching regulator (SWT30-522/SWT30-522kai)

DC+5V, ±12V switching regulator is placed at left side of DENSO box.
The board is provided for DC+5V, DC+12V, DC-12V from AC voltage.
The board is separated AC110V type into AC230V type.
Connection
CN1 Connect to TERMINAL BLOCK1 through harness. Input AC voltage.
6
6 Pin AC N in (White)
4 Pin AC L in (Black)
1 Pin FG
1
CN2 Connect to CN412 of SUB-PCB board through harness. Output DC voltage.

6
6 Pin -V (Brown)
5 Pin GND (Black)
4 Pin GND (Black)
3 Pin +5V
2 Pin +5V (Red)
1 Pin +V (Orange)
1
99T0001 07T5502
99U0001 07U0325
Adjustment
99V0001 07V1433
Not required Output voltage is fixed. 99W0001 07W1819
98R0001 99R0160
8.11-1
Replacement
CAUTION
Replace switching regulator after disconnecting power plug from receptacle. Only power SW
OFF is insufficient to avoid danger because AC supply placed at left side in DENSO box is not
Handle switching regulator under care not to be charged with static electricity.
Power rating of switching should confirm to that power source of machine. Otherwise, fire and/or
machine failure may be caused.
Use same connectors for output (CN2) and input (CN1). Confirm correct connecting.
Inside of switching regulator has heat parts when power turns on.
DO NOT touch the part. Otherwise, a burn may be caused.

(4) Disconnect all connectors (CN1, CN2).
(5) Loosen screws used to fix the switching regulator to remove it.
(6) Prepare new switching regulator. The board can be separated AC 110V type into AC 230V.
The distinction of both boards is as shown in Fig. 8.11-2.
Confirm both types by checking the volume of capacitor C6.
C6:
CN2
CN1 For AC110V 680 F 200V
For AC230V 150 F 400V
Fig. 8.11-2 Distinction of switching regulator

Confirm CN2 (Output) is placed at left side and CN1 (Input) is placed as right side.
Connect the harness for TERMINAL BLOCK1 to CN1.
Connect the harness for CN412 on SUB-board to CN2.
(12) Returns the removed covers to the original position.
8.11-2
8.11.2. DC+5V, ±12V switching regulator
LDC30F-1-G
LDC30F-1-Gkai
CN2
CN1
Fig. 8.11-3 DC+5V, ±12V switching regulator (LDC30F-1-G/LDC30F-1-Gkai)

DC+5V, ±12V switching regulator is placed at left side of DENSO box.
The board is provided for DC+5V, DC+12V, DC-12V from AC voltage.
The board is separated AC110V type into AC230V type.
Connection
CN1 Connect to TERMINAL BLOCK1 through harness. Input AC voltage.
1
5 Pin FG
5
CN2 Connect to CN412 of SUB-PCB board through harness. Output DC voltage.

6
6 Pin +5V (Red)
5 Pin G1 (Black)
4 Pin +V (Yellow)
3 Pin G2
2 Pin G2 (Black)
1 Pin -V (Brown)
1
07T5503 ～ 08T6061
Adjustment 08U0326
Not required Output voltage is fixed. 07V1434 ～ 08V1533
07W1820 ～ 08W2071
8.11-3
Replacement
CAUTION

(5) Loosen screws used to fix the switching regulator to remove it.
(6) Prepare new switching regulator. The board can be separated AC 110V type into AC 230V.
The distinction of both boards is as shown in Fig. 8.11-4.
Confirm both types by checking the volume of capacitor C12.
C12:
CN1 AC110V 470 F 400V
CN2 AC230V 150 F 400V
Fig. 8.11-4 Distinction of switching regulator

Connect the harness for TERMINAL BLOCK1 to CN1.
8.11-4
8.11.3. DC+5V, ±12V converter board
SBY0254
CN2
CN1
Fig. 8.11-5 DC+5V, ±12V converter board (SBY0254)

DC+5V, ±12V converter board is placed at left side of DENSO box.
The DC-DC converter board outputs DC+5V, DC+12V and DC-12V from DC+24.
Specifications for the types for 110Vac and 230Vac are the same.
Connection
CN1: Connect to CN51 of “DC+24V switching regulator”, using a harness, and input DC voltage.
1
1 Pin DC +24V in (Yellow)
3 Pin FG(Black)
3
CN2: Connect to CN412 of “SUB-board”, using a harness, and output DC voltage.

5
5 Pin G2 (Black)
4 Pin +5V (Red)
3 Pin -V (Orange)
2 Pin G1 (Black)
1 Pin +V (Brown)
1
08T6062 ～ 09T7157
Adjustment
08U0327 ～ 09U0483
Not required Output voltage is fixed. 08V1534 ～ 09V1837
08W2072 ～ 09W2417
8.11-5
Replacement
CAUTION

(5) Loosen screws used to fix the converter board to remove it.
(6) Prepare new converter board.
Attach it with CN2 (output) on the left side and CN1 (input) on the right side.
Connect the harness for CN51 on DC+24V switching regulator to CN1.
8.11-6
8.12. DC+24V switching regulator
8.12.1. PLEY24HSZ-C
Terminal
SELECT connector
Fig. 8.12-1 DC+24V switching regulator (PLEY24HSZ-C)

DC+24V switching regulator is placed at left side of DENSO box.
The board is provided for DC-24V from AC voltage.
Switch input voltage (AC110V/AC230V) by SELECT connector on the board.
Connection
Terminal Connect to TERMINAL BLOCK1 and CN411 of SUB-board through harnesses.
8 : NC
7 : +V out (Yellow)
to CN411
6 : 0V out (Black)
5 : FG
4 : AC N in (White) from
TERMINAL BLOCK1
3 : AC L in (Black)
2 : NC
1 : NC

Adjustment 99T0001 ～ 07T5502
99U0001 ～ 07U0325
Not required 99V0001 ～ 07V1433
99W0001 ～ 07W1819
98R0001 ～ 99R0160
8.12-1
Replacement
DC+24V switching regulator
CAUTION
Fix DC+24V switching regulator by screws from right side of DENSO box.
Replace the board by removing right cover from DENSO box.
(3) Remove right and left covers from upper part and DENSO box of machine.
(4) Remove funstone terminal which connect to CN411 on the SUB-board and DC+24V port on
the TERMINAL BLOCK1.
(5) Disconnect all connectors which connect to main board and DSUB board from right side of
DENSO box of machine.
Remove all the disconnected tube from DENSO box.
(6) Loosen all screws used to fix DENSO box. Move DENSO box to the left side of machine.
(7) Loosen four screws used to fix right DENSO box from right side of machine. Remove right
DENSO box from rear side of machine. Do not remove main board from DENSO box in this
case.
(8) Confirm three screws used to fix switching regulator after removing right DENSO box.
Loosen these screws to remove switching regulator.
(9) Prepare new switching regulator. It is required to set power source (AC110V/AC230V).
Refer as Fig. 8.12-2 for setting power source.
(10) Remove all harnesses from previous switching regulator and then connect these harnesses to
new one.
(11) Attach the new switching regulator under care that harnesses is not pinched between DENSO
box and switching regulator.
(12) Attach right DENSO box.
(13) Fix DENSO box to machine flame.
(14) Return the removed connectors and tubes to the original positions.
(15) Confirm the setting of input voltage.
8.12-2
Switching input voltage
CAUTION
Switch input voltage of DC+24Vswitching regulator by SELECT connector.

Confirm power source of machine and set correct input voltage. (AC110V/AC230V).

(4) Confirm the position of SELECT connector on the switching regulator.
(5) Change the position of SELECT connector according to power source of machine.
Machine for AC110V Set SELECT connector to ”SEL 115V”Pin
Machine for AC230V Set SELECT connector to ”SEL 230V”Pin
Fig. 8.12-2 Switching input voltage
Machine for AC110V Machine for AC230V
SEL
230V
SEL
115V

8.12-3
8.12.2. ZWS150PAF-24/J
CN51
CN52 CN2
CN1
Fig. 8.12-3 DC+24V switching regulator (ZWS150PAF-24/J)

This is a switching power with the rated input voltage range of 100 240V.
Connection
CN1 Connect to "TERMINAL BLOCK1" through harness. Input AC voltage.
1
5 Pin FG
5
CN51: Connect to CN411 of SUB board and CN1 of DC+5V/±12V converter board, using
a harness. Output DC voltage.
6
6 Pin +V (Yellow)
5 Pin +V (Yellow)
4 Pin +V
3 Pin -V (Black)
2 Pin -V (Green)
1 1 Pin -V (Black)
CN2 Short-circuit with a jumper

CN52 Opened Serial numbers installed
07T5503 ～ 09T7157
08U0326 ～ 09U0483
Adjustment 07V1434 ～ 09V1837
Not required 07W1820 ～ 09W2417
8.12-4
Replacement
CAUTION

(4) Remove the connectors (CN1, CN51).
(5) Remove the screw that fixes the power source to take it out.
(6) Prepare new switching regulator.
(8) Insert the connectors (CN1, CN51).
8.12-5
8.12.3. CME150-24
CN1
CN51
Fig. 8.12-4 DC+24V switching regulator (CME150-24)

This is a switching power with the rated input voltage range of 100 240V.
Connection
CN1 Connect to "FUSE" through harness. Input AC voltage.
1
5 Pin FG
5
CN51: Connect to CN411 of SUB-PCB board through harness. Output DC voltage.
1
1 Pin -V (Black)
2 Pin -V (Green)
3 Pin -V (Black)
4 Pin +V
5 Pin +V (Yellow)
6 Pin +V (Yellow)
6
Adjustment
Not required
09T7158
09U0484
09V1838
09W2418
8.12-6
Replacement
CAUTION
Replace switching regulator after disconnecting power plug from receptacle.

(3) Remove the connectors (CN1, CN51).
(4) Remove the screw that fixes the power source to take it out.
(5) Prepare new switching regulator.
Confirm CN1 (Input) is placed at left side and CN51 (Output) is placed as right side.
(7) Insert the connectors (CN1, CN51).
8.12-7
8.12-8
8.13. Operation panel board, main board, sub-board
There are two types of flat cable connectors for the operation panel board, main board and sub
board used in SURDIAL. One is a MOLEX product and one is an OMRON product. Use these
connectors correctly, referring to the table below:
MOLEX connectors are used for boards OMRON connectors are used for boards
mounted on the following equipment. mounted on the following equipment.
99T0001 07T5502 07T5503
99U0001 07U0325 08U0326
99V0001 07V1433 07V1434
99W0001 07W1819 07W1820
98R0001 99R0160
(1) Distinction among connectors

MOLEX connector OMRON connector
(with no MOLEX marking) (with OMRON marking)
Board side: 5330-50BT2 Board side: XG4A-5031
5330-30BT2 XG4A-3031
OMRON
XG4
5344 MXJ
Harness side: 5320-50AT2 Harness side: XG4M-5030-T

5320-30AT2 XG4M-3030-T
OMRON
XG4
8.13-1
(2) Distinction among operation panel boards
A connector for flat cable is used for CN2. Distinction is possible through a serial number of
operation panel board in addition to the connector shape and marking.
Connector Serial number of operation panel board

MOLEX type SER.00001 SER.09603
OMRON type SER.09604
CN2
SER.
LOT.
(3) Distinction among main boards

A connector for flat cable is used for CN5 and CN10. Distinction is possible through a silk print
on the board in addition to the connector shape and marking.
CN5
DIP
S
CN10
ROM
Board with MOLEX connector

Indication: NCUX10651
DIP
V.PRESS A.PRESS
S
PCB PCB
Board with OMRON connector

(Indication: NCUX10651A
8.13-2
(4) Distinction among sub boards
A connector for flat cable is used for CN408. Distinction is possible through a silk print on the
board in addition to the connector shape and marking.
VPb PCB SP PCB
VPa PCB BP PCB
CN408
S S
Board with MOLEX connector Board with OMRON connector

Indication: NCUX_0671 Indication: NCUX_0671A
8.13-3
(5) Connection of Harness and Board
Connection with the board by using an OMRON connector and connection with the harness by
using a MOLEX connector is possible in addition to connection by using the same maker’s
connectors. Connection is not possible, however, when a MOLEX connector is used on the
board side and an OMRON connector is used on the harness side.
1) Combination of OMRON connecter on the board side and

OMRON connector on the harness side
O RO
O RO
O RO
O RO
Connectable
2) Combination of MOLEX connector on the board side and

MOLEX connector on the harness side
OLE
OLE
OLE
OLE
Connectable
3) Combination of OMRON connector on the board side and

MOLEX connector on the harness side
O RO
OLE
OLE
OLE
Connectable
4) Combination of MOLEX connector on the board side and

OMRON connector on the harness side
O RO
O RO
O RO
OLE
Not
connectable
8.13-4
8.14. VR board
SBY0268 board
CN503
VR501
CN502
Fig. 8.14-1 VR board

VR board is placed at right side of DENSO box.
The board is used to control blood pump flow rate at power failure when battery (VR501) as
option is provided.
Connection
Adjustment
Not required

09T7158
09U0484
09V1838
09W2418
8.14-1
Replacement
CAUTION
Replace VR board after turning off power SW of machine under care not to be charged with
static electricity.
After the replacement, set BP BACKUP volume to OFF position.

(3) If battery (option) is provided, disconnect its connector.
(5) Remove knob from BP BACKUP volume.
(6) Remove spacer used to fix VR board and nuts used to fix the volume to take out the board.
(7) Prepare new VR board.
(9) Return the removed knob to BP BACKUP volume.
(11) If battery (option) is used, connect its connector. Turn BP BACKUP volume to check correct
blood pump operation under no power supply.
(13) Check correct function.
8.14-2
8.15. FUSE
This section explains the fuses in the fuse holder of Power box.
The fuses on the sub-board is explained in “8.10. Sub-board: SBY0266”.

Sub-board is placed at left side of Power box.
This fuse holder protects the wiring for switching power supply, transformer and sub-board.

09T7158
09U0484
09V1838
09W2418
8.15-1
Replacement
CAUTION
Replace sub-board or fuse after disconnecting power plug from the socket.
Use slow blow fuse.

(2) Disconnect power plug from socket.
(3) Remove left cover from upper part of machine and left cover from Power box.
(4) Remove fuse.
(5) Prepare new fuse. Select an correct fuse by referring to the following purposes and ratings:
FUSE: AC250V 6.3A, slow blow fuse Transformer/Sub-board wiring

FUSE: AC250V 6.3A, slow blow fuse Transformer/Sub-board wiring
FUSE: AC250V 6.3A, slow blow fuse Switching power supply wiring
FUSE: AC250V 6.3A, slow blow fuse Switching power supply wiring
5.1
0.6
20
0.5
0.1
5.2 0.2
Fig8.15-1 Fuse holder

8.15-2
9. MAINTENANCE MODES
9.1. Display
LCD is used to display various dialysis related information and setting screens by 40 letters in each
of 4 lines.
Many information and setting screens are available and desired screen can be displayed by SW
operation on operation panel.
[F 5]SW(DISP.) Rinse operation screen [F 5]SW(DISP.)

Dialysis operation screen
Alarm screen
Setting I screen *Only when alarm
is actuated
[F 5]SW(DISP.)
[F 5]SW(DISP.)
[F 5](DISP.)SW Maintenance
Setting II screen
menu screen
[F 5]SW(MENU)
[F 1][F 2]SW
(MODE*)
See oparation manual

Maintenance
1-10 screen
Fig. 9.1-1 Screen flow
CAUTION
LCD is easily scratched. DO NOT press or scratch its surface by pencil point or hard tool.
Glass is mainly used in LCD. DO NOT apply mechanical impact.
DO NOT press operation panel SW by pencil point or hard tool.
9.1-1
9.1-2
9.2. Maintenance modes
Dialysis related data indication, alarm setting, alarm release, machine function monitoring or
concentration calibration can be executed in selected maintenance mode.
10 maintenance modes are available. There are mode to indicate information only, mode enabling
setting at any time required and mode enabling setting under specified condition only .
9.2.1. ROM before Ver.2.40
MODE TITLE SETTING

1 DATA Indication only
2 ALARM SETTING Enabled setting at any time required
3 ALARM FORCED OFF Enabled setting at any time required
4 FUNCTION MONITOR Enabled setting under specified condition
5 CONCENTRATE DATA Enabled setting under specified condition
6 CHARACTERISTICS Enabled setting under specified condition
7 SYSTEM Enabled setting under specified condition
8 SERVICE FREQUENCY Indication only
9 MACHINE FILLING PROCEDURE Enabled setting at any time required
10 ALARM HISTORY Indication only
Indication only
Mode to indicate information only. Setting is disabled.
Enabled setting at any time required

Mode to enable setting or maintenance operation at any time required with exception that the
setting and maintenance operation are disabled according to specified operating condition of
machine.
Enabled setting under specified condition

Mode protected against setting change. The protect can be released by the following procedure
to enable setting. The protect released condition is called “maintenance mode free”.
(1) Select maintenance mode 7 in maintenance mode menu screen.
9.2-1
(2) Press [F 3] or [F 4] SW to display "20. MAINTENANCE MODE FREE".
(3) Press [F 1] SW to set to "ON".
(4) Operation SW’s [ ]/[ ] are displayed above [F 1][F 2] and items enabled to be set
blink.
DANGER
Setting or setting change of item to be maintained during dialysis is danger. DO NOT set or
change item to be maintained under the condition that patient is connected to machine.
DO NOT change set value without direction of doctor or technician.
Protect modes 2, 4, 5, 6 and 7 to prevent malfunction of machine always by setting
"20.MAINTENANCE MODE FREE" to OFF. Release the protection only when setting change is
required.
CAUTION
If ROM of different version is loaded, some maintenance values may be initialized. In such case,
reset the values.
When ROM or main board is replaced, or CPU is reset, set maintenance mode values followed
by checking them.
It is recommended to record maintenance mode values. Use supplement of this service manual
to record them.
9.2-2
9.2.2. ROM after Ver.3.00
MODE TITLE SETTING

1 DATA Indication only
2 ALARM SETTING Enabled setting at any time required
3 ALARM FORCED OFF Enabled setting at any time required
4 FUNCTION MONITOR Enabled setting under specified condition
5 CONCENTRATE DATA Enabled setting under specified condition
6 CHARACTERISTICS Enabled setting under specified condition
7 SYSTEM Enabled setting under specified condition
8 SERVICE FREQUENCY Indication only
9 MACHINE FILLING PROCEDURE Enabled setting at any time required
10 ALARM HISTORY Indication only
Indication only
Mode to indicate information only. Setting is disabled.
Enabled setting at any time required

Mode to enable setting or maintenance operation at any time required with exception that the
setting and maintenance operation are disabled according to specified operating condition of
machine.
Enabled setting under specified condition

Mode protected against setting change. The protect can be released by the following procedure
to enable setting. The protect released condition is called “maintenance mode free”.
(1) Select maintenance mode 7 in maintenance mode menu screen.
(2) Press [F 3] or [F 4] SW to display "20. MAINTENANCE MODE FREE".
9.2-3
(3) Press [F 1] SW to set to "ON".
(4) Operation SW’s [ ]/[ ] are displayed above [F 1][F 2] and items enabled to be set
blink.
DANGER
Setting or setting change of item to be maintained during dialysis is danger. DO NOT set or
change item to be maintained under the condition that patient is connected to machine.
DO NOT change set value without direction of doctor or technician.
Protect modes 2, 4, 5, 6 and 7 to prevent malfunction of machine always by setting
"25.MAINTENANCE MODE FREE" to OFF. Release the protection only when setting change is
required.
CAUTION
If ROM of different version is loaded, some maintenance values may be initialized. In such case,
reset the values.
When ROM or main board is replaced, or CPU is reset, set maintenance mode values followed
by checking them.
It is recommended to record maintenance mode values. Use supplement of this service manual
to record them.
9.2-4
9.3. Maintenance mode menu screen
In maintenance mode screen, selection and registration of desired maintenance mode are enabled.
Press [F 3] or [F 4] SW to changeover screen and press [F 1] or [F 2] SW to select maintenance

mode as desired.
Press [F 5] SW to display rinse operation or dialysis operation screen. If alarm is actuated, alarm
screen is displayed.
Fig. 9.3-1 Maintenance mode menu screen
INDICATION DESCRIPTION
MODE1:DATA Dialysis related data indication mode
MODE2:ALARM SETTING Alarm setting mode
MODE3:ALARM FORCED OFF Alarm release mode
MODE4:FUNCTION MONITOR Function monitor and manual operation mode
MODE5:CONCENTRATE DATA Concentration calibration mode
MODE6:CHARACTERISITICS Instrument adjustment mode
MODE7:SYSTEM System setting mode
MODE8:SERVICE FREQUENCY Operation frequency indicating mode
MODE9:MACHINE FILLING Air purge mode
PROCEDURE
MODE10:ALARM HISTORY Alarm history indicating mode
9.3-1
9.3-2
9.4. Maintenance mode 1 screen
In maintenance mode 1 screen, real time indication of various data during dialysis
operation is executed. In the mode, only data indication is enabled and setting is
disabled.
Press [F 3] or [F 4] SW to check data.

Press [F 5] SW to display maintenance mode menu screen.
Fig. 9.4-1 Maintenance mode 1 screen
1.TREATED BLOOD VOLUME Treated blood volume indication
2.TREATMENT TIME Executed dialysis time indication
3.SN AVG.BLOOD FLOW Mean SN blood flow rate indication
4.SN STROKE VOLUME One stroke SN1 blood volume indication
5.BLD REAL VALUE Leaked blood level indication
6.BLD AUTO ZERO Blood leak auto zero value indication
7.BLD SENS VALUE Blood leak SENS value indication
8.BLD RED RIGHT Blood leak red value indication
9.BLD GREEN RIGHT Blood leak green value indication
10.VCa UF LEAK NEG.PR Leaked closed circuit resulted A chamber negative
pressure indication
11.VCb UF LEAK NEG.PR Leaked closed circuit resulted B chamber negative
pressure indication
12.VCa UF LEAK POS.PR Leaked closed circuit resulted A chamber positive
pressure indication
13.VCb UF LEAK POS.PR Leaked closed circuit resulted B chamber positive
pressure indication
14.CONDUCTIVITY Conductivity indication
15.CONCENTRATION Concentration indication
16.VENOUS PRESSURE Venous pressure indication
17.ARTERIAL PRESSURE Arterial pressure indication
18.DIALYSATE PRESSURE Dialysate pressure indication
19.TMP TMP indication
20.UF.COEFF UFRP indication
21.TEMP.SET VALUE Set temperature indication
22.TEMPERATURE (T3) Dialysate temperature T3 indication
23.TEMPERATURE (T2) Heater outlet temperature T2 indication
24.TEMPERATURE (T1) Supply water temperature T1 indication
25.ROM Ver. ROM version indication
9.4-1
1.TREATED BLOOD VOLUME Treated blood volume indication
2.TREATMENT TIME Executed dialysis time indication
3.SN AVG.BLOOD FLOW Mean SN blood flow rate indication
4.SN STROKE VOLUME One stroke SN1 blood volume indication
5.BLD REAL VALUE Leaked blood level indication
6.BLD AUTO ZERO Blood leak auto zero value indication
7.BLD SENS VALUE Blood leak SENS value indication
8.BLD RED RIGHT Blood leak red value indication
9.BLD GREEN RIGHT Blood leak green value indication
10.VCa UF LEAK NEG.PR Leaked closed circuit resulted A chamber negative
pressure indication
11.VCb UF LEAK NEG.PR Leaked closed circuit resulted B chamber negative
pressure indication
12.VCa UF LEAK POS.PR Leaked closed circuit resulted A chamber positive
pressure indication
13.VCb UF LEAK POS.PR Leaked closed circuit resulted B chamber positive
pressure indication
14.CONDUCTIVITY Conductivity indication
15.CONCENTRATION Concentration indication
16.VENOUS PRESSURE Venous pressure indication
17.ARTERIAL PRESSURE Arterial pressure indication
18.DIALYSATE PRESSURE Dialysate pressure indication
19.TMP TMP indication
20.TMP OFFSET TMP OFFSET indication
21.UF.COEFF UFRP indication
22.TEMP.SET VALUE Set temperature indication
23.TEMPERATURE (T3) Dialysate temperature T3 indication
24.TEMPERATURE (T2) Heater outlet temperature T2 indication
25.TEMPERATURE (T1) Supply water temperature T1 indication
26.ROM Ver. ROM version indication
27.MACHINE TYPE Machine type indication
9.4-2
In maintenance mode 2 screen, alarm value can be set. When setting is protected, indication only is
enabled and setting is disabled.
Press [F 3] or [F 4] SW to check data. If setting is not protected, press [F 1]or [F 2] SW to change

set value.
1.V.PRESS MAX RANGE Auto-setting of upper venous pressure alarm limit
2.V.PRESS MIN RANGE Auto-setting of lower venous pressure alarm limit
3.A.PRESS MAX RANGE Auto-setting of upper arterial pressure alarm limit
4.A.PRESS MIN RANGE Auto-setting of lower arterial pressure alarm limit
5.D.PRESS MAX RANGE Auto-setting of upper dialysate pressure alarm limit
6.D.PRESS MIN RANGE Auto-setting of lower dialysate pressure alarm limit
7.TMP(I) Setting of TMP alarm limit
8.CONDUCTIVITY MAX Setting of upper conductivity alarm limit
9.CONDUCTIVITY MIN Setting of lower conductivity alarm limit
10.TEMPERATURE MAX Setting of upper dialysate temperature alarm limit
11.TEMPERATURE MIN Setting of lower dialysate temperature alarm limit
12.BLOOD LEAK Setting of blood leak alarm limit
13.UF MAX AGAINST BLF Setting of upper UF alarm limit
14.SN HIGH/LOW RANGE Setting of upper and lower SN alarm limits
15.SN STROKE TIME Setting of SN stroke time alarm limit
16.VCS UF LEAK TEST Setting of leak detection level from closed circuit
17.UF LEAK VALUE a Setting of leak detection level a from closed circuit
18.UF LEAK VALUE b Setting of leak detection level b from closed circuit
19.UF LEAK TIME c Setting of leak detection time c from closed circuit
20.UF LEAK TIME d Setting of leak detection time d from closed circuit
21.RESET SW TIME Setting of no reset SW press alarm time
22.DIALYSIS SW TIME Setting of no dialysis SW press alarm time
23.BYPASS SW TIME Setting of no bypass SW press alarm time
9.5-1
24.DETECTION FOR E22 Setting of blood leak alarm condition (NORMAL / SKIP)
NORMAL : Alarm can be detected preparation/preparation
end/dialysis/rinse back mode
SKIP : Alarm can be detected dialysis/rinse back mode
This function is installed in EPROM after Ver.3.30.
25.V.P MIN LIMIT IN HD Setting of lower limit for the setting range of venous
pressure alarm at Dialysis process.
This function is installed in EPROM after Ver.4.41.
9.5-2
In maintenance mode 3 screen, alarm can be released and resumed at any time required.
Press [F 3] or [F 4] SW to shift blink and press [F 1] or [F 2] SW to change setting. By selecting

“ON”, alarm is released and by selecting “OFF”, alarm is resumed.
1.V.PRESS Release of upper/lower venous pressure alarm limits
2.A.PRESS Release of upper/lower arterial pressure alarm limits
3.D.PRESS/TMP Release of upper/lower dialysate pressure alarm limits and
TMP alarm limit
4.TEMPERATURE Release of upper/lower dialysate temperature alarm limits
5.AIR BUBBLE Release of bubble alarm
6.BLOOD LEAK Release of blood leak alarm and blood leak sensor error
7.SYSTEM ALL Release of all alarms registered in system
8.SYSTEM E02 Release of T1 temperature sensor error
11.SYSTEM E07 Release of upper limit set by dialysate pressure limiter
12.SYSTEM E08 Release of lower limit set by dialysate pressure limiter
13.SYSTEM E11 Release of upper limit set by venous pressure limiter
14.SYSTEM E12 Release of lower limit set by venous pressure limiter
15.SYSTEM E15 Release of upper limit set by arterial pressure limiter
16.SYSTEM E16 Release of lower limit set by arterial pressure limiter
17.SYSTEM E26 Release of short water supply alarm
18.SYSTEM E33 Release of viscous pump (Vpa) drive error
19.SYSTEM E34 Release of viscous pump (Vpb) drive error
20.SYSTEM E35 Release of VP aspiration volume set by limiter
21.SYSTEM E44 Release of deaeration tank AS2 error
9.6-1
DANGER
DO NOT release blood leak alarm during dilaysis.
WARNING
DO NOT release any alarm during dialysis. Otherwise, machine failure may be caused.
CAUTION
Monitor machine functions continuously during release of any alarm.
9.6-2
In maintenance mode 4 screen, functions of components such as those assembled in fluid

(dialysate) line can be monitored and valves, pumps, clamp and fan can be operated manually. If
setting is protected, indication only is enabled and setting is disabled.
Press [F 3] or [F 4] SW to check data. If not protected, press [F 3] or [F 4] SW to shift blink and

press [F 1] or [F 2] SW to operate component.
Fig. 9.7-1 Maintenance mode 4 screen (function monitoring)
Fig. 9.7-2 Maintenance mode 4 screen (manual operation)
FUNCTION WHEN Enabled

SYMBOL COMPONENT SYMBOL IS MARKED Monitor control NOTE
WITH IN DRAWING -ing
V2 V4 Two way electromagnetic valve During power supply
V10 V17
V5 V9 Three way electromagnetic During power supply
valve
P1 Deaeration pump During power supply
P2 Dialysate pump During power supply
CLV Clamp During power supply
FAN Fan During power supply
VPA A chamber viscous pump During power supply CW
rotation
VPa A chamber viscous pump During power supply CCW
rotation
VPB B chamber viscous pump During power supply CW
rotation
VPb B chamber viscous pump During power supply CCW
rotation
9.7-1
FUNCTION WHEN Enabled
SYMBOL COMPONENT SYMBOL IS MARKED Monitor control NOTE
WITH IN DRAWING -ing
H Heater During power supply
BP Blood pump During power supply
SP Syringe pump During power supply
PH1 Viscous pump position sensor Shaded photo-sensor Original
point
detection
PH2 Viscous pump position sensor Shaded photo-sensor Rotation
signal
PH3 Viscous pump position sensor Shaded photo-sensor Original
point
detection
PH4 Viscous pump position sensor Shaded photo-sensor Rotation
signal
LS2 Coupler SW Coupler being set
LS3 Syringe overload SW Overload detection
LS5 Clamp position sensor Being clamped
PS Pressure SW Pressurized water
FS Flow sensor Float drop
FSW Float SW Air detection
P1F P1 pump fuse Burnt out
P2F P2 pimp fuse Burnt out
DANGER
DO NOT operate any component manually under the condition that patient is connected to
machine to avoid his/her injury.
CAUTION
Manual operation of any component should be performed by engineer familiar with its
construction and function.
DO NOT operate P1 or P2 pump without priming with fluid. Empty run may caused the pump
failure.
9.7-2
In maintenance 5 screen, dialysate concentration can be set and information related to dialysate
preparation in dialysis mode selected in setting screen can be indicated.
9.8.1. When dialysis mode BC1 or BC2 is set
Currently set dialysis mode is found in screen title. If setting is protected, indication only is enabled
and setting is disabled. Indicated items are common to both BC1 and BC2, while value different
from other can be set.
Press [F 3] or [F 4] SW to check data. If not protected, press [F 1] or [F 2] SW to change setting.

( )
Fig. 9.8-1 Maintenance mode 5 screen (when BC1 mode is set)
1.VCa W+A RATIO Setting of [water A] ratio in A chamber
2.VCb W+A RATIO Setting of [water A] ratio in B chamber
3.THEORETICAL W+A Setting of theoretical [water A] concentration
4.VCa W+B RATIO Setting of [water A] ratio in A chamber
5.VCb W+B RATIO Setting of [water A] ratio in B chamber
6.THEORETICAL W+B Setting of theoretical [water B] concentration
7.CHAMBER Indication of functioning chamber. Disabled setting
8.MODE Setting of dialysate preparation function at calibration
9.COND. W+A+B Calibration of [water A B] conductivity
10.CONC. W+A+B Calibration of [water A B] concentration
CAUTION
Both BC1 and BC2 are bicarbonate dialysis modes. If different dialysate preparation information
is registered, it is recommended to record that the information is registered in which mode BC1
or BC2 after checking concentrate type to be used.
See “Concentration Calibration Procedure”.
9.8-1
9.8.2. When dialysis mode AC is set
Currently set dialysis mode is found in screen title. If setting is protected, indication only is enabled
and setting is disabled.

( )
Fig. 9.8-2 Maintenance mode 5 screen (when AC mode is set)
1.VCa W+AC RATIO Setting of [water AC] ratio in A chamber
2.VCb W+AC RATIO Setting of [water AC] ratio in B chamber
3.THEORETICAL W+AC Setting of theoretical [water AC] concentration
4.CHAMBER Indication of functioning chamber. Disabled setting
5.MODE Setting of dialysate preparation function at calibration
6.COND. W+AC Calibration of [water AC] conductivity
7.CONC. W+AC Calibration of [water AC] concentration
CAUTION
AC is acetate dialysis mode. It is recommended to record registered information after checking
concentrate type to be used.
See “Concentration Calibration Procedure”.
9.8-2
In maintenance mode 6 screen, data specific to instrument and the like can be set. If setting is
protected, Indication only is enabled and setting is disabled.

9.9-1
1.YEAR Setting of calendar year
2.MONTH Setting of calendar month
3.DATE Setting of calendar day
4.HOUR Setting of clock hour
5.MINUTE Setting of clock minute
6.V.PRESS OFFSET Indication of venous pressure determined by input value
added venous pressure sensor value
7.A.PRESS OFFSET Indication of arterial pressure determined by input value
added arterial pressure sensor value
8.D.PRESS OFFSET Indication of dialysate pressure determined by input value
added dialysate pressure sensor value
9.VCa VOLUME Setting of A chamber capacity
10.VCb VOLUME Setting of B chamber capacity
11.VPa FLOW Setting of one pulse flow rate of A chamber viscous pump
(instrument specific value)
12.VPb FLOW Setting of one pulse flow rate of B chamber viscous pump
13.UF CORR.COEFFICIENT a Indication of coefficient in UF calibration formula
14.UF CORR.COEFFICIENT c Indication of coefficient in UF calibration formula
15.UF CORR.COEFFICIENT d Indication of coefficient in UF calibration formula
16.SEQUENTIAL H.D b Indication of coefficient in UF calibration formula in SQHD
17.BPF(GAIN) Indication of gain value to calibrate blood pump flow rate
18.BPF(OFFSET) Indication of offset value to calibrate blood pump flow rate
19.ROLLING TUBE TYPE Setting of blood pump intended to be used
20.HEATER CONT.COEFFICIENT Kt Indication of coefficient in heater control
21.HEATER CONT.COEFFICIENT Kp Indication of coefficient in heater control
22.HEATER CONT.COEFFICIENT Ki1 Indication of coefficient in heater control
23.HEATER CONT.COEFFICIENT Kd Indication of coefficient in heater control
24.HEATER CONT.COEFFICIENT Kj Indication of coefficient in heater control
26.HEATER CONT.COEFFICIENT Lt1 Indication of coefficient in heater control
9.9-2
29.TEMP.CORR.COEFFICIENT Indication of coefficient in temperature calibration of
conductivity
30.T1 OFFSET Indication of T1 determined by input value added T1 temperature
sensor value
sensor value
sensor value
DANGER
Change of setting other than calendar year, month and day; and clock hour and minute in
maintenance mode 6 may cause significant changes of UF volume, conductivity (concentration)
and dialysate temperature resulting in giving serious injury to patient. DO NOT change setting by
any person other than engineer familiar with the setting.
After setting change, perform trial test of instrument to check its normal function.
• Perform UF test to check that UF error is within specified range.
• Measure conductivity to check that difference between the measured one and set one is within
specified range.
• Check that measured blood pump flow rate is within ±5% of set flow rate.
• Check also that temperature control is normal and dialysate temperature is stabilized.
WARNING
DO NOT change "19.ROLLING TUBE TYPE" during dialysis to avoid trouble .
CAUTION
BP flow rate calibration (GAIN and OFFSET) values are those determined using standard
NIPRO blood line. When blood line of smaller sized or other manufacturer is used, adjustment is
required. Also when blood line of smaller sized is used, adjust gap between BP rotors and
housing.
DO NOT change of setting calendar year, month and day; and clock hour and minute in
maintenance mode 6 during rinse include pre rinse.
Start time and day with pre rinse is decided by calendar function. Change of setting calendar
year, month and day; and clock hour and minute in maintenance mode 6 during rinse, pre rinse
may not be executed setting time.
9.9-3
1.YEAR Setting of calendar year
2.MONTH Setting of calendar month
3.DATE Setting of calendar day
4.HOUR Setting of clock hour
5.MINUTE Setting of clock minute
6.V.PRESS OFFSET Indication of venous pressure determined by input value
added venous pressure sensor value
7.A.PRESS OFFSET Indication of arterial pressure determined by input value
added arterial pressure sensor value
8.D.PRESS OFFSET Indication of dialysate pressure determined by input value
added dialysate pressure sensor value
9.VCa VOLUME Setting of A chamber capacity
10.VCb VOLUME Setting of B chamber capacity
11.VPa FLOW Setting of one pulse flow rate of A chamber viscous pump
12.VPb FLOW Setting of one pulse flow rate of B chamber viscous pump
13.UF CORR.COEFFICIENT a Indication of coefficient in UF calibration formula
14.UF CORR.COEFFICIENT c Indication of coefficient in UF calibration formula
15.UF CORR.COEFFICIENT d Indication of coefficient in UF calibration formula
16.SEQUENTIAL H.D b Indication of coefficient in UF calibration formula in SQHD
17.BPF(GAIN) Indication of gain value to calibrate blood pump flow rate
18.BPF(OFFSET) Indication of offset value to calibrate blood pump flow rate
19.ROLLING TUBE TYPE Setting of blood pump intended to be used
20.FLUSHBACK VOLUME OFFSET Setting of flushing offset value in concentrate line
21.CHM Setting of priming offset value in concentrate line
20.HEATER CONT.COEFFICIENT Kt Indication of coefficient in heater control
21.HEATER CONT.COEFFICIENT Kp Indication of coefficient in heater control
23.HEATER CONT.COEFFICIENT Kd Indication of coefficient in heater control
24.HEATER CONT.COEFFICIENT Kj Indication of coefficient in heater control
9.9-4
29.TEMP.CORR.COEFFICIENT Indication of coefficient in temperature calibration of
conductivity
sensor value
sensor value
sensor value
DANGER
Change of setting other than calendar year, month and day; and clock hour and minute in
maintenance mode 6 may cause significant changes of UF volume, conductivity (concentration)
and dialysate temperature resulting in giving serious injury to patient. DO NOT change setting by
any person other than engineer familiar with the setting.
After setting change, perform trial test of instrument to check its normal function.
• Perform UF test to check that UF error is within specified range.
• Measure conductivity to check that difference between the measured one and set one is within
specified range.
• Check that measured blood pump flow rate is within ±5% of set flow rate.
• Check also that temperature control is normal and dialysate temperature is stabilized.
WARNING
DO NOT change "19.ROLLING TUBE TYPE" during dialysis to avoid trouble .
CAUTION
BP flow rate calibration (GAIN and OFFSET) values are those determined using standard
NIPRO blood line. When blood line of smaller sized or other manufacturer is used, adjustment is
required. Also when blood line of smaller sized is used, adjust gap between BP rotors and
housing.
DO NOT change of setting calendar year, month and day; and clock hour and minute in
maintenance mode 6 during rinse include pre rinse.
Start time and day with pre rinse is decided by calendar function. Change of setting calendar
year,
month and day; and clock hour and minute in maintenance mode 6 during rinse, pre rinse may
not be executed setting time.
9.9-5
9.9-6
In maintenance mode 7 screen, system and option settings can be performed. If setting is protected,
Indication only is enabled and setting is disabled.

9.10-1
1.SYRINGE RATE Setting of cross-sectional area ratio of syringe intended to
be used to NIPRO syringe as 100%. When the ratio is
50%, infusion rate is doubled.
2.BP STOP AFTER POWER FAIL Setting to ON when blood pump SW is turned off at return
to normal after power failure
3.V,A,DP ALARM RESETTING Setting of time required to reset upper/lower alarm limit s
of venous, arterial and dialysate pressure during dialysis
4.DISINFECTION RATIO Setting of dilution rate of Na hypochlorite in disinfection/
rinse
5.ACID RATIO Setting of dilution rate of acetic acid in acid rinse
6.VP MAX ALARM LIMIT Limiting of allowable upper venous pressure alarm limit
7.VP MIN ALARM LIMIT Limiting of allowable lower venous pressure alarm limit
8.AP MAX ALARM LIMIT Limiting of allowable upper arterial pressure alarm limit
9.AP MIN ALARM LIMIT Limiting of allowable lower arterial pressure alarm limit
10.DP MAX ALARM LIMIT Limiting of allowable upper dialysate pressure alarm limit
11.DP MIN ALARM LIMIT Limiting of allowable lower dialysate pressure alarm limit
12.INITIAL UF GOAL Setting of initial value of target UF volume
13.INITIAL UF RATE Setting of initial value of UFR
14.MINIMUM UF Setting of minimum UFR
15.ACID PORT OPTI0N Setting to ON when acid rinse port (option) is used
16.ART. PRESSURE OPTION Setting to ON when arterial pressure sensor (option) is
used
17.BACK UP OPTION Setting to ON when back-up unit (option) for power failure
is used
18.SYRINGE OPTION Setting to ON when syringe pump is used
19.CONSOLE MODE Setting to ON when operated in console mode
20.MAINTENANCE MODE FREE Setting to ON when protected settings in MODE 2 and
MODE 4 to MODE 7 are released
WARNING
Connection of each option should conform to its setting. Otherwise, disabled function of the
option or malfunction of machine may be caused.
CAUTION
Set each item value after full understanding its function.
9.10-2
1.SYRINGE RATE Setting of cross-sectional area ratio of syringe intended to
be used to NIPRO syringe as 100%. When the ratio is
50%, infusion rate is doubled.
2.BP STOP AFTER POWER FAIL Setting to ON when blood pump SW is turned off at return
to normal after power failure
3.V,A,DP ALARM RESETTING Setting of time required to reset upper/lower alarm limit s
of venous, arterial and dialysate pressure during dialysis
4.DISINFECTION RATIO Setting of dilution rate of Na hypochlorite in disinfection/
rinse
5.ACID RATIO Setting of dilution rate of acetic acid in acid rinse
6.HOT DISINFECTION RATIO Setting of dilution rate of chemical liquid in hot disinfection
rinse (option)
7.HOT WATER RINSE TEMP. Setting of temperature in hot water rinse (option)
8.HOT DISINF. TEMP. Setting of temperature in hot disinfection rinse (option)
9.VP MAX ALARM LIMIT Limiting of allowable upper venous pressure alarm limit
10.VP MIN ALARM LIMIT Limiting of allowable lower venous pressure alarm limit
11.AP MAX ALARM LIMIT Limiting of allowable upper arterial pressure alarm limit
12.AP MIN ALARM LIMIT Limiting of allowable lower arterial pressure alarm limit
13.DP MAX ALARM LIMIT Limiting of allowable upper dialysate pressure alarm limit
14.DP MIN ALARM LIMIT Limiting of allowable lower dialysate pressure alarm limit
15.INITIAL UF GOAL Setting of initial value of target UF volume
16.INITIAL UF RATE Setting of initial value of UFR
17.MINIMUM UF Setting of minimum UFR
18.TMP OFFSET Setting to ON when TMP calculation is used
19.ACID PORT OPTI0N Setting to ON when acid rinse port (option) is used
20.ART. PRESSURE OPTION Setting to ON when arterial pressure sensor (option) is
used
21.BACK UP OPTION Setting to ON when back-up unit (option) for power failure
is used
22.HOT RINSE OPTION Setting to ON when hot rinse Assy is used
23.SYRINGE OPTION Setting to ON when syringe pump is used
24.CONSOLE MODE Setting to ON when operated in console mode
25.MAINTENANCE MODE FREE Setting to ON when protected settings in MODE 2 and
MODE 4 to MODE 7 are released
9.10-3
WARNING
Connection of each option should conform to its setting. Otherwise, disabled function of the
option or malfunction of machine may be caused.
CAUTION
Set each item value after full understanding its function.
9.10-4
In maintenance mode 8 screen, service frequency of each component is indicated by operation time
or operation frequency.
Press [F 3] or [F 4] SW to check data.

9.11-1
1.POWER Indication of power connection time of machine
2.FAN Indication of fan operation time
3.P1 Indication of deaeration pump P1 operation time
4.P2 Indication of dialysate pump P2 operation time
5.CLV Indication of clamp operation frequency
6.V2 Indication of two way electromagnetic valve (EMV) V2
operation frequency
7.V3 Indication of two way EMV V3 operation frequency
9.V5 Indication of three way EMV V5 operation frequency
CAUTION
Once zero cleared, the cleared operation time or frequency can not be resumed.
9.11-2
9.11.2. ROM after Ver. 3.00
9.11.2.1. Monitor screen
Monitor screen is indicated by selecting OFF/ON DIPSW2 and OFF DIPSW3 on main board.
Operation time or frequency of each component is indicated.
Fig. 9.11-2 Monitor screen in maintenance mode 8
9.11.2.2. Input screen
Input screen is indicated by selecting OFF DIPSW2 and ON DIPSW3 on main board.
Operation time or frequency of each component can be changed.
Fig. 9.11-3 Input screen in maintenance mode 8
9.11.2.3. Zero cleared screen
Zero cleared screen is indicated by selecting ON DIPSW2 and ON DIPSW3 on main board.
Operation time or frequency of each component can be changed to 0.
NOTE
• Operation time or frequency of all component is changed to 0 by pressing [CLEAR SW over
than 3 seconds.
Fig. 9.11-4 Zero cleared screen in maintenance mode 8
9.11-3
1.POWER Indication of power connection time of machine
2.FAN Indication of fan operation time
3.P1 Indication of deaeration pump P1 operation time
4.P2 Indication of dialysate pump P2 operation time
5.CLV Indication of clamp operation frequency
6.V2 Indication of two way electromagnetic valve (EMV) V2
operation frequency
CAUTION
Once zero cleared, the cleared operation time or frequency can not be resumed.
9.11-4
In maintenance mode 9 screen, air purge process can be executed according to instruction
indicated in the screen.
Press [F 1] SW to execute air purge process. Repress [F 1] SW to forcibly stop the process.
Press [F 5] SW to display maintenance mode menu screen though the display is disabled during air
purgeing.
Fig. 9.12-1 Maintenance mode 9 screen (during waiting)
Fig. 9.12-2 Maintenance mode 9 screen (during execution)
Fig. 9.12-3 Maintenance mode 9 screen (during stop)
9.12-1
9.12-2
In maintenance mode 10 screen, history of up to 20 latest alarms is displayed.
Press [F 3] or [F 4] SW to check data. Press [F 1] SW to clear the history.

Indication of day/month/year of alarm actuation
Indication of time of error actuation
Indication of error No. of actuated alarm
9.13-1
9.13-2
10. ADJUSTMENT
CAUTION
TYPE II is changed following points.
7:19. CONSOLE MODE 24. CONSOLE MODE in maintenance mode 7
7:20. MAINTENANCE MODE FREE 25. MAINTENANCE MODE FREE in maintenance mode 7
10.1. Measurement of chamber capacity
and adjustment of silicone volume
10.1.1. Measurement of chamber capacity
In the cases such as replacement of viscous chamber or viscous pump, silicone oil volume in the
chamber may be changed. Measure the chamber capacity based on the below procedures and
input the measured result into machine.
(1) Required devices

Electronic balance ( 0.2g as minimum unit)
Container (to be placed on the balance ( 2000mL)
Forceps
(3) Turn on [DIALYSIS] SW to shift to dialysis wait process.
(4) Release setting protection by selecting ON of “20.MAINTENANCE MODE FREE” in
maintenance mode 7 screen.
(5) Set machine operation to console mode by selecting ON of “19.CONSOLE MODE” in
(6) By pressing [PRIP.] SW to shift to preparation process, machine is started from console mode.
(7) Check dialysate temperature stabilization.
(8) Isolate air discharge line of AS1 from drain line by clamping upper tube of AS1 by forceps or
the like.
10.1-1
(9) Measure RO water weight discharged from each of A and B chambers when each of [V5 and
V6]and [V7 and V8] are ON using electronic balance under referring to data displayed in
maintenance mode 4 screen to derive each of the A and B chamber capacities respectively.
Calculate mean value of 3 measurements for each of the chambers.
A chamber capacity when V5 and V6 are ON

B chamber capacity When V7 and V8 are ON
Fig. 10.1-1 Measurement of chamber capacity
(10) Each of the capacities should satisfy the below requirement. If not so, adjust silicone oil
volume in each of the chambers followed by performing the measurement 3 times for each of
them.
345mL(g) chamber capacity 405mL(g)
(11) Input the chamber capacities in maintenance mode 6 screen.

A chamber capacity 9.VCa VOLUME (mL)
B chamber capacity 10.VCb VOLUME (mL)

(13) Release console mode by selecting OFF of “19.CONSOLE MODE” in maintenance mode 7
screen.
(14) Protect setting by selecting OFF of “20.MAINTENANCE MODE FREE” in maintenance mode 7
screen.
10.1-2
10.1.2. Adjustment of silicone oil volume
Add silicone oil to the chamber when the capacity is larger than specified volume and aspirate it
from the chamber when smaller than the volume based on the following procedures:
(1) Required devices:

Silicone tube (ID: 6mm, length: 200 300mm)
Syringe (applicable to the silicone tube)
Silicone oil (when added)
Forceps (2 or more)
Radio pliers
Tissue paper or the like used to wipe off excess silicone oil
(5) Clamp plug provided tube placed at top of viscous pump using forceps and remove
snapper from the plug by twisting latch along tooth line using radio pliers to remove the plug.
(6) Turn on “V4” manually in maintenance mode 4 screen.
(7) Use silicone oil filled syringe to add the oil

to the chamber and use empty syringe to
aspirate it from the chamber.
(8) Connect one end of silicone tube to the
syringe and other end to tube clamped
using forceps.
(9) Release the clamping and remove all air
together with small volume of the oil from the
silicone tube by retracting the syringe
plunger.
(10) Add or aspirate required volume of the oil to
or from the chamber under referring to the
syringe calibration by taking correction of the
removed oil volume in the step (9) into
consideration followed by re-clamping the
tube .
Fig. 10.1-2 Adjustment of silicone oil volume
10.1-3
(11) Remove the silicone tube and re-attach the plug .
(12) Fix the plug securely with the snapper and remove the forceps.
(13) Turn off “V4” manually in maintenance mode 4 screen.
(14) Operate machine to measure the chamber capacity and input the measured result in
screen.
DANGER
Take care for air not to be included in silicone oil to prevent conductivity (concentration) error or
UF error potentially causing patient injury.
WARNING
Use silicone oil of acceptable quality, viscosity, purity and the like specified by manufacturer. DO
NOT use any other silicone oil.
Add or aspirate silicone oil to or from chamber when the chamber capacity is larger or smaller
than specified volume.
10.1-4
10.2. Adjustment of venous and arterial pressure sensors
10.2.1. Adjustment of venous pressure sensor

Manometer (calibrated)
Syringe
Three way stopcock
Air tube (ID: about 4mm)
Precision screwdriver
(2) Remove right cover from upper operation
part and right cover from DENSO box to
expose venous pressure sensor board.
PV PCB
PV PCB Venous pressure sensor board
PA PCB Arterial pressure sensor board
(option) PA PCB
Fig. 10.2-1 Venous and arterial pressure

sensor boards
(6) Set “6.V.PRESS OFFSET” value to 0mmHg in maintenance mode 6 screen. Record the offset
value to re-input it at the last step.
(7) Display venous pressure value in dialysis screen or maintenance mode 1 screen.
10.2-1
(8) Connect syringe and manometer to venous pressure inlet port as shown in the below Fig.
Fig. 10.2-2 Adjustment of venous pressure sensor
(9) Expose manometer to atmosphere and try to indicate venous pressure of 0mmHg in the
screen by turning VR701.
(10) Pressurize manometer to 300mmHg by advancing syringe plunger and try to indicate venous
pressure of 300mmHg in the screen by turning VR702.
(11) Repeat the above steps (9) and (10) until each of 0mmHg and 300mmHg is indicated.
Manometer reading Adjusting means

0mmHg PV_PCB VR701
300mmHg PV_PCB VR702
(11) Input “6.V.PRESS OFFSET” value recorded at the above step (6) in maintenance mode 6
screen.
screen.
(13) Disconnect the syringe and manometer.
10.2.2. Adjustment of arterial pressure sensor (option)
Adjust arterial pressure sensor based on the same procedures as the case of the venous pressure
sensor. Offset value and adjusting means are as follows:
Offset value
Maintenance mode 6 screen ”7.A.PRESS OFFSET”
Adjusting means
0mmHg PA_PCB VR701
300mmHg PA_PCB VR702
10.2-2
10.3. Adjustment dialysate pressure sensor
10.3.1. TYPE I

Syringe
Three way stopcock
Silicone tube (ID: about 5mm)
Forceps
(2) Remove left cover from upper part of

machine and left cover from lower part of
it to expose dialysate pressure sensor Assy.
PD PCB Dialysate pressure sensor board

PD Assy Dialysate sensor Assy
PD PCB
PD Assy
Fig. 10.3-1 Dialysate sensor board and

dialysate sensor Assy
(6) Set “8.D.PRESS OFFSET” value to 0mmHg in maintenance mode 6 screen and record the
offset value to re-input at the last step.
(7) Indicate dialysate pressure value in dialysis screen or maintenance mode 1 screen.
10.3-1
(8) Clamp tube connected to one side of dialysate pressure sensor using forceps and connect
syringe and manometer to tube connected to other side of the sensor as shown in the below
Fig.
Fig. 10.3-2 Adjustment of dialysate pressure sensor
(9) Expose manometer to atmosphere and try to indicate dialysate pressure of 0mmHg in the
(10) Pressurize manometer to 300mmHg by advancing syringe plunger and try to indicate dialysate

0mmHg PD_PCB VR701
300mmHg PD_PCB VR702
(12) Input “8.D.PRESS OFFSET” value recorded at the above step (6) in maintenance mode 6
screen.
screen.
(14) Remove the syringe and manometer.
10.3-2
10.3.2. TYPE II
10.3.2.1. Adjustment dialysate pressure sensor

Syringe
Three way stopcock
Air tube ID: about 4mm
Silicone tube ID: about 5mm
Forceps
(2) Remove left cover from lower part of machine to

expose dialysate pressure sensor Assy.
(3) Confirm power SW OFF and then confirm dialysate
pressure sensor board removing cover of dialysate
pressure Assy.
PD Assy Dialysate pressure Assy
PD Assy
Fig.10.3-3 Dialysate pressure Assy

(7) Set “8.D.PRESS OFFSET” value to 0mmHg in maintenance mode 6 screen and record the
offset value to re-input at the last step.
(8) Indicate dialysate pressure value in dialysis screen or maintenance mode 1 screen.
10.3-3
(9) Clamp tube connected to one side of dialysis pressure sensor using forceps and connect
syringe and manometer to tube connected to other side of the sensor as shown in the below
Fig.
Fig.10.3-4 Adjustment of dialysate pressure sensor
(10) Expose manometer to atmosphere and try to indicate dialysate pressure of 0mmHg in the
(11) Pressurize manometer to 300mmHg by advancing syringe plunger and try to indicate dialysate

0mmHg PD_PCB VR701
300mmHg PD_PCB VR702
(13) Input “8.D.PRESS OFFSET” value recorded at the above step (7) in maintenance mode 6
screen.
screen.
(15) Remove the syringe and manometer.
10.3-4
10.3.2.2. Adjustment of PD offset

Container (Volume: 2000mL with water)
Forceps
(2) Turn on [Dialysis] SW to shift to dialysis wait process.
(4) Connect the concentrate to concentrate connector.
(5) Press [PREP.] SW to shift to dialysis wait process to start dialysate preparation.
(6) After auto bypassing release, turn on [BYPASS] SW.
(7) Remove coupler from receiver, and then put in container.
(8) Fix container to this position that max height of coupler line is equal to height of outlet dialyzer
line.
(9) Turn on [BYPASS] SW. (released bypassing and dialysate flow through coupler line.)
(10) Check and record dialysate pressure value:A after bypassing release.
(11) Turn on [BYPASS] SW, and then connect coupler to dialyzer. (Clamp venous and arterial line
of blood line using forceps after connect blood line to inlet of venous pressure.)
(12) Turn on [BYPASS] SW. (released bypassing and dialysate flow through coupler line.) In this
situation, do not work blood pump.
(13) Check dialysate pressure value:B after gas purge.
(14) Turn off [Dialysis] SW to shift to dialysis wait process.
(15) Input [B-A] value to “8. D.PRESS OFFSET” in maintenance mode screen 6.
screen.
(17) Adjust Gas purge pressure as refers 10.18.
(18) Perform of water rinse.
NOTE
Adjust dialysate pressure same as manometer indicated pressure if manometer connects to
coupler when adjustment.
Be sure to adjust gas purge pressure after input PD offset.
Check dialysate pressure or venous pressure after stabilization.
10.3-5
10.3-6
10.4. Adjustment of temperature sensor
Connect resistor for calibration to terminal bed on main board and adjust temperature sensor by
input from operation panel.
(1) Required device

Resistor for calibration (115.54 at 40.0 1/16W over)
(2) Remove right cover from upper operation part and right cover from POWER box to expose
terminal bed TM1 on main board.
MAIN PCB
MAIN PCB Main board GND

TM1 Terminal bed CD
W
T3 W
R
W
T2 W
R
W
T1 W
R
TM1
Fig. 10.4-1 Main board and terminal bed TM1

(5) Release setting protection by selecting ON of ”20.MAINTENANCE MODE FREE” in
(6) Adjust the sensor at 40.0 only.
(7) Take out temperature sensor to be adjusted from terminal bed and connect to resistor for
calibration as shown in Figs. 10.4-1 and 10.4-2.
W
115.54 R
(40.0 )
Fig. 10.4-2 Connection to resistor for calibration
10.4-1
(8) Adjust by checking indicated value when the resistor is connected. Check the value in
maintenance mode 6 screen and input offset value.
31.T1 OFFSET 40.1c: 0.0

32.T2 OFFSET 40.1c: 0.0
33.T3 OFFSET 40.2c: 0.0
:Item name :Currently recognized temperature :Set offset value
(9) Remove the resistor from terminal bed and attach temperature sensor followed by connecting
it as shown in Fig. 10.4-1under care of correct color matching of harness (W: white; R: red).
(10) Protect setting by selecting OFF of ”20.MAINTENANCE MODE FREE” in maintenance mode 7
screen.
10.4-2
10.5. Adjustment of pressure SW
Apply pressure to pressure SW to adjust pressure when the SW is ON by turning adjusting screw
based on the following procedures.

Syringe
Three way stopcock
Silicone tube (ID: about 5mm)
Forceps
Spanner (8mm)
Hexagon wrench (4mm)
(2) Remove right cover from lower part of machine to expose pressure SW.
(5) Clamp tube connected to one side of pressure SW using forceps and connect syringe and
manometer to tube connected to other side of it as shown in the below Fig.
Fig. 10.5-1 Adjustment of pressure SW
(6) Check ON or OFF of pressure SW in maintenance mode 4 screen.
10.5-1
(7) Apply pressure to pressure SW by gradual advancement of syringe plunger.
(8) Adjust pressure SW so that it is ON at a pressure between 0.06865 and 0.07845 MPa (514.5
to 588mmHg / 0.7 to 0.8kgf/cm2) by loosening set nut using spanner followed by turning
adjusting screw. ON of pressure SW can be found by ON of PS in maintenance mode 4
screen or clicking of micro SW.
(9) After the adjustment, tighten the set nut. This may cause small change of pressure when
pressure SW is ON. Recheck the ON pressure.
(10) Then retract the syringe plunger gradually to check that pressure SW is OFF at a pressure of
0.0588 MPa (441mmHg / 0.6kgf/cm2).
SW function ON/OFF pressure

ON 0.06865 to 0.07845 MPa (514.5 to 588mmHg / 0.7 to 0.8kgf/cm2)
OFF 0.0588 MPa (441mmHg / 0.6kgf/cm2)
(11) Remove the syringe and manometer and return the pressure SW connection to the original.
10.5-2
10.6. Adjustment of blood leak sensor
10.6.1. TYPE I: RK-GR1
Turn volume of blood leak sensor under checking value indicated in screen based on the following
procedures.
CAUTION
Perform acid and chemical rinse and then clean the window inside blood leak detector, before
you calibrate it. Blood leak detector which is not cleaned detect blood leak even it does not
happen blood leak.
DO NOT calibrate another adjustment volume except specified volume.
DONOT use blood leak detector when another adjustment volume is rotated.
This detector is required calibration in manufacturer.
(1) Required device

(2) Remove left cover from lower part of machine to expose blood leak sensor.
(3) Remove 2 screws used to fix the sensor and take out it without disconnecting tubes.
(4) Remove the sensor cover.
(7) Press [PREP.] SW to shift to preparation process. Water may be used instead of concentrate.
(8) Check water temperature stabilization.
(9) Adjust R43 to try to set “8.BLD RED LIGHT” value to 0±55 in maintenance mode 1 screen.
(10) Adjust R47 to try to set “7.BLD SENSE VALUE” to 800±55 in maintenance mode 1 screen.
Adjust value Adjust point

8.BLD RED LIGHT 0±55 VR43
VR47
7.BLD SENSE VALUE 800±55
VR41
Fig. 10.6-1(a) Blood leak detector TYPE I
10.6-1
(11) Repeat the above steps (9) and (10) until each of 0±55 and 800±55 is set.
Adjust R41 (rough adjustment) and R47 (fine adjustment) if each value can not be adjusted
only R47.
Fig. 10.6-1(b) Blood leak detector PCB
NOTE
R41 has large sensitivity because it is used for rough adjustment. Adjust R41 (rough adjustment)
and R47 (fine adjustment). Total value in both volume become adjustment values due to R41
connect to R47 in series. Adjustment value is not stable when adjusted point of R47 is shifted.
Adjusted point of R47 is required to return to center point when R41 adjust. The center point of
R47 is seventh rotation. (Total of R47 is fourteenth rotation.)
(12) Attach the removed sensor cover to the sensor to return it to the original position.
(13) Return the removed left cover to the original position.
10.6-2
10.6.2. TYPE II: RK-GR2
10.6.2.1. Zero revision of blood leak detector
Adjust the zero revision of blood leak detector when “6.BLD AUTO ZERO” value less than
-150ppm in maintenance mode 1 screen during preparation process.
(1) Press [Prep.] SW to shift to preparation process.

(2) Remove BLD cover of rear side of machine as shown in Fig.10.6-2.
(3) Press inside blood leak detector as shown in Fig.10.6-3 for 1 second to 3second after
preparation time pass over 5 minutes.
(4) Check green LED inside blood leak detector blinking twice as shown in Fig.10.6-3.
(5) Check “6. BLD AUTO ZERO” value more –80ppm in maintenance mode 1 screen.
CAUTION
Perform acid and chemical rinse before you calibrate it.
Check no bubble inside cartridge of blood leak detector when zero revision is performed.
Can not revise if pressed SW time is less than 1 second. (Green LED also do not blink.)
Initialize zero revision value if pressed SW time is more than 5 second.
Green LED blinks twice.
Fig. 10.6-2 BLD cover Fig. 10.6-3 Front view of BLD TYPE II
10.6-3
10.6.2.2. Check of accuracy of blood leak sensor using pseudo filter
(1) Press [Prep.] SW to shift to preparation process.

(2) Check preparation time pass over 5 minutes and then check ”6. BLD AUTO ZERO” value
more –80ppm in maintenance mode 1 screen.
(3) Remove cartridge of blood leak detector as shown in Fig.10.6-4.
CAUTION
It is possible that “E22 BLOOD LEAK SENSOR ERROR” is detected when cartridge removes.
In this situation, set pseudo filter after resetting above alarm.
Cartridge can be removed by

loosing two screws.
CAUTION
It is not necessary to remove tube.
Fig. 10.6-4 Removed method of cartridge
(4) Check “6. BLD AUTO ZERO” value to 400 650ppm in maintenance mode 1 screen
when cartridge as shown Fig.10.6-5 set.
Fig. 10.6-5 Pseudo filter
Maintenance mode 1: BLD AUTO ZERO

Normal 80ppm
Cartridge with filter 400 650ppm
10.6-4
10.6.3. TYPE II: BLD-01
10.6.3.1. Zero Offset of Blood Leak Sensor
The blood leak sensor needs to be offset to zero when the value of “6. BLD AUTO ZERO” on the
maintenance mode 1 screen becomes less than -150ppm in the standby process.
CAUTION
Check the value after removing stains fully by water rinsing and chemical rinsing. Offsetting
with any stains may cause deviation of blood leak detection value.
(1) The standby process can be started only in a properly rinsed status.
(2) Turn the adjustment volume 1 to the left in 5 minutes or more in the standby process.
Adjust the volume until “6. BLD AUTO ZERO” becomes within “-40 through -30ppm”.
Adjustment Value Adjustment Section

Maintenance 1: BLD AUTO ZERO value 40 30ppm Adjustment volume 1
(*1) Check that there is no air bubble in the cartridge of the blood leak sensor during zero
offset.
(*2) Do not turn the volume excessively in the zero direction of “6. BLD AUTO ZERO”.
Doing so may display a value slightly lower than the actual blood leak value.
Blood leak sensor
Adjustment volume 1 Adjustment volume 2
Fig. 10.6-6 Blood leak sensor BLD-01 front view
10.6-5
10.6.3.2. Checking through Pseudo Blood Leak Filter
(1) Turn ON the power to the equipment and leave it for more than 5 minutes.
(2) Dismount the cartridge of the blood leak sensor as shown below:
Loosen one of the

screws to dismount
the cartridge.
NOTE) The tube piping does not

need to be dismounted.
Fig. 10.6-7 Dismounting of Cartridge
(3) Check the value of “6. BLD AUTO ZERO” when the cartridge for zero offset is mounted.
Displayed value (A)
(4) Check the value of “6. BLD AUTO ZERO” when the cartridge with a pseudo blood leak filter is
mounted.
Displayed value (B)
(5) Calculate the value of “(A) (B)”.

(A) (B) (C)
(6) Check the standard value displayed on the cartridge with a pseudo blood leak filter.
Standard value (D)
(7) It is acceptable if the value (C) is within “(D) ±80ppm”. If not, follow the procedure described
in “Adjustment of Blood Leak Sensor”.
Cartridge for Cartridge

zero offset with filter
Fig.10.6-8 Outline of Cartridge
10.6-6
10.6.3.3. Adjustment of Blood Leak Sensor
If the value of “6. BLD AUTO ZERO” is out of a designated range when the cartridge with a pseudo
blood leak filter is mounted in “Checking through Psuedo Blood Leak Filter”, adjustment is required
again. Follow the procedures described in [Adjustment 1] and [Adjustment 2] one by one as
described below.
(Check the value of “6. BLD AUTO ZERO” on the maintenance 1 screen.)
[Adjustment 1]
(1) Mount a cartridge for zero offset.
* Check that there is no air bubble in the cartridge.
(2) Turn the adjustment volume 2 until the value of 6. BLD AUTO ZERO becomes
80±10ppm. (If it is already within this range, adjustment is not required.)

Cartridge for zero offset 80±10ppm Adjustment volume 2
If the value of “6. BLD AUTO ZERO” is smaller

than the standard value, turn the adjustment
volume 2 to the right.
If the value of “6. BLD AUTO ZERO” is larger

than the standard value, turn the adjustment
volume 2 to the left.
(3) Mount the cartridge with a pseudo blood leak cartridge.

* Check that there is no air bubble in the cartridge.
(4) Turn the adjustment volume 1 until the value of “6. BLD AUTO ZERO” becomes within
“-(standard value displayed on the pseudo blood leak filter + 80)”. (If it is already within this
range, adjustment is not required.)

(standard value
Cartridge with pseudo blood leak filter Adjustment value
80)±10ppm
10.6-7
(5) Repeat the steps (1) through (4) until each value described in “(1) – (2) Adjustment through
the cartridge for zero offset” and “(3) – (4) Adjustment through the cartridge with pseudo blood
leak filter” becomes within a designated range.
(Adjustment 1)
Cartridge for zero offset 80±10ppm Adjustment volume 1
Cartridge with pseudo blood leak (standard value
Adjustment volume 2
filter 80)±10ppm
(6) After adjustment is finished, check the value of “6. BLD AUTO ZERO” when the cartridge for
zero offset is mounted.
Displayed value (A)
(7) After adjustment is finished, check the value of “6. BLD AUTO ZERO” when the cartridge with
pseudo blood leak filter is mounted.
Displayed value (B)
(8) Calculate the value of “(A) (B)”. This value is the adjustment value in [Adjustment 2].
(A) (B) (C)
[Adjustment 2]
(1) Mount the cartridge with pseudo blood leak filter.
(2) Turn the adjustment volume 1 until the value of “6. BLD AUTO ZERO” becomes equal to (C)
calcluated in [Adjustment 1]. A tolerance at this time is ±8ppm.
(Adjustment 2)
Cartridge with pseudo blood leak (Value (C) calculated in
Adjustment volume 1
filter [Adjustment 1])±8
(3) Dismount the cartridge with pseudo blood leak filter from the blood leak sensor.
(4) After mounting the cartridge of the initial blood leak sensor, adjustment is finished.
10.6-8
10.7 Adjustment of reducing valve
Adjust actuating pressure of reducing valve by turning adjusting screw of the valve by measuring
manometer pressure after priming completion based on the following procedures.

Connection means (tubes and T-pipe)
Forceps
(2) Remove right cover form lower part of machine to expose reducing valve.
(7) Clamp tube connected to IN of valve V10 using forceps and disconnect silicone tube from the
valve to connect it to manometer through connection means.
NV1
PR F T1
Manometer
IN
V10
Fig.10.7-1 Connection of reducing valve to manometer
OUT
(8) After lifting manometer sufficiently, release the clamping followed by lowering it to align with
reducing valve horizontally.
(9) Check visually water discharge from machine and set the manometer indication to 0.0333 to
0.0363 MPa (250 to 270mmHg / 0.34 to 0.37kgf/cm2) during stop of the discharge by
loosening set nut followed by turning adjusting screw of reducing valve.
Adjusting screw Adjusting screw

there is no set nut.
Set nut
ER0883ZSS8/RW83 ER0884ZBS8
10.7-1
(10) Tighten the set nut. This may cause small change of the set value. Check the value again.
Adjusting value
Reducing valve 0.0333 0.0363MPa (250 270mmHg 0.34 0.37kgf/cm2)
(11) Remove the manometer and the connection means to return to the original condition.
10.7-2
10.8. Adjustment of priming end pressure
Adjust priming end pressure by checking pressure at priming end by turning relief valve 1 based on
the following procedures.

Connection means (tubes and T-pipe)
Forceps
Monkey wrench
(2) Remove right cover from lower part of machine to expose relief valve 1.
(7) Clamp tube connected to IN of V11 using forceps and disconnect silicone tube from V11 to
connect it to manometer through connection means.
Manometer V11
PS
Fig. 10.8-1 Connection of manometer
(8) After lifting manometer sufficiently, release the clamping followed by lowering it to align with
chamber horizontally.
(9) Check visually water discharge from machine and set the manometer indication to 0.0932 to
0.0981 MPa (698 to 735mmHg / 0.95 to 1.00kgf/cm2) during stop of the discharge by
loosening set nut of relief valve 1 followed by turning the valve. Take care for silicone tube not
to be twisted.
(10) Tighten the set nut. This may cause small change of the set value. Check the value again.
Adjusting value
Priming end pressure 0.0932 to 0.0981 MPa (698 to 735mmHg / 0.95 to 1.00kgf/cm2)
(11) Remove the manometer and the connection means to return to the original condition.
10.8-1
10.8-2
10.9. Adjustment of closed circuit pressure
Adjust closed circuit pressure based on the following procedures.

Blood line
Dialyzer
(2) Remove left cover from lower part of machine to expose relief valve 2.
(5) Connect concentrate to machine.
(6) Press [PREP.] SW to shift to preparation process.
(7) Set dialyzer and blood line to machine.
(8) Check stabilization of dialysate temperature and conductivity and release of bypassing.
(9) Full open NV2 to run dialysate at the maximum flow rate.
(10) Adjust blood pump flow rate so that dialysate pressure becomes 0mmHg.
(11) Loosen set nut of relief valve 2 and turn the valve body to adjust dialysate flow rate indicated
by flow mater to 600mL/min. Take care for silicone tube not to be twisted.
(12) Tighten the set nut. This may cause small change of the dialysate flow rate. Check the flow
rate again.
(13) Turn NV2 to adjust dialysate flow rate to 500mL/min.
NOTE
Check the upper edge of float when dialysate flow adjustment.
Reading point of flow
Fig. 10.9-1 Float of flow meter and reading point of flow
10.9-1
10.9-2
10.10. Adjustment of priming flow rate
10.10.1. Adjustment by Flow meter
Adjust priming flow rate of water by turning control valve NV1 by measuring discharge flow rate
which is substantially same as priming flow rate. Follow the below procedures.
(1) Required device

Flow meter
(2) Remove right cover from lower part of machine to expose NV1.
(3) Connect flow meter to discharge port to measure discharge flow rate.
(10) During V2 is ON, adjust discharge flow rate from 700 to 750ml/min by turning adjusting screw
of NV1 by referring to data in maintenance mode 4 screen. V2 should not be OFF.
Adjusting value
Priming flow rate 700 750mL/min

screen.
screen.
(14) Remove the flow mater to return to the original condition.
10.10-1
10.10.2. Adjustment by Discharge Flow Time
Adjust priming flow rate of water by turning control valve NV1 by measuring discharge flow time
which is substantially same as priming flow rate. Follow the below procedures.
(1) Required device

Stopwatch
(2) Remove right cover from lower part of machine to expose NV1.
(9) Measure discharge flow time from start of discharge to end of discharge. Discharge flow is
intermittent.
flow
NOflow
29-31sec.
ChamberA ChamberB ChamberA
Fig. 10.10-1 Discharge Flow Time
(10) Adjust discharge flow time from 29 to 31sec by turning adjusting screw of NV1. Turn NV1 right
crease the rate of discharge , turn NV1 left increase the rate of discharge.
Adjusting value
Priming flow time 29 31sec
10.10-2
screen.
screen.
10.10-3
10.10-4
10.11. Adjustment of bypass flow rate
During V9 is OFF (that is, dialysate line is bypassed), adjust dialysate flow rate by turning adjusting
screw of pinch cock 1 (PC1) under monitoring flow rate indication of flow meter based on the
following procedures.
(1) Remove left cover form lower part of machine to expose PC1.
(4) Press [PREP.] SW to shift to preparation process. Engage coupler with bypass connector. If
dialysate concentrate is not used, connect dummy resistor to conductivity sensor.
(5) Check stabilization of dialysate temperature and concentration.
(6) Check that [BYPASS] SW is OFF (released bypassing and dialysate flow through coupler
line).
(7) Adjust dialysate flow rate to 500ml/min by turning adjusting screw of NV2 under monitoring
dialysate flow rate indication of flow meter.
(8) Turn on [BYPASS] SW to bypass dialysate line.
(9) Adjust bypass flow rate to 500ml/min by turning adjusting screw of PC1 under monitoring
bypass flow rate indication of flow meter. Tube should be centered at PC1 and plates of PC1
should be aligned correctly.
Fig. 10.11-1 Correct and incorrect conditions of pinch cock 1 (PC1)
(10) Turn off [BYPASS] SW and wait for 1 to 2 minutes.

(11) Turn on and off [BYPASS] SW several times to check that dialysate flow rate is 500ml/min
when bypassed and not bypassed.
(12) Apply adhesive or the like to adjusting screw of PC1 for fixing.
10.11-1
10.11-2
10.12. Adjustment of gaps between housing
and rotor rollers of blood pump
10.12.1. Adjustment by water head pressure
Adjust the gaps by application of water head pressure to blood line set to blood pump based on the
following procedures.

Blood line
Water receiver
Water bottle
Hexagon wrench (1.5mm
(3) Set rolling tube of blood line to blood pump and connect water bottle to inflow end of the line.
(4) Prime blood line with water from the bottle by gravity flow of water.
(5) After the priming completion, turn rotor of blood pump manually to occlude rolling tube by one
of 3 rollers of the rotor.
1.5m
Open
Fig. 10.12-1 Adjustment of gaps between housing and rotor rollers of blood pump
(6) Lift the bottle so that height of water level in it from center of the rotor becomes about 1.5m.
Open outflow end of the rolling tube above water receiver.
(7) Loosen set screw of the roller by hexagon wrench . Turn shaft by screwdriver to repeat
narrowing and widening of gap between the roller and housing of blood pump. Initially, set the
gap to allow water discharge from the outflow end.
(8) Tighten the set screw at a moment when the water discharge is stopped by turning the shaft
slowly.
(9) Repeat the above procedures until all the gaps are adjusted.
10.12-1
10.12.2. Adjustment using syringe and manometer
Adjust the gaps by application of water pressure to blood line set to blood pump by syringe based
on the following procedures.

Blood line
Water receiver
Syringe
Manometer
Hexagon wrench (1.5mm)
(3) Set rolling tube of blood line to blood pump.
(4) Prime the tube with water.
(5) After the priming completion, turn rotor of blood pump manually to occlude the tube by one of
3 rollers of the rotor.
Open
Fig. 10.12-2 Adjustment of gaps between housing and rotor rollers of blood pump
(6) Connect syringe and manometer to inflow end of the tube and open outflow end of it
above water receiver.
(7) Loosen set screw of the roller by hexagon wrench . Turn shaft by screwdriver to repeat
narrowing and widening of gap between the rotor and housing of blood pump. Initially, turn the
shaft to stop water discharge from the outflow end when a water pressure of 0.02Mpa
(kgf/cm2 ) is applied to the tube through the inflow end by operating the syringe.
(8) Tighten the set screw at a moment when the water discharge is started under the pressure
application by turning the shaft slowly.
(9) Repeat the above procedures until all the gaps are adjusted.
10.12-2
10.13. Adjustment of blood pump flow rate
10.13.1 In case of you use Standard Rolling Tube( 8× 12mm)
Adjust blood pump flow rate by setting blood line to blood pump to input GAIN and OFFSET values
of blood pump flow rate by referring to actually measured flow rate (discharged water weight or
volume/min) in maintenance mode 6 screen based on the following procedures.

Electronic balance or measuring cylinder
Stopwatch
(5) Set blood line to blood pump.
(6) Place electronic balance or measuring cylinder below outflow end of the line to measure
discharged water weight or volume.
Blood line
BP
WATER
Electronic balance
Fig. 10.13-1 Adjustment of blood pump flow rate
(7) Set blood pump flow rate to 50mL/min and operate the pump.
(8) Measure the discharged water weight or volume per one minute.
Flow rate (g/min or mL/min) = measured weight or volume ÷ time (one minute)
(9) Input “18.BPF(OFFSET)” value of blood pump flow rate in maintenance mode 6 screen value
to try to adjust the actual flow rate to about 50mL/min. Decrease (increase) the value if the
actual flow rate is higher (lower) than the set flow rate.
10.13-1
(10) Set blood pump flow rate to 400mL/min and operate the pump.
(11) Measure actually discharged water weight or volume/minute (mL/min).
(12) Input “17.BPF(GAIN)” value of blood pump flow rate in maintenance mode 6 screen value to
try to adjust the actual flow rate to about 400mL/min. Decrease (increase) the value if the
actual flow rate is higher (lower) than the set flow rate.
(13) Repeat the above procedures (7) to (12) until each of the actual flow rates of 50 and
400mL/min is obtained.
Blood pump flow rate Adjusting value

50mL/min Maintenance mode 6 screen 18.BPF(OFFSET)
400mL/min Maintenance mode 6 screen 17.BPF(GAIN)
(14) Protect setting by selecting ON of “20.MAINTENANCE MODE FREE” in maintenance mode 7

screen.
10.13.2 In case of you use Small Rolling Tube( 6.35× 9.75mm)
(1) See chapter 10.12 and adjust gaps between housing and rotor rollers by using Small Rolling
Tube.
(2) Change “NORMAL” to “SMALL” at [19.ROLLING TUBE TYPE] in Maintenance mode 6.
(3) (Max blood flow is 350mL/min)
(4) Set 2 pies of Tube holder(See Chapter 6.2 of Operation Manual) at inlet and outlet of Blood
pump unit.
(5) See chapter 10.13.1 and adjust blood pump flow as same method. But adjust 50mL/min to
OFFSET and adjust 250mL/min to GAIN.
Blood pump flow rate Adjusting value

50mL/min Maintenance mode 6 screen 18.BPF(OFFSET)
250mL/min Maintenance mode 6 screen 17.BPF(GAIN)
10.13-2
10.14. Leak test and gap adjustment of clamp
10.14.1. Leak test of clamp
Leak test of clamp is performed to find whether gap adjustment of the clamp is required based on
the following procedures.

Manometer
Connection means
Forceps
Syringe
Stopwatch
(4) Set manometer, connection means and syringe to clamp as shown in Fig. 10.14-1 (a).
(5) Turn on BUBBLE SW to operate the clamp after bubble introduction into venous tube.
(6) Set manometer indication to 150mmHg by pressurizing the venous tube using the syringe
followed by clamping line between the syringe and manometer using forceps to maintain the
pressure as shown in Fig. 10.14-1(b).
(7) After the clamping, leave to stand for about 90 seconds to record the pressure A.
(8) Additionally leave to stand for about 120 seconds to record the pressure B.
(9) Additionally clamp line between the clamp and manometer using forceps as shown in Fig.
10.14-1(c).
(10) After the clamping, additionally leave to stand for about 120 seconds to record the pressure C.
(11) Derive leak value from the recorded pressures A, B and C. If the value is not acceptable,
adjust the clamp gap and re-check.
Leak value (mmHg) = Leak value from clamp and test setup Leak value from test setup
= (A B) (B C)
Acceptable range
Clamp leak value 1.00mmHg
CLV CLV CLV

Manometer
Manometer
Manometer
Fig. 10.14-1 Test setup for clamp

(a) (b) (c) leak test
10.14-1
10.14.2. Gap adjustment of clamp
If leak from the clamp is detected, adjust the clamp gap based on the following procedures.

Spanner (×2)
(2) Remove left cover from upper part of machine to expose clamp.
(4) Push rear side of the clamp by finger to check the gap. In general, the gap is adjusted to 1.3
to 1.5mm.
(5) Release the push and loosen 3 set bolts used to fix solenoid to upper part of the clamp
using spanner to make the solenoid free.
(6) Adjust the gap to 1.3 to 1.5mm by loosening set screw (nut) followed by turning adjusting
screw . If venous tube of smaller diameter is used, reduce the gap of 1.3 to 1.5mm. The
adjustment is enabled only in direction to reduce the gap. To enlarge the gap, turn the
adjusting screw followed by shifting the solenoid .
(7) Under solenoid ( ) fits to screw ( ) correctly, tighten the 3 set bolts to fix the solenoid to
upper part of the clamp using spanner.
(8) Push rear side of the clamp by finger to check the adjusted gap.
Adjusting value
Clamp gap 1.3 to 1.5mm
1 Change based on venous tube diameter if different from standard.
(9) After checking correct gap adjustment, tighten the set screw (nut) .
(10) Perform the leak test again to check whether the gap is correctly adjusted.
Enlarged view of A
Fig. 10.14-2 Adjustment of clamp gap
10.14-2
10.15. Adjustment of bubble sensor
10.15.1. SBY0160 board
Adjust bubble sensor by setting water filled blood line to bubble detector followed by turning volume
of bubble sensor board based on the following procedures.

Blood line
Tester
Micro-syringe
(2) Remove left cover from upper part of machine to expose bubble sensor board as SBY0160.
(3) Set tester to DC range and connect test PIN602 of bubble sensor board to (+) probe of the
tester and PIN601 of the board to (-) probe of it.
(4) Set standard tube filled with about 37 water to bubble detector and adjust voltage indication
of the tester to the maximum by turning VR601.
(5) Check that the adjusted voltage is 1.6 to 1.8V.
(6) Remove the tube from the detector and check that the voltage indication is reduced to 0.5V.
(8) Operate the pump at a flow rate of 200mL/min to re-circulate 37 water through the line.
(9) Turn on BUBBLE DETECTOR SW and introduce 0.05ml of bubble into the line using
micro-syringe under care for the bubble is not divided. Check that bubble alarm is actuated
when the bubble passes through the detector sensor.
VR601 PIN601(GND)
SBY0160
CN601
CN602
PIN602(TP)
Adjust value Adjust point Test point

With blood line 1.6 - 1.8V VR601
PIN602 PIN601
Without blood lint Less than 0.5V
10.15-1
10.15.2. SBY0205 board
Adjust bubble sensor by setting water filled blood line to bubble detector followed by turning volume
of bubble sensor board based on the following procedures as step 1 and step 2.
Step1: Adjustment of reference voltage

Tester
(3) Set tester to DC range and connect test TP2 of bubble sensor board to (+) probe of the tester
and WJ1 of the board to (-) probe of it.
(4) Check that the adjusted voltage is 2.0V by turning VR1(B).
Attached blood line condition is not concerned with this adjustment. (You may not use blood
line for this adjustment.)
(5) Shift to next adjustment as Step2 Adjust output level.
WJ1(GND) VR1(A)
SBY0205 CAUTION
CN601
CN602 There are two VR1 on the SBY0205 board.
Use VR1(B) for this adjustment.

Adjust voltage Adjust point Test point

Reference voltage 2.0V VR1(B) TP2 WJ1
10.15-2
Step2: Adjustment of output level

Tester
Blood line
Micro-syringe
(3) Set tester to DC range and connect test TP3 of bubble sensor board to (+) probe of the tester
and WJ1 of the board to (-) probe of it.
(4) Set standard tube filled with about 37 water to bubble detector and adjust voltage indication
of the tester to 3.5±0.2V by turning VR1(A).
(5) Remove the tube from the detector and check that the voltage indication is reduced to 0.5V.
(7) Operate the pump at a flow rate of 200mL/min to re-circulate 37 water through the line.
(8) Turn on BUBBLE DETECTOR SW and introduce 0.03ml of bubble into the line using
micro-syringe under care for the bubble is not divided. Check that bubble alarm is actuated
when the bubble passes through the detector sensor.
WJ1(GND) VR1(A)
SBY0205 CAUTION
CN601
CN602 There are two VR1 on the SBY0205 board.
Use VR1(A) for this adjustment.
Fig.10.15-3 Bubble sensor board (SBY0205)

Adjust voltage Adjust point Test point

With Blood line 3.5 ± 0.2V VR1(A)
TP3 WJ1
Without blood line Less than 0.5V
10.15-3
10.15-4
10.16 Adjustment of conductivity and concentration
Adjust dilution ratio of dialysate concentrate intended to be used to input the adjusted ratio and
calibrate indicated dialysate conductivity and concentration by manipulation of operation panel
based on the following procedures.
Start of adjustment
Selection of dialysis mode to be adjusted
Bicarbonate dialysis 1 or 2 Acetate dialysis
Input of concentrate data Input of concentrate data
Adjustment of dilution ratio

of A concentrate Adjustment of dilution ratio
of acetate concentrate
Adjustment of dilution ratio

of B concentrate
Calibration of indicated
conductivity and concentration
Calibration of indicated
conductivity and concentration
Completion of adjustment and calibration
Fig. 10.16-1 Adjusting and calibrating process
10.16-1
10.16.1. Selection of dialysis mode to be adjusted
Select dialysis mode: bicarbonate 1 (BC1), bicarbonate 2 (BC2) or acetate (AC) to be adjusted in
setting II screen. Concentrate data of the selected mode is displayed in maintenance mode 5
screen.

(3) Press [F 5] SW to display setting II screen.
(4) Press [F 3] or [F 4] SW to blink "4.MODE".
(5) Press [F 1] or [F 2] SW to select dialysis mode.
(6) Check the selected mode.
BC1(BICARBONATE1) Bicarbonate dialysis mode 1

BC2(BICARBONATE2) Bicarbonate dialysis mode 2
AC(ACETATE) Acetate dialysis mode
10.16-2
10.16.2. Input of concentration data
Input basic concentrate data in maintenance mode 5 screen. When bicarbonate dialysis mode
(BC1or BC2) is selected in setting II screen, input A and B concentrate data. When acetate dialysis
mode (AC) is selected, input acetate concentrate data. See the data specified in the operation
manual. Also set concentration to theoretical value derived from the concentrate data in setting II
screen.
Input of data of bicarbonate concentrate
(1) Check that current process is dialysis wait.

(2) Press [F 5] SW to display maintenance mode 5 screen.
( )
(3) Press [F 3] or [F 4] SW to blink item to be inputted.

(4) Press [F 1] or [F 2] SW to input data.
(5) Input the following values by referring to concentrate data specified in the operation manual.
1.VCa W+A RATIO Dilution ratio of A concentrate in chamber a
2.VCb W+A RATIO Dilution ratio of A concentrate in chamber b
3.THEORETICAL W+A(mmol/L) Theoretical concentration of diluted A concentrate
4.VCa W+B RATIO Dilution ratio of B concentrate in chamber a
5.VCb W+B RATIO Dilution ratio of B concentrate in chamber b
6.THEORETICAL W+B(mmol/L) Theoretical concentration of diluted B concentrate

(8) Press [F 1] or [F 2]SW to input data.
1.BC(W+A+B) Final concentration
(theoretical concentration of diluted A concentrate + that of diluted
B concentrate)
2.BC(W+A) Theoretical concentration of diluted A concentrate
10.16-3
Input of data of acetate concentrate

( )

1.VCa W+AC RATIO Dilution ratio of acetate concentrate in chamber a
2.VCb W+AC RATIO Dilution ratio of acetate concentrate in chamber b
3.THEORETICAL W+AC(mmol/L) Theoretical concentration of diluted acetate concentrate

(9) Input the following value by referring to concentrate data specified in the operation manual.
3.AC(W+AC) Theoretical concentration of diluted acetate concentrate
10.16-4
10.16.3. Adjustment of dilution ratio
Adjustment of dilution ratio of bicarbonate A concentrate
Adjust the dilution ratio when bicarbonate dialysis mode is selected.

Set dialysate preparation components to water and A concentrate only in maintenance mode 5
screen and operate machine in preparation or preparation end process. Measure concentration of
prepared dialysate specimen after prepared dialysate conductivity is stabilized. If required, change
the dilution ratio to adjust.

(4) Press [F 1] or [F 2] SW to set "W+A" for selecting water and A concentrate only as dialysate
preparation components.
(6) Press [PREP.] SW to shift to preparation process to start dialysate preparation.
(7) Wait until conductivity (mS/cm) is stabilized under monitoring "9.COND. W+A+B".
(8) After the stabilization, take dialysate specimen from sampling port.
(9) Measure the specimen concentration (mmol/L) using separately available concentration meter.
It is possible to derive the concentration by converting conductivity measured using any
conductivity meter to the concentration by referring to conversion Table.
(10) Check that the measured concentration (mmol/L) is equal to theoretical concentration of
diluted A concentrate ("3.THEORETICAL W+A"). If not equal, change dilution ratios of "1.VCa
W+A RATIO" and "2.VCb W+A RATIO" to adjust them.
Calculate each of the changed dilution ratios roughly by application of the below formula:
Theoretical concentration of diluted A concentrate × Current dilution ratio

New dilution ratio
Measured concentration
New dilution ratio: dilution ratio after adjustment
1
Input of AA.AA into "1.VCa W+A RATIO" and "2.VCb W+A RATIO"
Current dilution ratio: dilution ratio before adjustment

1
Indication of BB.BB in "1.VCa W+A RATIO" and "2.VCb W+A RATIO"
Measured concentration Concentration measured using meter (mmol/L)

Theoretical concentration of diluted A concentrate A: (mmol/L)
Indicated in "3.THEORETICAL W+A"
(11) After the adjustment, wait until indicated conductivity is stabilized.

(12) Take dialysate specimen again from sampling port to measure its concentration using
concentration meter. Repeat the adjustment until the measured concentration (mmol/L)
becomes equal to theoretical concentration of "3.THEORETICAL W+A".
10.16-5
Adjustment of dilution ratio of bicarbonate B concentrate
Adjust the dilution ratio when bicarbonate dialysis mode is selected.

Set dialysate preparation components to water and A and B concentrates in maintenance mode 5
prepared dialysate specimen after the conductivity is stabilized. If required, adjust the dilution ratio.

(4) Press [F 1] or [F 2] SW to set "W+A+B" for selecting water and A and B concentrates as
dialysate preparation components.
(5) Connect the concentrates to respective concentrate connectors.
(6) Press [PREP.] SW to shift to preparation process for starting dialysate preparation.
(7) Wait until conductivity (mS/cm) is stabilized under monitoring "9.COND. W+A+B".
(8) After the stabilization, take prepared dialysate specimen from sampling port.
(10) Check that [Measured concentration (mmol/L)] [Theoretical concentration of diluted A
concentrate ("3.THEORETICAL W+A")] is equal to ["6.THEORETICAL W+B"]. If not so,
change dilution ratios of "4.VCa W+B RATIO" and "5.VCb W+B RATIO" to adjust them.
Theoretical concentration of diluted B concentrate × Current dilution ratio

New dilution ratio
Measured concentration Theoretical concentration of diluted A concentrate
1
Input of AA.AA into "4.VCa W+B RATIO" and "5.VCb W+B RATIO"

1
Indication of BB.BB in "4.VCa W+B RATIO" and "5.VCb W+B RATIO"

Theoretical concentration of diluted A concentrate: (mmol/L)
Indicated in "3.THEORETICAL W+A"
Theoretical concentration of diluted B concentrate: (mmol/L)
Indicated in "3.THEORETICAL W+B"

concentration meter. Repeat the adjustment until [Measured concentration (mmol/L)
Theoretical concentration of diluted A concentrate ("3.THEORETICAL W+A")] becomes equal
to [Theoretical concentration of "6.THEORETICAL W+B"].
10.16-6
Adjustment of dilution ratio of acetate concentrate
Adjust the dilution ratio when acetate dialysis mode is selected.

Set dialysate preparation components to water and acetate concentrate in maintenance mode 5
prepared dialysate specimen after prepared dialysate conductivity is stabilized. If required, adjust
the dilution ratio.

(4) Press [F 1] or [F 2] SW to set "W+AC" for selecting water and acetate concentrate as
dialysate preparation components.
(6) Press [PREP.] SW to shift to dialysis wait process to start dialysate preparation.
(7) Wait until prepared dialysate conductivity (mS/cm) is stabilized by monitoring "6.COND.
W+AC".
(8) After the stabilization, take prepared dialysate specimen from sampling port.
(10) Check that [Measured concentration (mmol/L)] is equal to [Theoretical concentration of
"3.THEORETICAL W+AC"]. If not so, change dilution ratios of "1.VCa W+AC RATIO" and
"2.VCb W+AC RATIO" to adjust them.
Theoretical concentration of diluted acetate concentrate×Current dilution rate

New dilution ratio
Measured concentration
1
Input of AA.AA into "1.VCa W+AC RATIO" and "2.VCb W+AC RATIO"

1
Indication of BB.BB in "1.VCa W+AC RATIO" and "2.VCb W+AC RATIO"

Theoretical concentration of diluted acetate concentrate: (mmol/L)
Indicated in "3.THEORETICAL W+AC"

concentration meter. Repeat the adjustment until [Measured concentration (mmol/L) becomes
equal to theoretical concentration of . "3.THEORETICAL W+AC".
10.16-7
10.16.4. Calibration of indicated conductivity and concentration
After adjustment completion of each dilution ratio and conductivity stabilization, calibrate indicated
conductivity and concentration in maintenance mode 5 screen.
Calibration of indicated conductivity and concentration of bicarbonate dialysate
(1) Check completion of the adjustment and stabilization of dialysate conductivity.

(2) Press [F 5] SW to display maintenance mode menu 5 screen.
(3) Press [F 3] or [F 4] SW to blink "9.COND. W+A+B".
(4) Take dialysate specimen from sampling port.
(5) Measure the specimen conductivity (mS/cm) using conductivity meter not assembled in
SURDIAL.
(6) Press [F 1] or [F 2] SW to input the measured conductivity into "9.COND. W+A+B".
(7) Convert the measured conductivity to concentration (mmol/L) by referring to conversion Table
when available. If not available, measure the specimen concentration using separately
available concentration meter.
(8) After obtaining the concentration, press [F 3] or [F 4] SW to blink "10.CONC. W+A+B".
(9) Press [F 1] or [F 2] SW to input the obtained concentration into "10.CONC. W+A+B".
Calibration of indicated conductivity and concentration of acetate dialysate
(1) Check completion of the adjustment and stabilization of dialysate conductivity.

(2) Press [F 5] SW to display maintenance mode menu 5 screen.
(3) Press [F 3] or [F 4] SW to blink "6.COND. W+AC".
(4) Take dialysate specimen from sampling port.
(5) Measure the specimen conductivity (mS/cm) using conductivity meter not assembled in
SURDIAL.
(6) Press [F 1] or [F 2] SW to input the measured conductivity into "6.COND. W+AC".
(7) Convert the measured conductivity to concentration (mmol/L) by referring to conversion Table
when available. If not available, measure the specimen concentration using separately
available concentration meter.
(8) After obtaining the concentration, press [F 3] or [F 4] SW to blink "7.CONC. W+AC".
(9) Press [F 1] or [F 2] SW to input the obtained concentration into "7.CONC. W+AC".
10.16-8
10.17. Adjustment of contrast
Adjust contrast of LCD by turning volume of operation panel board under observing the LCD based
on the following procedures.
(1) Required device

(2) Remove left cover from upper part of machine to expose operation panel board.
(4) When back-light is OFF, press any SW of operation panel to turn on the light.
(5) Adjust contrast of LCD by turning VR1 of operation panel board using precision screwdriver
under observing the LCD. Take care for tip of the screwdriver not to be touched with any part
and for your hand not to be contacted with resistor of high temperature.
VR1
LCD
RESISTOR
Fig. 10.17-1 Operation panel board
10.17-1
10.17-2
10.18. Adjustment of gas purge pressure
Adjust pressure during gas purge. Adjust pressure by turning adjusting screw of pinch cock 2 (PC2)
under monitoring dialysate pressure in dialysis screen based on the following procedures.
(1) Remove left cover from under part of machine to expose PC2.
maintenance mode 7.
(4) Set “8.MODE” to W in maintenance mode 5.
(5) Turn on [DIALYSIS]SW to shift to dialysis wait process.
(6) Press [PREP.]SW to shift preparation process.
(7) Check stabilization of dialysate temperature.
(8) Work gas purge by shorting connector of FSW in AS2 using conducted material.
(9) Adjust gas purge pressure 0-100 mmHg during priming by turning adjusting screw of PC2
under monitoring dialysate pressure in dialysis screen.
Turning adjusting screw counterclockwise Reduce gas purge pressure
Turning adjusting screw clockwise Increase gas purge pressure
Tube should be centered at PC2 and plates of PC2 should be aligned correctly.
Fig.10.18-1 Adjustment of pinch cock
(10) Apply adhesive or the like to adjusting screw of PC2 for fixing.
(11) Turn off [DIALYSIS]SW to shift to dialysis wait process.
(12) Return to setting “8.MODE” in maintenance mode 5.
(13) Protect setting by selecting OFF of “20.MAINTENANCE MODE FREE” in maintenance mode
7 screen.
NOTE
Confirm to regular value in “8.D.PRESS OFFSET” in maintenance mode 6 before adjustment of
gas purge pressure.
Adjust gas purge pressure within 50±20 mmHg.
10.18-1
10.18-2
10.19. Adjustment of flushing volume in concentrate line
CAUTION
The flushing volume between V17 line for acid rinse (optional unit) and V12 line is same.
The length of each line must be same.
IN OUT
<V17> Concentrate line
ACID
IN OUT
V12
DISINFECTANT
Adjust flushing volume when the length of concentrate line is changed.

Initialized value of flushing volume is different between after ROM ver.3.84 and ver.3.70.
Adjust flushing volume when ROM version upgrade.
NOTE
Enabled adjustment of flushing volume after ROM version 3.84.
Flushing means that water is flowed in concentrate line after chemical or acid rinse.
Flushing is performed when machine aspirates concentrate during chemical or acid rinse.
10.19.1.Confirmation of flushing volume
Confirm flushing volume after air is filled in concentrate line.
(1) Remove right cover from upper part of machine and right cover from lower part of it to expose
dipswitch on the main PCB.
(2) Turn on DIPSW1.
(3) Remove concentrate line from V12 and then remove fluid inside silicone tube under
connecting concentrate connector for disinfectant. Return concentrate line to V12 after
removal of fluid.
(5) Select “RINSE2:CHEMICAL” in rinse menu.
(6) Turn on [RINSE] SW to shift to chemical rinse process.
Confirm opening of V12 and then machine shift to aspirate concentrate under maintenance
mode 4.
10.19-1
(7) Skip chemical rinse process by pressing [RINSE] SW after confirmation of opening V12.
(8) Perform flushing after skipping chemical rinse process.
Confirm concentrate is flowed to the middle of FEP tube.
The range of flushing
Adjustment range
Flushing volume The middle of FEP tube
(9) Turn off DIPSW1and then return the removed covers to the original position.
10.19.2 Adjustment of flushing volume
Adjust flushing volume by inputting offset value in maintenance mode 6.
(1) Release setting protection by selecting ON of “25.MAITENANCE MODE FREE”

in maintenance mode 7 screen.
(2) Input “20. FLUSHBACK VOLUME OFFSET” in maintenance mode 6.
Adjustment screen
Maintenance mode 6
20.FLUSHBACK VOLUME OFFSET
Flushing volume Input + Shift concentrate to concentrate tank side.
Input –1 Shift concentrate to machine side
(3) Protect setting by selecting OFF of “25.MAINTENANCE MODE FREE”in maintenance mode 7
screen.
10.19-2
10.20. Adjustment of priming volume in concentrate line
CAUTION
The priming volume between V17 line for acid rinse (optional unit) and V12 line is same.
The length of each line must be same.
IN OUT
<V17> Concentrate line
ACID
IN OUT
V12
DISINFECTANT
Adjust priming volume when the length of concentrate line is changed.

Initialized value of priming volume is different between after ROM ver.3.84 and ver.3.70.
Adjust priming volume when ROM version upgrade.
NOTE
Enabled adjustment of priming volume after ROM version 3.84.
Priming means that concentrate is aspirated in concentrate line until V12 (V17) when first step of
chemical or acid rinse.
Aspirate concentrate based on the setting of dilute ratio after priming.
10.20.1.Confirmation of priming volume
Confirm priming volume after air is filled in concentrate line.
(1) Remove right cover from upper part of machine and right cover from lower part of it to expose
dipswitch on the main PCB.
(2) Turn on DIPSW1.
(3) Remove concentrate line from V12 and then remove fluid inside silicone tube under
connecting concentrate connector for disinfectant. Return concentrate line to V12 after
removal of fluid.
(5) Select “RINSE2:CHEMICAL” in rinse menu.
10.20-1
(6) Turn on [RINSE] SW to shift to chemical rinse process.
(7) Concentrate is aspirated after chemical rinse is started.
First aspiration of concentrate is priming. Confirm concentrate is flowed over V12.
The range of priming
Adjustment range
Priming volume From concentrate tank to after V12
(8) Turn off DIPSW1and then return the removed covers to the original position.
10.20.2. Adjustment of priming volume
Adjust priming volume by inputting offset value in maintenance mode 6.
(1) Release setting protection by selecting ON of “25.MAITENANCE MODE FREE”in

(2) Input “21. CHM PRIM VOL.OFFSET” in maintenance mode 6.
Adjustment screen
Maintenance mode 6
21.CHM PRIM VOL.OFFSET
Priming volume Input +1 Shift concentrate to machine side
Input –1 Shift concentrate to concentrate tank side
(3) Protect setting by selecting OFF of “25.MAINTENANCE MODE FREE”in maintenance mode 7
screen.
10.20-2
10.21. Adjustment of syringe pump infusion flow
Adjust infusion flow of syringe pump by setting syringe ratio. Default value is 100% based on the
surface area (292.5mm2) of NIPRO 20mL syringes.
When syringe ratio is set 50%, this means the cross area of syringe is smaller +100%(=×1/2).
In this case, actual infusion speed is changed to double against default setting (=100%).
When syringe ratio is set 200%, this means the cross area of syringe is larger –100%(=×2).
In this case, actual infusion speed is changed to half against default setting (=100%).
(Be constant the speed during pressing [F.F] SW.)
(1) Display maintenance mode 7 by pressing [F 5]SW.

(2) Display “25..MAINTENANCE MODE FREE" by pressing [F 3] [F 4].
(3) Turn “ON” the setting of “25.MAINTENANCE MODE FREE” by pressing [F 1]SW.
(4) Confirm that display [+],[ ] in [F 1][F 2]SW and blink the setting clauses.
(5) Blink “1.SYRINGE RATE” by pressing [F 3][F 4]SW.
(6) Change the setting of syringe ratio by pressing [F 1][F 2]SW.
(7) Display “25..MAINTENANCE MODE FREE" by pressing [F 3] [F 4].

(8) Turn “OFF” the setting of “25.MAINTENANCE MODE FREE” by pressing [F 1]SW.
10.21-1
10.21-2
10.22. Adjustment of overload detection on Syringe pump Assy,
when other than Nipro syringe used

Syringe used for treatment
Syringe
Manometer
T-tube, tube
(2) Put one syringe on the syringe pump.

(3) Connect manometer and other syringe, then conform that machine gives overload alarm
when applying pressure at 0.086MPa (500 800mmHg).
(4) Overload pressure can be adjusted by the adjust nut. It changes 3.0N (0.3Kgf) in every
rotation.
Manometer
10.22-1
10.22-2
10.23. Adjustment of conductivity sensor
Connect resistor for calibration to terminal bed on main board and adjust conductivity sensor by
volume of main board.
(1) Required device

Resistor for calibration(240 1/16W over, 360 1/16W over)
(2) Remove right cover from upper operation part and right cover from POWER box to expose
terminal bed TM1 on main board.
MAIN PCB
MAIN PCB: Main board

GND
TM1: Terminal bed CD
W
T3 W
R
W
T2 W
R
W
T1 W
R
TM1
Fig. 10.23-1 Main board and terminal bed TM1

(5) Adjust the sensor by calibrating at two points (240 and 360 ).
(6) Remove the conductivity sensor from the terminal block and connect the resistor for calibration.
For the connecting target, refer to Fig. 10.23-1 and Fig. 10.23-2.
240 360
switch
Fig. 10.23-2 Connection to resistor for calibration
10.23-1
(7) Prepare a tester and adjust the voltage within the range shown below. To measure the AC
value correctly, use a true execution value type . For each measurement point and
adjustment point, refer to Fig. 10.23-3.
Adjust value Test point Adjust point Adjustment range

1 5VREF PIN4-GND VR1 DC 5±0.01V
2 Reference voltage PIN16-GND VR4 AC 140±5mV
When 360 -resistor is
3 PIN7-GND VR5 DC 1.85±0.01V
connected
When 240 -resistor is
4 PIN7-GND VR6 DC 2.78±0.01V
connected
VR1
VR4
PIN7
PIN16
VR6
PIN4
VR5
Fig. 10.23-3
(8) After finishing the step 4), check again that the voltage in the step 3) is within the adjustment
range. If not, adjust it again. (Repeat the adjustment until the values in the step 3) and step
4) become within the adjustment range.)
(9) Remove the resistor for calibration from the terminal block and mount the conductivity sensor
to each target, referring to Fig. 10.23-3. Pay attention to the harness color at this time.
(GND:BLACK NONE:RED)
10.23-2
11. DIP SWITCHES
11.1. Operation of dip SW’s
Special functions are enabled by operating dip SW’s.
(1) Remove right cover from upper part of machine and right cover from DENSO box to expose
dip SW’s placed on main board.
MAIN PCB
MAIN PCB Main board

DIPSW Dip SW
DIPSW
SW1 SW2 SW3 SW4
ON
OFF
Fig. 11.1-1 Main board and dip SW’s
(2) Check Nos. of dip SW’s; SW1 to SW4 from the left in sequence.
(3) By shifting each dip SW to UP, it is turned on and by shifting it to DOWN, it is turned off.
11.1-1
11.1-2
11.2. Functions of dip SW’s
11.2.1.1. Function of dip SW1
By turning on dip SW1, skip of rinse mode is enabled.

By pressing [RINSE] SW during execution of rinsing operation, currently executed rinsing mode is
skipped.
Keep dip SW1 OFF during any process other than execution of maintenance.
11.2.1.2. Dip SW2
By turning on dip SW2, indication of adjustment mode in LCD is enabled for use by the
manufacturer only.
11.2.1.3. Dip SW3
By turning on dip SW3, service frequency indicated in maintenance mode menu 8 screen can be
cleared to 0. Turn on dip SW3 to display maintenance mode menu 8 screen for indicating
[CLEAR] SW and for blinking service frequency. Select item to be cleared and press [CLEAR]
SW.
11.2.1.4. Dip SW4
Not used
CAUTION
Usable functions are limited to those operated by SW1 and SW3. DO NOT operate SW2
because it is intended to be used by manufacturer only.
Keep all dip SW’s OFF during any process other than execution of maintenance.
11.2-1

skipped.
11.2.2.2. Dip SW2
manufacturer only.
By turning on dip SW2 during turning on dip SW3, service frequency indicated in maintenance
mode menu 8 screen can be changed to 0. Turn on both SW to display maintenance mode menu
8 screen for indicating [CLEAR]SW and for blinking service frequency.
Select item to be cleared and press [CLEAR]SW.
Clear all clauses by pressing [CLEAR]SW over than three seconds.
11.2.2.3. Dip SW3
By turning on dip SW3 during turning off dip SW2, service frequency indicated in maintenance
mode menu 8 screen can be changed to any values. Turn on dip SW3 to display maintenance
mode menu 8 screen for blinking service frequency.
Select item to be changed and press [+],[-]SW. Turn on both SW, service frequency indicated in
maintenance mode menu 8 screen can be changed to 0.
11.2.2.4. Dip SW4
Not used
CAUTION
Usable functions are limited to those operated by “skip of rinse mode”, ”Changed service
frequency”, “Cleared service frequency”. DO NOT operate SW2 because it is intended to be
used by manufacturer only.
11.2-2

skipped.
11.2.3.2. Dip SW2
manufacturer only.
11.2.3.3. Dip SW3
11.2.3.4. Dip SW4
Turning the breaker to ON from OFF while SW4 is ON initializes the memory in the equipment.
After initialization is finished, make sure to input each setting item and adjust the concentration.
For other than initialization, set the dip switch to OFF.
CAUTION
Usable functions are limited to those operated by “skip of rinse mode”, ”Changed service
frequency”, “Cleared service frequency”. DO NOT operate SW2 because it is intended to be
used by manufacturer only.
After initialization is finished, all setting values including those inherent in the equipment are
initialized. Make sure to input them again.
11.2-3

skipped.
By turning on dip SW1, releasing of alarm at Dialysis process is enabled. Displaying maintenance
mode menu 3 screen and release of the alarm.
11.2.4.2. Dip SW2
manufacturer only.
11.2.4.3. Dip SW3
11.2.4.4. Dip SW4
Turning the breaker to ON from OFF while SW4 is ON initializes the memory in the equipment.
After initialization is finished, make sure to input each setting item and adjust the concentration.
For other than initialization, set the dip switch to OFF.
11.2-4
CAUTION
Usable functions are limited to those operated by “skip of rinse mode/ releasing of alarm at
dialysis process”, ”Changed service frequency”, “Cleared service frequency”. DO NOT operate
“skip of rinse mode/releasing of alarm at dialysis process” at the state of connecting patients.
DO NOT operate SW2 because it is intended to be used by manufacturer only.
After initialization is finished, all setting values including those inherent in the equipment are
initialized. Make sure to input them again.
11.2-5
11.2-6
12. VARIOUS DATA
12.1. Loaded CPU and ROM
Symbol Designation CPU type ROM type ROM indication

Type name
CPU Main board µPD784031 HN27C4096AG-10 Version No.
Registered date
The last letter of version No. indicates language (E: ENGLISH; S: SPANISH).
Fig. 12.1-1 ROM
CAUTION
Type machine need ROM after Ver.3.00.
DO NOT install ROM before Ver.2.40 in Type II machine. Malfunction of machine may be
caused.
Can install ROM after Ver.3.00 in Type I machine.
12.1-1
12.1-2
12.2. Wiring in POWER box
12.2.1. Electrical power box
There are four types of electrical power boxes to be used for SURDIAL.
When ordering parts, place the correct order suited to the type of used electrical power box.
Distinction among electrical power boxes
Check the label attached to the upper part of the right side of the electrical power box.
LABEL
Electrical power box (A type) Electrical power box (B type)

The serial number below SURDIAL is The serial number below SURDIAL contains
composed of only numerical values. alphabets.
S R L
. SR
Serial numbers installed: Serial numbers installed:

99T0001 07T5502 07T5503 08T6061
99U0001 07U0325 08U0326
99V0001 07V1433 07V1434 08V1533
99W0001 07W1819 07W1820 08W2071
98R0001 99R0160
12.2-1
Electrical power box (C type) Electrical power box (D type)
The serial number below SURDIAL contains The serial number below SURDIAL contains
alphabets and ends with “-E”. alphabets and ends with “-H20”.
S R L S R L
SR E SR
Serial numbers installed: Serial numbers installed:

08T6062 09T7157 09T7158
08U0327 09U0483 10U0484
08V1534 09V1837 09V1838
08W2072 09W2417 09W2418 ～
12.2-2
TERMINAL RELAY
BLOCK 2
KEY
LCD
SWITCH HEATER SHEET
GEAR SSR
CN3 CN4 CN5
TERMINAL
12.2.2. A Type
LAMP
POWER BLOCK 3 PANEL PCB
SWITCH CN1 CN2
PS FSW LS1
CN22 CN10 CN17 CN19

BPC
NOISE
PH3 PH4
CN8
FILTER
CN404 CN405 CN407 CN403

PH1 PH2
CN7
POWER
SUPPLY
CN411
DC+24V LS2 FS
CN5
CN15
CN408
TERMINAL POWER
BLOCK 1 SUPPLY
DC+5V LS5 CLV
CN412
CN18
MAIN PCB
CN1
DC+12V SUB PCB
CN413
DC-12V
FAN LS3
CN16
CN406
CD
CN9
BATTERY
CN402
TM1
CN6 CN4 T1
CN414
T2
CN415 CN410 CN409 CN401
T3
CN2
BP
SP CN13 CN11 CN12 CN21 CN20 CN14 CN3 BLD
Fig.12.2-1 Wiring in POWER BOX A Type

VPb VPa
P2 P1 CN801 CN504 CN503 CN502 CN701 CN701

CN701 CN602
BZ DSUB PCB PV PA PD BD
PCB DC24V PCB PCB PCB PCB
OUT
CN501(RS232C)
CN702 CN601
V3 V4 V9 V10 V12 V17

PD BD
V2 V11 V13 V14
V5 V6 V7 V8
12.2-3
12.2-4
TERMINAL RELAY
BLOCK 2
KEY
LCD
SWITCH HEATER SHEET
GEAR SSR
CN3 CN4 CN5
TERMINAL
12.2.3. B Type
LAMP
SWITCH CN1 CN2
PS FSW LS1
CN22 CN10 CN17 CN19

BPC
NOISE
PH3 PH4
CN8
FILTER
CN404 CN405 CN407 CN403

PH1 PH2
CN7
POWER
SUPPLY
CN411
DC+24V LS2 FS
CN5
CN15
CN408
TERMINAL POWER
BLOCK 1 SUPPLY
DC+5V LS5 CLV
CN412
CN18
MAIN PCB
CN1
DC+12V SUB PCB
CN413
DC-12V
FAN LS3
CN16
CN406
CD
CN9
BATTERY
CN402
TM1
CN6 CN4 T1
CN414
T2
CN415 CN410 CN409 CN401
T3
CN2
BP
Fig.12.2-2 Wiring in POWER BOX B Type

VPb VPa
P2 P1 CN801 CN504 CN503 CN502 CN701 CN701

CN1 CN602
PCB DC24V PCB PCB PCB PCB
OUT
CN501(RS232C)
CN2 CN601
V3 V4 V9 V10 V12 V17

PD BD
V2 V11 V13 V14
V5 V6 V7 V8
TERMINAL RELAY
BLOCK 2
KEY
LCD
SWITCH HEATER SHEET
GEAR SSR
CN3 CN4 CN5
TERMINAL LAMP
12.2.4. C Type

SWITCH CN1 CN2
PS FSW LS1
CN22 CN10 CN17 CN19

BPC
NOISE
PH3 PH4
CN8
FILTER
CN404 CN405 CN407 CN403

PH1 PH2
CN7
POWER
SUPPLY
CN411
DC+24V LS2 FS
CN5
CN15
CN408
TERMINAL POWER
BLOCK 1 SUPPLY
LS5 CLV
DC+5V
CN412
CN18
MAIN PCB
CN1
DC+12V SUB PCB
CN413
DC-12V
FAN LS3
CN16
CN406
CD
CN9
BATTERY
CN402
TM1
CN6 CN4 T1
CN414
T2
CN415 CN410 CN409 CN401
T3
CN2
BP
Fig.12.2-3 Wiring in POWER BOX C Type

VPb VPa
P2 P1 CN801 CN504 CN503 CN502 CN701 CN701

CN1 CN602
PCB PCB PCB PCB PCB
CN501(RS232C)
CN2 CN601
V3 V4 V9 V10 V12 V17

PD BD
V2 V11 V13 V14
V5 V6 V7 V8
12.2-5
12.2-6
RELAY
KEY
NOISE LCD
HEATER SHEET
FILTER
SSR
POWER
TERMINAL
SWITCH
BLOCK
12.2.5. D Type
CN3 CN4 CN5

LAMP
PANEL PCB
CN1 CN2
PS FSW LS1
FUSE 6.3A CN22 CN10 CN17 CN19

T BPC
FUSE 6.3A PH3 PH4
CN8
only 230V
CN404 CN407 CN403

PH1 PH2
CN7
FUSE 6.3A
FUSE 6.3A
LS2 FS
CN5
CN15
CN408
POWER
SUPPLY
LS5 CLV
CN411
DC+24V
CN18
MAIN PCB
CN1
SUB PCB
CN413
FAN LS3
CN16
CN406
CD
CN9
BATTERY
CN402
T1
TM1
CN6 CN4
CN414
T2
CN415 CN410 CN409 CN401
T3
CN2
BP
Fig.12.2-4 Wiring in POWER BOX D Type

VPb VPa
P2 P1 CN801 CN503 CN701 CN701

CN1 CN602
VR
BZ PCB PV PA PD BD
PCB PCB PCB PCB PCB
CN502
CN2 CN601
V3 V4 V9 V10 V12 V17

PD BD
V2 V11 V13 V14
V5 V6 V7 V8
12.3. Record sheet of setting value
Record following setting value before operating machine.

Record following setting value before replacing ROM.
It is possible that previous data is erased when ROM replaces.
(Refer “8.6 Main board - ROM ” )
12.3-1
Hospital name : Installation date :

Machine serial NO : Machine type :SURDIAL
ROM Ver. :
Maintenance mode 2 screen Maintenance mode 5 screen(BC1)

Setting Setting
Indication Unit Indication Unit
value value
1.V.PRESS MAX RANGE mmHg 1.VCa W+A RATIO
2.V.PRESS MIN RANGE mmHg 2.VCb W+A RATIO
3.A.PRESS MAX RANGE mmHg 3.THEORETICAL W+A mmol/L
4.A.PRESS MIN RANGE mmHg 4.VCa W+B RATIO
5.D.PRESS MAX RANGE mmHg 5.VCb W+B RATIO
6.D.PRESS MIN RANGE mmHg 6.THEORETICAL W+B mmol/L
7.TMP(I) mmHg 7.CHAMBER
8.CONDUCTIVITY MAX % 8.MODE
9.CONDUCTIVITY MIN % 9.COND. W+A+B mS/cm
10.TEMPERATURE MAX 10.CONC. W+A+B mmol/L
11.TEMPERATURE MIN
12.BLOOD LEAK ppm Maintenance mode 5 screen(BC2)
13.UF MAX AGAINST BLF Setting
Indication Unit
value
14.SN HIGH/LOW RANGE mmHg
15.SN STROKE TIME sec 1.VCa W+A RATIO
16.VCS UF LEAK TEST 2.VCb W+A RATIO
17.UF LEAK VALUE mmHg 3.THEORETICAL W+A mmol/L
18.UF LEAK VALUE mmHg 4.VCa W+B RATIO
19.UF LEAK TIME sec 5.VCb W+B RATIO
20.UF LEAK TIME sec 6.THEORETICAL W+B mmol/L
21.RESET SW TIME min 7.CHAMBER
22.DIALYSIS SW TIME min 8.MODE
23.BYPASS SW TIME min 9.COND. W+A+B mS/cm

10.CONC. W+A+B mmol/L
Maintenance mode 5 screen(AC)

Setting
Indication Unit
value
1.VCa W+AC RATIO
2.VCb W+AC RATIO
3.THEORETICAL W+AC mmol/L
4.CHAMBER
5.MODE
6.COND. W+AC mS/cm
7.CONC. W+AC mmol/L
12.3-2
Maintenance mode 6 screen Maintenance mode 7 screen
Setting Setting
value value
1.YEAR 1.SYRINGE RATE
2.MONTH 2.BP STOP AFTER
3.DATE POWER FAIL
3.V,A,DP ALARM
4.HOUR min
RESETTING
5.MINUTE
4.DISINFECTION RATIO
6.V.PRESS OFFSET mmHg
5.ACID RATIO
7.A.PRESS OFFSET mmHg
6.VP MAX ALARM LIMIT mmHg
8.D.PRESS OFFSET mmHg
7.VP MIN ALARM LIMIT mmHg
9.VCa VOLUME mL
8.AP MAX ALARM LIMIT mmHg
10.VCb VOLUME mL
9.AP MIN ALARM LIMIT mmHg
11.VPa FLOW uL
10.DP MAX ALARM LIMIT mmHg
12.VPb FLOW uL
11.DP MIN ALARM LIMIT mmHg
13.UF CORR.
12.INITIAL UF GOAL L
COEFFICIENT a
14.UF CORR. 13.INITIAL UF RATE L/h
COEFFICIENT c 14.MINIMUM UF L/h
15.UF CORR. 15.ACID PORT OPTI0N
COEFFICIENT d 16.ART. PRESSURE
16.SEQUENTIAL H.D b OPTION
17.BPF(GAIN) 17.BACK UP OPTION
18.BPF(OFFSET) 18.SYRINGE OPTION
19.ROLLING TUBE TYPE 19.CONSOLE MODE
20.HEATER CONT. 20.MAINTENANCE MODE
COEFFICIENT Kt FREE
21.HEATER CONT.
COEFFICIENT Kp
22.HEATER CONT.
COEFFICIENT Ki1
23.HEATER CONT.
COEFFICIENT Kd
24.HEATER CONT.
COEFFICIENT Kj
25.HEATER CONT.
COEFFICIENT Ki2
26.HEATER CONT.
COEFFICIENT Lt1
27.HEATER CONT.
COEFFICIENT Lt2
28.HEATER CONT.
COEFFICIENT Lt3
29.TEMP.CORR.
COEFFICIENT
30.T1 OFFSET **.*
31.T2 OFFSET **.*
32.T3 OFFSET **.*
12.3-3

ROM Ver. :

Setting Setting
value value
1.V.PRESS MAX RANGE MmHg 1.VCa W+A RATIO
2.V.PRESS MIN RANGE MmHg 2.VCb W+A RATIO
3.A.PRESS MAX RANGE MmHg 3.THEORETICAL W+A mmol/L
4.A.PRESS MIN RANGE MmHg 4.VCa W+B RATIO
5.D.PRESS MAX RANGE MmHg 5.VCb W+B RATIO
6.D.PRESS MIN RANGE MmHg 6.THEORETICAL W+B mmol/L
7.TMP(I) MmHg 7.CHAMBER
11.TEMPERATURE MIN
Indication Unit
value
14.SN HIGH/LOW RANGE MmHg
17.UF LEAK VALUE MmHg 3.THEORETICAL W+A mmol/L
18.UF LEAK VALUE MmHg 4.VCa W+B RATIO

10.CONC. W+A+B mmol/L

Setting
Indication Unit
value
1.VCa W+AC RATIO
2.VCb W+AC RATIO
4.CHAMBER
5.MODE
6.COND. W+AC mS/cm
7.CONC. W+AC mmol/L
12.3-4
Setting Setting
value value
3.DATE POWER FAIL
3.V,A,DP ALARM
4.HOUR min
RESETTING
5.MINUTE
5.ACID RATIO
7.A.PRESS OFFSET mmHg 6.HOT DISINFECTION
8.D.PRESS OFFSET mmHg RATIO
9.VCa VOLUME mL 7.HOT WATER RINSE
10.VCb VOLUME ML TEMP.
11.VPa FLOW uL 8.HOT DISINF. TEMP.
12.VPb FLOW uL 9.VP MAX ALARM LIMIT mmHg
13.UF CORR. 10.VP MIN ALARM LIMIT mmHg

COEFFICIENT a 11.AP MAX ALARM LIMIT mmHg
14.UF CORR. 12.AP MIN ALARM LIMIT mmHg
COEFFICIENT c 13.DP MAX ALARM LIMIT mmHg
15.UF CORR.
COEFFICIENT d
16.SEQUENTIAL H.D b
16.INITIAL UF RATE L/h
17.BPF(GAIN)
17.MINIMUM UF L/h
18.BPF(OFFSET)
18.TMP OFFSET
19.ROLLING TUBE TYPE
20.HEATER CONT. 19.ACID PORT OPTI0N
COEFFICIENT Kt 20.ART. PRESSURE
21.HEATER CONT. OPTION
COEFFICIENT Kp 21.BACK UP OPTION
22.HEATER CONT. 22.HOT RINSE OPTION
COEFFICIENT Ki1 23.SYRINGE
23.HEATER CONT.
24.CONSOLE MODE
COEFFICIENT Kd
25.MAINTENANCE MODE
24.HEATER CONT.
FREE
COEFFICIENT Kj
25.HEATER CONT.
COEFFICIENT Ki2
26.HEATER CONT.
COEFFICIENT Lt1
27.HEATER CONT.
COEFFICIENT Lt2
28.HEATER CONT.
COEFFICIENT Lt3
29.TEMP.CORR.
COEFFICIENT
30.T1 OFFSET **.*
31.T2 OFFSET **.*
32.T3 OFFSET **.*
12.3-5

ROM Ver. :

Setting Setting
value value
2.V.PRESS MIN RANGE MmHg 2.VCb W+A RATIO
3.A.PRESS MAX RANGE MmHg 3.THEORETICAL W+A mmol/L
4.A.PRESS MIN RANGE MmHg 4.VCa W+B RATIO
5.D.PRESS MAX RANGE MmHg 5.VCb W+B RATIO
6.D.PRESS MIN RANGE MmHg 6.THEORETICAL W+B mmol/L
7.TMP(I) MmHg 7.CHAMBER
11.TEMPERATURE MIN
Indication Unit
value
14.SN HIGH/LOW RANGE MmHg
17.UF LEAK VALUE MmHg 3.THEORETICAL W+A mmol/L
18.UF LEAK VALUE MmHg 4.VCa W+B RATIO
24.DETECTION FOR E22 10.CONC. W+A+B mmol/L

Setting
Indication Unit
value
1.VCa W+AC RATIO
2.VCb W+AC RATIO
4.CHAMBER
5.MODE
6.COND. W+AC mS/cm
7.CONC. W+AC mmol/L
12.3-6
Setting Setting
value value
3.DATE POWER FAIL
3.V,A,DP ALARM
4.HOUR min
RESETTING
5.MINUTE
5.ACID RATIO

15.UF CORR.
COEFFICIENT d
16.SEQUENTIAL H.D b
17.BPF(GAIN)
17.MINIMUM UF L/h
18.BPF(OFFSET)
18.TMP OFFSET
20.HEATER CONT. 19.ACID PORT OPTI0N
COEFFICIENT Kt 20.ART. PRESSURE
21.HEATER CONT. OPTION
COEFFICIENT Kp 21.BACK UP OPTION
COEFFICIENT Ki1 23.SYRINGE
23.HEATER CONT.
24.CONSOLE MODE
COEFFICIENT Kd
25.MAINTENANCE MODE
24.HEATER CONT.
FREE
COEFFICIENT Kj
25.HEATER CONT.
COEFFICIENT Ki2
26.HEATER CONT.
COEFFICIENT Lt1
27.HEATER CONT.
COEFFICIENT Lt2
28.HEATER CONT.
COEFFICIENT Lt3
29.TEMP.CORR.
COEFFICIENT
30.T1 OFFSET **.*
31.T2 OFFSET **.*
32.T3 OFFSET **.*
12.3-7

ROM Ver. :

Seting Setting
value value
11.TEMPERATURE MIN
Indication Unit
value

Setting
Indication Unit
value
1.VCa W+AC RATIO
2.VCb W+AC RATIO
4.CHAMBER
5.MODE
6.COND. W+AC mS/cm
7.CONC. W+AC mmol/L
12.3-8
Setting Setting
value value
3.DATE POWER FAIL
3.V,A,DP ALARM
4.HOUR min
RESETTING
5.MINUTE
5.ACID RATIO

15.UF CORR.
COEFFICIENT d
16.SEQUENTIAL H.D b
17.BPF(GAIN)
17.MINIMUM UF L/h
18.BPF(OFFSET)
18.TMP OFFSET
20.FLUSHBACK VOLUME 19.ACID PORT OPTI0N
OFFSET 20.ART. PRESSURE
21.CHM PRIM. VOL.. OPTION
OFFSET 21.BACK UP OPTION
COEFFICIENT Kt 23.SYRINGE
23.HEATER CONT.
24.CONSOLE MODE
COEFFICIENT Kp
25.MAINTENANCE MODE
24.HEATER CONT.
FREE
COEFFICIENT Ki1
25.HEATER CONT.
COEFFICIENT Kd
26.HEATER CONT.
COEFFICIENT Kj
27.HEATER CONT.
COEFFICIENT Ki2
28.HEATER CONT.
COEFFICIENT Lt1
29.HEATER CONT.
COEFFICIENT Lt2
30.HEATER CONT.
COEFFICIENT Lt3
31.TEMP.CORR.
COEFFICIENT
32.T1 OFFSET **.*
33.T2 OFFSET **.*
34.T3 OFFSET **.*
12.3-9

ROM Ver. :

Seting Setting
value value
11.TEMPERATURE MIN
Indication Unit
value
25.V.P MIN LIMIT IN HD mmHg

Setting
Indication Unit
value
1.VCa W+AC RATIO
2.VCb W+AC RATIO
4.CHAMBER
5.MODE
6.COND. W+AC mS/cm
7.CONC. W+AC mmol/L
12.3-10
Setting Setting
value value
3.DATE POWER FAIL
3.V,A,DP ALARM
4.HOUR min
RESETTING
5.MINUTE
5.ACID RATIO

15.UF CORR.
COEFFICIENT d
16.SEQUENTIAL H.D b
17.BPF(GAIN)
17.MINIMUM UF L/h
18.BPF(OFFSET)
18.TMP OFFSET
20.FLUSHBACK VOLUME 19.ACID PORT OPTI0N
OFFSET 20.ART. PRESSURE
21.CHM PRIM. VOL.. OPTION
OFFSET 21.BACK UP OPTION
COEFFICIENT Kt 23.SYRINGE
23.HEATER CONT.
24.CONSOLE MODE
COEFFICIENT Kp
25.MAINTENANCE MODE
24.HEATER CONT.
FREE
COEFFICIENT Ki1
25.HEATER CONT.
COEFFICIENT Kd
26.HEATER CONT.
COEFFICIENT Kj
27.HEATER CONT.
COEFFICIENT Ki2
28.HEATER CONT.
COEFFICIENT Lt1
29.HEATER CONT.
COEFFICIENT Lt2
30.HEATER CONT.
COEFFICIENT Lt3
31.TEMP.CORR.
COEFFICIENT
32.T1 OFFSET **.*
33.T2 OFFSET **.*
34.T3 OFFSET **.*
12.3-11
12.3-12

Nipro Surdial Dialysis Machine - Service Manual (1105)

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Nipro Surdial Dialysis Machine - Service Manual (1105)

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SERVICE MANUAL

SINGLE PATIENT DIALYSIS MACHINE

Manufacturer NIPRO CORPORATION

Copyright of this instruction manual is protected and owned by the manufacturer.

(2) Annotation and its display

1. APPLICATION ································································································ 1-1

2. CONTRAINDICATION ···················································································· 2-1

3. PRECAUTIONS ······························································································ 3-1

4. SYMBOL FOR SAFETY·················································································· 4-1

6. DISASSEMBLING AND REPLACEMENT

6.3. Other components ·················································································· 6.3.1-1

7. CONSTRUCTION OF ELECTRICAL PART

8. CONNECTION, REPLACEMENT AND ADJUSTMENT

11. DIP SWITCHES

12. VARIOUS DATA

1. This unit should be operated by skilled personnel only.

2. Important notes concerning the installation of the machine:

3. Important notes concerning the use of the machine:

4. Important notes concerning the operation of the machine:

5. Important notes concerning the end of the treatment:

7. Do not modify the unit.

8. Maintenance (See Maintenance Manual.)

Fig. 5-1 Flow chart

Fig. 5-2 Flow chart

Symbol Component Function

EMV: electromagnetic valve

Symbol Component Function

Fig. 6.1.1-1 Conductivity cell Assy (A Type)

№ Component Requirement n Note

Serial numbers installed

Refer 6.1.1-5 also.

Fig. 6.1.1-2 Conductivity cell Assy (B Type)

№ Component Requirement n Note

Serial numbers installed

Refer 6.1.1-5 also.

Fig. 6.1.1-3 Conductivity cell Assy (C Type)

№ Component Requirement n Note

Serial numbers installed

Refer 6.1.1-5 also.

Fig. 6.1.1-4 Conductivity cell Assy (D Type)

№ Component Requirement Qua Note

Serial numbers installed

There are 4 types of Conductivity cell Assy installed in SURDIAL.

There are 2 types of Temperature sensor Assy installed in SURDIAL.

Conductivity sell Assy:

Fig. 6.1.2-1 Dialysate pressure sensor Assy (TYPE I)

№ Component Requirement n Note

Fig. 6.1.2-2 Dialysate pressure Assy (TYPE II: A Type)

№ Component Requirement n Note

Serial numbers installed

Fig. 6.1.2-3 Dialysate pressure Assy (TYPE II: B Type)

№ Component Requirement n Note

Serial numbers installed

Fig. 6.1.3-1 Blood leak sensor Assy (TYPE I: RK-GR1)

№ Component Requirement n Note

Serial numbers installed

Fig. 6.1.3-2 Blood leak sensor Assy (TYPE II: RK-GR2)

№ Component Requirement n Note

Serial numbers installed

Fig. 6.1.3-3 Blood leak sensor Assy (TYPE II: BLD-01)

№ Component Requirement n Note

Serial numbers installed

Fig. 6.1.4-1 Pressure SW