Professional Documents
Culture Documents
FACULTY OF AGRICULTURE
(EJISU-JUABEN MUNICIPALITY)
BY
MAY, 2014
DEDICATION
This work is dedicated to the Almighty God whose love and grace has granted us the knowledge,
This is how far the Most High has brought us. All praise, honour and thanksgiving be unto His
Holy Name.
This work would not have been successful without the contributions of our supervisor. We
therefore wish to express much appreciation to Dr. Victor Owusu of the Department of
Agricultural Economics, Agribusiness and Extension for all his efforts, fatherly advice and time
spent on our work. He is the man behind the success and the completion of this project. Words
are not enough to express our love for him. May the Almighty God richly bless him and the
We are grateful to all the lecturers of the Agribusiness Department for the knowledge they have
imparted unto us. We are also thankful to all the respondents who disclosed to us the needed data
for the project, especially, to Juaben Oil Mills at Ejisu-Juaben. Without data from these
wonderful people, there would not have been anything to evaluate and analyze. Our final thanks
CONTENTS PAGE
DECLARATION
DEDICATION i
ACKNOWLEDGEMENT ii
1.1 Background 1
CHAPTER TWO
LITERATURE REVIEW 7
REFERENCES 71
APPENDICES 74
Figure 1 Process Flowchart for Palm Oil and Palm Kernel Production 38
Table 4.5 Fresh Fruit Bunches Required For Production and Their Cost 40
Table 4.10 Summary of Sales Projections of Palm Oil and Palm Kernel Oil 49
Appendix 1.1 Projected Manufacturing, Trading and Profit and Loss Account For Year 1
Appendix 1.2 Projected Manufacturing, Trading and Profit and Loss Account for year 2
Appendix 1.3 Projected Manufacturing, Trading and Profit and Loss Account for year 3
Appendix 1.4 Projected Manufacturing, Trading and Profit and Loss Account for year 4
Appendix 1.5 Projected Manufacturing, Trading and Profit and Loss Account for year 5
Appendix 3.2 Questionnaires for Palm Oil and Palm Kernel Oil Marketers
CHAPTER ONE
INTRODUCTION
1.1 Background
Palm oil is an edible vegetable oil derived from the mesocarp of the fruit of the oil palm. Palm
oil is naturally reddish in colour. Palm kernel oil is also derived from the kernel of the fruit of the
oil palm (en.wikipedia.org/wiki/palm_oil, accessed on 16th May, 2014). Palm oil is an important
According to the Food and Agriculture Organization (2002), palm oil processing began in Africa
thousands of years ago but trade in palm oil at the international level began at the turn of the
nineteenth century whiles that of palm kernel oil developed after 1832. The FAO asserts that the
establishment of trade in palm oil was mainly due to the Industrial Revolution in Europe.
Ghana was the first country where the British established oil palm plantations in the nineteenth
century (Angelluci, 2013), but the oil palm fruit processing industry in Ghana is composed
mainly of many small scale processors, using traditional methods for processing and very few
large scale processors (FAO, 2002).The industry however has bright future prospects due to the
ever increasing industrial and domestic demand for processed oil palm fruit products including
palm oil and palm kernel oil. The current population of Ghana is about 25 million based on the
2010 census. What this suggests is a wider market as each person consumes food prepared with
palm oil or palm kernel oil or uses a product produced with palm oil or palm kernel oil in
everyday life.
The Ministry of Food and Agriculture (2012), revealed that the current production of palm oil
stands around 243,852 tons annually but annual requirements is estimated at about 278,852 tons.
A deficit of about 35,000 tons are therefore needed to meet the nation’s demand.
At present, Ghana with its 305,758 hectares of area planted and a production of 243,852 tons of
palm oil has an internal unmet demand of 35,000 tons. The whole ECOWAS region has an
The implication of this low production as against the population and demand of Ghanaian
citizens is that, more palm oil of about 35,000 tons have to be imported to supplement local
production and satisfy consumers. What is obvious is that importation is very costly to the
economy as it competes with the local industries and raises the import bill of government.
Palm Oil is extracted from the mesocarp which in turn can be further refined. The refined oil and
fat is used in industrial production of non-dairy creams, ice cream powder, salad additives and
fat spread. It is used as substitute in the formulation of soaps, detergents, margarines and baking
fats. Palm oil is also a rich source of vitamins A, D and E which are indispensable in the
pharmaceutical industry. It is the second most important vegetable oil after soya. The fibre is
used in mills (boilers) as fuel and for stuffing car seats and mattresses. The shell of the palm nut
is used as fuel and as activated carbon for bleaching purposes. This product is in high demand on
The kernel is a rich source of lauric acid, a vital ingredient for the soap, cosmetic and
confectionary industry. It is also used as feed for animals (i.e. palm kernel cake) (FAO, 2002).
What makes the development of palm fruit products more strategic and economically sound is
the fact that there exist in Ghana, West Africa, the rest of Africa and the world at large enormous
opportunities for palm oil and products processed from it. It is currently estimated that there is an
external market for 2.6 million tons of crude oil and allied products from Ghana and the sub-
region but only 800,000 tons is produced annually in the sub-region (PSI, 2003).
Ghana’s oil palm fruit processing industry is composed of many small scale processors using
traditional technology that relies solely on manual labour and simple cooking utensils and a few
large scale processors (Poku, 2002). Small-scale operations have never able to meet demand
requirements, moreover, processing losses are always high since technology used is inefficient.
Much revenue is also lost due to losses that occur during processing as well as improper
utilization of end products from processing (Kyei-Baffour and Manu, 2008). Studies have shown
that some processing firms are able to use the kernels as fuel in their operations while others use
it in the generation of electricity, the fibre is also used to stuff mattresses as well as fuel but
many processors are not able to utilize these end products in this manner in order to cut down
production cost.
Appropriate marketing strategies and linkages have also not been adopted in marketing the
produce. Packaging and standardization has been very poor. The small scale processors usually
have their products displayed by the road side and in markets, in used and unattractive plastic
bottles or gallons, without labels. It is worth noting that consumers are very much interested in
what they consume and who produced it, how and when it was produced as well as its expiry
market standards require oil with a Free Fatty Acid (FFA) level of less than 3 per cent, that of
Ghanaian processors is between 3-5 per cent. What this suggests is that, Ghanaian producers are
not able to meet international market standards hence are not able to enter the competitive global
1. What is the marketing plan for an oil palm fruit processing firm?
2. What is the production and operational plan of an oil palm fruit processing firm?
The main objective of the study is to design a business plan for the establishment of an oil palm
fruit processing firm in the Ejisu-Juaben Municipality of the Ashanti Region of Ghana. The
The business plan will be beneficial in that the study seeks to addresses the challenges in the
demand requirements of the country through adopting modern technologies in processing oil
palm fruits into two main products; palm oil and palm kernel oil in such quantities that are
enough to cut down the deficit and reduce the quantity the nation imports, thereby cutting down
The plan will also detail appropriate marketing strategies that will enable Ghana’s oil palm fruit
products sell more, both in the local and international markets and as well, make it traceable and
The study would also add knowledge to the effective processing methods that minimize
processing losses and the proper utilization of the end products of processing the oil palm fruits
to the existing knowledge whiles offering knowledge for further academic research.
Moreover, when the plan is implemented it will help the nation reduce the cost of importing oil
palm fruits products, thereby reducing the problems of balance of payment deficits.
will help attract investors, both foreign and local into the industry, if feasible and viable.
And finally, the plan will also serve as a means of providing a ready market for farmers of oil
This study is divided into five chapters. The first chapter deals with the introduction of the study.
This is where the problem is stated, research questions, objectives of the study and justification
Chapter two reviews the relevant literature on oil palm, oil palm fruit processing, trade in palm
oil and palm kernel oil, business planning and investment appraisal techniques.
Chapter four presents the results and discussions. The various components of the business plan
LITERATURE REVIEW
2.1 Introduction
Oil palm fruits contain two distinct types of oil: red palm oil and white palm kernel oil. Palm oil
is one of the most important oils in the world. It is produced from the fleshy mesocarp of the fruit
of the oil palm (Elaeis guineensis). Palm kernel oil is also extracted from the fruit of the oil
palm. Palm olein is the liquid fraction derived from the fractionation of palm oil. All the types of
oil palm products mentioned are suitable for all scales of production with the exception of palm
olein, which is suitable for medium and large scale processing (CTA, 2012).
Oil palm fruit processing firms can be categorized into micro-scale, small-scale, medium-scale
and large-scale businesses. According to CTA, 2012, a micro-scale oil business employs less
than five employees and needs a capital investment of less than $1,000.00 (CTA, 2012).
However, the size of organizations and their relative capital requirements are a matter of where
the business operation is to be carried out. It is never a rule of thumb. It is based on this that the
authors paid a visit to the Juaben Oil Mills to get familiar with the oil palm fruit processing
industry. It is an undeniable fact that all agro-processing industries are highly capital intensive.
Palm oil and palm kernel oil have very different chemical and physical properties. Palm oil is
rich in carotenoids, (pigments found in plants and animals) from which it derives its deep red
colour, and the major component of its glycerides is the saturated fatty acid palmitic; hence it is a
viscous semi-solid, even at tropical ambients, and a solid fat in temperate climates (FAO, 2002).
The fruit pulp contains 40 – 62 per cent oil, and palm kernels contain 46 – 48 per cent oil, which
The oil palm is the highest-yielding oil plant. Typically, for tenera fruit, 100 kilograms of fresh
fruit yields 21 kilograms of red palm oil and 6 kilograms of palm kernel oil (CTA, 2012). It is
the next higher yielding oil crop after soya bean. The advantage of oil palm however is the two
distinctive oils that can be derived from it. The other has to do with how useful the end products
of oil palm are. Whiles some are used as fuels both domestically and industrially, others are also
used as feed in animal production. Any firm can utilize all these avenues to generate more
It is generally agreed that the Oil Palm (Elaeis guineensis) originated in the tropical rain forest
region of West Africa. The main belt runs through the southern latitudes of Cameroon, Côte
d’Ivoire, Ghana, Liberia, Nigeria, Sierra Leone, and Togo and into the equatorial region of
Processing oil palm fruits for edible oil has been practiced in Africa for thousands of years, and
the oil produced, highly coloured and flavoured, is an essential ingredient in much of the
traditional West African cuisine. The traditional process is simple, but tedious and inefficient
(FAO, 2002). Among the African Center for Economic Transformation (ACET) countries,
Nigeria, Cameroon, and Ghana are the top three palm oil producers, where palm oil production
annually grew by 0.7 per cent, 1.5 per cent, and 8.5 per cent respectively. Ghana experienced the
largest production growth because it recently allocated more land to palm oil production and
International trade in palm oil began at the turn of the nineteenth century, while that of palm
kernel developed only after 1832. Palm oil became the principal cargo for slave ships after
abolition of the slave trade. The establishment of trade in palm oil from West Africa was mainly
the result of the Industrial Revolution in Europe. As people in Europe began to take sanitation
and hygiene seriously, demand for soap increased, resulting in the demand for vegetable oil
suitable for soap manufacture and other technical uses. Tinplating required technical oil for
which palm oil was found suitable. In the early 1870s exports of palm oil from the Niger Delta
were 25,000 to 30,000 tons per annum and by 1911 the British West African territories exported
87,000 tons.
The export of palm kernels also began in 1832 and by 1911 British West Africa alone exported
157,000 tons of which about 75 percent came from Nigeria. Nigeria was the largest exporter
until 1934 when the country was surpassed by Malaysia. Africa led the world in production and
export of palm oil throughout the first half of the 20th century, led by Nigeria and Zaire. By
1966, however, Malaysia and Indonesia had surpassed Africa’s total palm oil production (FAO,
2002).
Global Crude Palm Oil (CPO) export volumes have increased almost 10 fold from 3.8 million
metric tons in 1980 to 36.2 million metric tons in 2009, with Indonesia and Malaysia being the
largest exporters. The largest importers of CPO are India, China, and the EU, accounting for 17
per cent (6.8 million metric tons), 17 per cent (6.6 million metric tons), and 16 per cent (5.8
million metric tons) of global imports respectively. Dependence on imported vegetable oils has
continued to surge in China, the EU, India, Russia, and Ukraine over the last 10 years (ACET,
undated). It is sad to observe that out of this number of African countries that are recorded in the
books of the world for their significance in oil trade over the centuries and decades, Ghana has
never been part though Ghana has a large portion of land that supports oil palm plantations and
was the first country in which the British established palm plantations in the 19th century in
Africa (Angelucci F., 2013). It is a pointer to the fact that the country’s production has been too
According to Oil Palm Review, published by the Tropical Development and Research Institute in
the United Kingdom, over 3 million tonnes of palm oil was produced by Malaysia alone in 1983,
The extensive development of oil palm industries in many countries in the tropics has been
motivated by the extremely high potential productivity of the oil palm. The oil palm fruit gives
the highest yield of oil per unit area compared to any other crop and produces two distinct oils -
palm oil and palm kernel oil - both of which are important in world trade (FAO, 2002).
The Government of Ghana in 2002, noted that over the last 20 years, Ghana’s economic
performance has been inconsistent, with generally slow growth rates averaging 4.6%. The key
reason has been Ghana’s over-reliance on two key commodity exports and aid/grants from the
donor community to fund investment and growth. As these sources have suffered sharp
variations over the years, so has the economy moved from one crisis to another depending on the
performance of cocoa and gold prices on the world markets and the mood of donors at any point
in time. Ghana cannot continue to depend on this narrow, unreliable base to grow fast enough to
move the economy beyond its current HIPC status. The major challenge facing Ghana therefore
undertaken to re-launch the palm oil sector and boost production and productivity. This include
the 3,000ha out grower project ongoing in the Upper and Lower Denkyira Districts with the
support of Agence Francaise de Development (AFD), expansion of the seed nuts production
capacity of Oil Palm Research Institute from 2 million to 5 million seed nuts per year under the
World Bank sponsored Agriculture Services Sub-Sector Investment Programme (AgSSIP). And
the cultivation of over 10,000ha small-scale farms under the President’s Special Initiative (PSI)
This should definitely bring a sigh of relief to firms already in the industry and those planning to
enter the industry for receiving such a Presidential recognition, concern and support.
The government of Ghana has also encouraged the development of non-traditional industries
over the past decade in order to diversify the country’s export base (Government of Ghana,
2002).
The encouragement of these industries is really necessary due to the fact that the nation needs to
put more export products into the export basket in order to widen the export base and rake in
Palm oil in Ghana became a commercial crop at the beginning of the 19th century. Originally,
the sector was based on wild palm harvesting and later in 1850 oil palm plantations were
established and oil palm evolved to an agricultural crop. This lead to palm oil becoming the
principal export in the 19th century accounting for 75 percent of Ghana’s export revenues
(Angelucci, 2013). The current population of Ghana is about 25 million based on the 2010
census. The current production of palm oil stands around 243,852 tons of palm oil hence an
internal unmet demand of 35,000 tons. The whole ECOWAS region has an unmet demand of
This requires more firms to enter the industry and produce quantities that will eliminate the
unmet demand and even produce above the local demand so that the surplus can be exported.
Ghana has excellent democratic credentials, (for instance, her successful emergence from the
landmark 2012 election petition), favourable trade relations in the sub-region, and with her stable
and attractive investment environment, conditions are right for private firms to be able to survive
and succeed in the oil palm fruit processing venture in the country (Kyei-Baffour&Manu, 2008).
The majority of palm oil produced in Ghana is sold on the local market through the domestic
marketing system and to large-scale industrial users (DIIS working paper, 2012).
Medium to large-scale mills which produce to international palm oil specifications sell to
industrial users. With respect to local industrial needs, Unilever purchases the bulk of palm oil
supplies, followed by Ameen Shangari, Appiah Menka Complex and Pater-son Zonchonis (DIIS
According to WTO Ghana Trade Policy review (2008), the Most Favored Nation (MFN) import
tariff on palm oil is 20 per cent, with the exception of palm oil for soap production which is
subject to a reduced tariff of 10 per cent. The domestic marketing system is such that,
wholesalers and retailers buy the processed oil from the processors in huge volumes such as
20kg gallons and would have to pour them into old and unattractive plastic bottles which for
most often are not sealed with corks. It is worth noting that traceability is lost at this point as
there is no labelling and hence no information on the processing firm is made available. The
A business plan is a formal statement of a set of business goals, the reasons they are believed to
be attainable, and the plan for reaching those goals (www.wikipedia/business plan .com,
It is a document that provides the full details of a particular business or venture, what it is all
about, why it is important to carry out the business and how the particular venture will be ran. It
A business plan is important because it provides a framework that enables one to make effective
suggests is that a business plan provides the basis for deciding the success or otherwise of any
proposed business.
A written business plan is important because it communicates the plan to potential investors and
creditors who can supply needed capital to the business. It also provides a clear and concise
In this subsection, a brief description of the various components of a business plan is given.
These include the marketing plan, financial plan, management and organizational plan and the
The marketing plan should include a review of industry conditions, a precise definition of the
target market(s), an analysis of competitor advantages and weaknesses and a plan for promoting
and selling your product or service (Business plan outline, Northern Virginia Small Business
Development Center – 2000, Mason Enterprise Center - George Mason University Fairfax, VA).
The only means of achieving the objectives of profitability as spelt out in a business plan is to
sell the products and services of the business to its consumers. It is therefore prudent to devise a
plan that shows how the marketing will be done, vis-à-vis who the target consumer is, how the
target consumer will be reached, what prices are to be charged for what quantities of the product
Again, since no business operates on an island, there are bound to be competitors. The hurdle is
how to deal with competition in the market and be able to gain a higher market share in order to
succeed. An analysis of the market and competitors must therefore be conducted. Competitor
It is important for the entrepreneur to analyze his potential and industry together before entering
into it. According to (Stan, undated), “an industry is the collection of competitors that produce
similar or substitute products or services to a defined market”. It can therefore be inferred that an
industry is a collection of firms engaged in the same or similar production activities and serving
the same markets. The African Center for Economic Transformation in its analysis of the Sub-
Saharan Africa oil palm industry, used SWOT analysis. SWOT, which is an acronym stands for
Technically, it is agreed that Strengths and Weaknesses are internal or within the firm or
industry whiles the Opportunities and Threats are external to the industry or firm in question.
The Strengths represent the characteristics of the business that give the firm an advantage over
others, Weaknesses are characteristics that place the business at an advantage relative to others,
Opportunities are elements that the project could exploit to its advantage but Threats are
elements in the environment that could cause trouble for the business or project. SWOT is
important as it informs whether the selected objectives are attainable or not. If the objectives are
Industry analysis can also be conducted using the PEST model (Oduro et al., 2011). PEST refers
to the Political, Economic, Social and Technological factors that affect an industry
Political factors basically refer to the degree of government intervention in the economy. These
factors include areas such as tax policy, labour law, environmental law, trade restrictions, tariffs
and political stability. These policies have both positive and negative effects on any business
depending on the decision of the government. For instance increase in taxes reduces business
Economic factors also include economic growth, interest rates, exchange rates and the rate of
inflation. These factors have a great impact on how businesses operate and make decisions.
Social factors focus on the cultural aspects and include health consciousness, population growth
rate, age distribution, career attitudes and emphasis on safety. These factors affect the demand
automation and the rate of technological change. They can determine the barriers to entry,
minimum efficient production level and influence outsourcing decisions. Technological factors
Another important section of the business plan is the Financial Plan. The purpose of the financial
plan is to show the profitability or otherwise of the firm. It is also to proof to an external investor
that the business is worth investing into in order to inform his or her investment decision. The
Financial plan also informs any user of the business plan of as to when the firm will be able to
The balance sheet, income statement and statement of cash flows are the most important
financial statements produced by a company. While each is important in its own right, they are
A financial statement that summarizes the revenues, costs and expenses incurred during a
specific period of time - usually a fiscal quarter or year. These records provide information that
shows the ability of a company to generate profit by increasing revenue and reducing costs. The
Profit and Loss Statement is also known as a "statement of profit and loss", an "income
A Profit and Loss Statement measures the activity of a business over a period of time – usually a
month, a quarter, or a year. This basically tells the revenue, expenses, profit, and loss. The Profit
and Loss Account begins with an entry for revenue and subtracts from revenue the costs of
running the business. The objective of the profit and loss account is to determine the net income
A financial statement that summarizes a company's assets, liabilities and shareholders' equity at a
specific point in time (Wood and Sangster, 1999). A standard company balance sheet has three
parts: assets, liabilities and ownership equity. The main categories of assets are usually listed
first and typically in order of liquidity. Assets are followed by the liabilities. The difference
between the assets and the liabilities is known as equity or the net assets or the net worth or
capital of the company and according to the accounting equation, net worth must equal assets
Cash inflows usually arise from one of three activities - financing, operations or investing. Cash
outflows result from expenses or investments. This holds true for both business and personal
finance.
An accounting statement called the "statement of cash flows", shows the amount of cash
generated and used by a company in a given period. It is calculated by adding noncash charges
(such as depreciation) to net income after taxes. Cash flow can be attributed to a specific project,
or to a business as a whole.
The above financial statements seem to report on the profitability and the financial position of
the business at any point in time without showing whether it is worth investing into the business
or not and how long it will take to pay back creditors. Therefore other indicators should be used
to appraise the investment. These are known as investment appraisal techniques. Investment
appraisal is used to look at a potential capital investment by a firm and measure its potential
There is more than one method of Investment Appraisal, and each different method allows the
potential return on the investment to be examined in a different way (NGFL, 2008). The most
commonly used ones are the Net Present Value (NPV), the Internal Rate of Return (IRR) and
Present value is the value of today’s dollar or cedi.Net present value (NPV) is the difference
between today’s value of the added returns and today’s value of the added costs (USDA, 1996).
What this definition suggests is that Net Present Value represents the present net cash inflows
and outflows of a particular investment. The Net Present Value is important as an investment
appraisal technique because it takes into account the time value of money as well as the benefits
Mathematically, NPV = ∑PV cash inflows - ∑PV cash outflows (ICAEW, 2009).
The result of this computation can be positive, zero or negative. A positive answer is an
indication that the proposed business venture is profitable and worth investing into, a zero result
means a break-even whiles a negative answer means the venture is undesirable and unprofitable
The IRR is the rate of return or yield of the investment, expressed as a percentage. It is the
discount rate which generates a Net Present Value of zero. The higher the IRR, the more
desirable it is to undertake the business venture. IRR that is greater than the interest rates of
financial markets is worth accepting since it is more profitable to invest in the venture rather than
The purpose of IRR to the authors is to inform investors that investing into the business is more
Mathematically,
IRR LDR ( HDR LDR)*(( NPV @ LDR) | NPV @ LDR NPV @ HDR |)) (ICAG, 2010)
Where, LDR = Lower Discount Rate and HDR = Higher Discount Rate.
Overall, a sensitivity analysis is conducted to find out how sensitive the performance indicators
are when certain factors such as interest rates, inflation rates, and operational costs among others
change. This is done to test whether the appraisal techniques will still show the profitability of
the enterprise when these factors, which have direct impact on the NPV, BCR or IRR change
over time or after the planning process. Generally, when BCR is 1, NPV is negative and IRR is
very low, the venture is highly sensitive meaning it is risky and unprofitable to invest into it
This section of the business plan discusses the various activities that take place in producing a
product. The section describes the equipment that are needed for production, the raw materials
and other materials that are used as well as the production process. According to CTA (2012),
This section explains the levels of management, levels of authority, forms of communication and
who is responsible for what in the organization. Lanquaye et al., (2013), used an organisational
This chapter discusses the methodology of the study. These include the description of the study
area, and how the data employed in the study was collected and analyzed.
The study area is the Ejisu-Juaben Municipality of the Ashanti Region of Ghana. Ejisu-Juaben
Municipality is one of the administrative districts in the Ashanti Region of Ghana. The
Municipality is known for its rich cultural heritage and tourists attractions notably the booming
The Municipality stretches over an area of 637.2 km2 constituting about 10% of the entire
on 19th July, 2013). Currently it has four urban settlements namely, Ejisu, Juaben, Besease and
Bonwire. The Municipality is located in the central part of the Ashanti Region and provides
enormous opportunity for creating an inland port for Ghana to serve the northern section of the
country. It lies within Latitude 1° 15’ N and 1 ° 45’ N and Longitude 6° 15’W and 7° 00’W.
Ejisu-Juaben Municipality shares boundaries with six (6) other Districts in the Region
North West of the Municipal are Sekyere East and Kwabre East Districts respectively, to the
South are Bosomtwe and Asante-Akim South Districts, to the East is the Asante-Akim North
comprising 68,648 males and 75,114 females. With an average 1984 – 2000 inter - censual
growth rate of 2.5 per cent, the municipality will by 2013 have an estimated population of
189,744. The local economy exemplifies the national micro economy. Even though it is
Ghana, the composite budget of the Ejisu-Juaben municipal assembly for the 2013 fiscal year).
The municipality was chosen as the study area because according to Kyei-Baffour& Manu
(2008), it has the highest number of oil palm hectares under cultivation and is as well the highest
producer of fresh fruit bunches in the Ashanti region. The municipality is also a commercial hub
for major trading activities given its excellent proximity to Kumasi, the capital of the Ashanti
region. The study area also has tax advantages to enjoy from government in terms of agro-
processing (Section 11; Part II Section (1) (2) of the Internal Revenue Act, 2000, Act 592). Tax
rebates and holidays are available for agro-processing firms located outside regional capitals and
hence the need to take advantage of it. The target population are the oil palm fruit processors and
Primary data was collected from one oil palm fruit processing firm through purposive sampling
whiles data from ten marketers of oil palm was collected using the simple random sampling
technique. Primary data on the processing firm focused on the production and operations,
Both close and open ended questionnaires were used to collect primary data for the study.
3.3 Data Analyses
The marketing plan was analyzed using the marketing mix, SWOT matrix and the competition
strategies. The PEST model was also used to analyze the industry.
The production and operational practices and processes were determined with a flow chart using
the various stages in the extraction of palm oil and palm kernel oil.
The financial plan comprises of the Profit and Loss Account, Cash flow statement and the
Balance Sheet. The financial indicators computed are the net present value, internal rate of
1. The profitability ratios comprise of the gross profit margin and net profit margin
Gross profit
• Gross profit margin = Turnover(sales)x 100%
Net profit
• Net profit margin = Sales
x 100%
2. Net Present value (NPV) = ∑PV cash inflows - ∑PV cash outflows
Where ∑PV cash inflows is the summation of discounted cash inflows and
IRR LDR ( HDR LDR)*(( NPV @ LDR) | NPV @ LDR NPV @ HDR |))
Where LDR = Lower Discount Rate, HDR = Higher Discount Rate and |NPV@LDR-
Capital Investment
4. Pay Back period = Net annual cash flows
5. Sensitivity analysis was conducted to determine the effect of changes in expenses, and
The management and organizational plan will be represented with an organizational structure.
CHAPTER 4
This chapter discusses the industry of oil palm fruits processing firms, production and
operational plan, marketing strategies and marketing plan, the management and organizational
plan and the financial plan. The chapter also discusses the risks and risk management strategies
BOAMA oil mills is a proposed oil palm fruit processing firm which will process palm oil and
palm kernel oil for sale in the Ejisu-Juaben municipality, Ashanti region, Ghana and elsewhere.
The mission of our firm is to process and sell, in line with international standards, high quality,
conveniently packaged and affordable palm oil and palm kernel oil. Our vision is to be the
leading palm oil and palm kernel oil business in Ghana in the next ten years.
BOAMA oil mills would be a partnership business with five main partners. It will be located at
Ejisu-Juaben in the Ashanti Region of Ghana. The target markets are retailers, wholesalers,
schools, hospitals and industries. The business intends to embark on various marketing strategies
such as the use of various media avenues, personal selling, promotion and advertisement to
Our financial analyses results portrayed for a five-year period, an NPV of GHC 18,026,141.12
and an IRR of 28 per cent. A sensitivity analysis conducted indicated an increase in NPV and
IRR.
BOAMA oil mills will hit a production level of 30Tonnes/month of palm oil in the first year and
will hit 100Tonnes/month in the fifth year. With that of palm kernel oil, production level will be
1.5Tonnes/month and in the first year and will hit a production level of 5Tonnes/month in the 5th
year of operation and fresh fruit bunches are the raw materials which will be used.
Start-up capital of GHC 1,460,883.20 is needed and the source of fund to finance the business
will be equity and loan in the proportion of 30 per cent loan at 26 percent interest rate and equity
of 70 per cent.
The business is expected to commence full scale operations from January 1st, 2015.
The mission of our firm is to process and sell, in line with international standards, high quality,
conveniently packaged and affordable palm oil and palm kernel oil.
Our vision is to be the leading palm oil and palm kernel oil business in Ghana in the next ten
years.
To provide products that satisfy the needs of our consumers; both households and
industry.
To put a healthy-looking bottle of palm oil and palm kernel oil in every household in
Ashanti, Greater Accra, Western, Eastern and Brong Ahafo regions within 5 years of
operation.
To create a profitable venture that will ensure high returns for investors.
To open up a processing facility that will ensure high productivity, minimize processing
To recruit, train and develop a workforce that will help create and add value to the
business.
To develop a new product line every two years and add value to existing products as
often as possible.
To hit a production level of 100T/day of palm oil and 5T/day of palm kernel oil in the 5th
year of operation.
To effectively utilize the end products of processing in order to derive extra revenue from
1. Healthy products;
2. Consumer satisfaction;
3. Quality;
4. Environmental sustainability;
Basis for the business name: the first premise for adopting this name is to present a simple name
that would stick in the minds of our prospective customers and the second is to make our
customers feel and know that the firm is a Ghanaian firm. It was derived from the acronyms of
B – Bonsu
O – Osei
A – Anani
M – Mills
A – Afriyie.
Ejisu is the capital of the municipality, and hence easy access to market, the town also has a very
excellent road linking Kumasi and Accra, it is also not far from Boankra (the proposed site for
the inland port of Ghana) and that would aid in the exportation of our products in the future.
Ejisu-Juaben is also the municipality in the Ashanti Region with the highest production of fresh
fruit bunches.
4.6.4 Type of Business
BOAMA Oils is a manufacturing concern. It exists to process fresh fruit bunches into two main
products: palm oil and palm kernel, and other products in the future.
BOAMA Oils would be a partnership and would be registered under Section 5 of the
Incorporated Private Partnerships Act 1962 (Act 152). Upon registration as a partnership,
BOAMA Oils would assume the status of separate legal entity and would have the powers of a
natural person capable of entering into contracts. As a partnership, BOAMA oils has no tax
obligation towards the government of Ghana except for the individual partners as stated under
Other licenses would be from the Ghana National Fire Service (Fire Certificate), Food and Drugs
The oil palm industry is composed of large scale processors, small scale processors and other
projects financed by the government, thus the President Kuffuor special Presidential Initiative for
the development of the oil-palm industry. The oil palm industry is mainly made up of locally
domestic demand for processed oil palm fruit products including palm oil and palm kernel oil.
In order to determine the various components and characteristics of the industry, a PEST analysis
Political Factors
There is a stable political environment in the country which will not affect the operation of the
business. Elections are always conducted in a peaceful manner each year, there are no ethical or
tribal conflicts, any conflicts that arise are always solved amicably. The only problem will be
change of government policies which will occur when there is a change in government to another
political party with its own policies. Governmental policies such as the President Kuffuor special
Presidential Initiative for the development of the oil-palm industry is also in progress.
Economic Factors
The economy in the country is not stable as prices of commodities and interest rates keep
changing. The inflation rate for December 2013 stood at 13.5 per cent according to the Ghana
Statistical Service. There was a 0.3 per cent increment from November 2013’s rate of 13.2 per
cent. What this suggests is that, though prices are unstable, the rate of changes in general price
level of goods and services is very marginal and that means that price increments in raw
materials and other goods and services would not be too significant as to affect our operations.
Exchange rates have also increased significantly with our major trading partners and that is likely
to affect trade especially the importation of equipment and machinery and in venturing into
foreign markets. The unemployment rate in the country is high which constitutes undergraduates
and diploma holders. These unemployed would make employees available or make it easy for
outsourcing employees.
Access to credit would not be too difficult as Banks and other lending institutions are ready to
advance loans to firms of manufacturing or processing concern due to the increased growth of
the sector. Interest rates also keep varying due to changes on the stock market. What it means is
that, though credit is accessible, it is rather expensive to borrow. Changes in interest rates can
affect the firm’s cost of capital whiles changes in exchange rates can affect the cost of exporting
goods, and the supply and price of imported goods in the country.
However, due to globalization, some foreign countries now aid African countries in the agro-
processing and agribusiness sectors. Therefore there can be easy funds to support the venture.
In terms of taxation, the nation’s tax laws are a bit favourable to the agro-processing sector,
allowing for rebates and concessions. The firm would tap all this opportunities especially, the
The business would be in partnership with other countries like Malaysia to outsource some raw
Social Factors
The Ghanaian population consumes palm oil in one way or the other, either by preparing it at
home to include it in meals or to buy food outside the home which is prepared with palm oil or
the palm kernel oil. Examples of food prepared with palm kernel oil are fried rice, jollof rice,
stews and the likes and those prepared with the palm oil are the, gari and beans, stews etc. The
population keeps increasing and market for palm oil and palm kernel oil will also increase.
People are becoming health conscious creating the alarm to consume palm oil free from
chemicals. Farmers are also gradually becoming aware of the importance of the use of
modernised tools and methods of processing the palm fruits which is gradually shifting from the
traditional methods to the modernised methods. There are no social or religious taboos against
the consumption of palm oil and palm kernel oil produced. The production of palm oil is
environmentally friendly and will help recycle waste, improve the health of consumers, sustain
the land and contribute to better health. Social values would be incorporated into the business
values.
Technological Factors
In terms of technology, Ghana imports almost all her equipment and this can affect our firm due
to unstable exchange rates. Roads in our area of location are of good shape. There are good
communication networks hence such resources would be tapped by the company to enable
research and development. The government is also striving to improve infrastructure in the
Our challenges still remain the ever increasing prices of fuel, electricity, water and other goods
and services. To avert this anomalies, the firm would strive to generate its own electricity, water
This section discusses how the available resources would be used to produce a product of
consumers’ choice. The resources include raw materials, labour, plant and machinery and other
important resources.
4.8.1 Direct materials required for production
Table 4.1 above lists the equipment needed to extract palm oil from oil palm fruits. Though the
equipment are listed distinctively, they make up a complete process layout in a factory such that
The equipment listed in table 4.2 are those required to extract palm kernel oil from palm kernels.
Though the equipment are listed distinctively, they make up a complete process layout in a
factory such that the product moves from one stage to the other automatically.
The sources of materials (FFBs) are private farmers and the presidential special initiative on oil
palm. Raw materials would be sourced from the Ejisu-Juaben municipality, other parts of the
Ashanti region, the Kwaebibrim district of the Eastern region and parts of the Brong Ahafo
region.
Procurement of the fresh fruit bunches (FFBs) would be the sole responsibility of the Marketing
Bunch Reception
This is the first stage at the factory level where the FFBs arrive at the factory and are received.
The fruits purchased must be devoid of bruises as that will increase the free fatty acid level. At
arrival, the consignment would be weighed at the Weighing Bridge and then transferred to the
sterilizer.
Sterilization
At this stage, the palm bunches would be loaded by the forklift into the sterilizer for sterilization.
The fresh fruit bunches would then be subjected to steam-heat treatment. The steam would be
saturated at a pressure of 3kg/cm2 and at a temperature of about 1400C. The FFB would be
heated for 75 to 90 minutes. The following factors make sterilization very important: stop further
formation of free fatty acids by stopping enzyme action, facilitate stripping of fruits, and
Stripping
Upon completing sterilization, the FFB would be transferred into a rotary drum-stripper for the
fruits to be separated from the bunch stalks. The rotation of the drum-stripper and the lifting and
dropping of the bunches repeatedly would cause the stripping. The empty bunch stalks would be
collected at the end of the stripper and sent into the incinerator for processing into potash ash.
Milling
This is where the milling of the fruits would take place. The fruits would be mashed and digested
at this stage. The milling tank or digester would be kept full at a temperature of 900C. The
collected mixture of palm oil, water and sludge would then be transferred to continuous settling
tank.
Clarification
The oil is separated from the sludge and water in the centrifuge and the oil is clarified in the
clarifier or clarification tank. From here, the oil would be transferred to the vacuum dryer for
drying and then to the measuring tank for measuring the quantity of oil produced in tons.
Storage
Measured oil is transferred into the storage tank for storage. This would then be used to fill the
Packaging
This is where the oil is filled into bottles and labelled. The packed and labelled oil of 300ml,
1liter, 2liters are packed into cartons and together with the other ones in gallons sent to the
Nut drying
Nuts would be dried first after their separation from the fibre and the sludge. The nuts are dried
in a steam dryer. After this process, the dried nuts are transferred into the crusher for cracking.
Nut cracking
This is the process of cracking the nuts in order to get the kernels out of the nuts and separate
Cooking
Cracked kernels are cooked and roasted in a cooker to soften and break the oil cells in order to
In the miller and the expeller, the kernels are first milled and the oil in the cake expelled.
Compression
This is done in the compressor in order to compress and force out all the oil from the cake. Oil is
then transferred into the measuring and storage tank, to be measured and stored. The oil-less
cake is discharged and can be used as palm kernel cake to feed livestock.
The clean oil is measured and stored in the measuring and storage tank to await packaging.
Packaging
The oil is filled into bottles and gallons and sent to the warehouse for sale and distribution.
A process flowchart indicating the various processes and stages explained above is indicated
below.
RECEPTION OF FFB
STERILIZATION
STRIPPING
INCINERATOR
FIBRE
DIGESTION& PRESSING
CLARIFICATI
OR MILLING
ON AND
DRYING NUT DRYING
STORAGE
SLUDGE SHELLS NUT CRACKING
COOKING
PACKAGING
MILLING AND
PALM OIL
EXPELLING
COMPRESSION
MEASURING
AND STORAGE
PACKAGING
PALM KERNEL OIL
Figure: 1 Process flowchart for palm oil and palm kernel production
i. Free Fatty Acid (FFA) Index must not exceed 3 per cent
How to achieve it: farmers of fresh fruit bunches would be given education and criteria for
harvesting and handling of the fresh fruit bunches in order not to bruise the fruits as that would
increase enzyme activity and aid free fatty acid accumulation. Transporters from buying fields
would also handle carefully the fresh fruit bunches during transportation. Processing of fresh
fruit bunches procured would occur within 24 hours upon arrival at the factory. Samples of oil
would be taken for analysis by laboratory technicians to ensure that standards are met (Juaben
Oil Mills).
The oils produced would be devoid of any kind of impurities and moisture. All machines would
be checked to ensure that they are functioning efficiently and effectively. Samples would also be
As an edible oil, we would ensure that the taste and flavor is very appealing and appetizing and
this would be done by using the appropriate raw materials. Whiles palm oil would have the real
“dzomi” taste, palm kernel oil would have its usual flavoured taste (Juaben Oil Mills).
iv. Colour
Palm oil must have its natural red-yellowish colour whiles palm kernel oil would have a clean
From Table 4.4, production of palm oil is projected to be 30tons and 1.5tons of palm kernel oil in
the first year. These would however increase yearly by the respective percentages and hit
100tons of palm oil and 5tons of palm kernel oil in the fifth year.
Table 4.5 Fresh fruit bunches required for production and their cost
Table 4.5 indicates the raw materials required to process palm oil and palm kernel oil. Only one
raw material, the fresh fruit bunches, are required to produce the palm oil and palm kernel oil.
The raw material for palm kernel oil is automatically derived from the palm fruits, hence not
bought. According to the table, 2400 tons of fresh fruit bunches valued at GHC220 and totaling
GHC528000 would be needed for production in the first year. The cost of the fresh fruit bunches
is expected to increase by 5 percent annually thereby bringing 8000tons of fresh fruit bunches to
i. Production levels would increase over that of the prior year by the respective
percentages shown in table 4.5 for palm oil and palm kernel oil.
iii. Liters of palm oil and palm kernel oil to be produced would stand at the figures
From table 4.6, a total of 2,059,200 liters of palm oil would be produced in the first year and this
BOAMA oils intends to adopt the Preventive maintenance policy. Plant and machinery would
have planned and periodic maintenance in order to prevent their breakdown during use or
production or bring it to the barest minimum. Inspection schedules would be prepared and the
1. To be able to cover five regions (Ashanti, Brong Ahafo, Eastern, Western and Central),
made up of 3,329,182 households (GSS, 2010) of Ghana in the first five years of
operation. The objective is to reach at least 75 per cent of the total household number.
2. To sell 75 per cent of total production of the first year in the first year.
3. To sell all the closing stock of the prior year and 80 per cent, 85 per cent, 90 per cent and
90 per cent of current year’s production in the second, third, fourth and fifth year
respectively.
BOAMA Oil Mills has decided to invest a lot of effort in marketing its products in order to gain
profitability.
Target Market
The target market for BOAMAH Oils are retailers, wholesalers, schools, hospitals and industries.
This market growth is fueled by a more quality conscious consumers. These active consumers
represent a demographic group of well-educated individuals. The most patronizing target groups
are households and their incomes are better but are very price conscious and consistently seek
value in their purchases. That is consumers in this target market are more particular about the
package of a product and want value for their money. Therefore, they are better informed about
the effects associated with the consumption of palm oil to their health. Few of the consumers
demand palm oil and palm kernel oil on occasions but the products are mostly purchased
frequently.
Product
The current status of palm oil is not well packaged. The local market sellers do not make any
effort to take note of correct percentage of FFA and also the way it is packaged. The main
products of BOAMA Oil will be palm oil and palm kernel oil. BOAMA Oil intends to sell palm
oil which will be packaged in a more hygienic environment to its target market. This will be the
main activity of the company. BOAMA oils will have a well-designed label with eye catchy
colours. The palm oil will be in a very attractive bottles and gallons which will be easy to handle.
BOAMA Oil will have different sizes ranging from mini - bottle (300ml), bottle (1 liter and
3. BOAMA Oil gives the normal percentage of free fat acid, less than 3 percent.
Pricing
BOAMA products are priced with the competition in mind. The firm is not concerned with
setting high prices to signal luxury or prestige, nor is it attempting to achieve the goals of
offsetting low prices by selling high quantities of products. Instead value pricing is practiced so
that consumers feel comfortable purchasing new palm oil and palm kernel products to replace the
other products which are already in existence, even if it is just because they like how the
products are branded. BOAMA Oils has clearly defined its target market and has differentiated
itself by offering unique solution to its customer needs. Therefore since BOAMA Oil is price
sensitive, it will use price penetration strategy to pass into the market. With this strategy,
BOAMA Oil intends to differentiate it’s product by quality and affordable price. The products
are packaged at 5litres, 10litres, and 20litres in gallons which are sold at GHC18, GHC30 and
GHC50 respectively. There is also the availability of 1litre and 300millilitres in bottles and
priced at GHC3.00 and GHC1.00 respectively for palm oil whiles palm kernel oil packaged in
Promotion
Personal Selling
BOAMA Oils intends to use personal selling as its main promotional tool to promote the
product. We will use this strategy because it is the only way to evolve strong brand awareness,
personal relationship with our target market, send message about BOAMA Oils specifically to
the target customers and receive immediate feedback, to know what they need and so that the
company can act according to their needs and wants. To make the personal selling successful we
will adopt direct marketing which will enable us to reach the workers in the various institutions.
With personal selling it entails face-to- face contact which will enable us to engage directly with
our customers, and it is also cost effective which is far cheaper than the mass communication.
With the specific value offered by our hygienic and nutritious products, we intend to develop
personal relationships with lecturers of all tertiary institutions in the regions of focus as well as
hospital, school and other government staff who are more enlightened and conscious of what
they consume as food. The game is to take the products to their door steps.
Advertising
‘Doing business without advertising is like winking to a girl in the dark, you are the only one
who knows you are winking at her, she doesn’t see you winking at her so she doesn’t respond to
In order for BOAMA oils to reach the target market, we will use these advertising strategies
which include radio, posters and billboards to create awareness of the product. The billboards
and posters which will feature BOAMA Oils and contacts of the firm will be placed at potential
areas to attract attention. This will be supported by radio advert for the out of reach customers to
be captured.
Place
Since BOAMA Oils is targeting retailers, wholesalers, schools, hospital and industries. We
intend to use an appropriate distribution channel which will give us the best result for our
product whiles reducing cost of selling and distribution. Therefore we will use intensive
distribution as this will give BOAMA Oils maximum exposure and since some of our customers
will be workers and students who shop mostly in the supermarkets and other retail shops. This
distribution will be done directly to the schools by our sales force while the distribution for the
household will be done through the supermarkets and other retail shops. We will also open our
doors to any customer who will walk to our premises to make orders.
Distribution
BOAMA oils’ products will be marketed through regional and local shops and the market places
as well scattered along Ghana and also much effort will be needed to operate at the international
market. It has been observed that Climate and season do not dictate the sales for palm oil and
palm kernel oil, they are mostly demanded frequently. We have obtained much information
about overall industry trends in different geographic areas and at different market places within
the region.
In addition, BOAMA plans to offer sales online by offering customized products via Internet
only, thus distinguishing between Internet offerings and market offerings. Eventually we may be
able to place internet kiosks at some of the more profitable store outlets so consumers could
order customized products from the stores. Regardless of its expansion plans, BOAMA fully
intends to monitor and maintain strong relationships with distribution channel members.
4.9.3 SWOT Analysis
Weaknesses Threats
We see no weaknesses in what we are Poaching of trained staff by other firms.
about to venture into except they Lack of perfect knowledge about the
should appear as our threats. industry.
No market share as our competitors
have.
Rising prices and unstable power
supply.
From Table 4.8, the SWOT matrix is employed in analyzing the internal Strengths, Weaknesses
and the External Opportunities and Threats that BOAMA oils would encounter as a start-up firm.
1. Price: BOAMA offers very affordable products to all people of all levels of income.
2. Quality: the quality of our oil in terms of packaging, hygiene, FFA index, moisture, taste
and flavor is second to none. Our motive is to offer quality for its equivalent reward in
price.
3. Customer service, especially, using the complaint, suggestion and feedback sections.
4. Adverts and special promotions: these would be done to win new markets and to reward
5. Dealer networks: this is for establishing a tight customer base and a net that works. This
motive is to connect with every customer that comes our way so that product
6. Product innovation: our products in terms of size, flavor, taste, colour, type among other
Table 4.9 above shows the prices of palm oil and palm kernel oil on the market.
Table 4.10 Summary of sales projections of palm oil and palm kernel oil
Table 4.10 shows the sales forecast of BOAMA oils for five years. According to the table, the
firm projects to sell its products to the tune of GHC4864860 in the first year and this would
The internal organisational structure of our firm is Functional. Our employees fall into a
particular functional or departmental areas of the business. Roles and responsibilities as well as
lines of reporting and communication flow exactly the way the organization is structured in order
to avoid any authority override. Partners of the firm constitute the Top Management. There is a
General Manager and each department is to be headed by the head of that department.
General
Manager
Supply
Human
Accounts Production Chain &
Resource
Department Department Marketing
Department
Department
Figure 2: The Organisational Structure of BOAMA oils
Figure 2 shows a very simple functional organizational structure. The structure shows that there
The Human Resource manager: shall be the head of the Human Resource Department.
The Human Resource personnel: shall assist the head of department in formulating and
The Accountant shall be the Head of the Accounts Department as well as the finance officer. He
There shall be the head of the Production department. Other heads of the Department shall be the
include those handling packaging, storage, drivers, quality controllers/laboratory technicians and
electricians.
The Supply Chain and Marketing Department would be headed by the Head of Marketing and
Supply. Other employees would include sales personnel, Procurement officers, Research and
improvement officers.
The management of the firm would be responsible for the day to day operations of the business.
Their objective must be the maximization of the worth of the investment of the owners of the
business. As a result of this, managers of the firm include all heads of departments and those
employees who would handle very key aspects of the business. In light of this, requirements for
the employment of these managers or heads would be very high and demanding.
Job Analysis
1. Position: Manager
Manager
Job Specification
This is a senior management role. Applicants to this position must possess an MBA in
Human Resource management and must have acted in a similar capacity as a Human
Resource Manager for not less than 10 years. A Professional qualification in Human
Job Description
The personnel must be a Chartered Accountant under the Chartered Accountants Act
1963 (Act 170) and a member of the Institute of Chartered Accountants (Ghana).
He must have sound financial management skills and a proven record of ability to raise
funds, he must have knowledge in Microsoft Office Suite together with either Tally,
required.
3. Position: Manager
Job Description
Science and Technology or Industrial Chemistry is also qualified. An applicant for the
position must have worked in a similar capacity in an Agro-processing firm for not less
than 7 years.
4. Position: Manager
Duties: Develop a comprehensive marketing programme for the firm’s products, arrange
and source the firm’s raw materials, supervise research and development activities for
new products.
Job Description
Management, Marketing or Agriculture. The person must have varied expertise and
required.
5. General Manager: One partner shall hold the position of General Manager for a period of
two years.
He/she shall earn an additional salary equal to half of the salaries of other functional
managers.
Table 4.11 is an overview of staff strength in each department. The number in each department is
based on the volume of work that is available to be done. The marketing and supply chain
department has the highest number of employees which means that the department is very crucial
to the financial and commercial success of the firm. The production department is also staffed as
high as fifty-three employees since production entails so much work and more hands are needed
BOAMA oil Mills would adhere strictly to the provisions of all labour laws of Ghana,
1. Labour Act 2003, Act 651 (spelling out the rights and responsibilities of employers
and employees);
2. The Factories, Offices and Shops Act 1970 (spelling out protection of workforce in
4. There would also be internal welfare policies and packages for employees such as
In line with our vision and objectives, each employee would go through training in order to be
abreast with current best practices in the business environment although our firm is a strategic fit
firm. Trainers would be both internal, from top management and external from other industry
experts. Key employees may also be sponsored for training in countries such as Malaysia and
Agro-processing businesses by their nature are highly capital intensive. They require huge initial
From table 4.12, total start-up capital for the firm is projected at GH1460883.20 with operational
expenditure alone taking as much as GHC1104533.20 of the start-up cost whiles investment cost
stands at GHC356350.00.
4.11.2 Capital Structure Decision
Partners of BOAMA Oils have decided to blend equity with loaned funds for the business. With
an initial cost of GHC1, 460,883.20, partners tend to contribute take up 70 percent of the initial
capital equally. The remaining 30 per cent is to be sourced from any interested investor or as a
loan from any financial or non-financial institution at the rate of 26 per cent per annum. The
reason is to diversify part of the risk and to access enough funds to run the business.
CAPITAL STRUCTURE
30%
70%
CASH
OUTFLOWS
Fixed Assets 356,350.00 0 0 0 0
Table 4.15 shows the cash flow statement. The only source of funds is the sales of the firm’s
products. The funds are however used in financing operating expenses with much of it going into
the packaging materials. According to the table, loaned funds would be spread equally and paid
1. Production would increase in accordance with our forecasts in tables 4.5 and 4.6.
2. Based on the December 2013 inflation figure of 13.5 per cent compared with that of
November 2013 of 13.2 per cent, operating expenses are projected to increase by 5 per
3. Sales would increase in accordance with our forecasts in tables 4.12, 4.14 and 4.16.
4. Wages and salaries would increase by 5 per cent every two years.
5. Depreciation would be charged on all Non-Current Assets at 20 per cent straight-line
method.
6. Debtors would be at 5 per cent of our total sales and there would be no bad debts in the
7. Creditors would be 20 per cent of the cost of bottles and gallons (packaging material).
8. Cost of raw materials (Fresh Fruit Bunches) would increase at 5 per cent every year after
Profitability ratios
YEAR 1 2 3 4 5
GROSS 4,832,501.20 6,653,170.70 8,140,309.47 11,160,128.70 17,274,353.02
PROFIT 4,864,860.00 9,405,396.00 12,054,042.00 16,468,362.00 21,081,060.00
MARGIN
= 99.3% = 70.7% = 67.5% = 67.8% = 81.9%
Source: Authors’ computation (2014)
From the above computations in Table 4.16 above, projected sales are high enough to cover cost
YEAR 1 2 3 4 5
NET 4,556,130.31 6,275,209.82 7,641,711.29 10,997,385.98 17,104,789.60
PROFIT 4,864,860.00 9,405,396.00 12,054,042.00 16,468,362.00 21,081,060.00
MARGIN
From the computations in Table 4.17, projected sales are high enough to cover all operational
With a positive Net Present Value of GHC18026141.12 in Table 4.18, it suggests that the
business is profitable since cash flows would be able to adequately cover cash outflows in all the
IRR LDR ( HDR LDR)*(( NPV @ LDR) | NPV @ LDR NPV @ HDR |))
IRR = 28%.
From projections, returns of BOAMA Oils are high enough to pay off the cost of capital at 26%.
The firm would be able to pay off its creditors and still yield as much as 28% for its investors.
off its financiers. What this suggests for potential investors is that investing in BOAMA Oils is
less risky since capital would not be locked up and its value reduced by inflation and ither
economic pressures.
Sensitivity analysis was conducted on two scenarios. In Scenario 1, sales were made to fall by 5
per cent and in Scenario 2, expenses were made to increase by 5 per cent.
IRR LDR ( HDR LDR)*(( NPV @ LDR) | NPV @ LDR NPV @ HDR |))
Where;
From Table 4.21, the business is sensitive towards the Net Present Value since a five percent
increase in sales would both reduce the Net Present Values at 26 percent and 30 percent but not
sensitive towards the internal rate of return since it remains constant at 28 percent.
IRR LDR ( HDR LDR)*(( NPV @ LDR) | NPV @ LDR NPV @ HDR |))
IRR = 26.02%
From the analyses in table 4.22 above, the business is very sensitive when expenses increase.
This is because whiles the internal rate of return reduces to almost the cost of capital, meaning
investors can either choose to invest in the business or not since the the market rate is just equal
to the internal rate of return, the net present value rather falls only marginally.
4.12 Risk Management
Our industry is faced with a lot of risks that could result in unexpected outcomes both at the
macro level and the micro level. However, different firms in the industry face different levels of
unsystematic risks and different measures are undertaken to diversify away or mitigate those
risks.
Common risks such as unstable power supply are a major headache to the industry. Whiles
efforts have been made to curb them by using generator sets or plants to mitigate the risk,
another unfortunate situation of continuous rise in fuel prices has offset the likely benefits of
those efforts. Apart from these risks, other common risks include fire outbreaks, theft and
burglary, and accidents. Other risks are output price risk which refers to the risk of changes in
the prices that a firm can demand for its goods and services, on the other hand, input price risk is
the risk of changes in the prices that a firm must pay for labor, raw materials and other inputs.
The main output and input price risk that would be faced by BOAMA Oils is commodity price
risk. The commodity price risk which arises from fluctuations in the prices of the raw material
used is a very big problem, since we do not have an oil palm estate, we depend solely on farmers
and other suppliers, if they change their prices, it will definitely affect our cost of production and
In order to reduce the impact of the above risks, BOAMA oils has decided to adopt the following
strategies:
1. Precautionary measures to prevent the occurrence of the most likely risks such as fire,
theft and burglary and accidents. Fire extinguishers would be fixed at vantage points in
the firm with strict adherence to their use. The firm would also employ competent
security personnel to take security over business assets and property. To prevent
accidents, there would be no compromise on safety dressing and movement of people and
staff around the premises of production. Well experienced drivers would be employed to
drive our vehicles, frequent servicing and maintenance of plant and equipment and other
movable assets would also be ensured. Other precautionary measures would include
2. Aside the above measures, the firm would take a comprehensive insurance policy that
would cushion the firm of its losses upon the occurrence of any such risks.
3. To counter our commodity price risks, the firm would ensure bulk purchases and
increased production whenever the raw materials are available and cheaper to offset the
4. Power generation by the firm through the use of its solid wastes would help counter
unstable power supply and reduce the impact of ever-increasing fuel prices.
Risk Insurance
Our firm would take a comprehensive insurance policy over property as indicated above. We
would take the insurance policy from the State Insurance Company (SIC) because of its
reputation.
CHAPTER FIVE
CONCLUSIONS
This chapter provides the concluding remarks on the study. These comprise of the main findings
from the study, policy recommendations, limitations of the study and suggestions for future
research
Oil palm fruits processing is profitable since projections and calculations based on our financial
analyses resulted in a positive Net Present Value of GHC18026141.12, a high Internal Rate
Return of 28 percent which is above the interest rate of 26 percent and high net profit margins.
Again, as in the other subsectors of agro-processing, oil palm fruits processing is highly capital
intensive as projected Investment cost alone was GHC 356,350.00 with operational cost in the
There is also an opportunity to increase product portfolio in oil palm fruits. This is based on the
SWOT analysis conducted which revealed that other products such as palm stearing, palm olein,
margarine and palm kernel pellets can be further produced from the same oil palm fruits.
The study also realized that the cost of the bottles and gallons that are used to package the oil
constitutes the greater percentage of the operational cost. This is because it varies directly with
The study also indicated, based on the financial projections that the business would be able to
generate revenue to pay back its financiers’ capital in the first year of operation. This is because
net profit amounted to GHC4556130.31 as a against the total initial start-up cost of
GHC1460883.20.
From our study, we realized that processing oil palm fruits is a profitable venture, many products
can be processed from the same fruits which would widen the revenue base of the firm. We
therefore recommend the business of oil palm fruits processing to prospective investors.
Moreover, since the study indicates that investing into oil palm fruits processing is capital
intensive, it is recommended that financial institutions and other investors should extend credit to
those who are interested in venturing into the oil palm fruits processing business.
Again, Investors and financial institutions should not fear financing oil palm fruits processing
firms since they yield returns above market rates and would be able to pay off loans in the first
Finally, since the cost of bottles and gallons seems to take the greatest percentage of the
operational cost, oil palm fruits processing firms should consider producing the bottles and
The research was conducted in the Ejisu-Juaben Municipality alone with limited number of
respondents hence. Generalizations are therefore based on only the Municipality and not the
whole Ghana. The findings may not be true for other areas of the country. Again, the study
employed its data from an existing oil palm fruits processing firm with its own oil palm farm.
The study failed to indicate whether a processing firm without its own oil palm farm would be
The financial projections in the study were only based on current market prices, however, these
prices are likely to change due to changes in macro-economic performance indicators such as
inflation or exchange rates. This might not give the same financial results realized in the
analysis.
Finally, the assumptions for the financial projections and other analysis were based on the
personal decisions of the researchers with uncertainly and imperfect information. The
assumptions may not be made and accepted by every business and the assumptions are also
Based on the limitations, we recommend that further research in the subject area should be done
in other areas of the country so as to provide a platform for comparison. Further research can
also be done to investigate whether firms without their own oil palm farms would be as
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APPENDICES
Appendix 1.1
Sales 4,864,860.00
COST OF SALES:
Purchases of raw materials 528,000.00
Direct Wages 525,600.00
Direct Expenses 383,011.20
PRIME COST 1,436,611.20
FACTORY OVERHEADS:
Depreciation of Plant &Eq't 24,920.00
Depreciation of Land &Buildings 20,000.00
Salaries and wages 32,400.00
Maintenance of plant and eq't 47,880.00
Lubricants 27,450.00 152,650.00
1,589,261.20
Closing Work In Progress (567,567.00)
Production Cost 1,021,694.20
REVENUE
EXPENDITURE
Fuel 86,231.25
Electricity Bills 4,838.40
Insurance 708.75
Training and
Development 1,627.50
Research and
Development 1,470.00
Office Supplies 992.25
Maintenance 16,279.20
Advertising 10,920.00
Interest On Loan 227,897.78
Depreciation 26,350.00
Sales 12,054,042.00
COST OF SALES:
Purchases of raw materials 1,067,220.00
Direct Wages 551,880.00
Direct Expenses 2,061,259.20
3,841,570.53
WORK IN PROGRESS
4,522,650.93
5,131,690.83
Closing Stock of Finished
Goods (1,217,958.30) (3,913,732.53)
Insurance 744.20
Depreciation 26,350.00
Maintenance 17,595.90
Advertising 11,466.00
Sales 16,468,362.00
COST OF SALES:
Purchases of raw materials 1,528,020.00
Direct Wages 551,880.00
Direct Expenses 2,810,808.00
PRIME COST 4,890,708.00
FACTORY OVERHEADS
Depreciation of Plant and Equipment 24,920.00
Depreciation of Land& Buildings 20,000.00
Salaries and wages 33,240.00
Maintenance of Plant and Equipment 55,427.09
Lubricants 31,776.81
5,056,071.90
WORK IN PROGRESS
Opening Work In Progress 655,823.70
5,711,895.60
Depreciation 26,350.00
Maintenance 18,845.21
Advertising 12,641.26 (169,563.42)
NET PROFIT 17,104,789.60
APPENDIX 2 Projected Balance Sheet
Appendix 2.1
Capital 1,022,618.24
5,578,748.55
6,017,013.51
Appendix 2.2
CURRENT
LIABILITIES
Creditors (312,586.56)
FINANCED BY:
Capital 1,022,618.24
2,863,837.44
Creditors (412,251.84)
NET CURRENT
ASSETS 2,116,528.56
CAPITAL
EMPLOYED 2,451,608.56
FINANCED BY
Capital 1,022,618.24
2,013,343.60
FINANCED BY
Capital 1,022,618.24
12,020,004.22
FINANCED BY
Capital 1,022,618.24
18,127,407.84
3. Are the raw materials readily available all year round? a. Yes [ ] b. No [ ]
9. If yes,
No. Name of additive Purpose or function
10. What is the lead time when order for the supply of raw materials is placed?
16. Are there any set standards by government that must be adhered to?
a. Yes [ ] b. No [ ]
17. What are these specific
standards?...............................................................................................................................
................................................................................................................................................
18. Are there any quality controls in place? a. Yes [ ] b. No [ ]
GHS ……...............................................
Weaknesses Threats
43. Are there any promotional strategies in place to create awareness about your product?
a. Yes [ ] b. No [ ]
44. If yes, what are these strategies?
………………………………………………………………………………………………
45. How much do you spend on these strategies?
GHS.......................................................................................................................................
SECTION D: FINANCIAL DETAILS
46. What was the start-up cost? GHS.............................................................................
47. What was/ were your sources of capital?
SOURCE AMOUNT IN GHS
SECTION F: OTHERS
A. DETAILS OF MARKETER
Name……………………………………………………………………………..
Sex: [ M ] [ F ] Age: 1. [ ] Less than 20 years 2. [ ] 20 – 25years
3. [ ] 26 – 30years 4. [ ] 31- 39years 5. [ ] Above 40 years
Location…………………………………………………………………………
Address…………………………………………………………………………
B. MARKETING DETAILS:
1. What is your scale of operation? [ ] Wholesale [ ] Retail [ ] Distribution
2. Which product do you normally sell? [ ] Palm oil [ ] Palm kernel oil
3. Which one is the most patronized? [ ] Palm oil [ ] Palm kernel oil
4. What has been the purchasing trend of the product?
Seasonal [ ] Frequent [ ] Other [ ]
5. Who constitute your target market?
[ ] Schools
[ ] Hospitals
[ ] Household consumers
[ ] Industries
[ ] Other ……………………
6. Which of the target groups patronize the most? ...………………………….
7. Do you have known competitor(s) in the palm oil marketing industry?
Yes [ ] No [ ]
8. If ‘Yes’, for question 5, how many are the competitors? …………………….
9. What are your
Strengths? Opportunities?
Weaknesses? Threats?
10. What promotional strategy/strategies did you use to make customers aware
of the product (s)? ..................................................................................................
11. How much did you spend on promotion? …………………………………
12. Why did you choose this location for the business? ………............................
C. OPERATIONAL DETAILS
14. Who are the suppliers of the palm oil or palm kernel oil?
[ ] Processors of palm oil
[ ] Distributors
[ ] Others
THANK YOU!