Flange Insulation Sets

Quality System

Quality
Endorsed
Company
ISO 9001:2000
Lic QS0048
Standards Australia
 Flange Insulation Sets

•Used to electrically isolate sections of pipework

•Designed to minimise electro-chemical erosion
•Comprising materials with high dielectric strength
•Manufactured to suit flanged joints to ASME, BS, DIN and customer designs
•Each set contains
•One gasket
•One insulating sleeve per bolt
•Two insulating washers and two steel washers per bolt

Flange Insulation Sets are individually packed and clearly labelled with the flange rating,
size, type and material combination

Typical Flange Insulation Set components

 Flange Insulation Sets

Type E – Full Face Gasket

•Available with a choice of gaskets:
•KLINGERSIL® C-4430
•KLINGER®top-chem 2000
•KLINGER®top-chem 2003
•3.2 mm thick neoprene faced phenolic*
•Available with a choice of insulating sleeves and
washers:
•Reinforced phenolic*
•Mylar
•Other materials on request

Type F – Ring Gasket

•Available with a choice of gaskets:
•KLINGERSIL® C-4430
•KLINGER®top-chem 2000
•KLINGER®top-chem 2003
•3.2 mm thick neoprene faced phenolic*
•Available with a choice of insulating sleeves and
washers:
•Reinforced phenolic*
•Mylar
•Other materials on request

Type D – Ring Joint Gasket

•Reinforced phenolic ring type joint gasket:
•Available with a choice of insulating sleeves and
washers:
•Reinforced phenolic*
•Mylar
•Other materials on request

* Unless otherwise specified, this material will be supplied.

 Flange Insulation Sets

Technical Specifications
Component 1 2 3 4 5 6
Dielectric Strength1 kV/mm 19.8 7.8 5.5 16.6 5.87* 13.9*
Water Absorption % 1.6 1.0 1.0 10.6 0.5 0.5
Max. Operating Temp.2 °C 107 107 107 400 260 260
1. Test according to ASTM D149 in transformer oil. To convert from kV/mm to V/mil multiply by 25.4.
2. Recommended maximum temperature in air for electrical isolation purposes.
For an application-specific recommendation, please contact KLINGER.
* Test according to ASTM D149 in air.

Component Material
1 Type E and F Flat Gasket 3.2mm thick neoprene faced phenolic
2 Insulating Washer 3.2mm thick reinforced phenolic
3 Insulating Sleeve 0.8mm thick phenolic
4 Type E and F Flat Gasket 3.0mm thick KLINGERSIL® C-4430
5 Type E and F Flat Gasket 3.0mm thick KLINGER®top-chem 2000
6 Type E and F Flat Gasket 3.0mm thick KLINGER®top-chem 2003

Flange Protection When ordering, please advise the following:

•Flange pressure class and standard
It is recommended that PVC
tape be wrapped around the •Nominal pipe size
outside of the flange to prevent
•Type of gasket (E, F or D)
the ingress of conductive matter.
•Gasket material
•Sleeve and washer material

Western Australia South Australia New Zealand Northern Territory

38 McDowell Street Innovation House West Unit 1 / 35 Holmes Rd Unit 1 / 35 Export Drive
Welshpool, W.A. 6106 Technology Park, First Ave Manurewa, Auckland Darwin Business Centre
Mawson Gardens, SA 5095 New Zealand East Arm N.T. 0828
Tel: 0412 626 022 Tel:(09) 269 1988 Phone: 0412 626018
Domestic Sales Fax:(08) 8260 8278 Fax:(09) 269 1989 Fax: 08 8947 4047
Tel:(08) 9350 1100
Fax:(08) 9350 9286 New South Wales Queensland
19/5 Inglewood Pl 5/43 Links Ave
Quality System

Export Sales Baulkham Hills, NSW 2153 Eagle Farm, QLD 4009
Tel:(08) 9350 1188 Tel:(02) 8824 3930 Tel: (07) 3268 2198
Fax:(08) 9350 9279 Fax:(02) 8824 3931 Fax: (07) 3268 2130

Victoria Singapore Hong Kong

33-35 Gaine Road Level 31 Rm 2802, Admiralty Centre
Dandenong South, 3175 Six Battery Road Tower 1, 18 Harcourt Road
Tel:(03) 8795 9595 Singapore, 049909 Admiralty, Hong Kong
Fax:(03) 8795 9516 Tel: +65 321 8940 Tel: +852 2833 6711
Fax: +65 225 9060 Fax: +852 2838 2090 Quality
Endorsed
All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves that products are suitable for the intended processes and uses. Company
No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rights belonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this ISO 9001:2000
publication or from any goods manufactured by us. We reserve the right to change product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you Lic QS0048
by the Trade Practices Act 1974 or any other consumer legislation. Standards Australia