UDC 621.8334 ezugsprofle fur Evolventenverzahnungen an Stinradern ylinderridern) tar den allgemsinen Maschinenbau und den Schwermaschinenbau DEUTSCHE NORM Basic rack tooth profiles for involute teeth of cylindrical gears for general engineering and heavy engineerir February 1986 ‘Supersedes September 1974 edition. In keeping with current practice in standards published by the International Organization for Standardization (ISO), 2 comma has been used throughout as the decimal marker. See Explanatory notes for connection with International Standard ISO 53-1974 published by the International Organiza~ tion for Standardization (ISO) 1 Scope and field of application This standard lays down rules forthe basic rack tooth pro- file to be preterredtorinvolute teeth of eylindrical goars for general and heavy engineering. It shall be used pre- dominantly for cylindrical gears as specified in DIN 3960, with module my from 1mm to 70mm. The basic rack tooth profile as specified inDIN 58400 shal, preferably be used for teeth in precision engineering (1mm to t mm module). 2 Symbols, quantities, units Consistent with the provisions of DIN 3960 (une 1984 raft), the following symbols end quantities are used in the present standard. Symbol Quantity ait Bottom clearance between basic rack tooth profile and counterpart tooth profile Bottom clearance coefficient ‘Space width ofbasicracktooth profile ‘Addendum of basi rack tooth profle ‘Addendum coefficient Dedendum of basic rack tooth profile Dedendum cooificient Common tooth depth of basic rack and counterpart rack tooth profiles Common tooth depth coefficient Root form depth of basic rack tooth profile Tooth depth of basic rack tooth profile Tooth depth costticient Module Pitch “Tooth thickness of basie rack tooth profile Pressure angle ‘Angle given in formulae Tip rounding radius of toot basic | rack tooth profile | Filet radius of basiorack tooth profle Filet radius coefficient ‘South Vereg Gn Oecin hase ers ghee fr Boman ladarda (ON Nomanh 3. Basic rack tooth profiles 3.1 Basic rack tooth profile of a cylindrical gear ‘The basic rack tooth profile for the involute teeth of cylin tical gear has straight flanks, which extend up to the ‘addendum line and down to the filet radius and tooth rot (Gee figure 1) 3.2. Datumline (PP), addendum line, dedendum|ine ‘The datum line is that straight line on which the tooth tick- ress is equal to the space width or half the pitch sp = ep = pj2 0 ‘Tho basic rack tooth profil Is enclosed by the addendum line which runs parallel withthe datum line and the deden- dum line which runs peralle! with the latter. “The basic rack tooth profiles ofthe culting tool have been derived from the basic rack tooth profile ofthe teeth (see IN 9972), 8.8 Basic rack tooth profile of the mating gear (Counterpart rack tooth profile) ‘Thebasic ack tooth profile of the mating gear (counterpart ‘ack tooth profile)is equal to the cylindrical gear basic rack tooth profile forded through 180° around the datum line and displaced by half a pitch along this ine. The counterpart rack tooth profile shall engage with its teeth in the tooth ‘spaces in the basic rack tooth profile of the cylindrical gear. ‘The teoth of the gear and mating gear as specified in this standard thus have the same basic rack tooth profile. 4 Features of the basic rack tooth profile ‘The dimensions of the basic rack tooth profile shall be nominal dimensions 4.1 Module, pitch ‘The module, m, is alength which determines the size of the basic rack tooth profile and thus of the associated oylin- drical gear teeth, All linear sizes of the basic rack tooth profile can also be ‘specified as a multiple of the module: the corresponding factors are additionally identified by an asterisk (*) ‘The basic rack tooth profile of module mr has the pitch pan. m, @ 4.2 Pressure angle The pressure angle, ap, is formed by the straight flanks and a line perpendiculer fo the datum line, The two flanks of a toothare symmetrical about the midline of the tooth. dp is equal to 20° fora basic rack tooth profile as specified In this standard, Continued on pages 2 and 3 DIN 867 Engl, Price group 6Page 2 DIN 867 4:3 Tooth depth, addendum, dedendum, bottom clearance, common tooth depth ‘The tooth depth, tp of the basle rack tooth profile is sub- divided by the datum lite into the addendum, fp, and dedendum, fp. ‘The bottom clearance, cp, is the difference between the dedendum of the basic rack tooth proflle and the adden- dum of the counterpart rack tooth profile. ‘The common tooth depth, ftyp, of the basic rack and ‘opunterpart rack tooth profiles is the total of the two tooth tip depths. For calculating a basicrack tooth profile as specified in this, ‘standard, the following formulae shall be used: hp oh} m=2- me ® gp hip © m= 1m o ip =hlp = mat - mop © gp lige - mm = hap = 2 © Generally, the bottom clearance, cp, is equal to cf m= 04 m {0 04 m. The bottom clearance to be used depends on the requirements to be met by the gear, and ‘the gear manufacturing facile. I limits the filet radius of the basic rack tooth profile of the cylindrical gear and thus the tip rounding radius of the tool basic rack tooth profile. 48 Fillet radius The fillet radius, of. shall start on or below the common tooth depth. itis then defined by: 1=sin ae ‘The fillet raclus shall not exceed the value obtained when the left flank and right flank ofa space on abasicrack tooth profile merge with the filet without forming a tooth rot ‘surface, With fe a8 specified in equation (6), ip is to be caloulated using the following formula: Absing | [- (S-1 «)-« . mer] ® ows a OPS os ay “The following shall apply to1abasicracktodth pre as spec fied in tis standard (with ap = 20° and hyp = t+ c): formula (7) shall be used for ¢p not exceeding 0.205 » m land formula (8) for op excoeding 0,298 « Pt of fp exceed ing 1.296 - m. The notation associated with formulae (7) and (@) is glven In figure 2. Only one pair of values, cp = 0:25 - mand = 0,28 « m, has been specified in ISO 88 Note: Tho filet radius of the cylindrical gear basic rack tooth profile determines the tip rounding radius of the tool basic rack tooth profile, The rei of curva- ture of the filet produced on the cylindrical goar hall bo oqual to or greater than the tip rounding radius ofthe tool according tothe numbers ofteeth land profile displacements othe genarating gear Figure 1 05 ‘Basle rack tosth profile (with counterpart rack tooth profile) 1 02 & Figure 2. Relationship between bottom clearance coettl tor ap = 20° and hip =1 + m+ cp, ‘The part of the diagram shaded grey shows the a 03 om 05 nt and fillet radius coefficient according to formulae (7) and (8) a including possible palrs of values for the cases in which the tooth flanks merge withthe filet. The pairs of values outside the shaded area are associated with basic racks the tooth flanks of which are undercut, Point A: par of values specified in ISO 53,DIN 667 Page 3 46 Usable flanks, root form depth ‘The straight pats of the tooth flanks form te usable lanks, Where the flanks merge withthe filet without formingatoothroot surface, the root form depth ofthe basic rack tooth profile is defined by: ete = hye— ar - (1—sin ap) ® 4.7. Root undercut Basic rack tooth profiles for cylindrical gears with root undercut are not coverediby ths standard, See DIN 3960, Appendix A, for information and explanatory notes 5 Flank form corrections Flank form corrections are not dealt with in this standard, They are specified using the cylindrical gear teeth, not the cytin- drical gear basic rack tooth profile. See DIN 3860 and DIN 3972. Standards referred to DIN 9960 (at present at the stage of draft) Concepts and parameters associated with cylindrical gears and cylin: dtleal gear pals with Involute teeth DIN 2972 Reference profiles of gear-cutling tools for involute tooth systems as specified in DIN 867 DIN 58400 Basic rack tooth profiles for involute testh of cylindrical gears for precision mechanics 180 53-1974 Cylindrical gears for general and heavy engineering: basic rack Previous editions DIN 867: 07.27, 0963, 09:74 Amendments The following amendments have been mede in comparison with the September 1974 edition 4) Formulae for calculating the filet radius have been included. ') The root form height, rp, has been introduced as a parameter for the first time. 6) The standard has been restructured and editorially revises. ©) Coetticients ch. hip. hp isp. MB and ofp have been introduced for the first time, ) Notes on root undercut and flank form corrections have been added. Explanatory notes Thie standard corresponds to International Standard ISO S3in its material contant, but iffers from the latter in the following points. 1. The symbols denoting the linear sizes (pitch, tooth depth, addendum, dedendum, bottom clearance and fillet radius) have been entered in the illustration ofthe basic rack tooth profile, whereas ISO 83 specifies the factors by which the module's. to be multioied. In addition, the counterpart rack tooth profile is shown in the present standard. 2, 180 53 specifies the tip relief and ts maximum value. This specitication has not been adopted in DIN 887, because the requirements which make a rack relief necessary in specific cases vary so widely that they cannot be allowed for in a standard. 3, ISO 53-1974 specifies only a single basic rack tooth profile with a dedandum of 1.25 - m and a fillet radius of 098 - m. The following table gives some values of the maximum possible filet radius costficient,dfp mex. €8@ function ofthe bottom clearance coetticient cB (see also figure 2). o or | 095 | 08 | o4 Gene | 025 | 038 | 045 | 00 4. As a departure from ISO 59, the present standard makes it possible to use basic rack tooth profiles with a pressure angle other than 20°. 5. As a departure from 150 53, the present standard makes it possible to use basic rack tooth profiles with larger addenda, and dedenda (extra-depth gearing) or smaller addenda and dedends (stub gearing) International Patent Classification FreH 55/08