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RMD 2501
Hydraulic Pumps
Session Objectives
• Positive Displacement
Reciprocating Piston or Plunger
Gear Pump
Screw Pump
Lobe Pump
Positive Displacement
p Pumps
p Flow g
generators
A i l
Axial R di l
Radial Mi d fl
Mixed flow
¾ In axial flow pumps, the entry and exit is parallel to the axis of the impeller.
¾ In radial flow pumps, the exit is perpendicular to the flow at the inlet.
¾ In mixed flow pumps, the flow at the exit of the impeller is at an angle to the
i off the
axis th impeller.
i ll
Double circumferential
Double screw pump Three lobe pump piston
15 © M.S. Ramaiah School of Advanced Studies 8
Comparison of Pumps
PEMP
RMD 2501
P i i Displacement
Positive Di l Pump
P Ki ti Pump
Kinetic P (Turbomachine)
(T b hi )
9 Employs rather low speeds and is 9 Employs high rotational speeds.
relatively complex in mechanical design. 9 Simple in design principle and light in
9 U ll heavy
Usually h per unit
it output.
t t Employs
E l i ht per unit
weight it power output.
t t
valves which are open only part of the 9 Foundations may be quite light since
time as in other reciprocating machines. vibrations problems are not severe.
9 Heavyy foundations are usuallyy needed 9 Do not employ valves that open and
because of the reciprocating masses and close in steady state operations.
consequent vibration problems. 9 Dynamic action in kinetic pumps results
9 Mechanical features are rather complex in lower efficiencies.
in these machines 9 During steady state operation,
operation the
9 Positive containment and near static valves are open all the time and
energy transfer process result in higher volumetric efficiency differs negligibly
efficiency. from 100%.
9 Low component life because of opening 9 Since valves are always open and fluid
and closing of valves during continuous velocities are high, a kinetic pump has a
operation. high fluid handling capacity per unit
weight of machine
machine.
Closed or
shrouded
impeller
Semi open
impeller
15 © M.S. Ramaiah School of Advanced Studies 11
Single Stage Double Suction Pump
PEMP
RMD 2501
• A single stage pump has only one impeller while a multi stage
has two or more impellers arranged in such a way that the
discharge from one impeller enters the eye of the next impeller
• Deep well pumps are turbine pumps (have vanes in casing) and
are multistage pumps
• Pump installation will have foot valve and check valve
Advantages
• Wide range of capacities that range from a liter/min to 3000 liter/min. Heads
of 1 meter to 200 meter are generally available
• Simple construction (small amounts of suspended matter in the water will not
jam the pump)
• Low to moderate initial cost for a given size
• Moderate to high efficiency at optimal operation
• Little space required for a given capacity
Disadvantages
• Efficiency is limited to a narrow range of discharge flows and heads
• Low capacity that is greatly dependent on discharge pressure
• Potential for impeller to be damaged by abrasive matter in water
V i ti iin specific
Variation ifi speedd with
ith type
t off pump
⎛n Q⎞
N s = ⎜⎜ e 3 ⎟⎟ ( British Units ) n: rpm, h: ft, Q: gpm
⎜ ⎟
⎝ h 4 ⎠ BEP
⎛ω Q ⎞
(N s )SI = ⎜ e 3 ⎟ ( SI Units
U it ) ω : rad/s, m Q: m3/s
rad/s h: m,
⎜ ⎟
⎝ ( gh )4 ⎠ BEP
15 © M.S. Ramaiah School of Advanced Studies 21
PEMP
Classification and Selection of Pumps RMD 2501
1
1. Forwardd swept impeller
i ll is
i used
d
for low flow rate and head.
2. Backsweptp impeller
p is used for
high flow rate and head.
3. Radial exit impeller is used for
medium head and flow rate.
rate
Suction Head (hs): It is the vertical height of the center line of the pump
above the water surface in the sump.p This height
g is the suction lift and is
denoted as hs
Delivery Head (hd): It is the vertical height between the center line of the
pump and water surface in the tank to which water is delivered.
delivered It is denoted
as hd
Static head (Hs): Static head is the vertical distance between the liquid level
i the
in h sump andd the
h delivery
d li tank.
k It is
i denoted
d d by
b Hs.
Therefore static head, Hs = hs+hd
Manometric Head (Hm) or effective head: It is the total head or lift that
must be produced by the pump to satisfy external requirement. It includes all
the losses.
h = Hd − Hs
⎛ Pd Vd2 ⎞ ⎛ Ps Vs2 ⎞
= ⎜⎜ + + Z d ⎟⎟ − ⎜⎜ + + Z s ⎟⎟
⎝ γ 2g ⎠ ⎝ γ 2g ⎠
15 © M.S. Ramaiah School of Advanced Studies 32
Head Developed by a Pump
PEMP
RMD 2501
These three pumps are developing the same discharge pressure. In this case they
d l different
develop diff t heads
h d inversely
i l proportional
ti l to
t the
th specific
ifi gravity
it off the
th fluids.
fl id
H-Q relation for ideal pump H-Q relation for actual pump
15 © M.S. Ramaiah School of Advanced Studies 36
PEMP
,Q Q0 Q1
,Q
,Q
,Q
Pump characteristics for two Operating
p gppoints for two
identical pumps in series centrifugal pumps in series
Using two pumps in series does not actually double the resistance to flow in the
t
system. The
Th two
t pumps provide id adequate
d t pump head
h d for
f the
th new system
t andd also
l
maintain a slightly higher volumetric flow rate.
15 © M.S. Ramaiah School of Advanced Studies 40
Various Pump Efficiencies
PEMP
RMD 2501
• The way that a pump receives liquid into the impeller, determines the
available combination of discharge flow and head that the pump can
generate. Essentially, it determines the operating range of the pump.
• The operating range is quantified or rated by the term 'Suction
Specific Speed, Nss'. The Nss is calculated using three parameters:
speed flow rate
speed, rate, and NPSHr
NPSHr. These numbers are obtained from
pump's performance curves.
S
Secondary
d fl
flows iin the
th impeller
i ll passage S
Separated
t d flow
fl att the
th volute
l t lip
li
Ref: ‘Hydrodynamics of Pumps’ by C.E. Brennen
15 © M.S. Ramaiah School of Advanced Studies 47
Losses in Centrifugal Pumps
PEMP
RMD 2501
H d
Hydraulic
li losses
l
Mechanical losses
¾ Disc friction between the fluid and the rotor
¾ Mechanical friction on the main bearing glands
Hm
ηm =
H m + losses
Volumetric efficiency (ηvol) is the ratio of amount delivered pipe to the actual
amount of water entering the impeller through suction pipe. Due to leakages, all
the water sucked into impeller
p does not p
pass through
g the delivery
yppipe.
p
Qd
ηvol =
Qd + Ql
QL is the amount of water leakage
• The above Figure shows that the head curve for a radial flow pump is
relatively flat and that the head decreases gradually as the flow
increases.
• Note that the brake horsepower increases gradually over the flow range
with the maximum normally at the point of maximum flow.
15 © M.S. Ramaiah School of Advanced Studies 54
PEMP
¾ The process where the local absolute pressure of the fluid, somewhere in the
fluid, drops below the vapour pressure of the fluid and vapour bubbles are
formed.
¾ Bubbles move downstream and as they reach a region of higher pressure,
collapse and create a sudden high pressure pulse that can damage the material of
the flow walls.
¾ Impeller inlet region is more prone to cavitation since the lowest pressure
appears there.
¾ Prediction of the exact location and the extent of damageg is qquite difficult
¾ Cavitation is most likely to occur near the point of discharge of radial flow and
mixed flow impellers where the velocities are highest. It may also occur on the
suction side of the impeller,
p , where the pressure
p are the lowest.
¾ In the case of an axial flow pump, the blade tip is most vulnerable to cavitation.
• John Tuzson, Centrifugal Pump Design, John Wiley & Sons Inc, New
York
• www.machinedesign.com/BDE/FLUID/bdefp4/bdefp4_2.html
• www.pump-flo.com/company/archive.asp
• www lytron com/support/primer pressure drop htm
www.lytron.com/support/primer_pressure_drop.htm
• www.fluidedesign.com/download-free/ cavitation-extract.pdf
• www.pumps-in-stock.com/centrifugal_pump_designs.html
• www.pumps.org/public/pump_resources/pdfs/f01-75ab.pdf
/ bli / / df /f01 b df
• www.nesc.wvu.edu/ndwc/articles/OT/SU03/TB_SU03.html
Thank you