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Advances in Colloid and Interface Science 189–190 (2013) 21–41

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Advances in Colloid and Interface Science


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Soft templating strategies for the synthesis of mesoporous materials:


Inorganic, organic–inorganic hybrid and purely organic solids
Nabanita Pal, Asim Bhaumik ⁎
Department of Materials Science, Indian Association for the Cultivation of Science, Jadavpur, Kolkata, 700 032, India

a r t i c l e i n f o a b s t r a c t

Available online 2 January 2013 With the discovery of MCM-41 by Mobil researchers in 1992 the journey of the research on mesoporous mate-
rials started and in the 21st century this area of scientific investigation have extended into numerous branches,
Keywords: many of which contribute significantly in emerging areas like catalysis, energy, environment and biomedical re-
Self-assembly search. As a consequence thousands of publications came out in large varieties of national and international
Soft templating journals. In this review, we have tried to summarize the published works on various synthetic pathways and for-
Mesoporous materials
mation mechanisms of different mesoporous materials viz. inorganic, organic–inorganic hybrid and purely or-
Surfactants
Porous organic materials
ganic solids via soft templating pathways. Generation of nanoscale porosity in a solid material usually requires
participation of organic template (more specifically surfactants and their supramolecular assemblies) called
structure-directing agent (SDA) in the bottom-up chemical reaction process. Different techniques employed
for the syntheses of inorganic mesoporous solids, like silicas, metal doped silicas, transition and non-transition
metal oxides, mixed oxides, metallophosphates, organic–inorganic hybrids as well as purely organic mesoporous
materials like carbons, polymers etc. using surfactants are depicted schematically and elaborately in this paper.
Moreover, some of the frontline applications of these mesoporous solids, which are directly related to their func-
tionality, composition and surface properties are discussed at the appropriate places.
© 2012 Elsevier B.V. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2. Synthesis pathway and mechanism of formation of mesoporous materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.1. Role of template in generating the porosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.2. Surfactants as structure-directing agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3. Interaction pathways of surfactants and inorganic metal precursors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.4. Factors affecting the surfactant self-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.5. General formation methods of mesoporous materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.5.1. Synthesis method and mechanism of purely inorganic mesoporous materials . . . . . . . . . . . . . . . . . . . . . . . . 28
2.5.2. Synthesis method and mechanism of organic–inorganic hybrid mesoporous materials and Periodic Mesoporous Organosilicas (PMOs) 32
2.5.3. Synthesis method and mechanism of purely organic mesoporous materials . . . . . . . . . . . . . . . . . . . . . . . . . 35
3. Properties and applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4. Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5. Future prospects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

1. Introduction

Since “the overwhelming tendency for solids to minimize void space


⁎ Corresponding author. Tel.: +91 33 2473 4971; fax: +91 33 2473 2805. within their structures” is inherent, porous materials are difficult to
E-mail address: msab@iacs.res.in (A. Bhaumik). make naturally. But Albert Einstein said “In the middle of difficulty

0001-8686/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cis.2012.12.002
22 N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41

lies opportunity.” This impossible task is made possible in 1992 by the pore volumes they are used technically as adsorbents, ion-exchangers,
scientists of Mobil Oil Corporation (USA), when they first successfully catalysts, catalyst supports and in many other related applications
synthesized MCM (Mobil Composition of Matters)-41/48 through [8–10]. According to IUPAC classifications, mesoporous materials
surfactant-mediated self-assembly method [1]. This surfactant- can be ordered or disordered in nature. Ordered mesoporous mate-
assisted templating pathway or soft templating strategy opens a rials such as MCM-41/48, SBA-15 have uniform and regular arrange-
new class of materials named as mesoporous materials. The history of ments of pore (or channel) widths whereas, atomic arrangements
porous materials began with zeolites having aluminosilicate frame- are not ordered [1]. Disordered mesoporous solids like KIT-1 has
works, which are conventionally synthesized via non-surfactant uniform channel width but they are not regularly arranged i.e. nei-
assisted route employing single molecule template and having small ther the pore arrangements nor the atomic arrangements are or-
pores (micropore) inside it [2]. The most generalized definition of a dered. Both the pore and atomic arrangements are observed ordered
porous material is a continuous and solid network material filled in microporous zeolites [11,12]. Mobil scientists employed long chain
through voids. In the case of nanoporous materials the pore or voids organic surfactant molecules as the structure-directing agent (SDA)
are of the order of ≈1–100 nm. A material can be recognized as porous during the synthesis of highly ordered mesoporous material MCM-41
if its internal voids can be filled with gas. Sometimes, the voids might be instead of using small organic molecules, which are conventionally
filled with a liquid or even a solid [3]. Generally, pores are classified into used as the single molecule template as in the case of zeolites or related
two types: open pores which connect to the outside of the material and microporous solids [2]. Rather than individual molecule being used
closed pores which are isolated from the outside. Porosity provides as void filler in the ordering of the reagents to form the microporous
materials with lower density and higher surface area compared to materials, assemblies of molecules dictated by solution energetic are re-
dense materials. For most industrial applications including separation, sponsible for the formation of these pore systems. During the synthesis
catalysis and bioreactors open pores can play a crucial rule. Closed process, the SDA molecules, in the form of a lyotropic liquid-crystalline
porous materials are used mainly for thermal insulation and low phase, lead to the assembly of an ordered mesostructured composite
density structural components [4]. According to IUPAC convention, during the condensation with the silica precursors. The mesoporous
depending upon size of the pore, the porous materials are of three materials are obtained by subsequent removal of the surfactant by
types: mesoporous, microporous and macroporous. Whereas, based extraction or calcination. Since the discovery of mesoporous materials
on the framework building blocks porous materials can be classified through this type of supramolecular templating pathway, this research
as: purely inorganic, hybrid organic–inorganic and all-organic area has tremendously expanded and has been reviewed intensively in
porous polymers and carbonaceous materials. The classification the recent time [13–15]. Surfactant templating routes have also been
of porous materials is given in a flowchart (Scheme 1). This review used successfully in the preparation of non-silica based mesoporous
mainly highlights the soft templating strategies involved in the transition and non-transition metal oxides [16], metal sulfides [17],
synthesis of purely inorganic, organic–inorganic hybrid and all- metal phosphates [18] etc. In the following section a brief account of
organic porous polymers and carbons materials, which are mesoporous the synthetic chemistry as well as mechanism behind the surfactant
in nature. We do not discuss in this review about metal–organic assisted synthesis along with the various applications regarding these
framework (MOF) [5] and metal phosphonates [6] since those solids mesoporous materials has been reviewed minutely. That is, the scope
are commonly synthesized via non-templating route and having mi- of this review is mainly focused on various soft templating strategies
cropores in the framework. employed (discussed in Section 2.5) in synthesizing different mesoporous
Meso, the Greek prefix, meaning “in between”, has been adopted solids. However, we have taken a chance to discuss in brief about
by IUPAC to define porous materials having dimension of pores in the hard templating approach (Section 2.5) in order to differenti-
between micropore and macropore i.e. typically between 2 and ate, and highlight the merits and demerits of it from that of soft
50 nm [7]. Owing to their high stability, surface areas and large templating strategy.

Scheme 1. Schematic representation of the classification of nanoporous materials.


N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41 23

2. Synthesis pathway and mechanism of formation of directing the structure of nanomaterials for photovoltaics, batteries
mesoporous materials and fuel cells, where the morphologies of the mesoporous hybrids can
ranged from hexagonally arranged cylinders to three-dimensional
In the synthesis of mesoporous material organic surfactant mole- bi-continuous cubic networks [27]. In this review we will mainly em-
cules play a decisive role to generate porosity within the building phasize upon the surfactant type template associated in the synthesis
blocks and thus act as template or structure directing agent (SDA). of mesoporous materials.
This soft templating method is the most successful pathway for the
synthesis of ordered and disordered mesoporous matrices. Before 2.2. Surfactants as structure-directing agent
going to the main topic it is essential to know what is template or
what kind of interaction occurs between a template and precursor Amphiphilic surfactant templating pathway has been defined as a
species forming the mesoporous framework during the synthesis. process in which an organic species functions as a central structure
about which precursor moieties organize to form long range ordered
2.1. Role of template in generating the porosity material [25]. The molecules have both hydrophobic and hydrophilic
parts and the hydrophobic component of surfactant can solubilize or-
In broad sense, template means a stencil, pattern or overlay used ganic species, while the hydrophilic or ‘water-loving’ component in-
in graphic arts (drawing, painting, etc.) and sewing to replicate let- teracts with charged inorganic precursors to direct the formation of
ters, shapes or designs. In nanoporous regime template represents the inorganic framework (Fig. 1A).
that particular molecule, which helps to generate or design porosity Surfactants have both hydrophobic and hydrophilic components in
in the matrix. Thus a template acts as structure directing agent the molecule, which could behave distinctly in polar and non-polar sol-
(SDA) in the synthesis of porous materials [19]. The SDAs can be of vents. In aqueous media the polar part of the molecule interacts with
different types. Surfactant can be employed as a SDA, the essential water, while the non-polar part stays away from the water molecules.
feature of which is the coexistence of chemically bonded hydrophobic There are two ways by which such amphilic molecule stabilizes in
(non-polar) hydrocarbon ‘tail’ and a hydrophilic (polar) ‘head’ group water. The amphiphilic surfactant molecule (Fig. 1A) can arrange itself
in a molecule. These molecules have high molecular weight and they at the surface of the water such that the polar part interacts with the
aggregate in solvent to form self-assembled micelle [1,20]. There are water and the non-polar part is held above the surface (either in the
some other SDAs bearing hydrophobic-hydrophilic groups in a single air or in a non-polar liquid) as shown in Fig. 1B. The presence of these
molecule, which are not surfactants but play the role of template in molecules on the surface disrupts the cohesive energy at the surface
designing mesopores in a material. These template molecules may and thus lowers the surface tension. That's why, such molecules are
or may not form self-assembly [21]. Another type of SDA is dendrimer called ‘surface active’ molecules or surfactants. Another arrangement
or polymer, which can be macromolecular single molecule having of these molecules can allow each component to interact with its
high molecular weight [22,23]. All the above templates are soft tem- favored environment. Molecules can form aggregates in which the hy-
plates (discussed in Section 2.5). drophobic portions are oriented within the cluster and the hydrophilic
There are also hard templates like porous silica or colloidal silica portions are exposed to the solvent [28]. Such aggregates are called
spheres, polystyrene etc. to generate porosity within the matrix [24]. micelles (Fig. 1C). The proportion of molecules present at the surface
Strictly speaking, a template is a structure (usually organic, though or as micelles in the bulk of the liquid depends on the concentration
hard template may be inorganic) around which a material (often of the amphiphile. At low concentrations surfactants will favor arrange-
inorganic) nucleates and grows in a “skin-tight” fashion, so that ment on the surface. As the surface becomes crowded with surfactant
upon the removal of the templating structure, its geometric and more molecules will arrange into micelles. At certain concentration
electronic characteristics are replicated in the (inorganic) materials the surface becomes completely loaded with surfactant and any further
[25,26]. The classification of soft template SDAs has been illustrated additions must arrange as micelles. This concentration is called the Crit-
in the flowchart Scheme 2. Sustainable design and fabrication of ical Micelle Concentration (CMC). Different SDAs has different CMC
mesoporous materials can provide breakthroughs in the advance- value in water [29]. Beyond the CMC value the self-assembly of micelle
ment of energy conversion and storage devices. In this context occurs to form 3D spherical or 2D rod like array with further increasing
block copolymers has emerged as a powerful and affordable tool in concentration and this self-assembly helps in the pore generation. This

Template or structure
directing agents

Depending upon Depending upon


functionality the charge

Cationic Anionic Nonionic


e.g. CTAB, CPC, etc. e.g. SDS, lauric acid etc. e.g. P123, F127 etc.

Surfactants Non-surfactant
Large molecule, high
molecular wt, form
micelle, e.g. CTAB,
SDS etc. Single molecule Small molecule, low Single macromolecule
template, no self- molecular wt, self- template, high molecular
assembly e.g. TPA etc. assembly, e.g. urea, wt, do not form micelle,
sodium salicylate etc. e.g. dendrimers.

Scheme 2. Schematic representation of various categories of soft templates.


24 N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41

Air

Water

Water
Hydrophobic Hydrophilic
(non-polar) (polar) ‘water
hydrocarbon ‘tail’ loving’ head gr.
A B C
Fig. 1. Surfactant molecule and its behavior in aqueous media.

self-assembled micelle formed by the association of individual amphi- Beside these, there is another type of surfactant which is called
philic templating molecules bonded through weak forces like van amphoteric or zwitterionic surfactants. In this case a single surfactant
der Waals, hydrogen bonding etc. but there is no covalent linkage molecule shows both cationic and anionic dissociations. Synthetic prod-
between those amphiphiles [30]. Actually, these SDA molecules are ucts like betaines, sulphobetaines, natural substances such as amino
the ‘placeholder’, what becomes the void space to produce nanoporous acids and phospholipids etc. belong to this category [32]. Dodecyl beta-
material. They not only allow controlling the variation of pore size but ines, lauryl betaines are common examples. The structures of some
also the shape of the pores i.e. the total architecture of the template commonly used surfactants are depicted here for clarity (Fig. 3).
molecule, its size and shape are imprinted in the porous solid (Fig. 2)
[3]. 2.3. Interaction pathways of surfactants and inorganic metal precursors
Depending upon the dissociation of surfactant molecule in aqueous
media there are three types of amphiphilic surfactant molecules [31]. Six different synthesis pathways that reflect the metal-template
molecular interaction have been readily employed to prepare ordered
a. Cationic surfactants dissociates in water into an amphiphilic cation mesoporous materials under wide range of pHs, temperatures and
and an anion, most often halide type. A large portion of this class surfactant nature and their concentrations [33]. The pathways are
belongs to nitrogenous compounds such as amine salts and qua- S +I −, S −I +, S −M +I −, S +X −I +, S 0I 0 and N 0I 0, where S is the surfac-
ternary ammoniums, with one or several long chain alkyl group, tant, I is the inorganic phase and X is the mediating anionic species,
often coming from natural fatty acids. The common examples are M is intermediate cation, S 0 is neutral amine, I 0 is hydrated inorganic
cetyltrimethylammonium bromide or hexadecyltrimethylammonium oligomer and N 0 is non-ionic template (Table 1).
bromide (CTAB), cetylpyridinium chloride (CPC), N-Dodecyl For pathways involving electrostatic interaction, charge of the
pyridinium chloride etc. inorganic source is controlled by the pH and isoelectric point. The
b. Anionic surfactants dissociates in water into an amphiphilic pH at which the charge of molecules is zero is called isoelectric pH.
anion, and a cation, which is in general an alkaline metal (Na +, Silica species (isoelectric point = 2) has a positive charge at pH b 2
K +) or a quaternary ammonium ion. Anionic surfactants include (acidic conditions), neutral charge at pH = 2 and a negative charge
alkylbenzene sulfonates (detergents), (fatty acid) soaps, lauryl at pH > 2 (alkaline conditions) (Fig. 4). M41S silica molecular sieves
sulfate (foaming agent), di-alkyl sulphosuccinate (wetting agent), were originally fabricated at alkaline condition when anionic inor-
lignosulfonates (dispersants) etc. Few common examples are sodi- ganic species (I −) stabilize with cationic surfactant (S +) through
um dodecyl sulphate (SDS), sodium dodecylbenzene sulphonate etc. the S +I − strong interaction [1]. Likewise, silica mesostructure can
c. Nonionic surfactants are another type which does not ionize in be formed with anionic surfactant (S −) at acidic condition (inorganic
water, because their hydrophilic components are non-dissociable species I +) using the S − I + approach [34]. The synthetic pathways
like alcohol, ether, ester, amide etc. A large variety of this type sur- involving a mediating ion (e.g., S +X −I +) have a weaker electrostatic
factant is made hydrophilic by the presence of polyethylene glycol interaction between the cationic precursor I + and the S +X − active
chain obtained by the polycondensation of ethylene oxide. Polycon- sites which leads to products with rich morphologies [35]. In case of
densation of propylene oxide results a polyether which is slightly S −M +I − type the metal salt of aliphatic acid are generally used as
hydrophobic. This polyether chain is used as lipophilic group i.e. template. Hence, in highly basic media metal hydroxo species for
non-polar group in the so-called poly-EO-poly-PO block copoly- e.g. Zn(OH) 2−, Zn(OH)42−, Zn2(OH)62− components from zinc precur-
mers. These copolymers are often included in different class sor generated which interact with anionic template through metal
named polymeric surfactants. Common examples of non-ionic counter ion to form lamellar oxide [36]. Non-ionic template and amines
surfactants are Pluronic P123, F127 etc [31]. are also used as templates which interact with metal precursor through

Fig. 2. A common pathway for the formation of mesoporous solid [3].


N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41 25

Fig. 3. Some common surfactants used in different field of science.

H-bonding in acidic media (S0I0/N0I0 interaction). MSU-X, hexagonal 2.4. Factors affecting the surfactant self-assembly
mesoporous silica HMS are synthesized in these fashions [37–40]. All
these types of interactions are beautifully shown in Fig. 5. Besides, there As it is already discussed that the formation of pore and its size,
are some examples of interaction between organic and inorganic species shape and dimension are entirely dependent on the surfactant supra-
through coordination and covalent bond formation. Mesostructured nio- molecular self-aggregation, depending upon the various factors like
bium oxide synthesized in non-aqueous media is a good example of the nature of template molecule, temperature, presence of counter ions
former case whereas hydrolysable silane group containing surfactant in the reaction media, the concentration of surfactants, role of sol-
type precursor can condensed through covalent interaction between or- vents etc. the size and shape of the surfactant micelle varies as well
ganic and inorganic parts of same molecule to form ordered mesoporous as that of the pore system of mesoporous solids. The structure or ge-
solid without template [41,42]. Stucky et al. have developed a wide range ometry of the template micelle may be of different patterns such as
of mesostructured optical materials using a one-step synthesis procedure spherical, cylindrical, lamellar, bilayer and so on [29] (Fig. 6). CMC,
where the inorganic/surfactant/optically active species co-assemble dur- which is the determining parameter of the formation and stability
ing the synthesis [43]. The corresponding regularly arranged pores found of micelle are governed by all these factors mentioned above and is
in mesoporous metal oxide frameworks provide a high surface area for a characteristic of a particular surfactant.
better dispersion of optically active components and allow for rapid dif- The counter ions like intermediate anions or cations have strong
fusion, which are essential for optical applications. effect on the metal–template interaction. Generally anions have stron-
ger effect than cation and as in majority of cases for the synthesis
Table 1 of mesoporous solids are carried out in the presence of cationic or
Types of interaction between template head group and inorganic precursor. non-ionic surfactants [44]. The transformation of spherical micelle of
Surfactant type Interaction Interaction Examples cationic surfactants to rod like geometry is more favorable when the
pathway type hydrated size of anion present in the media decreases and polarizability
Cationic S+ Electrostatic S +I − Tungsten oxide, MCM-41 increases. Upon neutralization the surfactant charge by the counter ion,
interaction S +X −I + Lamellar zinc phosphate, cubic Pm3n
rod like micelle formation observed and thus small hydrated anion
silica with high polarizability are more effective in this case. Well known
Anionic S− Electrostatic S −I + Lamellar Iron oxide Hofmeister series of anions, SCN− > NO3− > Br− >Cl− >OH− >F − are
interaction S −M +I Lameller aluminium oxide, zinc oxide
found to induce the sphere to rod transition of alkyltrimethylammonium
surfactants [45]. On the other hand high concentration of salts like NaCl,
Neutral S0/N0 H-bonding S0I0 Hexagonal silica HMS
interaction KCl, NaBr, Na2SO4 etc. may lead spherical micelle to transform into
N0I0 Silica MSU-X
lamellar form (Fig. 6). The CMC of non-ionic surfactants is also
26 N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41

HO OH2
pH < 2 Si O O
H2O OH Controlled Si
condensation
Hydrolysis Ionic inorganic O O O
Si(OR)4
Silica species (I) Si Si
precursor HO O O O O
Si
pH > 2
O OH

Fig. 4. Silica precursor at variable pH condition.

O O
HO Si HO
O Si OH2 -
O O

HO
Si O
HO
Si OH2 -
O O

HO Si O HO Si OH2 -
O O
O Si
OH2 -
Si HO
HO
S+I- Interaction S+X-I+ Interaction

HO
O
M
M
O O
O O
H
M
M O +
H O
O O
HO M O +
HO M H
O
O O
H O +
M
M

O O
H O +
O
M
M
S-I+ Interaction HO S-M+I- Interaction
HO
O O
Si

O O

Si
OH
O

Si OH

O O

Si
OH S0I0/ N0I0 Interaction
Fig. 5. Different types of metal surfactant interactions.
N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41 27

greatly influenced by anions, which lower the respective CMC value arrange themselves in regular ordered array to form an inorganic–
leading to increment of the attractive interactions between non-ionic organic composite solid i.e. template self-assembly remains within
micelles [46]. the inorganic materials. In this method usually there are three steps to
The nature of surfactants and the concentration of it in aqueous form a mesoporous solid. First, the surfactant self-assembly (about
media have large impact on the size and shape of the self-assembled which we have discussed in the previous section), second is the orga-
superstructure. In aqueous media when the concentration of amphi- nization of inorganic precursor over this surfactant self-assembly
philes changes from low to high, growth of spherical to rod shape mi- and formation of a stable inorganic–organic hybrid and third or last
celle results though more high concentration leads to lamellar phase. is the successful subsequent removal of organic template to get the
Double-tailed surfactants generally furnish bilayer phase and lamellar mesoporous solid. Detailed study about the formation process of
aggregate can also be formed from mixed surfactants aqueous solution these inorganic-surfactant composite materials has revealed that
[46]. Surfactants with large hydrophilic group and small hydrophobic two different mechanisms are involved in endotemplate route. One
chain form normal spherical micelle whereas if surfactants have small is cooperative self-assembly (CSA) mechanism and another is ‘true’
polar head group but large brunched tail then spherical reverse micelle liquid crystal template (TLCT) mechanism [13,52,53]. In former case
will be formed i.e. the head group is inside and tail is outside (Fig. 6). If (CSA) there is a simultaneous aggregation of self-assembled SDA
oil is present in aqueous media the shape and size of all the self-assembly along with the already added inorganic species and a liquid–crystal
changes and if more water is present surfactants organize themselves as phase with hexagonal, cubic, or laminar arrangement containing both
lamellar type [47]. Beside this normal micelle can be reversed in totally the organic micelle and inorganic precursor can be developed
non-polar media. (Fig. 7a). On the other hand, the TLCT mechanism first proposed by
Thermal effect on the salt induced spherical to rod like micelle for- Mobil scientists is ‘true’ since this pathway covers all the possibility be-
mation of different alkyltrimethylammonium and non-ionic surfactants hind mesophase formation [1,20]. Here, the concentration of the surfac-
were studied by Zieliński et al. and Lindman et al., respectively [48,49]. tant is so high that under the prevailing conditions (temperature, pH) a
It has been found experimentally that the size of ionic surfactant micelle lyotropic liquid-crystalline phase is formed without requiring the pres-
decreases with rise of temperature although for non-ionic surfactants ence of the precursor inorganic framework materials (Fig. 7b) [54].
reverse trend is observed. The temperature effect is more prominent After the formation of the inorganic–organic nanocomposite material
in case of rod like micelle than spherical one [50]. and its further condensation it is necessary to remove the template
from this composite (called as-synthesized) to obtain the porosity. Cal-
2.5. General formation methods of mesoporous materials cination in aerial atmosphere is the most familiar method to eliminate
the organic template completely and used widely for mesoporous silica,
Thorough investigation and continuous research to understand the oxides and phosphates. Different temperatures are required for remov-
formation mechanism for the mesostructured materials is going on till ing different templates. Further, high temperature treatment increases
date since 1992 [35,51]. Surfactant-assisted synthesis of mesoporous the degree of crystallinity in the mesoporous material [55]. But in case
materials can occur in two pathways: in endotemplate methods of organic modified and unstable, air sensitive materials this method
(“soft-matter templating”) and in exotemplate methods (“nanocasting”). is not suitable owing to loss of porosity. This problem has been solved
In endotemplate (‘endo’ means within) or soft-templating route, by introduction of solvent extraction method which is mild but very
around the self-assembly of SDA in liquid medium inorganic precursors effective for removal of surfactant without disturbing the framework

Fig. 6. Different types of surfactant structures.


28 N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41

structure. Solvents like ethanol, THF with small quantity of dilute hy- the category of purely inorganic, organic–inorganic hybrid and
drochloride acid, ethylene diammine or ammonium acetate are used purely organic porous materials (Scheme 1).
in solvent extraction methods [56,57].
Exotemplate (‘exo’ means outside) (“nanocasting”) method is that 2.5.1. Synthesis method and mechanism of purely inorganic mesoporous
where a porous solid like silica or carbon or sometimes colloidal crys- materials
talline silica microsphere, polystyrene beads etc. is used as the tem- Syntheses of silica, non-silica transition and non-transition metal
plate in place of the surfactant. Thus, this method is also known as oxide, metallophosphate, sulphide based materials are illustrated under
“hard-matter templating” or hard-templating. In this case template this topic.
remains outside the inorganic material and the hollow space that
provided by the exotemplate framework (usually mesoporous silica 2.5.1.1. Silica based mesoporous materials. Due to several advantages like
or carbon) are filled with that inorganic precursor, which is then a great variety of possible structures (flexibility of tetra-coordinated
transformed (cured) under suitable conditions. In this way, the silicon atom), a precise control of the hydrolysis-condensation reac-
pore system of the template is copied as a “negative image” in the tions (because of lower reactivity), enhanced thermal stability of the
material. The now-filled exotemplate is removed by HF or NaOH obtained amorphous networks (no crystallization upon thermal treat-
solution or by high temperature [58]. After removal of the template ment) and strong grafting of organic functions as well as for the appli-
framework, the incorporated material is obtained with a large specif- cations in numerous promising fields extensive work is going on over
ic surface area. This replication method was used for first time by silica-based mesoporous materials since the discovery of M41S family
Ryoo et al. [59,60] for the synthesis of mesoporous carbon (CMK-1) of mesoporous silicas. Mesoporous pure silica and silica based mate-
(Fig. 8). rials are generally prepared in endotemplate method under hydrother-
Note that the terms endo- and exotemplate are formally derived mal condition using basic or acidic media.
from the terms endo- and exo-skeleton used in biology. In addition, Hydrothermal condition is actually a sol-gel process consisting of a
there is another method named evaporation induced self-assembly number of steps. Initially, formation of surfactant self-assembly occurs
(EISA) (discussed later) for synthesis of mesostructured silicates and via TLCT mechanism to form a homogeneous surfactant solution in com-
transition metal oxides (TMOs) [61–63]. Brinker et al. have reported mon solvent media (usually aqueous). Then silicate precursor, such as
the synthesis of mesostructured thin silica films derived from tetraethyl or tetramethyl orthosilicate (TEOS or TMOS) or inorganic so-
methyltriethoxysilane (MTES) and/or tetraethyl orthosilicate (TEOS) dium silicate is added to the surfactant solution when it gets hydrolyzed
silica precursors and polystyrene-block-poly(ethylene oxide) (PS-b- under acidic or basic condition to form a silicate oligomer sol. Next,
PEO) diblock copolymers via EISA process [61]. The meso- and micro- these oligomers are condensed with surfactant micelle via coopera-
structure of the calcined films consists of cubic-ordered arrays of spher- tive assembly and aggregated to form inorganic–organic hybrid,
ical mesopores of ca. 5-7 nm in diameter, together with PEO-induced which finally precipitates in the form of a gel. The gel is treated hy-
interconnected micropores of ca. 1 nm in diameter, as determined drothermally for further condensation, solidification and reorganiza-
by HRTEM, N2 sorption, gas permeation and grazing incidence tion of the material to an ordered arrangement [51,66]. Finally, after
small-angle X-ray scattering studies. Mesoporous organic polymer certain time the resultant product is cooled, filtered, washed and
resin and carbon based solids are also synthesized in this strategy dried (Fig. 9). Ordered mesostructured silica material is obtained from
[64]. Beside these general methods each type porous solids like sili- this as-synthesized solid after the removal of surfactant through calci-
ca, phosphates, mesoporous polymers, carbons, oxides etc. have in- nation or solvent extraction [67,68].
dividual specific methods which are applied to synthesize those In basic condition during hydrolysis silica precursor remains as sili-
under variable conditions. In addition Ariga et al. have reviewed cate anion (Fig. 9) and condensation, polymerization as well as cross-
the recent research to design nanomaterials into organized struc- linking take place in the pH range of 9.5 to 12.5 [51]. This is the most
tures, called nanoarchitectonics which involve the syntheses of well-known, old and convenient method of silica synthesis. Mesoporous
mesoporous silicas, metal oxides, semiconductive materials, metals, MCM-41, MCM-48 [69], etc. and various transition as well as non-
alloys, organic composites, biomaterial composites, carbons, carbon transition metal doped silica [70,71] are synthesized using this strategy.
nitrides, and boron nitrides, as innovative components [65]. All Commonly, CTAB, SDS are used as surfactants [70], sodium hydroxide
these materials are being discussed in the following section under (NaOH), potassium hydroxide (KOH), ammonia solution (NH3.H2O),

Fig. 7. Formation of mesoporous structures: (a) via co-operative self-assembly, (b) via true liquid–crystal templating process.
N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41 29

Fig. 8. Schematic representation of ‘exotemplate’ method.

tetramethylammonium hydroxide or TMAOH [(CH3)4NOH] and for silica synthesis under this condition. The hydrothermal tempera-
tetraethylammonium hydroxide or TEAOH [(C2H5)4NOH] are used as ture for silica remains in the range of 263 K to 303 K depending upon
base to control the pH of the synthesis gel. There is also example of the surfactant nature [51]. Though medium room temperature is
mesoporous silica (HMS-3) synthesis in basic media at freezing tem- preferred for gaining high crystallinity owing to slow hydrolysis. A
perature [72]. The discovery of SBA type ordered mesoporous silica large mesopore of 6–7 nm with consecutive generation of small mi-
materials having thick pore walls and large pores synthesized with cropore on the amorphous pore wall of SBA type material is the
the use of non-ionic triblock copolymers like Pluronic P123 and main characteristic of using this type of Pluronic surfactant.
F127 as SDAs under acidic conditions is an important milestone in Miyazawa et al. has also beautifully established that this micropore
this context [73]. In highly acidic media the oxide linkage of Pluronic volume within mesoporous pore wall can be controlled by varying
surfactants breaks through protonation and micelle formation oc- temperature as well as Si/surfactant ratio [75]. Following the above
curs. Silica precursor forms cationic species (Fig. 9) which condenses strategies other heteroelements like Ti, V, Co, Fe, Mn, Cr, Zn, Cu, W
with surfactant micelle [74]. It is believed that acidic condensation of etc. which have similar cationic size and coordination sites same as
silica is slower than basic. Hydrochloric acid (HCl), nitric acid Si, are experimentally incorporated into the silicate framework,
(HNO3), sulphuric acid (H2SO4) sometimes weak acids like phospho- which showed high thermal stability and high surface area together
ric acid (H3PO4), acetic acid (CH3COOH) etc. are also used as catalyst with multipurpose applications [76–79]. Most of these doping with

Fig. 9. Stepwise formation of mesoporous silica material [68].


30 N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41

high loading occurs in basic media having S +I − interaction whereas applications of ordered mesoporous metal oxides supplying clear in-
there are few reports of acidic media synthesis with low metal incor- formation about the mechanism [95].
poration [80]. In ‘endotemplate’ or soft-templating route mesoporous oxide ma-
terials are generally synthesized in hydrothermal method [91], at low
2.5.1.2. Non-silica based mesoporous materials. The surfactant templating temperature (freezing) [90] or at room temperature [96]. In all the
strategy to the synthesis of non-silica based mesostructure; mainly above methods template molecules self-assemble prior or simulta-
metal oxides have been commenced since 1993 [81]. Other several neously with the inorganic metal precursor (Fig. 7) which form a
types of non-siliceous mesostructured materials like phosphate, sulphide hydroxo species and interact with template molecules in electro-
based materials and also different types of mesoporous metals are static way to form metal–template composite in aqueous sol–gel
known [82–85]. Sayari has summarized the synthesis of mesoporous process [34]. After the removal of template by calcination or
molecular sieves (pure and modified silicates, other metallic oxides solvent-extraction we get the desired solid porous metal oxide
and sulfides as well as aluminophosphates of MCM-41, MCM-48, SBA-n, (Fig. 10B). A large variety of metal oxides have been synthesized
MSU-n structures) under a wide range of conditions in the presence of through supramolecular self-assembly method by proper selection
cationic, anionic, gemini, or neutral surfactants [86]. The pore size of of a cationic, anionic or non-ionic surfactants. Hydrothermal synthe-
these mesostructured materials may be adjusted from ca. 2–10 nm sis of hydrous crystalline mesoporous RuO2 is reported by Oh et al.
using different strategies. Because of their unique flexibility in terms using cationic surfactant hexadecyltrimethylammonium chloride
of synthesis conditions, pore size tuning and framework composition, (C16TMA +Cl −) via chloride anion mediated S +X -I + interaction
these materials have been targeted for a number of potential applica- of cationic surfactant and ruthenium nitrosyl precursor [97].
tions, particularly in catalysis. Mesoporous mixed oxides can be prepared through hydrothermal
Mesoporous oxides have the great potential to various fields such method using Pluronic P123 template which is observed in case of
as heterogeneous liquid phase catalysis [87], photocatalysis [56], mesoporous titania-silica or Ga-Nb mixed oxide (synthesized via
magnetism [88], optoelectronics [89], integrated optics [90] and bio- self-assembly hydrothermal assisted approach or SAHA method)
technology [63] etc. It is often observed for transition metal ions that [98,99]. Anionic template SDS is also employed for the synthesis of high-
the multitude of possible coordination numbers and oxidation states ly ordered mesoporous mixed oxide TiO2-Fe2O3 phase [100]. In the EISA
has a pronounced influence on the observed composite mesoporous method [101,102] nonaqueous sol–gel route is employed, where organ-
materials as expected. After the first successful approach towards the ic solvents like ethanol, propanol etc. are used as reaction medium. This
synthesis of mesostructured titania [16] various mesoporous metal method for the synthesis of mesostructured materials has proven to be
oxides and mixed oxides of Nb, Ta, V, W, Zr, Sn, Hf, Al, Zn, Cu, Ni, an extremely useful process for both controlling macroscopic form (thin
Al etc. have been synthesized through the mediation of electrostatic, films, membranes, and monoliths) and enabling the synthesis of a series
hydrogen-bonding, covalent and van der Waals interactions be- of mesostructured metal oxides [62]. Because of using non-aqueous
tween metal and template [91–94]. media and block copolymer SDA the hydrolysis rate as well as the
Mesoporous oxides having same type of extended frame- redox reaction, phase transformation etc. have been minimized in this
work containing metal-oxygen bonds like silica and silica based nonaqueous sol–gel method [35]. This method based on supramolecular
mesostructured materials should have similar synthetic conditions. self-assembly of surfactant has several advantages than aqueous sol–gel
However, very little attention was paid on oxide based mesostructured process for achieving better control over particle formation, high crys-
materials compare to other silica based composites. The reason behind tallinity at relatively moderate reaction temperature (373–573 K) and
is mainly [34]: homogeneous particle morphology within one reaction system [103].
Here, the evaporation of the volatile solvent (usually ethanol) following
A. The high reactivity toward hydrolysis and condensation of transi-
deposition concentrates the surfactant molecules and inorganic precur-
tion metal oxide leads to uncontrolled phase separation between
sors, driving their co-assembly to form ordered mesophases. Subse-
organic and inorganic components, yielding non-mesostructured
quent aging, heat or chemical treatments induce inorganic precursor
materials, but porous gels.
condensation and lock in the mesostructure (Fig. 11). The addition of
B. The redox reactions, the possible phase transitions and the crystalli-
metal chlorides to an alcohol generates HCl in situ, yielding stable
zation processes are often accompanied by the collapse of the struc-
chloroalkoxy precursors. The slow introduction of moisture from the
tural integrity.
ambient environment causes these precursors to partially hydro-
C. Synthesis procedures are extremely sensitive to many external pa-
lyze. These stable, hydrophilic precursors are arranged by the
rameters, leading to irreproducible results in some cases.
block copolymer SDA. Different mesoporous transition and non-
The first stable oxide (mesoporous titania) was prepared by transition metal oxide and mixed oxides with semicrystalline
controlled hydrolysis of titanium isopropoxide in the presence of frameworks have been synthesized in EISA route in highly acidic
tetradecylphosphates through ‘modified sol-gel method’, using alcoholic solutions in presence of non-ionic Pluronic surfactants
acetylacetone as a chelating agent [16]. Though, IR spectroscopy mea- F127, P123 etc. [64,104,105]. Mesoporous titania thin film with con-
surements revealed the presence of phosphate groups after calcination trolled size and wall thickness is produced recently in this method
of the sample at 623 K. This result prompted the researchers to using a new triblock copolymer template PEO–PB–PEO structure
design other mesostructured transition metal oxides via different (PEO = poly(ethylene oxide) and PB = polybutadiene) [106]. This
synthetic routes. EISA method is widely employed for the synthesis of a huge number
The synthesis of porous oxides can be carried out via both of mesoporous binary and ternary mixed oxides [107–109]. A delayed
‘exotemplate’ and ‘endotemplate’ methods. For all the methods it was hydrolysis and condensation of the reacting precursors in order to
found that in order to form a successful mesophase of oxides, three con- achieve sufficiently ordered arrangement and homogeneous mixture
ditions should be satisfied [30]. First is the ability of formation of multiple oxides via EISA method is observed in case of silica–germa-
polyanions or polycations by the inorganic metal precursor to nia mixed oxide [110].
allow multidendicity. Second must be the ability of polyanions or Another process for mesoporous oxide synthesis is ‘exotemplate’
polycations to condense into rigid walls (Fig. 10A). Finally, a charge or hard-templating or nanocasting method (Fig. 8) pioneered by the
density matching, which is an essential to explain the interaction group of Ryoo [59,60]. It is one of the most important strategies for
between the surfactant and the inorganic species and thus to direct synthesizing mesostructured transition pure or multi metal oxides.
the formation of a particular mesophase [94]. Recently, P. Bruce Recently, many interesting porous metal oxides and mixed oxides
and his co-workers have reviewed different template synthesis and have been synthesized using this method [111,112]. The method is
N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41 31

Fig. 10. A: Stabilized highly reactive metal precursor for metal oxide synthesis and B: interaction of metal-surfactant to form mesostructure.

Fig. 11. Schematic model for EISA method.


32 N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41

not discussed here elaborately since this is beyond the scope of this [136]. Use of porous sulfides as semiconductors, sensing material,
review. electronics [137] etc. makes those an imperative in nanoscience and
Although many open-framework and layered metal phosphates nanotechnology for which many sulfides and selenides of Zn, Sn, Cd,
with diverse compositions and properties have been developed Mo, Fe, Ga and so on are synthesized in surfactant mediated supramo-
[113–115] their applications are constrained by the lack of large sur- lecular pathway [138] similar to silica. In case of porous sulfide syn-
face areas and the dominance of small pores or interlayer spaces. thesis hydrogen sulfide (H2S) is used as sulfide source along with
Mesoporous metallophosphates having good surface area are of the respective metal salt precursor and ionic or non-ionic organic
keen attention in this respect, due to their applications in the fields template leads to the formation of the particular metal sulfides via
of catalysis, ion exchange, proton conductivity, intercalation chemis- LCT mechanism [94].
try, photochemistry, and materials chemistry [116]. For playing a Zero valent transition metals are very important in many catalytic
crucial role as active solid catalysts in various acid-base catalysis, processes and hence the synthesis of nanostructured metals with high
redox catalysis and photocatalytic processes [117,118] much works surface areas and controlled porosity imposes a significant challenge
have been devoted to the synthesis of mesoporous metal phosphate on materials scientists. In 2008, Yamauchi et al. reported the aqueous
materials [119,120]. The discovery of aluminophosphates (AlPO, syntheses of mesostructured metallic platinum with large pore diame-
similar to zeolite), AlPO4, in 1980s with reasonable thermal stability ter exceeding 10 nm, i.e. giant mesocages by surfactant liquid–crystal
and novel structures is an important development in this area [121]. templating pathway [84]. Hao et al. has nicely summarized main
But the material was microporous in nature synthesized using non- principles governing the usage of soft vesicle in the synthesis of
surfactant organic amine salt. Probably the first mesoporous phos- hard materials (mainly porous metals and metalic nanoparticles)
phate synthesized in surfactant mediated pathway was aluminium and detailed procedures for vesicle templating and the characteriza-
and gallophosphate reported by Holland et al. [119]. In this context tion of the synthetic mechanisms [139].
a rich varities of metal phosphates/phosphonates with mesoporous
framework have been reported, synthesized via ionic, non-ionic 2.5.2. Synthesis method and mechanism of organic–inorganic hybrid
templating routes [122–125]. mesoporous materials and Periodic Mesoporous Organosilicas (PMOs)
Porous inorganic phosphates are oxide type materials with open In addition to the purely inorganic porous materials, another impor-
framework and the synthesis of those phosphates can be carried out tant way of modifying the framework structure of nanoporous material
following the same procedures utilized for mesoporous silica as well is the incorporation of organic components, either on the silicate sur-
as oxides i.e. the same supramolecular self-assembly of surfactants face, inside the silicate wall, or trapped within the channels. Organic
followed by the interaction of ionic or non-ionic inorganic metal phos- functionalization of these solids permits the tuning of surface properties
phate with charged or neutral template and further condensation to (e.g. hydrophilicity, hydrophobicity, binding to guest molecules), alter-
form mesoporous solid. Mesoporous phosphates generally have the ation of the surface reactivity, protection of the surface from attack
framework structure alike porous oxide consisting tetrahedral or octa- along with modification of the bulk properties of the materials, and at
hedral MO4 or MO6 unit, but here is alternation of MO4 and PO4 unites the same time stabilization of the materials towards hydrolysis [140].
in the moiety. Mesoporous aluminophosphate shows an alternative In view of the advantages and properties of these materials, they can
tetrahedral AlO4 and PO4 unites, whereas silicoaluminophosphate has find wide range of applications in catalysis [141], adsorption chemistry
another additional SiO4 unit connected by shared oxygen molecule [142], electronics [143], sensors [144], environmental technology [145]
[126]. Similar to oxides, phosphates can be synthesized both in aqueous and bioapplication [146] etc. introducing suitable functional groups
and nonaqueous sol–gel routes. In aqueous sol-gel route generally, CTAB into the walls. Stein et al. have described the generalized methods
[126], SDS, tetradecyltrimethylammonium bromide (TTBr) [127] etc. are of preparing organic–inorganic hybrid mesoporous silicates with
used as surfactants, inorganic phosphorous sources are phosphoric acid uniform channel structures bearing both reactive and passive
(H3PO4) [126], disodium hydrogen phosphate (Na2HPO4), diammonium organic groups in the porous solids by grafting methods or by co-
hydrogen phosphate etc. [127] and pH is adjusted by liquid ammonia, condensation under surfactant control [147]. Functional groups
TMAOH, NaOH etc, though preferably TMAOH results more stable struc- could be placed selectively on the internal or external pore surfaces or
ture [126]. For e.g. surfactant template approach using CTAB has been even within walls of the mesoporous solids. Such functionalized hybrid
successfully employed for the synthesis of mesoporous highly acidic mesoporous silicates are especially important in catalysis, sorption of
zirconium phosphate at room temperature in aqueous sol–gel method metals anions, and organics reactors for polymerization, fixation of bio-
[128]. Nonaqueous sol–gel route is also important to synthesize well logically active species, and optoelectronics.
arranged mesoporous phosphates where ethanol, propanol etc. are After successful introduction in 1999 [148], a number of organic–
used as nonaqueous solvents [129]. Hydrothermal treatment or some- inorganic hybrid silica or periodic mesoporous organosilica (PMO)
times room temperature helps to form the desired mesostructure materials with various organic bridging groups have been synthe-
[126,127]. Sometimes EISA method is effective to form mesoporous sized [149–157]. Owing to the stability, selectivity, high density of
metallophosphates and bioactive glasses [130–132] In Fig. 12 we have binding sites and ease of modification these organic-inorganic hybrid
provided a schematic presentation of the synthesis of mesoporous materials have versatile potential in different fields of research. These
metallophosphate by using EISA method. Kapoor et al. has established PMOs can be synthesized by using a large variety of organosilane
convenient room temperature sol–gel method for the synthesis of compounds [(R′O)3Si\R\Si(OR′)3, R = CH2CH2, C6H4, etc., R′ = CH3,
mesoporous high surface area zirconium–titanium mixed phosphate C2H5 etc.], where two trialkoxysilyl groups connected by an organic
using cationic surfactant octadecyltrimethylammonium chloride bridge. These materials have a homogeneous distribution of organic
(C18TA +Cl −) [133]. Synthesis of mesoporous metallophosphate fragments and silica moieties within the framework. Thus these ma-
via hard-template route or exotemplate' method are also very common terials can be designed to carry from simple to bulky functionalities.
now-a-days. A report by Luo et al. for the synthesis of cubic ordered A large variety of organic bridging groups starting from ethylene,
yttrium phosphate using KIT-6 as hard template [134] and by Xia et benzene to complex large heterocyclic bridging groups [150] as well
al. for mesoporous hydroxyapatite (Ca10(PO4)6(OH)2) using CMK-3 as fluorophore moieties [157] can be incorporated inside the
[135] is worthy to mention here. mesporous pore walls of these PMOs using soft-templating routes.
Analogous to the oxide-based porous materials there are inorganic Corma et al. have developed a chiral periodic mesoporous organosilica
chalcogenides (sulfides and selenides), which have received an in- ChiMO with 2D-hexagonal periodicity in the PMO framework using
creasing amount of attention in modern time after Stupp et al. first re- chiral vanadyl salen complex bearing two peripheral trimethoxysilyl
port of mesoporous cadmium sulfide and selenide in the year 1996 groups as organosilane precursor [155]. This chiral PMO gave 30%
N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41 33

Fig. 12. Schematic representation of mesoporous phosphate synthesis in EISA method [132].

enantioselectivity in the cyanosilylation of benzaldehyde. Self- defined and hydrolytically more stable. The third type is periodic
organization in these organic-inorganic hybrid materials leads to mesoporous organosilica (PMO) formation method i.e. bridging or-
molecular-scale and mesoscale periodicities. Inagaki et al. has de- ganic units are directly incorporated in the three-dimensional net-
scribed the synthesis of organosilicas with molecular periodicity work structure of the silica matrix through two covalent bonds
of organic units formed by self-organization of bissilylated organic generally in “co-condensation” route [161–163] and thus distributed
monomers without employing templates, as well as PMOs with meso- homogeneously in the pore walls, which could effectively bind an
scale periodicity in the presence of soft templates [156]. The unique active catalytic site at the mesopore surface.
structural features of these materials make them potentially useful in At the very beginning organic functionalized mesoporous silicas
a wide range of advanced applications, such as selective separation, were synthesized via post-synthetic modification or post-grafting of
sensing, catalysis, optoelectronics, light-harvesting, etc [156]. the inner surfaces of mesostructured silica materials. In this proce-
Organic–inorganic hybrid materials comprise mainly the silica dure, generally the condensation of organosilanes is carried out
based materials though there are some reports on hybrid phosphates with free surface silanol groups of the mesostructured silica resulting
[6,158], microporous metal organic frameworks or MOFs [159] and in an inorganic framework with an organic layer grafted onto this
polymers (discussed later). Hybrid phosphates and phosphonates framework. Different organosilane precursors commercially available
are mainly synthesized in the absence of template or by using single can be used in this purpose (Fig. 14). On proper modification with
molecule templates. Kimura has synthesized few organic-inorganic other organic functional groups before or after grafting a great variety
hybrid mesoporous alumnophosphates via surfactant templating of organo functional groups can be incorporated into the silica frame-
route [160]. One of the aluminum organophosphonates (AOPs) with work. For example \SH group on oxidation by dilute aqueous hydro-
methylene groups inside the inorganic-organic hybrid frameworks gen peroxide can be converted into reactive \SO3H group, \NH2 or
have been synthesized by using oligomeric surfactants (C(16)EO(10) \Cl group on condensation with aldehydes, other amines can gener-
and C(16)EO(20)) and triblock copolymers (EO(80)PO(30)EO(80), EO(106) ate newly functionalized silica. Synthesis of an \COOH functionlized
PO(70)EO(106), and EO(20)PO(70)EO(20)). Some of these materials have SBA-15 material [164] using APTES as organosilane source has been
periodicity in pore arrangement and are potential candidates for depicted schematically in Fig. 15A. Utilization of azide functionalized
adsorption, ion-exchange and catalytic applications. SBA-15 to form a new free amine based organosilica via [3 + 2] Azide–
Organic functionalized silica molecules can be synthesized in alkyne cycloaddition ‘click’ reaction is an effective strategy for post-
three pathways depending upon supramolecular templating mecha- functionalization of the surface of mesopores by a reactive organic moi-
nism (Fig. 13). First one is the “grafting” method where the pore sur- ety [165]. Post-grafting method has several advantages. Firstly, the
face of a purely inorganic silica material is ‘grafted’ by subsequent initial mesostructure of the silica material is generally preserved,
modification with other organic groups or organosilica precursors. depending on the amount of grafted organosilane. Secondly, owing to
Second one is the “co-condensation” method where simultaneous a huge number of suitable organosilanes, a wide range of organic func-
condensation of corresponding silica and organosilica precursors tionalized silicas can be synthesized with different chemical and physi-
‘co-condensed’ to form hybrid silica. If uniform surface coverage with cal properties. Again if bulky organosilanes are used, these groups can
organic groups is desired in a single step, the direct co-condensation selectively be grafted at the pore openings, leading to complete
may be the first choice which provides better control over the amount closure of the pores thus sealing the air within and giving rise to
of organic groups incorporated in the structure. However, products low-к materials [162]. Many large highly reactive, chiral organic groups
obtained by post-synthesis grafting are often structurally better like 2,2′-bis(diphenylphosphinooxide)-1,1′-binaphthyl (I-BINAPO) has
34 N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41

been successfully utilized to synthesize highly ordered 2D-hexagonal The integration of organic bridges in the pore channel walls make
PMO [166]. Using these post-synthesized modification procedures or- organic-inorganic hybrid materials very unique as in the case of PMO.
ganic functional groups incorporated in the silica matrix may be found Having a high organic loading these PMOs can have very narrow pore
both on surface i.e. inner and outer surface of the silica pore wall. A size distributions, high specific surface areas, large pores, thick pore
very useful technique for controlling the site-selective functionalization walls and large pore volumes. Furthermore, as the organic units are
of mesoporous silica is the condensation organosilane with template embedded in the channel walls, these functionalities are easily acces-
filled as-synthesized silica particles in order to minimize the inner sible for further modification. The most obvious advantage is their
wall functionalization of silica to a great extent. Here the amount and pore sizes, which can be engineered from 2 to 30 nm, while retaining
density of organic group on the outer surface of silica can be controlled narrow pore size distributions. This broadens the applicability of
by adjusting organosilane to silane ratio [167]. PMOs in industrial as well as pharmaceutical world. The higher cata-
Compared to the post-grafting technique, the co-condensation lytic activity is attributed to the textural and morphological features
method is a one-pot synthesis procedure. Here, the hybrid material of these materials in addition to the improved hydrophobicity inside
is prepared through co-condensation of tetraalkoxysilanes with the pore channels.
terminal trialkoxyorganosilanes or bis trialkoxysilane (some of In a generalized synthesis of a PMO via co-condensation route, the
which are shown in Fig. 14) in the presence of a structure directing bridging organosilane precursor of the type (R1O)3Si\R\Si(OR1)3 is
organic template (Fig. 15B). There are also a number of interesting allowed to hydrolyze along with TEOS under acidic or basic pH condi-
organosilanes which can be prepared in the laboratory to synthe- tions in the presence of a soft template. This is followed by hydrother-
size new PMO [154]. The organic functionalities of these materials mal treatment to yield the as-synthesized hybrid material, which on
are incorporated into the framework during the formation of template removal by acid extraction results PMO material grafted
mesostructure and hence more regularly distributed throughout with organic group (R) in the pore wall (Fig. 16). Calcination is not
the network compared to the organosilica materials obtained via suitable to remove the template molecules as in this case the materi-
the grafting method [168]. However, the homogeneous distribution al itself bearing organic group at its pore wall, which could be burnt
of the organic units is largely dependent on the hydrolysis and con- out from the material during calcination. Initially, bridging R was
densation rates of the silica and organosilica precursors. Rate differ- limited to simple organic groups such as ethylene, phenylene and
ences for the hydrolysis or condensation process of the different thiophene etc. [148,170], but recent improvement of synthetic pro-
precursors can lead to a significant amount of self condensation. cedures of organosilane precursors has enhanced the possibility of

Fig. 13. Synthetic pathways of organic–inorganic hybrid mesoporous silica: 1. Post-synthesis functionalization or post grafting, 2. Co-condensation or in situ grafting, and 3. Organic
bridged periodic mesoporous silica.
N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41 35

Fig. 14. Different organosilane precursors for synthesizing organic–inorganic hybrid mesoporous silicas including PMOs.

incorporation of a variety of organic groups ranging from hydrocar- adsorption and catalysis [171–174]. Carbon based porous materials
bon and metal complexes to heteroaromatics in the silica framework are also indispensable due to their abundance and sustainability.
[150]. Multifunctional PMO can be synthesized using two or more Their applications vary widely, e.g. as electrode materials for batte-
different organosilane precursors. Beside these organically function- ries, fuel cells, and supercapacitors, as sorbents for separation pro-
alized silicas or organosilicas synthesized via any of the above proce- cesses and gas storage, bioapplication and as supports for many
dures, introduction of metal or metal complex in the organic important catalytic processes [175–179]. Their use in such diverse ap-
functionalized mesoporous silica are an interesting material for ca- plications is directly related not only to their superior physical and
talysis, adsorption study, optics, magnetism or sensors. Mesoporous chemical properties, such as electrical and thermal conductivity,
organosilica having large tunable porosity, high surface area as well chemical stability, and low density, but also to their wide availability.
as containing donor sites like \NH2, \SO3H, \COOH, \OH, \CN Extensive applications of these porous ordered carbons as ‘hard tem-
groups offer a good possibility of metal incorporation and their stabi- plate’ for designing highly ordered mesoporous transition metal ox-
lization on the silica pore wall via coordination or covalent bonding. ides and mixed oxides, zeolites, nitrides are also well established
Various transition metal ion or complexes of Mn, Fe, Co, Cu, Pd, Pt etc. [180–182].
are extensively used in this purpose to introduce new property in the
PMO material. Periodic mesoporous silica containing diimine moiety 2.5.3.1. Mesoporous polymers. Only a few studies have appeared so
found an excellent scavenger for grafting of oxo-vanadium Schiff far on the soft templating strategy for the synthesis of ordered
base complex and the resulting material showed excellent catalytic mesoporous polymers [183–187]. The choice of the polymer precursor
efficiency in the liquid phase partial oxidation reactions [169]. is the key to the successful organization of the organic-organic
mesostructures. The conditions for polymer formation which have to
2.5.3. Synthesis method and mechanism of purely organic mesoporous be fulfilled are (a) dissolution in the same medium as the surfactants,
materials (b) interaction with the template molecules, (c) organizing itself neatly
Porous organic polymers are attracting increasing attentions in re- around the template, (d) further polymerization, preferably forming a
cent time for their wide scope in surface chemistry, especially in rigid polymer structure, without losing the interaction with the
36 N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41

sulphuric acid (H2SO4) extraction method produces mesoporous poly-


mer thin films (Fig. 17). Mesoporous polymers with ordered two di-
mensional hexagonal (p6mm), three dimensional cubic (Im3m) or
lamellar structures [64] can be synthesized using Pluronic surfactant
F127 (EO107PO70EO107) or P123 (EO20PO70EO20, EO = ethylene oxide,
PO = propylene oxide). In similar fashion, phloroglucinolic oligomers
can be prepared by heating phloroglucinol with formaldehyde in
acidic water-ethanol at room temperature. Like silicate clusters,
these oligomers contain a large number of hydrophilic hydroxyl
groups, which allow them to form hydrogen bond with a Pluronic
surfactant.

2.5.3.2. Mesoporous carbons. Mesoporous carbons are often produced


by using a mesoporous ordered silica material as a hard-template
[191]. More recently, also polymers (e.g. polyacrylonitrile) synthe-
sized in situ in the pores or voids of mesoporous silicas have been
used as carbon precursors, leading to mesoporous carbons which
are in some cases even partially graphitic [192]. Microporous carbon
can be prepared using zeolite hard template as reported by Kyotani
et al. [193]. Polymer beads, anodic aluminium oxide, silica/alumino-
silicate gel etc. are also reported hard-template for synthesizing
mesoporous carbon [194]. The process of producing mesoporous car-
bon using exocasting is indirect and needs aggressive chemicals to re-
move the silica matrix. This hard-template route used to synthesize
mesoporous carbon materials are also time-consuming or produces
carbon with a disordered pore structure [195]. Therefore it would be
more elegant and desirable to produce mesoporous carbon by a di-
rect templating mechanism using amphiphilic molecules.
Fig. 15. A: Schematic diagram for the synthesis of an acid (\COOH) functionalized
But, the preparation of mesoporous carbon materials with ordered
silica SBA-15 (AFS-1). B: Schematic pathway of synthesis of a \NH2 functionalized
silica in co-condensation method.
open pore structures via a supramolecular templating approach is
difficult, due to the intrinsic characteristics of organic molecules
and high formation energy of C\C bonds. The basic requirements
for synthesizing porous carbon using soft-template are (a) high
ability of the precursors to self-assemble within the nanostructures,
template and (e) finally the removal of template without destroying (b) simultaneous presence of minimum one pore-generating as well
the polymer mesostructure. Prior to the development of self- as one carbon-generating precursors, (c) pore-generating component
assembly soft-templating syntheses, mesoporous polymers were main- should have the stability to maintain the temperature required for curing
ly synthesized by a hard-templating approach. In this approach, a the carbon-yielding component but must be readily decomposed during
monomer is infiltrated into a hard template (for example, an carbonization having least carbon yield and 4) carbon-yielding com-
opal-like colloidal assembly of silica), which is removed after polymeri- ponent must have the ability to form a highly cross-linked polymeric
zation to give mesoporous polymer networks [188]. The soft-templating material which retains its nanostructure during the removal of the
self-assembly approach represents a breakthrough allowing the efficient pore-generating template [195]. There are very few precursors
synthesis of mesoporous polymers (Fig. 17). A review on the designed which fulfill the above requirements. Although, some very interesting
synthesis of mesoporous solids, including mesoporous polymers, via the studies on the soft-templated synthesis of mesoporous carbons have re-
nonionic surfactant templating method, has been published recently cently been reported [196,197]. One of the most successful ways in
[189]. Most of the mesoporous polymers are prepared by the EISA (evap- achieving mesoporous carbon through this soft-templating pathway is
oration induced self-assembly) method, typically using ethanol as solvent to synthesize mesoporous polymers, with high content of carbon.
(Fig. 17). However, similar materials can also be prepared in basic aque- Mesoporous polymers obtained by using various precursors (as discussed
ous media by a liquid crystal templating or cooperative assembling earlier) can be converted to their corresponding carbons with controlled
pathway [190]. pore structures by simply carbonizing the polymer template in inert
Most of the reported mesoporous polymers are phenol-formaldehyde atmosphere (nitrogen or argon) applying temperature up to 1173 K.
(resol) resins (template polymer), mainly synthesized as a precursor for In presence of block copolymer F127 mesoporous polymer is derived
mesoporous carbon. Mesoporous phenol-formaldehyde resin can be from self-assembled resorcinol-formaldehyde precursors mediated
readily prepared through the assembly of oligomers with surfactant, by the I +X −S + and H-bonding interaction in highly acidic media. Fi-
followed by polymerization and surfactant removal. More specifically, nally mesoporous carbon is obtained from this polymer in a well repro-
the phenolic oligomers are prepared readily by heating phenol and ducible approach [198]. A very interesting pathway to produce
formaldehyde in a molar ratio of 1:2 in a basic aqueous medium at mesoporous carbon with increased microporosity is reported by
343 K for 1 h. After the reaction, the solution is neutralized with Jaroniec and co-workers, where KOH is used for the activation of phe-
hydrochloric acid and the water is removed under vacuum, forming nolic resin polymer derived porous carbon in order to simultaneous
the oligomers. This oligomer and a Pluronic surfactant on evaporation preservation of micro and mesopores [199].
induced self-assembly (EISA) process lead to formation of an or-
dered surfactant-oligomer nanocomposite thin film which on sub- 3. Properties and applications
sequent heating at 373 K for 24 h polymerizes further and forms
mesostructured surfactant-polymer nanocomposite containing The physical and chemical properties of the mesoporous materials
liquid-crystalline surfactant [64]. Decomposition of the surfactant depend on the specific surface area, tunable pore diameter, pore
by heating at 623 K for 5 h in nitrogen inert atmosphere or by volume and cubic, hexagonal arrangements of pores as well as
N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41 37

Fig. 16. General synthetic pathway for periodic mesoporous silica (PMO). R = bridging organic group.

Fig. 17. Surfactant directed synthesis of a mesoporous phenol–formaldehyde polymer from oligomer building blocks. Mesoporous carbon is obtained after carbonization.
38 N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41

Table 2
Various applications of mesoporous materials.

Field Type of Name of the material Applications References


properties

Adsorption Biomolecular MCM-41, MCM-48, SBA-15, CMK-3, CMK-1, OMS Separation of biochemicals, adsorption of amino acid, vitamins, [178,206,207]
adsorption proteins, CO2
properties

Toxic ion Mesoporous alumina, PMO, titanium-silico phosphate Fluoride, As(III/V), Cd(II), Hg(II), Fe(III), Cu(II), Zn(II) etc. [130,154]
adsorption adsorption to purify water
properties

Gas adsorption Mesoporous polymers, Organically functionalized N2, H2, CO2 gas adsorption and storage [72,142,173,208]
properties silica

Adsorption and Mesoporous SiO2\ZrO2, silica nanoparticles, calcium Drug delivery of bisphosphonate, adsorption and desorption of [209–212]
release phosphate, Au capped silica, DNA, dyes and drugs in human cell
properties

Catalysis Redox properties Mesoporous titanium–phosphorous mixed oxide, Partial oxidation of styrene, oxidation of cyclohexene to adipic [91,130,213]
Ti\Al\SBA-15, mesoporous mixed oxides acid, reduction of nitroarenes

Acid-base Mesoporous zinc-titanate, Zn doped silica, \COOH Friedel-Crafts benzylation, esterification, transesterification, base [55,57,70,104,141]
properties functionalized SBA-15, zirconium phosphate catalyzed Knoevenagel condensation, Xanthenes preparation,
biofuel production via esterification

Other synthetic Mesoporous NiO\ZrO2, Pd doped porous polymer, C-S cross coupling, C-C cross coupling, Mannich reaction, [93,187,214,215]
name reactions polyoxometalate doped silica, Fe3O4@silica Biginelli condensation reaction

Photocatalytic Mesoporous TiO2, ZnO\CeO2 binary oxide, tantalum Photodegradation of dye, decomposition of dye, photosplitting of [6,216,217]
properties oxide water

Optics, Magnetic Mesoporous Fe3O4 Ferromagnetism [218]


electricity, property
magnetism

Optical Luminescent PMO, rare earth doped silica, tungsten Chemosensing [157,219,220]
properties oxide

Electrical Nanostructured SnO2 Dielectric effect [221]


properties

Optoelectronics Mesoporous TiO2, ZnO, TiO2 nanoparticles Photocurrent enhancement on dye doping, DSSC [56,90]

Sensing Gas sensing Mesoporous SnO2, TiO2 materials, ordered CO, NH3, H2, NO2, CH4 etc. gas sensing, [222–224]
property mesoporous ZnO, In2O3, WO3

Ion sensing Azo compound functionalized organosilica, Optical and electro-chemical sensing of cations like Fe(III), [144,225–229]
property fluorescent grafted silica, dye doped silica, porous Zn(II), Cu(II), \NH2 gr. etc. and anions like \CN, citrate, borate,
carbon nitride carboxylate etc.

Biosensing Mesoporous titania MSN, organically functionalized Detection and sensing of glucose oxidase, protein, glucose etc. [230,231]
property silica,

pH sensing role Functionalized silica pH sensor of a particular medium [227,232]

on the framework building metals and non-metals present in on mesoporous structures have huge potentials in the areas of heath
the mesostructures. As a consequence, versatile applications of care, catalysis, and environmental separation.
mesoporous materials in different fields highlight it an indispensable Moller and Bein have reviewed different aspects of inclusion
topic of research in nanoscience and technology. For example the chemistry in ordered mesoporous host materials, which includes sorp-
field of heterogeneous catalysis is highly benefited from the tion, ion exchange, immobilization followed by reduction, grafting of re-
surfactant-assisted synthesis of novel mesoporous materials and active metal alkoxides, halides etc., grafting of silane coupling agents
will grow day by day with ongoing increased surface modification (sometimes followed by subsequent reactions), grafting of reactive
and new composition of mesoporous framework [15]. The semicon- metal complexes, and polymerization in the channels [201]. Co-
ducting properties of Ti, Zn etc. based mesoporous oxides have found condensation of a reactive species during the mesopore synthesis
tremendous importance in dye sensitized solar cell (DSSC), optical is described as an effective strategy to incorporate a reactive func-
device, photocatalysis etc. Simultaniously, electronics, magnetism, tionality into the walls of the mesoporous channel system. Impor-
biotechnology, medicinal, adsorption chemistry, sensors and so on tant applications of these modified and functionalized mesoporous
have got the chance of visualizing the crucial role of these materials systems are heterogeneous catalysis, photocatalysis, ion exchange
[137,143]. Magnetic nanocomposites of different shape and size can and separations, removal of heavy metals, chromatography, stabili-
be derived by embedding monodisperse magnetic nanocrystals in zation of quantum wires, stabilization of dyes, and polymer compos-
mesoporous nanospheres or inside the porous channels and cages ites. Surface-functionalized mesoporous silica nanoparticle (MSN)
of ordered mesoporous materials [200]. These nanocomposites based materials have been extensively studied as efficient drug delivery
N. Pal, A. Bhaumik / Advances in Colloid and Interface Science 189–190 (2013) 21–41 39

carriers [202–204]. Slowing et al. have described the synthesis of dif- Acknowledgments
ferent class of MSN materials and their biocompatibility in vitro,
where various contemporary methods for controlling the structural AB wishes to thank Department of Science & Technology, New Delhi
properties and chemical functionalization for biotechnological and for providing the instrumental facilities through DST Unit on Nanoscience.
biomedical applications are given [202]. Progress made on using NP expresses gratitude to Council of Scientific and Industrial Research
MSN to penetrate various cell membranes in animal and plant cells, (CSIR), New Delhi for a senior research fellowship.
the concept of gatekeeping in the design of a variety of stimuli-
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