Professional Documents
Culture Documents
Kalzip®
standing seam
profiles
Architectural
perfection
Kalzip® Facade Systems
Contents
Kalzip clips 30
Cover page:
Cremona Po Shopping Mall, Italy
Facing page:
Steba Industrial Building, Austria
Kalzip® Facade Systems
Unlimited application potential A high level of safety throughout the Valuable ecological properties
• Suitable for ventilated and non- entire service life • As the third most commonly occurring
ventilated roof designs and all shapes • Special clips are used to attach the element in the earth’s crust, aluminium
and pitches of roof from 1.5°. Suitable profiles sheets to the substructure. occurs everywhere in nature in
for all substructures and supporting These clips are locked into the seam combination with other elements.
structures. and will be overlapped by the following • Once aluminium has been produced, it
• Can be flexibly adjusted to suit the Kalzip® element so that the fixing can be used for generations in recycled
layout, geometry and dimensions of elements are hidden under the facade. products.
any building. The facade skin is not punctured by • Can be easily re-used without limitation.
• Extremely strong and lightweight. any fixing elements. • Up to 95% of the energy required to
Therefore ideal for large spans and for • The mechanical zipping of the seams manufacture the original aluminium
renovating old roofs. produces a load bearing, permanent material is saved through recycling.
• Continuous lengths of 100m and more, connection. • An insulated Kalzip® facade structure
when production takes place on-site. • Pressure and suction loads are safely contributes significantly to emissions
absorbed. reduction.
Superior thermal and acoustic insulation • Any residual moisture in the insulating
• Fulfills strict thermal insulation layer can evaporate through the seam.
requirements. By choosing the • Non-flammable. Resistant to flying
appropriate thickness of insulating sparks and radiant heat.
material, the facade structure can be • Kalzip® can be used as a lightning
adapted to suit the precise requirements conductor in accordance with DIN VDE
of the building. V0185-3.
• Highly efficient thermal insulation can
be achieved by means of constructive Durability and economy
measures. • Corrosion-resistant, weather-resistant
aluminium alloy base material.
• Non-sensitive to UV rays, resistant to
microorganisms, resistant to ageing.
• Installation is particularly quick and
largely independent of weather. Cost
savings through pre-fabricated
components.
Right:
Jalan Besar Stadium, Singapore
04
Kalzip® Facade Systems
Grade:
50 50
Min yield strength 185 N/mm2
Dimensions:
Base metal thickness 0.8 mm, 0.9 mm, 1.0 mm and 1.2 mm
Constructional width 333 mm and 429 mm 333
Profile length Up to 150 m long
Profile height 50 mm 429
Surface finishes:
Non-metallic coating Polyester, PVdF, Stucco embossed and AluPlusZinc
65 65
Kalzip 65
Material: Aluminium
305
Grade: 333
Min yield strength 185 N/mm2
Dimensions:
Base metal thickness 0.8 mm, 0.9 mm, 1.0 mm and 1.2 mm
Constructional width 305 mm, 333 mm, 400 mm and 500 mm Kalzip® 65/400 Kalzip® 65/500
Profile length Up to 150 m long
Profile height 65 mm 65 65
Surface finishes:
Non-metallic coating Polyester, PVdF, Stucco embossed and AluPlusZinc 400
Colours: RAL standard colours in accordance with the Kalzip® colour 500
chart, special colours available on request.
Kalzip AF 65
Material: Aluminium
Grade:
Kalzip® AF 65/333* Kalzip® AF 65/434*
Min yield strength 185 N/mm2
Dimensions: 65 65
Base metal thickness 0.8 mm, 0.9 mm, 1.0 mm and 1.2 mm
Constructional width 333 mm and 434 mm
Profile length Up to 150 m long
Profile height 65 mm 333
Load bearing capacity: Load bearing capacity values in accordance with 434
DIN 18800-1:1990-11
Surface finishes:
Non-metallic coating Polyester, PVdF, Stucco embossed and AluPlusZinc
05
Kalzip® Facade Systems
Kalzip®
TF & ML facade
profiles
A striking
design
06
Kalzip® Facade Systems
Facing page:
Monash University STRIP Buildings, Australia
07
Kalzip® Facade Systems
Grade:
Min yield strength 185 N/mm2 320 N/mm2
200
Dimensions:
Base metal thickness 0.9 mm, 1.0 mm and 1.2 mm 0.66 mm
66.7
Constructional width 800 mm
Profile length standard 6000 mm
800
Profile height 37 mm
200
Load bearing capacity: Load bearing capacity values in accordance with EC9 BS EN 1999-1-4 and
EC3 BS EN 1993-1-3
66.7
Surface finishes:
Metallic coating - Hot dip zinc or aluminium-zinc
200
Non-metallic coating Polyester, PVdF, Stucco embossed and AluPlusZinc
Colours: RAL standard colours in accordance with the Kalzip® colour chart,
special colours available on request.
37
ML26/400
Material: Aluminium
Grade:
Min yield strength 185 N/mm2
Dimensions:
Base metal thickness 1.0 mm and 1.2 mm
Constructional width 400 mm
Profile length 6000 mm
Profile height 26 mm
Load bearing capacity: Load bearing capacity values in accordance with EC9 BS EN 1999-1-4
Surface finishes:
Non-metallic coating Polyester, PVdF, Stucco embossed and AluPlusZinc
Colours: RAL standard colours in accordance with the Kalzip® colour chart, special colours available on request.
Note: Base metal thickness is the thickness of the metal substrate only. It does not include the surface finishes.
Kalzip® ML26/400
15
15.1
27
400
385
26
26
08
Kalzip® Facade Systems
09
Kalzip® Facade Systems
Kalzip®
trapezoidal and
corrugated
profiles
The classic
choice
10
Kalzip® Facade Systems
Metal and glass building envelopes All elements – the facade and roof Product advantages
characterise contemporary architectural sheets, the corresponding connecting
design for all kinds of buildings. Metal flanges, the end plates of the substructure, • Lightweight
building envelopes have not only the transition sheets and the pilaster • High strength
become a striking feature in the design strips – are designed and manufactured • Excellent acoustic and thermal
of functional industrial and commercial for complete compatibility and fulfill the insulation properties
properties, but also in public and private most demanding requirements stipulated • Easy installation
residential developments. by architects and planners. • Long life expectancy
• Economical solution
Kalzip® trapezoidal and corrugated In addition to the diverse selection of • Ideal for refurbishment project;
profiles offer tremendous scope for design. profiles available, there is also a wide range suitable for all types of existing
The variety of different profiles available – of Kalzip® colour and surface finish options cladding and sub-structures
ranging from different trapezoidal sections which provides maximum freedom of
to classic corrugated designs - provides design and maximum peace of mind.
planners and designers with a wealth
of scope to create fascinating, Only high-quality PVdF or polyester-based
unique designs. paints are used for coating Kalzip®
trapezoidal and corrugated profiles as
Whichever Kalzip® profiles you decide this ensures our products meet the high
to use, these facades creates stunning performance requirements of modern
buildings with a highly individual and building methods.
unique character. The highest quality of
manufacture and the functional reliability
of all components create a solution which
is not only strong and durable but
also aesthetically pleasing.
Left to right:
Science University Gym, Macau
Tradeport Logistics Centre, Hong Kong
Facing page:
Seagate, Singapore
11
Kalzip® Facade Systems
13
Material: Aluminium Steel
Grade:
Min yield strength 185 N/mm2 320 N/mm2
Side B
Side A
Dimensions:
Base metal thickness 0.9 mm, 1.0 mm and 1.2 mm 0.66 mm
Constructional width 1,067 mm
14 x 76,2 = 1067
Constructional width
Profile length standard 6000 mm
991
Profile height 18 mm
Load bearing capacity: Load bearing capacity values in accordance with EC9 BS EN 1999-1-4
and EC3 BS EN 1993-1-3
Surface finishes:
Metallic coating - Hot dip zinc or aluminium-zinc
Non-metallic coating Polyester, PVdF, Stucco embossed and AluPlusZinc
76,2
Colours: RAL standard colours in accordance with the Kalzip® colour chart,
special colours available on request.
18
Grade:
Min yield strength 185 N/mm2 550 N/mm2
Side B
Side A
Dimensions:
Base metal thickness 0.9 mm, 1.0 mm and 1.2 mm 0.43 mm, 0.51 mm & 0.66 mm
35
Load bearing capacity: Load bearing capacity values in accordance with EC9 BS EN 1999-1-4
and EC3 BS EN 1993-1-3
110
Surface finishes:
90
Metallic coating - Hot dip zinc or aluminium-zinc
Non-metallic coating Polyester, PVdF, Stucco embossed and AluPlusZinc
200
Colours: RAL standard colours in accordance with the Kalzip® colour chart,
special colours available on request.
35
Kalzip TR25/250
TR25/250
Material: Aluminium
250
Grade:
Min yield strength 185 N/mm2
Dimensions:
250
Load bearing capacity: Load bearing capacity values in accordance with EC9 BS EN 1999-1-4
25
Surface finishes:
Non-metallic coating Polyester, PVdF, Stucco embossed and AluPlusZinc
250
Colours: RAL standard colours in accordance with the Kalzip® colour chart,
special colours available on request.
12.5
Note: Base metal thickness is the thickness of the metal substrate only. It does not include the surface finishes.
25
12
Kalzip® Facade Systems
13
Kalzip® Facade Systems
Kalzip®
perforated profile
For unique
architecture
14
Kalzip® Facade Systems
Product advantages
Facing page:
Zenith Nantes Metropole, France
15
Kalzip® Facade Systems
16
Kalzip® Facade Systems
Kalzip profiles
Kalzip ML & TF
17
Kalzip® Facade Systems
Kalzip®
facade system
Durability and
performance
18
Kalzip® Facade Systems
Product advantages
• Capable of spanning up to 8 m
without supports
• Can be supplied in coated steel
• Acoustic and thermal performance
can be customised to suit specific
requirements
Facing page:
Marxer Factory, Germany
19
Kalzip® Facade Systems
Technical data
Structural deck
Material: Steel
Grade:
Min yield strength 320 N/mm2
Dimensions:
Base metal thickness 0.71 mm, 0.96 mm, 1.21 mm and 1.46 mm
Constructional width 840 mm, 930 mm and 1,120 mm
Profile length 12 m
Profile height 85 mm, 135 mm and 150 mm
Load bearing capacity: Load bearing capacity values in accordance with EC3 BS EN 1993-1-3
Surface finishes:
Metallic coating Hot dip zinc or aluminium-zinc
Non-metallic coating Polyester and PVdF
Colours: RAL standard colours in accordance with the Kalzip® colour chart, special colours available on request.
Span capacity: Up to 8 m
Note: Base metal thickness is the thickness of the metal substrate only. It does not include the surface finishes.
t 84.5 t 137 t 155
119.5
280
110
280
310
145
160.5
170
165
R5
840
R6
930
1120
40
40
43
A
B
A
B
20
Kalzip® Facade Systems
SC 100/600 SC 145/600
Technical data
Structural deck
Material: Steel
Grade:
Min yield strength 320 N/mm2
Dimensions:
Base metal thickness 0.71 mm, 0.96 mm, 1.21 mm and 1.46 mm
Constructional width 600 mm
Profile length 12 m
Profile height 100 mm & 145 mm
Load bearing capacity: Load bearing capacity values in accordance with EC3 BS EN 1993-1-3
Surface finishes:
Metallic coating Hot dip zinc or aluminium-zinc
Non-metallic coating Polyester and PVdF
Colours: RAL standard colours in accordance with the Kalzip® colour chart, special colours available on request.
Span capacity: Up to 6 m
Note: Base metal thickness is the thickness of the metal substrate only. It does not include the surface finishes.
A B A B
100 145
33
33
600
600
30
30
99 144
21
Kalzip® Facade Systems
22
Kalzip® Facade Systems
23
Kalzip® Facade Systems
1 Kalzip 65/400
2 Insulation
3 Liner
4 Top hat to liner
5 E-clip & ST clip with thermal barrier
* The above are just typical build-up. All the profiles can be lay vertically, horizontally or diagonally.
24
Kalzip® Facade Systems
1 Kalzip 65/400
2 Insulation
3 Structural deck
4 Top hat to deck
5 E-clip & ST clip with thermal barrier
* The above are just typical build-up. All the profiles can be lay vertically, horizontally or diagonally.
25
Kalzip® Facade Systems
1 Kalzip 65/400
2 Thermal barrier
3 Insulation
4 Structural cassette
5 Top hat to cassette
6 E-clip or ST clip with thermal barrier
* The above are just typical build-up. All the profiles can be lay vertically, horizontally or diagonally.
26
Kalzip® Facade Systems
Kalzip Multiflex
Installation and attachment
Kalzip Multiflex – adjustable two/three part Technical information
sub construction can be installed
horizontally or vertically. Two brackets Material: Commercial galvanised steel in accordance with EN 10346
(small 60 and large 140), spacer & L-section or equivalent
40/60 are components of Kalzip Multiflex.
Thickness: 1.5mm nominal thick
By using these components, the bridge
between inner and outer skin can be Load carrying capacity: Load Capacity values in accordance with EN 1993-1-3;2006
achieved from 60 – 240mm. For fixed point, or equivalent
the dead load and bridge will be the factor
to determine the method of installation.
Double fixed point and additional Attachment
reinforcement are required for vertical and Recommended fastener is SFS systems
horizontal installation respectively if the SX3-A2-5.5xL and ATO 4.8xL.
dead load and bridge are high.
27
Kalzip® Facade Systems
Kalzip Clips
Kalzip Standing Seam profiled sheets are The use of the patented advanced E clips In addition to ensuring minimal thermal
secured by the use of extruded Kalzip can help to lower U-values by almost impairment – the clips also reduce the
aluminium clips (with associated polyamide eliminating any thermal bridging through frictional forces generated during thermal
thermal barrier pads) or the range of Kalzip the roof build-up. cycling of the external sheet.
advanced E clips – steel reinforced
polyamide clips designed to further As aluminium clips has a high conductivity The benefit of reduced friction enables us
enhance the performance of the overall of heat, a series of tests were carried out to recommend that the advanced E clips
Kalzip system by improving its thermal to determines the true thermal bridging be used on façade areas with effective
acoustic and movement performance. The effect of the Kalzip aluminium clips and sheet lengths exceeding 40 metres. The
clip heads are designed to freely the effectiveness of various thermal thermal performance of the Kalzip
accommodate movement of the external barrier pads. advanced E clips has been derived from
sheet during thermal cycling, enabling the hot-box testing carried out to EN ISO
use of very long sheet lengths. The results lead to the introduction of a 8990:1996 – Thermal Insulation –
more efficient 15mm deep thermal barrier Determination of steady-state thermal
pad (TK15) and the development of the transmission properties – Calibrated
reinforced polyamide clips (Kalzip newly hot box.
patented advanced E clips, which offer a
fixing mechanism with no significant
thermal bridging whilst still retaining
structural capability similar to the
extruded aluminium clip.
Advanced E clip
30
Kalzip® Facade Systems
31
www.kalzip.com
Copyright 2009
Kalzip Asia Pte Ltd
English