Auto Taper Slitting Machine

OPERATION MANUAL

Date of Production: June 2016

Serial Number: YR20151105
Auto Taper Slitting Machine

QUALIFIED PRODUCTS
CERTIFICATE

Date of Production: June 2016

Serial Number: YR20151105
 Auto Taper Slitting Machine -1-

CONTENTS

第一章 機組概論
..................................................................................................... 2

CHAPTER Ⅰ ESSENTIALS ............................................................................................ 2

一、 概 述 ................................................................................................................... 2
1. GENERAL INTRODUCTION ............................................................................................... 2
二、 機組設備組成......................................................................................................... 2
2. COMPONENT PARTS IN LINE ............................................................................................ 2
三、 工藝流程............................................................................................................... 3
3. TECHNOLOGICAL PROCESS ............................................................................................. 3
四、 機組的安裝............................................................................................................ 3
4. INSTALLATION................................................................................................................ 3
五、 機組的維護、保養及安全技術.................................................................................. 4
5. SAFEGUARD, MAINTENANCE & SAFE-TECHNOLOGY ........................................................... 4

第二章 簡易放料架
.................................................................................................. 6

II MANDREL UN-COILER ............................................................................................ 6

第一節 概 .....................................................................................................................
述 6
1. GENERAL INTRODUCTION ...................................................................................................... 6
第二節 技 .............................................................................................................. 6
2. TECHNICAL PARAMETER ........................................................................................................ 6
第三節 使用 性 ........................................................................................................... 6
3. APPLICATION & PERFORMANCE ............................................................................................... 6

第三章 自動扇形分條機使用說明
............................................................................... 7

CHAPTER III AUTO TAPER SLITTING MACHINE......................................................... 7

一、 基本參數............................................................................................................... 7
1. PARAMETER ...................................................................................................................... 7
二、 构造及工作原理 ..................................................................................................... 8
2. STRUCTURE AND OPERATION PRINCIPLE .................................................................................... 8
三、 安裝、調試及注意事項............................................................................................ 9
3. INSTALLATION, REGULATION & ATTENTION ................................................................................ 9
四、 主機的維護、保養和安全技術.................................................................................. 9
4. SAFEGUARD, MAINTENANCE & SAFE-T ECHNOLOGY ....................................................................... 9
Auto Taper Slitting Machine -2-

一
CHAPTER Ⅰ ESSENTIALS

一、 述

1. GENERAL INTRODUCTION

本生產 用 成 開 ， 行橫 和和 向分 。橫向 帶有 功

，且橫向 的 可手動 ， 向分 的 可預先 好 分 。

This production line is to un-coil the sheet, and then pre-shearing and slitting. The

pre-shearing device is with cut-to-length control, and the slitting can do auto taper

slitting according to the angle setting through touch screen.

橫 、 的生產 的單片 材， 行 加工 ， 如搭配 側手動成型成型

， 可成為 形 型產品， 用 形 面的工程項目。

The steel sheet after shearing and slitting from this equipment can be sent to next

proceeding, such as roll former.

If feed the banking sheet into double sides manual roll former, then it can produce

taper profiles. The taper profiles can be used in the building with round roofing section.

二、 成

2. COMPONENT PARTS IN LINE

本 由 列各 成（
： 見 “機組工藝流程圖”）

The complete line is composed of the machine as follows. Please refer to the Flow

Diagram

① 簡易 料架；②前 + 形分 ；
PLC
③ 制 ；④成品托架（用戶自 ；
）

① Manual un-coiler

② Motorized Pre-shearing and auto taper slitting machine

③ PLC Control System

Auto Taper Slitting Machine -3-

④ Product rack - Provided by the owner

三、 工 程

3. TECHNOLOGICAL PROCESS

看附件平面佈

Please refer to the layout attached

、 的

4. INSTALLATION

1. 各 運 ， 首先 技 檔，仔 閱 檢 各 ： 單

對 中各 是否 全，並 附件 易損件 日 。

When the machines arrive, please claim the technical documents first. After careful

reading, please inspect the external devices of the complete line: check the

equipment according to the order / packing list for completeness, and record

attachment and quick-wear parts for enquiry in days to come.

2. 吊運 ，必須用 徑大 16mm 的優質鋼 吊運。為了吊運 不損 上的油

漆， 用棉 團、毛毯、 等軟質物墊 鋼 間。

The steel cable used for lifting the equipment must be more than 16mm in diameter.

Cotton yarn roll, blanket, rubber and other soft material are suggested to be put

between the steel cable and the machine against the paint of the machine going off in

the course of lifting.

3. 的地基 有一 的堅固性和平面 。

The ground to place the machine shall be of solidility and eveness.

4. ，要 用 水 在 向和橫向分別 對水 ，其 向 不得大

0.15mm/1000mm。

After placing the machines, please regulate the horizon both lengthwise and

widthwise through a gradienter to achieve a lengthwise error within

Auto Taper Slitting Machine -4-

0.15mm/1000mm.

5. 各 的 的 一性要求：

The installation of every machine must comply with the following uniform

requirements.

各 的工作 要求等 ；

The working height of each machine must be of the same;

各 的中心平面要求在同一水平面 ；

The center of every machine must be on the same horizontal surface;

各 的間 “ 工 程 ”上 注明的尺寸 行 ；

The installation distance should be in accordance with the Layout drawing;

各 的工作 速 要求基本一 。

The working speed of every machine should be the same on the whole.

6. 畢 ，檢 各 是否都符合 一性要 求。然 ， 行 載 ，如果 有異常

現 生，則可 行壓 ，若 正常 水 工作並輥壓 符合規格的型鋼，則 明

成功。

Once intalled, the machine should be first checked to ensure that every machine

accords with the above requirements. If sure, check the test of the machine in

no-load condition. If there is nothing abnormal, the machine is allowed to run the

sheet. The successively running of the machine and the producing of qulified panel

indicate the successful installation.

五、 的 、保 全技

5. SAFEGUARD, MAINTENANCE & SAFE-TECHNOLOGY

Auto Taper Slitting Machine -5-

1. 在使用操作前，必須仔 閱 本 明書 瞭 本 各 的工作性 使用

， 樣 期保 好的狀 ， 使用壽命。

Before operating the equipments, please read this manual to understand the working

performance and usage. Pay attention to maintenance in daily work to increase

service life.

2. 在 一次使用前 先行 ， 檢 各 是否運行正常。

Please put the machines to trial before application at every turn to ensure that them

can work normally.

3. 各劃 一 1.5m 的工作 域 並禁止其他 工作人員 ， 正常

工作， 生危險。

Delimit a 1.5m-width boundary line of working area on each side of the Complete Line

and forbid other staff members inside the area in case of any interference of regular

work and even the occurrence of danger..

4. 保 周 的 生， 不 在 的 中工作。

Please keep clean in the surroundings of the machines. The machines should not be

placed in high-humidity atmosphere.

Auto Taper Slitting Machine -6-

二 簡易 料架

II MANDREL UN-COILER

一 述

1. General Introduction
本簡易開 有動力， 動 料。手動 (或 開)鋼 孔， .構簡單.易

The simple un-coiler is a manual one. It’s un-powered and with drag-off type rotation.

And it is to expand the inner-diameter of coil by manual. The un-coiler is of compact

structure and is easily maintained.

二 技

2. Technical Parameter

描述
DESCRIPTION SPECIFICATION
鋼 孔Coil inner diameter 508mm
鋼 徑Coil outer diameter MAX. 1200mm
鋼 Coil Width MAX.1250mm
鋼 重量Capacit y MAX.5Ton
形尺寸Overall dimension 1990*1000*1100mm

三 使用 性

3. Application & Performance

料 使用 鋅 ，彩 鋼 等。

The Un-coiler is suitable for galvanized steel coils , pre-painted GI steel coils, iron

coils, etc.
Auto Taper Slitting Machine -7-

三 自動 形分 使用 明

CHAPTER III AUTO TAPER SLITTING MACHINE

一、 基本

1. Parameter
描述
DESCRIPTION SPECIFICATION
工作
Max. 1250mm
Working width
工作 厚 Aluminum sheet: 0.7-1.2mm, yield strength: 245Mpa
Working thickness PPGI: 0.4-0.8mm, yield strength: 245Mpa
橫 範
0°≤θ≤5 °
Angle of Pre-Shearing
分 範
0°≤θ≤15°
Angle of taper slitting
小頭尺寸Smaller end min. 50mm, max. 1200mm
大頭尺寸Bi gger end min. 50, max. 1250mm
送電 Feed-in Moto r GR77-Y2.2-43.26-4-M1
料電 Run Out Moto r GR77-Y2.2-43.26-4-M1
橫 電
RV63-0.75kw-15
Motor for Shearing
橫向 動伺服電
SIEMENS 0.82KW
Servo motor
珠 杆Ball Screw 1R32-5-FSI-1380-1500
大 形尺寸
2050×1900×1200mm
Overall dimension
工作速 Workin g speed Approx. 12m/min
主 重量 Total weight Approx. 1 Tons
Auto Taper Slitting Machine -8-

二、 构造 工作原理

2. Structure and operation principle

1. 工作原理图（见附图）

Operation principle drawing (refer to the attached drawing) .

将平板往前引送，
2. 减速电机 1驱动进料辊， 穿过前剪装置和分条轮，
引送至动力出料辊。

The powered feed-in shaft driven by AC motor 1 to run the flat sheet move forward,

go through the pre-shearing device and slitting rollers and then reach the powered

run out shaft.

3. 电动 由电机驱动链 带动分 刀横向移动实现平 操作。

Pre-shearing rollers driven by an AC motor 3 to cut-off the flat sheet.

4. 减速电机驱动 料辊， 后的平 继续往前 送 开此设备

The powered run-out shaft driven by AC motor 2 to run the flat sheet (which has been

cut-off) forward unit the sheet leaves this equipment.

5. 纵 分采用伺服电机加减速 ，和线性 轨 滚珠 杆，通过纵向速 横向速 的

合成形成设 的 路 。

The slitting wheel driven by a servo motor with gear box and ball screw, moves on

line bearing in horizontal direction. It work with the sheet moving in vertical direction

to achieve taper slitting section.

6. 电动前 的 可手动调整。

The angle of pre-shearing is adjustable by manual.

7. 横 材后，进料辊的电机 止送料 ， 的 材由动力 料辊继续往前

送。 的 材 开设备，且分 轮复 后，进料辊继续工作 送 一片料。

After the pre-shearing device cut-off the flat sheet, the powered feed-in shaft stop.

The sheet which has been cut-off is driven by the powered run-out shaft and

continues moving forward. Only after the sheet which has been cut-off leave the

equipment, and the slitting wheel resets, then the feed-in shaft continues working to

feed in the next piece.

Auto Taper Slitting Machine -9-

三、 、 注 事項

3. Installation, Regulation & Attention

正常工作前，要把 上 有 物清理乾 ， 把輥輪用油布 好，檢 有連 件是否

動，在 保 全情況 ， 可開 運行。

Before running, all the sundries on the machine should be taken away and all the

connect parts should be checked. Clean the forming-rollers with oil-fabric. Only when

safety is guaranteed, the machine can be brought into operation.

电动 的刀轮和纵 的刀轮是可 换的。发货时额 配有两 导论备件，可用于替

换。

The tooling wheel in the pre-shearing device is the same as the tooling wheel in the

slitting device. There are two sets of spare tooling wheel dispatch with the machine.

、 主 的 、保 和 全技

4. Safeguard, Maintenance & Safe-Technology

1. 在使用操作前，必須仔 閱 本 明書 瞭 主 的工作性 使用 ，在

日常工作中要注 保 和 ， 使用壽命。

Before operating the equipments, please read this manual to understand the working

performance and usage. Pay attention to maintenance in daily work to increase

service life.

2. 在工作期間，要求 期 或更 減速 的 油， 期對軸承加注黃油。

The engine oil in the retarder should be supplied or replaced at regular intervals and

the grease should be added into the bearings.

3. 勿用 生產超厚 或 有硬疤、夾 焊 等 的 料， 損 相 模 。

DO NOT produce over-thick steel sheet or hard-scar on it. Otherwise, the tooling

would be damaged.
Auto Taper Slitting Machine -10-

4. 間不使用 傳動 構（例如 杆）和模 塗上 油並用塑 膜 好，

生 或其 物掉 。

If the machine is not used for a long time, the driving system such as screw and the

tooling should be oiled and covered with plastic film to keep them being rust-eaten

and other sundries falling into.

5. 運轉 如 生不正常 ， 車檢 ， 復 重 開車使用。

When the running machine makes abnormal sound, stop the machine and check

immediately. Only after trouble is found and solved, the machine can be restarted.

6. 在 整 電 止， 生 。

When regulating the machine, the drive motor should be stop in case of accidents.
 PLC CONTROL SYSTEM

OPERATION MANUAL

Date of Production: June 2016

Serial Number: YR20151105
 CONTENTS

A. ATTENTION .............................................................................................................................. ....... ２

B. SYSTEM FUNCTIONS AND COMPONENTS...................................................................... ３
C. MANUAL OPERATION ................................................................................................................ ４
D. I.O.P OPERATION ....................................................................................................................... ５
1. DISPLAY AND OPERATION.............................................................................................................................. ........ ５
2. RUNNING STATE .............................................................................................................................. ....................... ６
3. AUTO OPERATION START DISPLAY ....................................................................................................................... ７
4. PARAMETER SETTING .............................................................................................................................. ............... ８
5. PRODUCTION ORDER SETTING ......................................................................................................................... １１
6. PLC STATE .............................................................................................................................. .......................... １２
E. INVERTER PARAMETER SETTING .................................................................................. １３
PLC CONTROL SYSTEM ２

A. ATTENTION

1. Do supply the product with reliable ground connection. PLC connection, the motor connection

and the inverter connection all require to be placed alone.

2. Do check the stability of voltage. The required limit of voltage is three-phase

380V±10%. If the voltage is not within the requiring limit or the electrical wire

netting is not stable, please provide with line form 1KVA UPS regulated power supply.

3. Do not expose the control box right under the sunshine. Do not use this control board in the place

where the air was polluted for the serious powder & dust or causticity gas and so on. Please keep

dry of the board and around environment.

4. Do not permit nonprofessional personnel to readjust the installations.

5. Do separate such controlling lines as coding apparatus, power line to avoid interference. Connect

the lines of electrical machinery electromagnetic valve and main power source from the side of

inverter, while the lines of coding apparatus and photoelectric switch from the other side of the

control power.

6. Ambient temperature variations of PLC: 0-40℃. Ambient temperature variations of IOP: 0-60℃.

7. The rated current of frequency must mate with the motor nameplate. It is not permitted to drive

the motor which power is higher or lower than half of requirement of the inverter.

8. The inverter is not suitable for the machinery with “Emergency”.

9. During the power off or not work, please SHUT OFF the general power switch QF1 & control circuit

power switch QF2, and draw the handle to stop place.

10. In the maintaining process, please refer to the above items to ensure safe. If require moving the

machine, it is necessary that the special person operate the control board and who can’t presume

to leave.

11. When transiting the PLC control box, it should be make a measure to take precautions against

earthquake and avoid damage the component.

12. If the machine is damaged or personnel are injured for ignoring the above items, the expense

should be born by customer himself or herself.

13. If there is any change about the wiring within the control power. Excuse for not to notify later.
PLC CONTROL SYSTEM ３

B. SYSTEM FUNCTIONS AND COMPONENTS

THE SYSTEM FUNCTIONS:

1) Adjusting and producing for the buttons and switches in the PLC control system in manual

mode are operated by manual.

2) It can be used IOP on the operation table of control box according to the pieces and length

setting to product automatically in auto mode.

3) Use the Encoder to follow the moving length of the steel plates automatically. When running

in auto mode, it should be ensure the count-w

heel and the steel sheet makes proper contact.

4) The whole processes of cutting actions are running automatically. The display shows the

dynamic states of machines, such as the dynamic states of batch number piece number and

length, which require no human interference.

5) In the operation manual, it is able to control separately the running of the hydraulic oil pump,

the action of cutting tool and the main motor in the manual mode.

6) It is able to store the information’s if power fails, It stores the informational of working batch

and the number of already cut steel word if the former starts again, it is able to continue to

work from the former working state.

THE SYSTEM COMPONENTS：

1) PLC: It is the core of this control system.

2) Proximity switch: Control the upper/lower limit of the cutting tool.

3) IOP: operation board for AUTO mode.

4) Encoder: Record the length of the steel sheet running.

5) Frequency Inverter：Control the motor to run with different frequency.

6) Servo driver: Control the slitting wheel moving in horizontal direction.

PLC CONTROL SYSTEM ４

C. MANUAL OPERATION

EACH CONTROL COMPONIENT ON THE OPERATION TABLE

NAME DESCRIPTION REMARK
The lamp lights when the
POWER INDICATOR
power is served.
The lamp lights when the
FORWARD INDICATOR
machine is running forward.
The lamp lights when the
BACKWARD
machine is running
INDICATOR
backward.
The lamp light when warning of
FAULT INDICATOR inverter or tripping operation of
pump motor
To control the machine to run
RUNNING FORWARD
forward
To control the machine to run
RUNNING BACKWARD
backward
To control the servo motor to
SERVO FORWARD
run forward
To control the servo motor to
SERVO BACKWARD
run backward
To control the pre-cut motor
PRE-CUT FORWARD
to run forward
To control the pre-cut motor
PRE-CUT BACKWARD
to run backward
If the button is on middle
To select MANUAL/AUTO
MAN/AUTO position, the whole control
mode
system will stop.
To stop the whole control
EMERGENCY STOP
system
I.O.P Be used in AUTO mode
PLC CONTROL SYSTEM ５

D. I.O.P Operation

IOP is used to set the parameter (such as batches, length and pieces, etc.) of the forming line in the

AUTO mode and display alarm, moreover, which is the operation display board of current running

status.

1. Display and Operation

When power is served, the screen will firstly show the above interface, press the “enter”button to

enter the production interface

PLC CONTROL SYSTEM ６

2. Running State

This display shows the current running state of the machine, such as shows the running batch, the

running pieces, then length of products now.

The button “HOMEING” is to run the slitting wheel back to initial position.
PLC CONTROL SYSTEM ７

3. Auto Operation Start Display

The “RESTART”botton is used to change the operation after reset the order, running from the

setting of the first batch and first piece and product length “0”when meet the below display terms

The “CONTINUE”botton is used to continues the working paused last time, such as adjust the

profile, take a short rest, after meet below display terms

Below will show the display terms

SERIES WHEN DISPLAY SHOWS DESCRIPTION

“CURRENT”

1 PRE_CUT ON BACKLIMIT The motorized pre-shearing device is at the

end-limit-switch

2 PIECE SETTING Set the pieces >0

3 LENGTH SETTING Set the length >0

4 ORDER SETTING The setting of width of bigger edge and the width of

smaller edge bigger than 0

5 AUTO MODE “manual / auto ” button is on auto mode

6 EMERGENCY STOP Do not press down the “E-STOP”botton

7 HI.SPEED PARA. Set “HI SPEED DIST.”on parameter display>0

PLC CONTROL SYSTEM ８

4. Parameter Setting

ATTENTION: Parameter setting is used to set different kinds of parameters, because these

parameters will affect the precision of the production, please be more careful when you want to

change the values. We DON’T suggest you change any of the values if not necessary.

Below are the detailed descriptions for each parameter

SERIES NAME DISCRIPTION

1 HI SPEED DIST. In AUTO mode, the distance in low speed of the machine before

cutting, which effected by the inverter deceleration time and high

speed value, if the value set is too small, the length is not

accurate, if too big, it will affect to reduce the production speed,

the usual set: 100mm

2 PRE_CUT TO The distance between the motorized pre-shearing device and the

CUT DIST. slitting wheel

3 LOCKUP COMP. The lockup error caused by the inertia when the machine stops,

the value is fixed usually, we can see to adjust from the “current

running length” on the display board, when runs to stop, after

the machine stop fully, the cutter will cut, then we can see the

actual length will be more or less compare to the set length, that
PLC CONTROL SYSTEM ９

is the lockup error, it can be set to the compensation, more can

be set “-”, less can be set “+”

4 LINER COMP. In theory, the perimeter of counting wheel should be 200mm.

But because of the machining precision, there may be some

errors. If the lengths and the errors of each piece are different,

and the difference is in linearity, there should be some linear

errors.

For example: When producing the sheet of 1m, the error is

5mm. When producing the sheet of 2m, the error is 10mm.

When producing the sheet of 3m, the error is 3mm.

The linear compensation is counted as follows (unit: mm):

linear compensation = error (unit: mm) / (setting length (unit:

mm) / 1000)

If the measuring length is longer than setting length, the linear

compensation should be reduced.

If the measuring length is shorter than setting length, the linear

compensation should be added.

5 ZERO OFFSET The distance between the initial position of servo motor and the

DIST. fix side of the feeding coil <fix guide section>. This parameter

has been set and not need modify except the fix guide section

moved.

6 ANGLE COMP. Angle compensate when inaccuracy of angle calculate. Normally

it should not be changed normally.

7 Counter Wheel To set the perimeter of the counter wheel, can be measure by the

Circum caliper
PLC CONTROL SYSTEM １０

SERIES NAME DISCRIPTION

1 MASTER MANUL To set the speed of the main device required to run in the manual mode

SPEED

2 FEED MANUAL To set the speed of the feeding device required to run in the manual mode

SPEED

3 MASTER AUTO To set the maximum speed of the main device required to run in the auto

HI. SPEED mode

4 FEED AUTO HI. To set the maximum speed of the feeding device required to run in the

SPEED auto mode

5 MASTER AUTO To set the low speed of the main device required to run in the auto mode

LOW SPEED

6 FEED AUTO LOW To set the low speed of the feeding device required to run in the auto

SPEED mode
PLC CONTROL SYSTEM １１

5. Production Order Setting

The order setting is to set the production date.

After setting the width of bigger edge and the width of smaller edge, press the button

“ANGLE COUNT” to calculate the width difference and the gear rate automatically.
PLC CONTROL SYSTEM １２

6. PLC STATE

This is the indicator for the current system inputs, wh ich is used when the machine has error during running.

If the machine has signal input, it will shows ON； If the machine has no signal input, it will shows OFF.
PLC CONTROL SYSTEM １３

E. INVERTER PARAMETER SETTING

Attention: the inverter parameters has been regulated before the equipment is sent out, please don’t chang

e the setting number, otherwise, the equipment may be damaged.

P.S.: Please stop the roll former before set up the inverter parameter.
PLC CONTROL SYSTEM １４

厂默
小设
参数编
设 范围 设 值
名 认值 备注
单
Adjustment Setting
Description Factory Marker
Range Min. setting value
Code default
unit
value
P.4 0~650Hz 0.01Hz 60Hz 50
1速( 速)
First preset speed
(high)
P.5 0~650Hz 0.01Hz 30Hz 5 速速
2速(中速)
Low speed
Second preset speed
(middle)
P.6 0~650Hz 0.01Hz 10Hz 0 机速
3速( 速)
Stop speed
Third preset speed
(low)
P.7 0~3600s 0.01s/0.1 5s 1
加速时间
s
Acceleration ramp
times
P.8 0~3600s 0.01s/0.1 5s 1
减速时间
s
Deceleration ramp
times
P.24 0~650Hz, 0.01Hz 9999 50 速速
4速
9999 High speed
Fourth preset speed
P.79 0~8 0 0 2
操作模式
Mode of
operation
 0 1 2 3 4 5 6 7 8 9

-QF1

L1 R1
2 1

I>
-X1 L1
L2 S1
4 3

I>
-X1 L2
L3 T1
6 5

I>
-X1 L3
PE
-X1 PE PE/ 4.4
1 1
-QF2
2 2

S2 R2
1 2
1 3 5 13
-QF3 -T1
14
3 4
I> I> I>

/4.6
2 4 6
-servo -F1 -F2 L N
U1/L1 V1/L2 W1/L3 PE /3.0 F1:R/L1 S/L2 T/L3 PE /3.6 F1:R/L1 S/L2 T/L3 PE
-R2 /4.5 /4.6
x1 x2 R01 /1.2
R1 /1.3
/1.2 F1:U/T1V/T2 W/T3 PE F1:U/T1 V/T2 W/T3 PE
/1.3 R3 S3 T3
R02 R2

U2 V2 W2 PE
1 1 1 1 1 1
-KM1 -KM2
/4.7 2 2 2 /4.8 2 2 2

散热风
-M5
-G1 1 2
M
1~
-X1 U1 V1 W1 PE X1 U2 V2 W2 PE X1 U3 V3 W3 PE

X1 U4 V4 W4 PE

U1 V1 W1 PE U2 V2 W2 PE U3 V3 W3 PE U4 V4 W4 PE

U1 V1 W1 PE U2 V2 W2 PE U3 V3 W3 PE U4 V4 W4 PE

-M1
M -M2
M -M3
M -M4
M
0.82KW 3 2.2KW 3 2.2KW 3 0.75KW 3
伺服电机 主电机1 主电机2 电机
+24VDC 0VDC N L
servo motor main motor 1 main motor 2 pre-cut motor 2.0 4.7 4.7

2
日期 2016-07-25 主回路 =
对. ZQX +
审 YR151105 IEC_tpl001 页 1
日期 姓名 原 项目 替换 替换人 页 4
 0 1 2 3 4 5 6 7 8 9

+24VDC
/
+24VDC

13
13 13 13 13 13 13
-SQ1 -SQ2 -B1 -SQ3 -SQ4
14 14 14 14 14 14
-SB8 -SB9 14

20 22 24 26 28 30 32

ET200S-8DI 1 2 3 4 5 6 7 8

正转 转 正转 转 伺服原点 伺服前 伺服后

pre-cut pre-cut pre-cut forward pre-cut backward servo servo servo backward limit
forward limit backward limit home position forward limit

0VDC

0VDC/ 1.7

+24VDC
/
+24VDC

1 2
13 13 13 13 11 13 13 13 13
+ -
-SA1 -B2
14 14 -SA1 14 /2.2 14 12 14 14 14 14
-SB2 -SB3 自动 -SB1 -SB4 -SB5 -SB6 -SB7 3
/2.2
手动

+24VDC
02 04 06 08 10 12 14 16 18 34

D410-2 1 2 3 4 5 6 7 8 10 11
D410-2 3 4 5 12
/2.6 /2.0
/3.0 M2 M2 /3.0
/3.6 /3.6
/4.0 伺服正转 伺服 转 手动 自动 急 主机1正转 主机1 转 主机2正转 /4.0 主机2 转 对 式光电
servo forward servo backward manual mode aoto mode e-stop running running running running photoelectric
X121 forward1 backward1 forward2 X120 backward2

1 3
日期 2016-07-25 制输 =
对. ZQX +
审 YR151105 IEC_tpl001 页 2
日期 姓名 原 项目 替换 替换人 页 4
 0 1 2 3 4 5 6 7 8 9

0VDC

0VDC/ 3.0
+24VDC
/
+24VDC

3.1 3.2 3.7 3.8

23 25 27 29

D410-2 + + M M 2L+ 2M 2 3 1 3 5 7
/2.0
/2.6
/3.6 6ES7193-4CE00-0AA0:
/4.0 6ES7151-1CA00-0AB0
X124 口模块 子终 模块 2AO模块

ET200S-8DO D410-2
正转输 1 转输 1 全指示 正转指示 转指示 正转 转 /2.0 正转输 2 转输 2
running forward1 running backward1 safety indicator forward indicator backward indicator pre-cut forward pre-cut backward /2.6 running forward2 running backward2
/3.0
/4.0
1 2 3 4 5 6 7 8 X131 1 2 4 5

03 05 09 11 13 15 17 19 21

0VDC 0VDC
3.0 3.2

x1 x1 x1 A1 A1
-P1 -H3 -H4 -KA1 -KA2
x2 x2 x2 A2 A2

-F1 -F2
/1.2 SD STF STR M0 M1 /1.3 SD STF STR M0 M1
/4.5 /4.6
/1.2 变频
/1.3 2 5 2 5
/1.2
/1.3
变频
0VDC
3.6 3.6 0VDC/ 3.6 3.6 3.7
23 25 27 29

2 4
日期 2016-07-25 制输 =
对. ZQX +
审 YR151105 IEC_tpl001 页 3
日期 姓名 原 项目 替换 替换人 页 4
 0 1 2 3 4 5 6 7 8 9

D410-2 4 红
SICK
/2.0 5V+
5V+ + 编码
/2.6 encoder
/3.0
/3.6 +24VDC
X23
/
+24VDC L / 1.8
7 5V- 蓝
5V- -

13 13
A A 13
-KA1 -KA2
/3.4 14 /3.5 14
10 Z+ 淡 -F1 -F2 QF3
N+ Z /1.2 C /1.3 C /1.5 14

L01 L03

-HMI 101
11 Z- 黄 24V
N- Z-
1 1
PE
PE/ 1.8 -KM2 -KM1
0V /4.8 2 /4.7 2

12 黑 L02 L04
B-
B- B-

x1 x1
-H1 -H2 A1 A1
电源指示 x2 故 指示 x2 -KM1 -KM2
power indictor fault indictor 正转 转
A2 A2
13 B+ 粉 pre-cut forward pre-cut backward
B+ B

0VDC

14 A- 0VDC/ N/ 1.8
A- A-

15 A+ 白
A+ A

1 2 /1.5 1 2 /1.6
1 2 /1.5 1 2 /1.6
1 2 /1.5 1 2 /1.6
1 2 /4.8 1 2 /4.7

3
日期 2016-07-25 编码 =
对. ZQX +
审 YR151105 IEC_tpl001 页 4
日期 姓名 原 项目 替换 替换人 页 4
 0.82KW+2.2KW+2.2KW+0.75KW单 S/N
变频电气设备清单 ：YR151105
ELECTRIC COMPONENTS LIST S/N：YR151105
符 /CODE 名 /NAME 型 /TYPE 件 /QTY制造 /MANUFACTURER

HMI 操作面 /operation interface 6AV2123-2GB03-0AX0 KTP700 1 门子/Siemens

F1-F2 变频 /inverter SS2-043-2.2K 2 士林/Shihlin

制动电阻/Brake Resistance 390欧 100W 1

QF1 负荷开关/Load Switch VCF-01C 20A+KCF1PZC 1 耐 /Schneider

QF2 型 路 /miniature circuit breaker C32N 2P 6A 1 耐 /Schneider

KM1-KM2 /AC contactor LC1-D09M7C 2 耐 /Schneider

QF3 热 路 /thermomagnetic circuit breaker GV2-ME07C 1.6-2.5A 1 耐 /Schneider

辅助 头/time-assistant connector GV-AE1 1 耐 /Schneider

KA1-KA2 小型继电 /small relay DRM270024LT+FS 2C0 24VDC 2 米勒/Weidmuller

H1、H3、H4 指示灯/pilot light XB2-BVB3LC 24VDC 3 耐 /Schneider

H2 指示灯/pilot light XB2-BVB5LC 24VDC 1 耐 /Schneider

SB1 急 钮/e-stop XB2-BS542C 1 耐 /Schneider

SB2-SB9 启动 钮/start pushbutton XB7-EA31C 8 耐 /Schneider

SA1 选择开关/select switch XB2-BG33C 1 耐 /Schneider

电源/DC power S-250-24 10A 240W 1 明纬/MEANWELL

变压 /transformer JBK5-350VA 380V/220V 1 九川/Jiuchun

CF存储卡/CF card 6AU1400-1PA22-0AA0 1 门子/Siemens

SERVO MOTOR 1FK7042-5AF71-1DA0 0.82KW 1 门子/Siemens

D410 6AU1410-2AA00-0AA0 1 门子/Siemens

动力电缆/power cable 6FX5002-5CG01-1AF0 5m 1 门子/Siemens

编码 /encoder cable
电缆 6FX5002-2DC10-1AF0 5m 1 门子/Siemens

ET200S输入模块/input module 6ES7131-4BF00-0AA0 8DI 1 门子/Siemens

ET200S输出模块/output module 6ES7132-4BF00-0AA0 8DO 1 门子/Siemens

ET200S模拟量输出/analog output 6ES7135-4GB01-0AB0 2AO 1 门子/Siemens

ET200S电源管理模块/power module 6ES7138-4CA01-0AA0 1 门子/Siemens

ET200S端子模块/terminals module 6ES7193-4CB20-0AA0 1 门子/Siemens

ET200S端子模块，螺钉型/terminals module 6ES7193-4CE00-0AA0 1 门子/Siemens

PM340功率单元/Power unit 6SL3210-1SE14-1UA0 1.5KW 4.1A 1 门子/Siemens

制 /control cabinet 750*1000*350 1

EN1 编码 /encoder DBS36E-S3AM02048 1 SICK

B1 近开关/proximity switch E2E-X7D1-N 1 龙/Omron

B2 对 式光电/photoelectric E3FA-TN11 1 龙/Omron

SQ1-SQ4 开关/stroke switch D4V-8108Z-N 4 龙/Omron