: Simple Press Brake Solution

Dean Terrelonge
2M/EBO
21 December 2009
 Connection Drawing

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 Application Description and Components

Component Part number Circuit Explanation

C40S-0903AA310 1027472 1. At the top of the stroke the TDC switch is closed
automatically resetting the UE48 when the light curtain is
clear.
C40E-0903AN310 1027473
2. The foot switch is pressed and the ram moves down to the
mute point where it stops.
Mounting kit 2 2019659 3. The mute lamp comes on, indicating that the foot switch
should be released, and the UE48 loses power.
Cables x 2 (5 m) 6009868 4. Releasing the foot switch energises K1 and restores power
to the UE48, which automatically resets.
5. Pressing the foot switch will complete the stroke and the
UE410-MU3T5 6026136
press will return to TDC.
6. The mute is on either at 6mm or at 10mm/s down to BDC
UE48-2OS2D2 6024915 and released after leaving mute on the up stroke.
7. The operator cannot interrupt the guard until mute.
i110-RA123 x 2 6025109 8. If the guard is broken between TDC and mute a reset is
required. Some press brakes may automatically return,
therefore no reset is required.
Muting lamp 2033117
9. The valves are controlled by the UE48 output contacts.
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 Safety distance

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 Safety distance calculation

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 Gap fill guarding

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 Light curtain positioning

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 Over reach protection

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 Protective heights

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 Standards

: EN ISO 12100-1 & 2 Safety of machinery-basic concepts, general principles for design

: EN ISO 14120 Safety of machinery, Guards, General requirements

: ISO 13855 The positioning of protective equipment with respect to the

approach speeds of parts of the human body

: EN ISO 13857 Safety of machinery – safety distances to prevent hazard zones

: being reached by the upper and lower limbs

: EN 60204-1 Electrical equipment of machines – Part 1: General requirements

: EN 12622 Safety of machine tools, Hydraulic press brakes

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 Special care required

For hydraulic press brakes fitted with an AOPD (active opto-electronic protective device) the
following sections of EN 12622 should be strictly adhered to:

5.3.12.1b, c, d, h.

These deal with position, gaps, heights, depths and operating modes

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: Thank you for your attention.