uc Crier _ QSX15 Generator Drive oo| Parts Catalog Se ! QSXx15 0 BacaCummins Inc. New Parts Warranty . Heavy Duty covennce roouee mamanteo esennca coy po Pr mars Cores res sae nn gn Tay Py ave en wr ae rah 2 bceman ‘Redentarecaeaay Musoencee he orm en nny x rata ae Maange SEER SE ae Seanad or aa tin ne isles eam eens ee eto Sete muon comners ma ese Se saree isa ges wt sown a raya i es ea, as GaN Manes oe Stray nerd Corer ray Ova ceo bn and song cone bert One EI nel ‘CUMNS RESPONSIBILITIES unos THe nae WARY ead ti Cw re ubng ahany Suecn, an er maine Rah tl a he Wee Ft arate pt once se cpg gyn rel mone chu anon ome emer dai cate rare ‘Gurr wip Coo Pa andr ary Coed ar coma ova Pee of rte Coe Ft OWNER RESPONSIBILITIES ‘seen the ry Out mit he rote «Comme etal us dao cnn tb mre haw he pl per by uh ly ga ped eet ees 29 Oe mc rhe another en. ine ware gen One bb eo ‘QE RAbN wr ect etwas reek ort her mate ee ep eg warn pn nt eh ptewtnoreanas mara rnliog to De estab pasion incon pans Ss ee ual evra Oma at ve sce x Cm tol tien reco ne aris an rw a anaes Conse Pa i aa ‘nea enlace etd oa ee rt ect Covond Pa an ey Cte a ad yaar Fal ter Com Ft Suggest tape mio ott nou en ter Herne antl ee, Wh unm aeree tn gH Ot Omen Yet sa tem sr a me hse (Siegen ee ct so See rs eee eae terse oe, coer ot in no inl ts a ‘Sagearmgerstun a comunaon eps ma. ang hss ty uy Omar ntl tera Fale Oar wane on rie adn ‘Sax teen nose ara snus br ans og oma rte Face Grasse NF RESPONSE FA MNlOONAL SE SONSEOUETAN Sane tumraions Some a ca tm as te es sek te i tt ht et cert Shera rare Sa er cee are os rest cee ees mater oy cre yop SORA aS net eores siren ates mecene = ean rex py Ont Ce rod tp pep coe ert sg et rad 9 Docs can tna corer ir arrow tment mange ern co pet nes ‘Wis any ds ot ey pt ari 9 Caren cg oO TAPES Fie BEST —Product Identification Information Data plates should be referred for parts identification. 1. ENGINE DATA PLATE 4. Shop order number 2. Model designation 8. Engine serial number 4. Control parts list This catalog was compiled by Garry Wilber in Parts Communications. Page illCustomer Service Information This standard Parts Catalog contains parts information for the following Cummins Engine Models): 8X15 Generator Drive D1030086x03 CPL 8081, CPL 2900 Certain basic engine components have been matched to give optimum performancs to your engine. The part numbers ( listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control Parts List (CPL) components listed below, loaso order by part description and engine serial numiber. Reference to the CPL number siamped on the engine data (name) plate wil also help identiy the proper service parts for your engine. Control Parts List (CPL) Components Camshaft Page 66, 74 Engine Piston Page 83, 87 Cylinder Head Page 85, 73 ‘Turbocharger Page 71, 79 Injector Page 69, 77 Exhaust Manifold Page 98 USER INFORMATION + Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering service replacement parts. - The reference numbers appearing on the art pages is for publication use only. - Assembly content is shown by part number indentation. - Options are engineered production part groupings, specifically used for compiling engine orders. - Option numbers are for reference only and are not sold for service. Use assembly and not option content to determine service parts replacement. ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER WHEN ORDERING PARTS FROM THIS CATALOG r Engine Model Engine Serial No. MFG Make Model Chassis No. Fuel Pump Assembly No. injector No. Bett, Fan Belt, Water Pump Belt, Gen, Element, Fuel Filter Full Flow Lub. Filter Air Cleaner By-Pass Lub. Filter Special EquipmentTable of Contents Page No. Accessories. Ele Starting ... . 95 Accessory SUPPOFE «nn 14 Agency Approval Air Intake Connection... ‘Air Transfer Connection .. ‘Alternator Alternator Drive ‘Alternator Mounting Camshatt... Coolant Heater Starting Corrosion Resistor nu Crankcase Breather’. Crankshaft Cylinder Block Cylinder Head Cylinder Liner Kit Electric Starting nnn Electronic Control Module .... Engine Barring Drive . Control Module... Oil Cooler a Engine PISton ss. Fan Drive Flywheel Flywheet Front Engine Support Front Gear Cover Fuel Filter Fuel Pump Full Flow Oi! Filter Gear Housingiidler Gears... Injector anne Kits & Sets... Lube Oil Pump Noise Isolator ll Filer Arrangement ... Oil Lovel Gauge .. Oil Pan .. Piston Cooling Nozzle Radiator Plumbing Rocker Lever nnn Starting Motor Starting Motor M Thermostat Thermostat Housing Turbocharger nn Turbocharger Arrangk Turbocharger Plumbing .. Valve Cover. Vibration Damper Water Inlet Connection swnnnenmnnnnn Water Pump .. Option Number Index .. Part Number Index...Group No. 16.04.1 Accessory Support Option No. AB1701 2 1 Rel Part Number Part Name Req Remarks "ACCESSORY SUPPORT OPTION AB:701 Bracke located on the top let side of engine. No fl syatom or electron contol modo covers ar included 4} sto0162 Bracket, Cus Accessory 1 2} se00820 Soren, Hex Flange Hoed Cap 2) Ma x 1.25 x46.Group No. 01.06.1 Agency Approval Option No. AP1031 [apTO0gmn| Ret] Part Number Part Name Req] Remarks No, ' ‘AGENCY APPROVAL ‘OPTION APIOs1 Certified By: EPA.CARB, Aopleaton: Corporate Generator Set Engine ly Certication Level: Ter 1 Gentine: No.Option No. AP1037 Group No. 01.06.1 Agency Approval |~<——1 fapToag| Rofl Part Nur ber ia imber Part Name Freq] Remarks ‘AGENCY APPROVAL OPTION AP1037 3] toot sos2t9) Dataplate ‘Tape Coritied By: Nor Application: Corporate Generator Set Engine ri Contine!: No Page 4NOTESOption No. BB1728 Cylinder Block Group No. 01.01Group No. 01.01 Cylinder Block Option No. BB1728 Fel] part Number Part Name Reg| Remarks CYLINDER BLOCK 9 OPTION 881728 Cylinder Blook Agpcaon: Indust CBE Fai WR or SX Gear eth es ong tl se toils ger sis type ce are Thermos reusing compas ual hae ae Finder ook plubing hardware structured: ihownde Sok option sogaret Boo, eyo et) 1] ecb adidas er (Gecasea) | lock Cyiner 1 | “Seresoe | Seren, ox Flange Heed Cap “ 3] Seresar_ | owt ting ie 8] emsses) | Bick oyinser 1 S] Gssoetd) | Capen Bearing i {| Seoser? | ae Nan Bearing ian 8] aeeeeeo | Sap’ Mam Sonn | Fezsser S| serecio. | Stag, Tosced ; 3] “Séreos | Sed O'tng i 8) csrsoe Flug eed 2 18) “Sorecte | Seat Oring ; 8] storeso” | Bip, Epution : 12] sereeoe | Pug, pani ' ‘t) seems Pia, Cp Bi Storing : 12 seomret Savon ex lange Hood Cap ®|| Group No. 01.01.1 Cylinder Liner Kit Option No. BB1728 =——2 |\———1 bb103g0| Part Number Part Name Req| Remarks ‘CYLINDER LINER KIT OPTION BB1728 4088153, Kit, Cylinder Liner 1 4101807) Liner, Cylinder 8 8678738 ‘Seal, O Ring 8 Page 8i Group No. 01.02 Crankshaft Option No. BB1728Group No. 01.02 Crankshaft Option No. BB1728 Fran numer = = ine ua tec: j pfs | sane : fees lee een : i] esl, | Baits 1 oe | orn eas ;Gear Housing/Idler Gears Option No. BB1728 Group No. 01.09 gh100ga_ Page 12| | : Group No. 01.09 Gear Housing/Idler Gears Option No. BB1728 Rel] Part Number Part Name fed Remarks ‘GEAR HOUSINGIDLER GEARS OPTION 261725 1] seresn Dow Fig 2 3| Sane Beng: Teast ‘ 3| Seenre See tot Bangs teas Cop a &) sazoet Son: Hox Farge foes Gab 3 §| sisters Retcres Seo 3 | See | She tir i 5 Seocote Spat houning { 3 Sazcaso Sider : Seuss Sear! ' | “sesonte | Spit Conpreeson ; 8) eect | ae i 18) Sane | Sueting ' 13] Seooost | Stew tex range Hons Cap 1] wo x:.25 28 seen Scart i 12) seo | ting i 1) Garey | Seabee i 18) Soose? | Soe Hoc range Hea C20 i 8) aess Gas Goa ting i 45] Senos Steet cane ashe Cap 8 ‘oeosse rg Gos ; vo] cosssey | Funes doar { 18] Soames | Sh thing 3 8) scooer Sorat i | Saas ES, Cap Washer Cap ; Page 13,| Group No, 16.04.1 ‘Accessory Support Option No. BB1728 7 wb 03 Fel] part tamer Part Name req Remarks TOSESGORY SUPPORT @ OPTION wet7a8 4] sei | suman accessory : 3) tes a : 3] Stine | Sates Pan 2 ie | 9 ee | ee ten Hand Cap ‘ | 4] ercee | Spaceetang i Fee | Se eee. and cap $] nex 170238 S| Seeiss | Seon ox rare Hood exp 3) Max 752% Sores | Sie cle } 3) Sims; | Seba koc Farge eed cap 1] mex 1252s 3) Bee | San Rt rads hes Sp 2| Mios'Zaabs | | ogo 14NOTESGroup No, 03.02 Crankcase Breather Option No. BR1250 Rel Part Number Part Name Req Remarks CRANKCASE BREATHER 9 ‘OPTION an2s0 Crantoase broator ‘ Provides @ dual impactor crankcase breather (ied high on he tonto ae oto / Canine bat Approximate coordinate location from horizon- (heontorne of Caaf 300% From vrioal contrive of ranvahattSS0mm From fet face of Hoc 17mm Gpton ete al ols and hardware tor crantoace brear ad cover pate ot Mise veer ob Hoot proved in tt option ‘nour iit: 5 degrees ont down {5 depress ont up 18 cess: ecesoide 1} cosas lo 1 3) Soeezae Sto 1 8) stoaeer Seuntng, ian Hoeo 1 ay siazoes Breather Granicase 1 5 soos Scr lex Fange Head Cap 1] 1410 x 150 x 40. | Seose00 Sire ec Forge Houd Gap 1 thio x 1:8 20, 5] seocest Siren Hex Flange Head Gap 4] Max ieee Page 17Group No. 16.01 Engine Barring Drive Option No, CB1704 Page 18Group No. 16.01 Engine Barring Drive Option No. CB1704 Ref] Rel] part Number Part Name Req| Remarks ENGINE BARRING DRIVE ‘OPTION CB1704 Provides an engine barring device and 3 plugs are added in the absence of an alr ‘compressor or hydraulic drive. The barring E ‘device is provided in the accessory drive location on the backside of the gear housing {oft side of engine. Appraximate coordinate location from horizontal ‘Canterine of crankshaft: 166mm from vertical centerline of erankshatt: 224mm trom front face of block: Omm the barring device is @ 2:1 ‘eduction and : Requires a 1.5 inch (98.tmm) standard deve E socket 1} 3903464 ‘Sore, Hex Flange Head Cap 4] tox 1.60 x 40 3678838, Plug, Threaded 5 2) (oe7e84s) Plug, Threaded 1 3) 3678846 Seal, O Ring 1 : 4] 9679394 Plug, Expansion 2 ’ 5) 3eaoaas Gasket, Acc Drive Support 1 c 3681704 Device, Engine Baring 1 S | 102243 Ring, Retaining 1 7| 3681425 Spring, Compression 1 | s6et702 Gear, Engine Barring 1 3681703 Housing, Engine Barring 1 9) “see16s6 Housing, Engine Barring 1 10] 9681701 Shatt, Barring iGroup No. 10.02 Coolant Heater Starting Aid Option No. CH1011 Ret] Part Number Part Name Req Remarks ‘COOLANT HEATER STARTING OPTION cHr0H Hester element supplier: None. 3008556 Plate, Cover 1 3586557 Gasket, Heater 1 3080857 Screw, Hex Flange Head Cap 2] mio x 1.60x 16Group No. 01.02.2 Vibration Damper Option No. DA1229 Ref] Rot] Part Number Part Name Req! Remarks VIBRATION DAMPER OPTION DA1229 Intended Drive: Belt driven fan or off engine customer driven fan Includes two viscous vibration dampers and crank shaft pulley with no front PTO provision. Crank Pulley Diameter: 186.28 mm (7.33 in). rank Pulley Groove Type: Poy Vee 12 ro Crank Pulley Groove Location: 190.95 mm (7351 in, Vibration Damper Quantity: Two 6 HP ‘maximum, 4} totes Damper, Vibration 2 2} 3681563, Screw, Hexagon Hoad Cap 2 3} 9681505, Spacer, Mout 1 4] 3101976 Pulley, Crankshaft 1 5} 9088095 Dowel, Pin 2|_| Group No. 08.07 Thermostat Option No. EC1722 ioaoa Re part Number Part Name Req Remarks THERNOSTAT option eci7ze pertng ane: 10 dees open) 495° ore tbo thrmosas: 2 1] sxassso | themestt 2 (6835549) ‘Thermostat 1 8335548 Seal, Thermostat 1LS Group No. 13.02 Alternator Option No. EE1211 : ea 00g0 -. Fel] pan Number Part Name ea Remarks ye ALTERNATOR option ee121 2 Delco Remy 20 S200 3 Volts: 24 Amps: 35 Grounding method: Negative Insulation Provision: No ‘Sealing Provision: No : Built-in Voltage Regulator: Yes Ground wire Supplier: Customer = Alternator Length: 160mm (6.3 in) ; Unique characteristics: Spool Mount = Charging system: Standard 4 Battery terminal: 14 - 28, . Terminal: Pin : 1} s0t6627 Alternator 1 Page 23Group No. 13.02.3 Alternator Mounting Option No. EH1083 (ento1a9Group No. 13.02.3 Alternator Mounting Option No. EH1083 Fel] Part Number | Part Name Req] Remarks ALTERNATOR MOUNTING (OPTION EH1083 [Aernator mounting alternator quanity: One For Use With: Altrators with body camoters lese than 152.4mm (60 Inc) such as Bossh NY, Delo 20s, oF Delco 221 maximum alternator output 135ampe 12va or 7Damps F 2evlt rourting ovation: Right sie dive location’ Water pump ply aerator puloy Suppl: On engine aitude puley damete 7 damn (6B) alitade ploy groove: Paty veo rib" Bet Tensioner: Automatic required dive pulley diameter: 108.83rm (4.08) bracket attach. ment method: Spool horizontal sttachmant Point S2anm (12.681) vera! tachment Boint 210mm (6.27) font ace of back to ft grove: 133.16m (6280) Bal Supplied: Yes Dive Rat: 3.0881 Adltona ouaton For Use With Sandon regerent compressor model 8D7 m8. 1} 70807 Nut, Lock 1 | {i220 UNE 2| doozeee Screw, Hexagon Head Cap 1| 22 206 12 inon 5) seossi7 Washer Plan 2| nen 4) sooscer Screw, Cave Washer Cap Ff es 19x 4 904 inh, 5] src2das Tonsioer, Bok i 8| e800 Pauly, Atratoe i (ass0196) Pally ler THA 4 2| “sar Sere Hoxagon Head Cap 4] site 1631 nen a] 8 tecss Ring, Rotaning i 8| tases Seal Oring 1 10} s0saaoe over, lr Pulley 1 i] sesso Bearing, Ball 1 42) soaseos Washer Plain 1] m2 13] soradae Seal 1 i 4] Ssoores Pally ier 1 15] cosozes Shaft der i ie} ssorea6 Link, Adusting 1 47) ssetez7 Support, Bet Tensioner i 16} seoscoe Soro Hox Flange Hoad Cop 1 sto x 1.50% a0 48] 02400 Seren, Hex Fange Head Cap 2] MIO 150 x25, 20} sacazt0 Nut, Hexagon lenge 3] tex 178 a | Sess Screw, Hx Flange Hoad Cap 2| Mio x 1.30 x70