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Sintering Cold Press Hot Press
Sintering Cold Press Hot Press
DOI 10.1007/s10853-006-1298-7
Received: 7 April 2005 / Accepted: 20 January 2006 / Published online: 15 December 2006
Springer Science+Business Media, LLC 2006
P. Nash
Thermal Processing Technology Center,
Illinois Institute of Technology,
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2J Mater Sci (2007) 42:2143–2149 J Mater Sci (2007) 42:2143–2149
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3J Mater Sci (2007) 42:2143–2149 J Mater Sci (2007) 42:2143–2149
order to address these problems, an approach is Differential scanning calorimetry (DSC), at a heat-
suggested, which involves solid state synthesis with ing rate of 10 K/min, was used to investigate phase
prolonged thermal annealing at a temperature some- transformations in the alloys. X-ray diffraction (XRD)
what below the polymorphic transition temperature, at analyses were carried out on the powders as well as
673–723 K [1]. It is well established that intermetallic hot pressed specimen to determine the degree of
phases can be prepared by means of various solid state alloying during each processing step. Scanning elec-
syntheses including mechanical alloying (MA) [9], tron microscopy (SEM) and energy dispersive spec-
direct synthesis [10] and repeated cold rolling and troscopy (EDS) were employed for microstructural
annealing [11]. characterization.
In order to produce crack free, bulk specimens Thermoelectric properties as a function of temper-
having good homogeneity, solid state synthesis con- ature up to 600 K were evaluated for specimens
sisting of cold compaction of elemental powders, synthesized by sintering of cold die-pressed compacts and
sintering and hot pressing has been used in this work. hot pressing. Electrical conductivity (r) was
However, when the starting materials are exposed to measured by the 4-point probe method. Seebeck
high temperature processing, some compositional coefficient (a) was determined by the constant tem-
changes are expected due to the evaporation of Zn perature gradient method in which one end of the
[6]. Thus, as starting materials, stoichiometric compo- specimen was kept at a constant low temperature by a
sitions as well as Zn rich compositions, to compensate heat sink and the other end was heated by a small
for Zn evaporation, were used. Thermoelectric prop- heater. The thermal emf (electromotive force) devel-
erties as a function of temperature from room temper- oped was measured with respect to the temperature
ature to 600 K were measured and compared with the gradient. Copper-constantan thermocouples were used
results of previously published studies. Some physical to measure the temperatures of the hot and cold ends,
and electronic transport properties at room tempera- and the thermal emf of the specimen with respect to
ture were also evaluated and discussed. copper was recorded. Thermoelectric power factor
(h = a2r) was obtained from the Seebeck coefficient
and electrical conductivity. Electronic transport
Experimental procedure parameters at room temperature were evaluated; Hall
coefficient (RH), carrier concentration (p) and mobility
Appropriate elemental powder mixtures of –325 mesh (l) were measured by the Van der Pauw method
Sb (99.9%) and –325 mesh Zn (99.9%) were prepared (1.64 T, 100 mA) [12].
for stoichiometric e-Zn4Sb3 and nominally 3.5–7.0 at.%
Zn rich mixtures as presented in Table 1. Powder
mixtures were cold pressed in a stainless steel die with Results and discussion
an internal diameter of 25.4 mm with a stress of
70 MPa. The cold die-pressed compacts were sintered DSC for cold die-pressed compacts of premixed
in a tube furnace at 673 K under an Ar atmosphere for stoichiometric Zn4Sb3 was carried out up to 900 K
24 h. The sintered part was crushed into powder, as shown in Fig. 1. In the first DSC run, two
sieved to –270 mesh and hot pressed in a cylindrical exothermic peaks were observed at 411 K and
high strength graphite die with an internal diameter of 502 K. Similar exothermic peaks below 600 K were
31.75 mm at 673 K using a stress of 70 MPa for 2–24 h observed in mechanically alloyed powders [5]. It was
under an Ar atmosphere. claimed that an exothermic peak at 423 K related to
the release of the energy of cold work in mechanically
alloyed powders, and a peak at 533 K resulted from
the phase transformation from the initially formed
Table 1 Sample designations and nominal compositions used in ZnSb phase to Zn4Sb3 phase [5]. However, relative
sintering of cold die-pressed compacts and hot pressing
Sample Zn (at.%) Sb (at.%) Excess Zn (at.%) DSC peak
those in theintensities
work by inIzard
our et
study are and
al [5] stronger
shiftedthan
to
over stoichiometry lower temperatures. In order to investigate phase
SC0 57.1429 42.8571 0 transformations regarding these exothermic peaks,
SC3 58.6429 41.3571 3.5 cold die-pressed compacts of stoichiometric composi-
SC7 60.1429 39.8571 7.0 tion were sintered slightly above each of the two peak
Note: SC stands for the sintering of cold compact and numbers
after that are excess Zn percentage.
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J Mater Sci (2007) 42:2143–2149
2146 J Mater Sci (2007) 42:2143–2149
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2145 J Mater Sci (2007) 42:2143–2149
2145
777K
798K
-10 corresponds to the transition from b + d to b + d¢ and
-15 at 819 K to the transition from b + d¢ to L + d¢. This
-20 result confirms that Zn evaporation takes place during
300 350 400 450 500 550 600 650 700 750 800 850 900 24 h
Temperature (K)
ε ε : Zn4Sb3
β : ZnSb
ε
εε
εε εε ε
ε
ε ε εε ε ε ε ε ε ε
ε
β β β
(e)
β
Intensity (a.u)
εβ
β β β
β β ββ
ββ
(d)
(c)
Sb Zn
(b)
Zn
Sb
Sb Zn Zn
Sb Sb Sb Zn
Sb Sb Sb Sb Zn Sb Sb
(a)
20 25 30 35 40 45 50 55 60 65 70 75 80
Angle(2θ)
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2146 J Mater Sci (2007) 42:2143–2149
2146
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2147 J Mater Sci (2007) 42:2143–2149
2147
ε
ε
ε
ε ε
ε ε ε
Intensity (a.u.)
ε εε
ε ε ε ε ε εε ε
ε ε
ε ε εε ε ε ε ε ε εε
(c)
(b)
ε
Sintered powders were then hot pressed at 673 K
ε ε
for 2–24 h. Relative densities and other related
properties are presented in Table 2. In general, a ε ε
Intensity (a.u.)
εε
relatively lower density was obtained by shorter time ε
ε
of hot pressing. Samples with a theoretical density of ε
ε ε εε
ε ε ε ε
94.7% consisting of a single phase were obtained ε ε ε
ε ε εεε ε ε ε ε ε
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2148 J Mater Sci (2007) 42:2143–2149
2148
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2149 J Mater Sci (2007) 42:2143–2149
2149
Table 2 Thermoelectric properties at room temperature for specimens produced by sintering of cold-pressed compacts and hot
pressing
Sample a(lV/K) r(W–1 cm–1) h(lW/cmK2) Relative density(%) Hv phases Remarks
work comparable to the published data. In single-phase Sample Hall coefficient Hall mobility Carrier concentration
RH (cm3/C) l (cm2/Vsec) p (cm–3)
Zn4Sb3, higher density provides higher value of See-
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2150 J Mater Sci (2007) 42:2143–2149
2150
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2151 J Mater Sci (2007) 42:2143–2149
2151
Table 4 Thermoelectric properties of specimens processed by sintering of cold die-pressed compact and hot pressing (at 600 K)
Sample a r h k ZT Remarks
(lV/K) (W–1 cm–1) (lW/cmK2) (mW/cmK)
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2152 J Mater Sci (2007) 42:2143–2149
2152
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2153 J Mater Sci (2007) 42:2143–2149
2153
300
potential alternative processing route for this material
system.
250
200
Acknowledgement This research was supported by the
250 300 350 400 450 500 550 600 650 Regional Innovation Center (RIC) Program which was
conducted by the Ministry of Commerce, Industry and Energy
20 of the Korean Government.
Thermoelectric power factor, q (µW/cmK2)
18 (c)
16
14 References
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the sintering of cold die-pressed compacts using a
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