Professional Documents
Culture Documents
Liquids:
an Updated Review of Gas Generated in Ester Liquid by Stray Gassing,
Thermal Decomposition and Electrical Discharge
Abstract — In the last twenty years, natural ester liquids aromatic carbons, the carbon-carbon double bonds in mineral
have come into wider use. As with mineral oil, under normal oils are not abundant.
operating conditions the ester liquid in transformers is not
expected to produce gases. However ethane has frequently Figs. 2a and 2b illustrate the features of natural ester
been observed without apparent fault activity (stray gassing) liquids. The principal features (Fig. 2a) are the ester groups,
and other gases have been reported from routine analysis. acid group (COOH), paraffinic carbon sequences up to
Results from experimental study of the temperature, electrical seventeen carbons and abundant carbon-carbon double bonds
discharges and light exposures influence on gas production in (Fig 2b, R, R' and R'' of Fig 2a). Compared to mineral oil, the
ester liquids are presented here. Thermal faults have also been ester liquids provide a high concentration of the heteroatom
reported as producing gas in ratios that differ from mineral oil. oxygen (O). Also, the hydrocarbon tails of the fatty acid
Pyrolysis studies are used to help understand the significance components lack the aromatic and napthenic groups found in
of different chemical structures and reveal that the quantities mineral oils.
of gas generated by thermal faults in ester liquids is larger than
that for mineral oil. A statistical study of results obtained in An examination of the fatty acid of several natural ester
routine DGA to evaluate how this could affect caution and liquids (Table I) shows their compositions to be nearly 100%
warning limit is also presented. Finally, preliminary results of of the mixture of five fatty acids: palmitic, stearic
a on-going study of decomposition under partial discharge and
D1 discharge conditions are presented.
I. INTRODUCTION
Synthetic ester liquids have been in use for more than
thirty years and in the last twenty years natural ester liquids
Fig. 1. Chemical features of mineral oil molecules
have also come into much wider use. However, most
practitioners’ experience has been with the DGA of mineral
oils.
Natural ester liquids have important differences in
chemical structure from those of mineral oils. Therefore
difference in gas generating behaviour when ester liquids are
subjected to thermal and electrical stress are to be expected.
The work presented here review findings from investigation
performed to determine gas generation under various
conditions in the natural ester used as electrical insulating
liquids. (a) (b)
Fig. 1. shows the principal features of mineral oils: Fig. 2. Chemical features of natural ester liquids: a) the ester groups b)
paraffinic, napthenic and aromatic carbons. Apart from the most common fatty acid structures
TABLE I. FATTY ACID COMPOSITION (%) OF SOME
NATURAL ESTER LIQUIDS
R' Name Palmitic Stearic Oleic Linoleic Linolenic
R' Length C16 C18 C18 C18 C18
Source \ C = C 0 0 1 2 3
Grape Seed 8 4 15 73 <1
Peanut 11 2 48 32 <1
HO Sunflower 5 4 82 9 <1
Walnut 11 5 28 51 5
Soybean 11 4 24 54 7
Rape Seed 4 2 62 22 10
Flax Seed 3 7 21 16 53
Fig. 3. Free radical initiation, propagation and termination steps of the
autoxidation mechanism.
II. STRAY GASSING
formation of hydroperoxides by autoxidation (Fig. 3) and
(16 or 18C; saturated, no double bond), oleic (18C; formation of hydroperoxides by singlet oxygen reactions
monounsaturated, single double bond), linoelic and linolenic (Fig. 4)
(18C; polyunsaturated, two or three double bonds).
Considering only the predominant components, we can limit Autoxidation requires the formation of a lipid free radical
our discussion to oleic acid, linoleic acid, and linolenic acid. to begin (Fig. 3) The propagation is supported by triplet
(Bottom 3 acids of Fig. 2b). oxygen (3O2). Autoxidation occurs more rapidly at elevated
temperatures and in the presence of polyunsaturated fats
Under normal operating conditions, oil-filled (such as linoelic and linolenic fatty acid), which are more
transformers are not expected to produce gases. Nonetheless, susceptible to initiation than saturated and monounsaturated
it is not uncommon to see small amounts of gas produced fatty acids.
over the lifetime of a normally operating transformer.
The second oxidation pathway, the singlet oxygen
Beginning in the late 1980’s, significant changes in the mechanism (1O2), is dependent on the presence of
mineral oil refining practices resulted in the observance of photosensitive species and exposure to light (Fig. 4).
various fault gases being produced from slight temperature Photosensitive species that might be found in natural ester
excursions [1,2]. Because these gases are not the result of liquids include chlorophyll, pheophytins, and pheophorbides.
fault processes, they have come to be identified as stray
gases. Increased awareness of stray gas production has led to These two mechanisms work differently but produce
industry studies and the development of standardized tests, some of the same products. For a more detailed study of
such as ASTM D7150-05, to characterize various insulating these two mechanisms, and their resulting product, see [8, 9].
liquids.
Fortunately for the determination of the process of stray
As with mineral oil, the ester liquid in transformers is not gas generation, the literature has suggested a compelling
expected to produce gases under normal operating hypothesis that can easily be tested. A series of experiments
conditions. However, in the course of testing in-service ester were prepared to evaluate these oxidation mechanisms as the
liquids over the last decades, a relatively high level of ethane source of stray gas production in natural ester liquids. In
has frequently been observed without apparent fault activity these experiements, the gas under study was ethane.
[3]. Subsequently, similar ethane production has been
reported as a stray gas under the conditions of ASTM
D7150.
The concern of transformer owners is to know when
those gases, associated with both faults and stray gassing are,
in fact, being produced by faults. Knowledge of the
unidentified nonfault related mechanisms of gas production
should help when making this determination.
H2
H2
800,000 CH4
CH4
C2H6
C2H6
| |
600,000 C2H4
C2H4 CH2OCOR’’’ CHO
C2H2
C2H2
400,000 CO
CO Fig. 8. Thermal decomposition of triglycerides to produce free fatty acids
CO2
CO2 (-COOH), a ketene (-CH=CO) and propenal.(CH2=CH-CHO)
200,000
0
300°C 400°C 500°C 600°C 700°C X. CARBON OXIDES AND ETHYLENE PRODUCTION
Temperature
Data obtained from Ester shows large increases of carbon
(a) oxides that correspond to increases in acid content. Review
of reaction mechanism for the decomposition product show
Sunflower Oil that the greatest number of reaction pathways produce
carbon monoxide [17]. This offers the possibility of greater
1,000,000
production of carbon monoxide compared to carbon dioxide.
Amount of Gas (ppm)
H2
H2
800,000 CH4
CH4
The experimental data [17] clearly demonstrates that carbon
C2H6
C2H6 monoxide is slighly more abundant than carbon dioxide. A
600,000 C2H4
C2H4 significant amount of ethylene is also produced while carbon
C2H2
C2H2
400,000 CO
CO
monoxide is being generated. Because ethylene production in
CO2
CO 2 mineral oil at the highest temperatures is very similar to that
200,000
in the natural ester liquids, it is more difficult to observe the
0 contributions to ethylene from these reactions. The
300°C 400°C 500°C 600°C 700°C contributions at 450°C, 500°C and 550°C provide the most
Temperature notable indications.
(b) The hydrocarbon portions of the fatty acid components
are similar to the carbon structures of mineral oil and are
Mineral Oil subject to five similar reaction pathways [17]. There are
1,000,000
three noteworthy observations about these pathways. First,
hydrogen is produced by four of the five reactions. Yet the
Amount of Gas (ppm)
H2
H2
800,000 CH4
CH4 abundance of hydrogen is less than any one of the
C2H6
600,000
C2H6 hydrocarbon gases. This suggests that either the hydrogen
C2H4
C2H4
C2H2
C2H2 producing reactions are considerably less active than the
400,000 CO
CO hydrocarbon producing reactions or that considerable
CO2
200,000
CO 2 amounts of hydrogen are being consumed in other reactions.
0 Second, two of these reactions can produce ethylene.
300°C 400°C 500°C 600°C 700°C These two reactions could never exceed the amount of
Temperature carbon monoxide. Comparison of ethylene to carbon
monoxide levels indicates that one or both of the reactions
(c) must become very active at higher temperatures.
Total Gas Generation Third, only one of these reactions can produce methane
and ethane. Interestingly, through part of the higher
140
Soybean
temperature range methane and ethane are produced in
120
similar quantities for natural ester liquids. In mineral oils,
Volume (liters)
100 Sunflower
Mineral this is not the case. The short hydrocarbon sequences of
80
mineral oils and the long sequences of natural ester liquids
60
may be part of the explanation for this difference.
40
20 Comparison of data from different triglycerides made of
0 single fatty acids indicates that the specific fatty acid
300°C 400°C 500°C 600°C 700°C composition affects the temperature at which this occurs.
Temperature Table I shows the fatty acid composition of the two ester
liquids reported in these studies. Fig. 7a) and 7b) show the
(d)
approximate temperatures of this phenomenon. These data
Fig. 7. Transition to high rates of gas generation in the study fluids. a) show an approximate temperature difference of 50°C
Soybean; b) Sunflower; c) Mineral; d) Comparison of total volume of gas between soybean oil and high oleic sunflower oil.
produced Interestingly, this difference is characterized by carbon oxide
formation and is echoed by rising total acid numbers.
TABLE IX. D1 DISCHARGE STUDY COMPARING MINERAL OIL TO
VARIOUS ESTER OILS
5 High Oleic Synthetic
Mineral Oil Soybean Oil Sunflower Oil Rape seed Oil Ester Oil
H2 3462 2136 1282 2269 1664
CH4 452 155 80 60 69
C2H6 2 1 6 0 0
C2H4 554 532 327 180 154
C2H2 3251 3339 2477 2660 2495
CO 10 785 381 527 749
CO2 352 915 537 777 665