Turbosorter NTC T010-Doc001 Reva Dec 2017 en

Turbosorter Manual
Turbosorter
INSTALLATION - USE
SERVICING - MAINTENANCE
Translation from the original manual
T010-DOC001 - Rev. A EN
The contractual guarantee is subject to compliance with the instructions contained in this document.
© This document is the property of Pellenc ST, any reproduction, even partial, is prohibited.
Turbosorter Manual
Preamble
Thank you for choosing Pellenc ST optical sorting solutions.
In order for the product to give entire satisfaction, please read this manual and comply with the following
instructions:
- always operate under safe conditions
- at delivery: comply with the storage instructions
- during installation: comply with the manufacturer's instructions
- during use: adhere to the maintenance operations and best practice
Turbosorter Manual
Description of the System
Turbosorter equipment
- Stabilization system from the V2 range (manufactured after 01/01/2016)
- Stabilization system for machines 1200 – 1600 – 2000 – 2400 – 2800
System components
Each Turbosorter system is composed of:
- An electrical cabinet and its wiring harnesses
- Blowboxes equipped with fans
- Jamming detection cells upstream of the stabilization system
- Protection grilles
- Cover and insulation panels on the conveyor
- Fastening brackets with the optical sorter and the conveyor
- Handling straps
Optional:
- Variation of the electrical cabinet for UL zone
Table of Contents
Table of Contents
Volume 1 - Technical characteristics 7
1.1 Logistics sheets - Turbosorter

......................................................................................................................................................... 8
Volume 2 - Safety and start-up 9
2.1 Usage conditions -.........................................................................................................................................................

Safety rules to be observed 10
2.2 Safety instructions......................................................................................................................................................... 10
2.3 Safety signs ......................................................................................................................................................... 11
2.4 Residual risks ......................................................................................................................................................... 12
2.5 Compliances ......................................................................................................................................................... 12

2.6 Safety procedure and
.........................................................................................................................................................
system lockout 13
Volume 3 - Assembly instructions 15
3.1 Mechanical positioning

.........................................................................................................................................................
of the Turbosorter 16
3.2 Creation of the interfaces
.........................................................................................................................................................
- Electrical connections 17
Volume 4 - Operation 19
Volume 5 - Servicing 25
5.1 Servicing summary.........................................................................................................................................................

tables 26
5.2 Detailed instructions
.........................................................................................................................................................
for servicing 27
5.2.1 ..........................................................................................................................
Q1 servicing - Turbosorter - Jamming sensors 27 5
5.2.2 Q2 Servicing - Turbosorter - Fan..........................................................................................................................
operation test 29
5.2.3 H1 servicing - Turbosorter - Fan.......................................................................................................................... 31
5.2.4 ..........................................................................................................................
A1 servicing - Turbosorter - Electrical inspections 33
Volume 6 - Changing parts 35
6.1 Procedure No.1 – Turbosorter

.........................................................................................................................................................
- Changing a fan 37
6.2 Procedure No.2 – Turbosorter
.........................................................................................................................................................
- Changing a fuse 38
Volume 7 - Troubleshooting 39
7.1 Error messages - Full

.........................................................................................................................................................
list and solutions 40
7.2 Remote support ......................................................................................................................................................... 40
Volume 8 - Information 41
8.1 Future of the Turbosorter

.........................................................................................................................................................
at the end of life 42
Appendices 43
Turbosorter Manual Table of Contents
9.1 Connection with the

.........................................................................................................................................................
optical sorter 44
Turbosorter Manual
Volume 1 - Technical characteristics
Turbosorter Manual Volume 1 - Technical characteristics
1.1 Logistics sheets - Turbosorter

This logistics data is given for information purposes for land transport only.
For other modes of transport, please contact PELLENC ST.
The Turbosorter includes the follow ing three components, delivered in a single film-w rapped package:
1. One (1) blow box in 400 mm modules (3
to 7 modules)
2. Three (3) tunnel panels
3. One (1) electrical cabinet
Turbosorter w idth 800

(Not 1200 1600 2000 2400 2800
Logistics data available)
WEIGHT (+/- 10%)

Gross w eight (kg)
- 220 255 290 330 360
w ith transport pallet
8 DIMENSIONS
Width W. (mm) - 800 800 800 800 800
Height H (mm) - 1000 1000 1000 1000 1000
Lenght L. (mm) - 2000 2000 2400 2800 3200
Turbosorter Manual
Volume 2 - Safety and start-up
II
Turbosorter Manual Volume 2 - Safety and start-up

IMPORTANT
Please com ply w ith all the instructions given below .
All operations carried out on Pellenc ST equipm ent m ust be perform ed by com petent authorised
personnel.
2.1 Usage conditions - Safety rules to be observed

- Wear the appropriate PPE (Personal Protective Equipment) suitable for industrial conditions (safety shoes, helmet,
gloves, suitable w orking clothes, hearing protection, goggles, etc.).
- Before using the Turbosorter, check that it is stable (check the tightness of the fasteners attaching the Turbosorter to
the conveyor and the optical sorter, and tighten them if necessary).
- Check that the optical sorter and the Turbosorter have all their protective devices (doors, sensors, sides) before
starting up. If these elements are missing, this may lead to serious accidents.
- Some parts of the equipment can be hot (electrical components, fan). Do not touch them for 2 minutes after the optical
sorter and Turbosorter have been stopped.
- When the optical sorter is running, if its noise level of 85dB (A) is reached (continuous acoustic pressure level),
hearing protection (e.g. headphones) must be provided to w orkers. Wearing this equipment is compulsory for any
personnel in the vicinity of the optical sorter.
2.2 Safety instructions

- READ all the safety pictogram stickers affixed to the optical sorter and the Turbosorter and obey the instructions
before starting up, using and servicing the Turbosorter.
- Ensure these stickers are in good condition. Order them from Pellenc ST if they need to be replaced.
10 - The Turbosorter must only be used by qualified personnel w ho have previously been trained in the use of the optical
sorter and additional equipment (i.e. w ho have completed the Pellenc ST customer training course level 1 given w hen
the equipment is installed).
- It is essential to replace any faulty parts w hich have been subject to impact, distortion or w ear.
personnel.
Com ply w ith the lockout operations for the optical sorter, the pneum atic system , the Turbosorter, the
conveyor and the output box parts before carrying out any operations w ithin the enclosure of the optical
sorter or the output box (see. Volum e 5 - Servicing 26 and Volum e 6 - Changing parts 36 ).
Before carrying out any operations in the control cabinet, sw itch off the pow er to it.
(See the procedures for achieving a zero-energy state in the Turbosorter and for restarting in the Volume 2 - Safety
and start-up 13 in this document).
2.3 Safety signs

WARNING
Failure to com ply w ith these instructions m ay lead to serious dam age to the equipm ent and injury to
people.
(This list is specific to the Turbosorter and does not exem pt users from com pliance w ith the w arnings
given in the optical sorter m anual)
The follow ing table show s the safety signs affixed on the Turbosorter.
Safety instructions
Danger
Pictogram Meaning Location
Hot surface Turbosorter control box
Electrical hazard Turbosorter control box
Do not w alk on the surface On top of the tunnel panels
Pictograms in accordance w ith standard NF EN ISO 7010.
The follow ing table show s the safety signs affixed on the optical sorter. 11
11
Com pulsory PPE
Pictogram Meaning
Consult the instructions

Protective goggles
Hearing protection
Protective gloves
Safety shoes
2.4 Residual risks

Hazardous event Possible dam age Protection m easure
Collision w ith object carried by the Impact, cuts Wear protective gloves
conveyor Do not attempt to touch objects carried
by the conveyor
Fall at ground level around the Impact Hold the guard rail
machine
Extended exposure to noise Tinnitus, temporary deafness Wear hearing protection

Residual risks
High dust levels Breathing difficulties, suffocation Wear an anti-dust mask
Hot surfaces (variator) Burns Do not touch hot elements
2.5 Compliances
The equipment is compliant w ith:
- The regulations in directive 2006/42/EC regarding machines
- The regulations in directive 2014/30/EC concerning electromagnetic compatibility
WARNING
Pellenc ST shall not be liable for the dangerous nature of the flow s and w aste (w ithin the m eaning of the
classification laid out in EC directive 2008/98/EC dated 19/11/2008 relative to w aste stored and travelling
along the sorting lines).
12
2.6 Safety procedure and system lockout

Making the system safe
STEPS Electrical lockout

1 Identify the electrical cabinet on the Turbosorter
(Here for a cabinet on the right)
Compliances
2 Identify the equipment’s stop sw itch.
3 Turn the sw itch to “0” (to the left)
4 Place the sw itch in electrical lockout

13
13
5 To remove the equipment from lockout, repeat steps: 4 and 3 to restore pow er
Turbosorter Manual
Volume 3 - Assembly instructions
III
Turbosorter Manual Volume 3 - Assembly instructions

3.1 Mechanical positioning of the Turbosorter
WARNING
Wear the appropriate PPE (Personal Protective Equipm ent) suitable for industrial conditions (safety
shoes, helm et, gloves, suitable w orking clothes).
The Turbosorter m ust be handled by trained, qualified personnel using suitable lifting equipm ent
Ensure that the load is and rem ains perfectly balanced during handling operations.
Only lift the Turbosorter by passing the straps under the unit. The straps are already m ounted on the
structure. The upper structure, the fram e and the electrical cabinet m ust not be used as handling points.
The customer and Pellenc ST share the assembly of the various components of the Turbosorter as follow s:
- CUSTOMER: position all the assembled output boxes on the sides of the conveyor according to the measurement
show n using the straps provided w ith the equipment. The straps are pre-positioned on the Turbosorter w hen the
equipment is delivered.
- Pellenc ST: mounting the other elements (bracket on the conveyor and on the optical sorter, insulation plate, electrical
connection) is the responsibility of Pellenc ST.
16
Assem bled output boxes for handling

(Diagram for a w idth of 2000)
Positioning m easurem ent to observe
N.B. Unless otherw ise stated, the Turbosorter electrical cabinet is located on the side of the optical sorting machine
electrical cabinet
Turbosorter Manual Volume 3 - Assembly instructions
3.2 Creation of the interfaces - Electrical connections
Creation of the interfaces - Electrical connections

Non-standard cable colours.
1 cable: 1 phase + 1 neutral + earth
(flex ible copper cable w ith cross-section adapted to the
Turbosorter Single-phase
pow er of the Turbosorter) 3 x 2.5 mm² max
The electrical connections must be carried out by Pellenc ST personnel. The customer is responsible for preparing the
interfaces.
All the electrical interfaces required for the Turbosorter's pow er supply m ust be available at the foot of
17
17
the control cabinet w ith a length of 2 m etres above the grating (passagew ay).
N.B.
- The electricity pow er cable is to be inserted into the Turbosorter cabinet via a cable gland provided for this purpose
under the Turbosorter pow er supply cabinet.
- The communication cable betw een the optical sorter and the Turbosorter must be connected betw een these tw o
machines and routed under the machine’s ladder w ithout hindering movement on the maintenance ladder or posing
any risk to maintenance operations.

- The jamming cells are to be connected to the Turbosorter electrical cabinet on the connectors provided in the low er
part of the cabinet.Connection w ith the optical sorter 44 .of this document.
Turbosorter Manual
Volume 4 - Operation
IV
Turbosorter Manual Volume 4 - Operation
Pow ering up
To start up the system, turn the main sw itch on the Turbosorter cabinet to position “1”. Depending on the version of the
electrical cabinet, the main sw itch can be located on the side or on the door of the Turbosorter electrical cabinet.
Side version Front version
Checking the presence of the pow er supply

An indicator light on the front of the Turbosorter electrical cabinet indicates if the electricity supply is on.
- If the indicator is “off”, there is no pow er supply to the cabinet.
- If the indicator is “on”, there is a pow er supply to the cabinet.
Warning: The presence of voltage does not reflect the status of the main sw itch on the cabinet. Check the external
pow er supply to the cabinet.
Version w ithout test function Version w ith test function
20
Checking the start-up com m and

An indicator light on the front of the Turbosorter electrical cabinet indicates that the fans are on.
- If the indicator is “off”, the fans are not running (no start-up command).
- If the indicator is “on”, the fans are running (start-up command).
N.B. on some versions, this indicator is on the top of the electrical cabinet.
Operation w ith the optical sorter

In normal use phase w ith the optical sorter, the fan start-up command occurs:
- When the optical sorter is sw itched on and the high speed conveyor is running.
- The fans w ill stop running w hen the high speed conveyor stops. (stopping time approx. 30 seconds).
N.B. the Turbosorter option must be configured in the sorting machine interface.
21
21
Fan test function

The indicator light on the front of the Turbosorter electrical cabinet indicating fan operation can be used to check that the
fans are operating correctly.
- Holding dow n the test button w ill start up the fans.
The test button indicator light w ill then light up.
- Releasing the test button w ill stop the fans.
The test button indicator light w ill gradually go out as the fans stop.
N.B. on versions w here this indicator is on the top, the test function is not available.
Version w ith test function
Jam m ing cell operation

Tw o jamming cells are fitted on the Turbosorter at the product entrance. The purpose of these cells is to feed back data
to the optical sorter if products are stuck in the Turbosorter entrance on the high speed conveyor.
- These cells are placed on the right and left of the Turbosorter.
22 The system is composed of an emitter and a receiver, both w ired into the Turbosorter electrical cabinet.
Soundproofing tunnel
- The Turbosorter soundproofing tunnel has 3 identical panels. These panels are fitted w ith handles allow ing them to be
handled.
- These panels are mounted on brackets attached to the conveyor and optical sorter frame.
- The panels can be temporarily removed for maintenance and cleaning operations on the equipment.
Warning:
- If the insulation panels are not in place, stabilization system perform ance levels w ill not be achieved.
- Walking on these panels is prohibited.
To remove the tunnel panels, unlock the latches on each side of the panel closest to the Turbosorter.
Unlocking the panels
Remove the first panel, then slide the others horizontally to the position of the first one.
Extracting the panels 23

23
Replace the panels by performing the previous operations in reverse order.
Warning:
- It is essential to ensure that the panels are in the correct position after any operations.
- The locking latches m ust be in “locked” position to ensure the panels are held in place and avoid any
dangerous situations.
Turbosorter Manual
Volume 5 - Servicing
Turbosorter Manual Volume 5 - Servicing
Regular servicing of the Turbosorter ensures that it continues to operate correctly.
It is carried out every day, every w eek or every month, depending on the component to be serviced.
The elements to be serviced are the jamming cells and the fans.
The frequency and duration of m aintenance operations depend on the usage and context of the optical
sorter.
The tables below sum m arising the servicing to be carried out state the frequency and durations
estim ated by Pellenc ST for a "clean site" context.
The operator w ill establish the right frequency for the servicing operations according to the use and
surrounding environm ent (dust, particles in suspension, type of flow , etc.).
personnel.
Before any servicing operations, ensure that the optical sorter and/or the high speed conveyor are
placed in lockout according to the tables below :
- For the optical sorter, refer to volum e 2 of the m achine’s m anual.
- To sw itch off the pow er and place the high speed conveyor in lockout, please refer to the custom er
internal procedures.
Operators m ust never be in situations w here they are w orking alone.
26
5.1 Servicing summary tables
The servicing operations are listed in the follow ing tables according to their frequency:
- Daily Q
- Weekly H
- Monthly M
- Annually A
These operations must be carried out regularly or at each shift change, according to the environment.
- TS-LOTO = Turbosorter lockout
- FC-LOTO = Fast conveyor lockout
- P-LOTO = Pneumatic lockout
N° Period Operations Tim e to

carry out Prior safety procedure
TS-LOTO FC-LOTO P-LOTO
Turbosorter –
Q1 Daily 5 minutes - X -
Jamming cells
Turbosorter - Fan
Q2 Daily 5 minutes - - -
operation test
Servicing summary tables

Turbosorter -
H1 Weekly Checking and 10 minutes - X -
cleaning the fans
Have the electricity
checked by an
A1 Annually 2 hours X X -
approved inspection
body
5.2 Detailed instructions for servicing

5.2.1 Q1 servicing - Turbosorter - Jamming sensors
The jam m ing sensors detect a build-up of objects on the high speed conveyor, w hich m ay cause the
Turbosorter and optical sorter to m alfunction.
They allow risks caused by this type of situation to be elim inated by stopping the optical sorter if the
detected jam m ing lasts m ore than 6 seconds.
It is therefore essential to clean the sensors to avoid unexpected stopping (e.g. caused by a label stuck
to the glass of a sensor or a build-up of dust). 27
27
Maintenance tim e
5 minutes 1 person
Tools and protection required for the operation

· PPE
Wear protective gloves
· Maintenance products
Glass-cleaning liquid Soft cloth
Location
WARNING: Clim bing on the conveyor to carry out

this operation is prohibited.
Detailed instructions for servicing
Stopping the optical sorter w hile it is running

When the sensor beam is blocked for m ore than 6 seconds:
- The halogen lighting is sw itched off
- An information message is displayed on the screen: Jamming detected under the skimming bar
- A fault becomes active on the interconnection terminal block
Restarting the optical sorter

To make this fault disappear:
1. Ensure the Turbosorter jamming sensors are visible to each other
2. Acknow ledge the fault using the reset button on the front.
The optical sorter is ready to operate.
Turbosorter - Jam m ing sensors
1. Place the fast conveyor in lockout (see conveyor manual).

28
2. Identify the cells.
3. Clean the jamming cell.

4. Repeat these steps for the cell on the opposite side.
5. Test the jamming cell by simulating jamming for longer than 6 seconds (manually block the beam).
6. When you have finished cleaning, remove the conveyor from lockout.
5.2.2 Q2 Servicing - Turbosorter - Fan operation test
The Turbosorter fans stabilise the products in the tunnel. Regularly testing these com ponents ensures

that the Turbosorter continues to operate correctly
Maintenance tim e
5 minutes 2 people

· PPE
Wear safety shoes. Wear protective goggles
Pre-requisites
As described, this operation must be carried out w hen the machine is not in sorting mode, i.e. the Turbosorter operating
command must not be given by the optical sorter.
29
29
Turbosorter - Fan operation test
1. An operator stands in front of the Turbosorter electrical cabinet.

The second operator stands on the maintenance w alkw ay on the optical sorter.
2. Ensure the electricity supply is sw itched on

in the Turbosorter cabinet. Volume 5 - Servicing
3. Operate the fan test button

4. The operator standing on the optical sorter maintenance w alkw ay can then see if all the fans are running.
It is possible to see that the blades of the fans are rotating and feel the air flow generated.
5. Once the operation has been carried out, release the test button. The indicator light gradually goes out in line
w ith the reduction in fan rotation speed.
N.B.
When the optical sorter is running, it is possible to check visually that the fans are running correctly according to
step 4. (Visually check from the optical sorter w alkw ay)
Possible actions
If a failure is observed on any of the fans:
- Its protection fuse may be faulty.
- The fan may be faulty.
Refer to: Volum e 7 - Troubleshooting 40 of this docum ent to troubleshoot these problem s.
30
5.2.3 H1 servicing - Turbosorter - Fan
The Turbosorter fans stabilise the products in the tunnel. Regularly cleaning these com ponents

ensures that the Turbosorter continues to operate correctly
Maintenance tim e
5 minutes 2 people

· PPE
Wear protective
Wear safety
Wear gloves goggles
shoes
· Maintenance tools
31
31
Pneumatic air gun
Turbosorter - Cleaning the fans
1. Place the high speed conveyor (see: Conveyor manual) and the Turbosorter (see Safety procedure and
system lockout 13 ) in lockout.
2. Remove the first insulation panel to carry out these operations.

3. Lift the Turbosorter grilles
WARNING:
Clim bing on the panels covering the
conveyor to carry out this operation is
prohibited.
4. Clean the fans using an air gun.
WARNING:
Clim bing on the panels covering the
conveyor to carry out this operation is
prohibited.
5. Repeat these steps for each fan
32
6. When cleaning is finished, refit the

grilles.
7. Refit and lock the insulation panel.

8. Remove the conveyor (see: Conveyor manual) and the Turbosorter (see Safety procedure and system
lockout 13 ) from lockout.
5.2.4 A1 servicing - Turbosorter - Electrical inspections
Have the electricity checked by an approved inspection body.
Maintenance tim e

2 hours
33
33
Turbosorter Manual
Volume 6 - Changing parts
VI
Turbosorter Manual Volume 6 - Changing parts

The table below show s the list of procedures to change parts on the various machines.
The tim es are given for inform ation only.

The tim e needed for each procedure m ay vary according to the Turbosorter's environm ent and the
person carrying out the operation.
personnel.
Before changing any parts, ensure that the Turbosorter and the high speed conveyor are locked out
according to the tables below :
- for the Turbosorter, refer to Volum e 2 - Safety and start-up 10
- for the high speed conveyor, please refer to the custom er internal procedures
These parts should be changed in case of failure of a component.

- TS-LOTO = Turbosorter lockout
- FC-LOTO = Fast conveyor lockout
- P-LOTO = Pneumatic lockout
N° Operation Tim e to carry

out Prior safety procedure
TS-LOTO FC-LOTO P-LOTO
Turbosorter –
1 15 minutes X X -
Changing a fan
36
Turbosorter –
2 5 minutes X - -
Changing a fuse
6.1 Procedure No.1 – Turbosorter - Changing a fan

Turbosorter - Changing a fan
1. Place the high speed conveyor (see: Conveyor manual) and the Turbosorter (see Safety procedure and
system lockout 13 ) in lockout
2. Lift the grille on the faulty fan
WARNING:
Clim bing on the panels covering the conveyor to carry out this
operation is prohibited.
3. Disconnect the fan cable and remove the 4 fastening screw s
WARNING:
Clim bing on the panels covering the conveyor to carry out this
operation is prohibited.
4. Remove the faulty fan and replace it w ith a new fan.
5. Attach the fan using the fastening screw s and reconnect the cable.
37
37
6. Refit the protective grid.
7. Remove the conveyor (see: Conveyor manual) and the Turbosorter (see Safety procedure and system
lockout 13 ) from lockout.
6.2 Procedure No.2 – Turbosorter - Changing a fuse

Turbosorter – Changing a fuse
1. Place the Turbosorter in lockout (see Safety procedure and system lockout 13 ).
Procedure No.1 – Turbosorter - Changing a fan
2. Open the electrical cabinet.

Caution: only authorised people have the right to perform operations in the electrical cabinet on Pellenc ST
machines or equipment.
3. Identify the fuses in the cabinet.
4. Check that the fuses are not tripped.
Closed fuse / Tripped fuse
5. To trip a fuse and reset it, press on the blue part.
6. Take a new fuse corresponding to the initial protection and press it into position.
7. Once the fuse(s) have been changed, close the electrical cabinet and remove the machine from lockout.
38
Turbosorter Manual
Volume 7 - Troubleshooting
VII
Turbosorter Manual Volume 7 - Troubleshooting
7.1 Error messages - Full list and solutions
Faults block sorting and require a RESET. Warnings trigger dow ngraded sorting mode. Sorting remains possible and
automatically returns to normal once the anomaly is solved. The other categories have no impact on sorting.
SORTING status if SORTING

Number Error message Category Palliative
requested
Check that there is no object
blocking the optical barrier at
the entrance to the stabilisation
Remove the jam tunnel
2010 at the skimming Fault SORTING IMPOSSIBLE
Clean the w indow of the cell at
bar
each side of the tunnel
Reset the machine using the
blue button
Check that there is no object
blocking the optical barrier at
Jamming under the entrance to the stabilisation
2011 Warning IMPOSSIBLE TO START SORTING
the skimming bar tunnel
Clean the w indow of the cell at
each side of the tunnel
A Stabilization
system Check fan operation. Contact SORTING POSSIBLE IN
2014 Warning
component is the after-sales service DOWNGRADED MODE
faulty
7.2 Remote support

40
After consulting the previous chapters, if the problem persists, call the Pellenc ST Customer Service Department to
arrange remote support.
40
+33 (0) 4 90 09 47 94 sav@pellencst.com (for any other requests than troubleshooting) or
hotline@pellencst.com (for troubleshooting requests)
The operations must be carried out by competent authorised personnel.

Call for an Turbosorter m alfunction: personnel w ith electrical accreditation

Before calling, make a note of the serial number of the Turbosorter in question and that of the optical sorter it is fitted on.
Turbosorter Manual
Volume 8 - Information
VIII
Turbosorter Manual Volume 8 - Information
8.1 Future of the Turbosorter at the end of life
Actions
Pellenc ST Turbosorters must be dismantled at the end of their life and the different types of w aste must be collected
and processed by the appropriate approved channels.
Specialised channels
Some of the channels w hich are able to process the w aste from the Turbosorter are given below .
Ü Non-hazardous industrial w aste channel

- Steel and construction metal
- Wiring
- Plastics
- Glass
Ü WEEE channel (sm all household appliances blend)

- Computer
- Electronic material
42
Turbosorter Manual
Appendices
IX
Turbosorter Manual Appendices
Appendices
9.1 Connection with the optical sorter
44
Appendices
NOTES
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EUROPE
& INTERNATIONAL USA
PELLENC ST PELLENC ST AMERICA, INC

125 rue François Gernelle B.P. 124 1299 Schlumberger Drive
84124 Pertuis Cedex 4 29715 Fort Mill, SC
FRANCE U.S.A.
+1 803 396 3990 Extension 210
+33 490 094 790 contact.usa@pellencst.com
contact@pellencst.com JAPAN
PELLENCST.COM
PELLENC ST JAPAN, KK
Arte Otemachi 10F, 1-5-16
Uchikanda, Chiyoda-ku
Customer Service Department 24/24
Tokyo 101-0047
Japan
Europe / International
+33 490 094 794 +81 3 3233 2150
contact.japan@pellencst.com
USA +1 803 396 3990
Japan +81 3 3233 2150
Europe / International
contact@pellencst.com
USA
contact.usa@pellencst.com
Japan
contact.japan@pellencst.com

Turbosorter NTC T010-Doc001 Reva Dec 2017 en

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Turbosorter NTC T010-Doc001 Reva Dec 2017 en

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Turbosorter Manual

Translation from the original manual

Thank you for choosing Pellenc ST optical sorting solutions.

- always operate under safe conditions

- at delivery: comply with the storage instructions

- during installation: comply with the manufacturer's instructions

- during use: adhere to the maintenance operations and best practice

- Stabilization system for machines 1200 – 1600 – 2000 – 2400 – 2800

Each Turbosorter system is composed of:

- An electrical cabinet and its wiring harnesses

- Blowboxes equipped with fans

- Jamming detection cells upstream of the stabilization system

- Cover and insulation panels on the conveyor

- Fastening brackets with the optical sorter and the conveyor

- Variation of the electrical cabinet for UL zone

1.1 Logistics sheets - Turbosorter

Volume 2 - Safety and start-up 9

2.1 Usage conditions -.........................................................................................................................................................

2.5 Compliances ......................................................................................................................................................... 12

Volume 3 - Assembly instructions 15

3.1 Mechanical positioning

5.1 Servicing summary.........................................................................................................................................................

Volume 6 - Changing parts 35

6.1 Procedure No.1 – Turbosorter

7.1 Error messages - Full

8.1 Future of the Turbosorter

9.1 Connection with the

Volume 1 - Technical characteristics

Volume 1 - Technical characteristics

1.1 Logistics sheets - Turbosorter

Turbosorter w idth 800

WEIGHT (+/- 10%)

Volume 2 - Safety and start-up

Volume 2 - Safety and start-up

2.1 Usage conditions - Safety rules to be observed

2.2 Safety instructions

2.3 Safety signs

Hot surface Turbosorter control box

Electrical hazard Turbosorter control box

Do not w alk on the surface On top of the tunnel panels

Pictograms in accordance w ith standard NF EN ISO 7010.

Consult the instructions

Volume 2 - Safety and start-up

2.4 Residual risks

Extended exposure to noise Tinnitus, temporary deafness Wear hearing protection

High dust levels Breathing difficulties, suffocation Wear an anti-dust mask

Hot surfaces (variator) Burns Do not touch hot elements

- The regulations in directive 2006/42/EC regarding machines

- The regulations in directive 2014/30/EC concerning electromagnetic compatibility

2.6 Safety procedure and system lockout

STEPS Electrical lockout

3 Turn the sw itch to “0” (to the left)

4 Place the sw itch in electrical lockout

Volume 2 - Safety and start-up

Volume 3 - Assembly instructions

Volume 3 - Assembly instructions

Assem bled output boxes for handling

Positioning m easurem ent to observe

3.2 Creation of the interfaces - Electrical connections

Creation of the interfaces - Electrical connections

Volume 3 - Assembly instructions

Side version Front version

Checking the presence of the pow er supply