Professional Documents
Culture Documents
1140 i
Airless Sprayer
Model Number:
High Rider Bare 800-180
High Rider Complete 800-181 NOTE: This manual contains important warnings
and instructions. Please read and retain for
Low Rider Bare 800-192 reference.
Low Rider Complete 800-193
Printed in the U. S. A. 0202 © 2002 Titan Tool Inc. All rights reserved. Form No. 313-1712, REV A
Table of Contents • NEVER allow any part of the body to touch the fluid stream.
DO NOT allow body to touch a leak in the fluid hose.
Safety Precautions .................................................................2
Français ..............................................................................12 • NEVER put hand in front of the gun. Gloves will not
Español ...............................................................................14 provide protection against an injection injury.
General Description ...............................................................4 • ALWAYS lock gun trigger, shut pump off, and release all
Operation ................................................................................4 pressure before servicing, cleaning tip or guard, changing
Setup ....................................................................................4 tip, or leaving unattended. Pressure will not be released
Preparing to Paint .................................................................4 by turning off the motor. The PRIME/SPRAY valve handle
Painting .................................................................................5 must be turned to PRIME to relieve the pressure. Refer to
Electronic Pressure Control Indicators .................................5 the PRESSURE RELIEF PRESSURE described in the
Pressure Relief Procedure ...................................................6 pump manual.
Spraying ..................................................................................6 • ALWAYS keep tip guard in place while spraying. The tip
Spraying Technique ..............................................................6 guard provides some protection but is mainly a warning
Practice .................................................................................7 device.
Cleanup ...................................................................................7 • ALWAYS remove the spray tip before flushing or cleaning
Maintenance............................................................................7 the system.
General Repair and Service Notes.......................................7 • Paint hose can develop leaks from wear, kinking and
Replacing the PRIME/SPRAY Valve.....................................8 abuse. A leak can inject material into the skin. Inspect
Replacing the Filters .............................................................8 the hose before each use.
Replacing the Motor Assembly .............................................9
Replacing the Gears .............................................................9 • NEVER use a spray gun without a working trigger lock
Replacing the Transducer...................................................10 and trigger guard in place.
Servicing the Fluid Section .................................................10 • All accessories must be rated at or above 3300 PSI/228
Troubleshooting ...................................................................12 BAR. This includes spray tips, guns, extensions, and
Parts Listings........................................................................18 hose.
Main Assembly....................................................................18
Drive Assembly ...................................................................19 NOTE TO PHYSICIAN:
Fluid Section Assembly ......................................................20 Injection into the skin is a traumatic injury. It is
High Rider Cart ...................................................................21 important to treat the injury as soon as possible. DO
Filter Assembly ...................................................................21 NOT delay treatment to research toxicity. Toxicity is a
Siphon Set Assembly (low rider) ........................................22 concern with some coatings injected directly into the
Labels .................................................................................22 blood stream. Consultation with a plastic surgeon or
Low Rider Assembly ...........................................................22 reconstructive hand surgeon may be advisable.
PRIME/SPRAY Assembly ...................................................23
Electrical Schematic ...........................................................23 HAZARD: EXPLOSION AND FIRE - Solvent and paint
Accessories ........................................................................23 fumes can explode or ignite. Severe injury
Warranty ................................................................................24 and/or property damage can occur.
Safety Precautions PREVENTION:
This manual contains information that must be read and • Provide extensive exhaust and fresh air introduction to
understood before using the equipment. When you come to an keep the air within the spray area free from accumulation
area that has one of the following symbols, pay particular of flammable vapors.
attention and make certain to heed the safeguard. • Avoid all ignition sources such as static electricity sparks,
electrical appliances, flames, pilot lights, hot objects, and
WARNING sparks from connecting and disconnecting power cords or
working light switches.
This symbol indicates a potential hazard that may cause • Do not smoke in spray area.
serious injury or loss of life. Important safety information will • Fire extinguisher must be present and in good working
follow. order.
• Place pump at least 20 feet (6.1 m) from the spray object
CAUTION in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area
This symbol indicates a potential hazard to you or to the must be extremely well ventilated. The pump contains
equipment. Important information that tells how to prevent arcing parts that emit sparks and can ignite vapors.
damage to the equipment or how to avoid causes of minor • The equipment and objects in and around the spray area
injuries will follow. must be properly grounded to prevent static sparks.
NOTE: Notes give important information which should • Use only conductive or grounded high-pressure fluid hose.
be given special attention. Gun must be grounded through hose connections.
• Power cord must be connected to a grounded circuit.
WARNING • Always flush unit into separate metal container, at low
pump pressure, with spray tip removed. Hold gun firmly
against side of container to ground container and prevent
HAZARD: Injection injury - A high pressure fluid stream static sparks.
produced by this equipment can pierce the
skin and underlying tissues, leading to serious • Follow material and solvent manufacturer's warnings and
injury and possible amputation. See a instructions.
physician immediately. • Use extreme caution when using materials with a
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE flashpoint below 70° F (21° C). Flashpoint is the
CUT! Injection can lead to amputation. See a physician temperature at which a fluid can produce enough vapors
immediately. to ignite.
The maximum operating range of the sprayer is 3300 • Plastic can cause static sparks. Never hang plastic to
PSI/228BAR fluid pressure. enclose spray area. Do not use plastic drop cloths when
spraying flammable materials.
PREVENTION: • Use lowest possible pressure to flush equipment.
• NEVER aim the gun at any part of the body.
ray
Sp
He
Min.
Operation
ray La x Pain
a
PSI
(Bar)
te
WARNING
ting
an
Turbo PulseClean Cle
s
(red zone) Max. PSI
This equipment produces a fluid stream at extremely high On/Off (Bar)
pressure. Read and understand the warnings in the OFF
Safety Precautions section at the front of this manual (black zone)
Pressure Control Knob
before operating this equipment.
5. Allow the sprayer to run for 15–30 seconds to flush the
Setup test fluid out through the return hose and into the waste
Perform the following procedure before plugging in the power container.
cord of an electric unit. 6. Turn the unit off by moving the pressure control knob to
1. Ensure that the siphon tube/siphon set and the return the OFF position in the black zone.
hose are attached and secure.
2. Using a wrench, attach a minimum of 50’ of nylon airless
Preparing to Paint
spray hose to the unit. Tighten securely. Before painting, it is important to make sure that the fluid in the
system is compatible with the paint that is going to be used.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten NOTE: Incompatible fluids and paint may cause the
securely. valves to become stuck closed, which would
require disassembly and cleaning of the
NOTE: Do not attach the tip to the spray gun yet. sprayer’s fluid section.
Remove the tip if it is already attached.
WARNING CAUTION
Always keep the trigger lock on the spray gun in the
Make sure all airless hoses and spray guns are electrically locked position while preparing the system.
grounded and rated for at least 3300 psi (220 bar) fluid 1. Place the siphon tube into a container of the appropriate
pressure. solvent. Examples of the appropriate solvent are water for
4. Make sure the pressure control knob is in its OFF position latex paint or mineral spirits for oil-based paints.
in the black zone. 2. Place the return hose into a metal waste container.
5. Fill the wet cup with one tablespoon of piston seal 3. Move the PRIME/SPRAY valve down to the PRIME
lubricant (Piston Lube). position.
4. Turn the unit on and set the pressure to
CAUTION
uers & Ena
Lacq me
rs, ls
ea
minimum by turning the pressure control Cl
ray
Sp
Min.
ray Latex Pai
a
PSI
(Bar)
Never operate unit for more than ten seconds without zone.
ting
fluid. Operating this unit without fluid will cause 5. Allow the sprayer to run for 15–30 seconds Cle
an
s
unnecessary wear to the packings. to flush the old solvent out through the On/Off
Max. PSI
(Bar)
6. Make sure the electrical service is 120V, 15 amp return hose and into the metal waste
minimum. container.
7. Plug the power cord into a properly grounded outlet at 6. Turn the unit off by moving the pressure control knob to
least 25’ from the spray area. the OFF position in the black zone.
NOTE: Make sure that the spray gun does not have a
tip or tip guard installed.
Port
Sp
Min.
ray Latex Pai
Programmer
a
PSI
(Bar)
zone. Port
ting
an
5. Allow the sprayer to run until paint is Cle
s
Max. PSI
coming through the return hose into the On/Off (Bar)
Pressure Indicator
metal waste container.
The pressure indicator shows the current operating pressure of
6. Turn the unit off by moving the pressure control knob to the sprayer. It has three different indications: blinking yellow,
the OFF position in the black zone. solid yellow, and solid green.
7. Remove the return hose from the waste container and
place it in its operating position above the container of Blinking Yellow
paint. When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 200 PSI. A blinking yellow pressure
8. Move the PRIME/SPRAY valve up to the SPRAY position. indicator means:
9. Turn the unit on and set the pressure to minimum by • The sprayer is plugged in and turned “ON”.
turning the pressure control knob to the “Min PSI” setting
in the yellow zone. • The sprayer is at priming pressure (little or no pressure).
10. Unlock the gun by turning the gun trigger lock to the • It is safe to move the PRIME/SPRAY valve between
unlocked position. positions.
• It is safe to change or replace the spray tip.
WARNING NOTE: If the pressure indicator begins blinking yellow
when the pressure control knob is set at a
higher pressure and the PRIME/SPRAY valve is
Ground the gun by holding it against the in the SPRAY position, either the spray tip is
edge of the metal container while worn or the sprayer is in need of service/repair.
flushing. Failure to do so may lead to a
static electric discharge, which may
cause a fire.
11. Trigger the gun into the metal waste
container until all air and solvent is flushed from the spray
hose and paint is flowing freely from the gun.
© Titan Tool Inc. All rights reserved. 5
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is
Spraying Technique
The following techniques, if followed, will assure professional
operating between 200 and 1800 PSI. A solid yellow pressure painting results.
indicator means:
Hold the gun perpendicular to the surface and always at equal
• The sprayer is at the proper pressure setting for spraying distance from the surface. Depending on the type of material,
stain, lacquer, varnish, and multi-colors. surface, or desired spray pattern, the gun should be held at a
• If the pressure indicator goes to solid yellow when the distance of 12 to 14 inches (30 to 35 cm).
pressure is set so that it starts at solid green, it indicates Move the gun either across or up and down the surface at a
one of the following: steady rate. Moving the gun at a consistent speed conserves
a. Tip Wear Indicator — when spraying with latex or at material and provides even coverage. The correct spraying speed
high pressure the solid yellow appears. This means allows a full, wet coat of paint to be applied without runs or sags.
the tip is worn and needs to be replaced. Holding the gun closer to the surface deposits more paint on
b. Tip Too Large — when a tip that is too large for the the surface and produces a narrower spray pattern. Holding
sprayer is put in the gun, the pressure indicator will turn the gun farther from the surface produces a thinner coat and
from solid green to solid yellow. wider spray pattern. If runs, sags, or excessive paint occur,
c. Fluid Section Wear — if a solid yellow pressure change to a spray tip with a smaller orifice. If there is an
indicator appears when using a new tip and the insufficient amount of paint on the surface or you desire to
pressure is set at maximum, service may be required spray faster, a larger orifice tip should be selected.
(worn packings, worn piston, stuck valve, etc...). Maintain uniform spray stroke action. Spray alternately from
Solid Green left to right and right to left. Begin movement of the gun before
When the pressure indicator is solid green, the sprayer is the trigger is pulled.
operating between 1800 and 3300 PSI. A solid green pressure
start pull release end
indicator means: stroke trigger trigger stroke
• The sprayer is at the proper pressure setting for spraying
oil-based and latex house paints.
• The sprayer is operating at peak performance at a high
pressure setting.
Motor Running Indicator
The Motor Running indicator is on when the motor is
commanded to run. This indicator is used by service centers
to troubleshoot motor problems.
Avoid arcing or holding the gun at an angle. This will result in
Pressure Relief Procedure an uneven finish.
WARNING Offspray
Spraying
WARNING
POSSIBLE INJECTION HAZARD. Do not spray without the
tip guard in place. Never trigger the gun unless the tip is
in either the spray or the unclog position. Always engage
the gun trigger lock before removing, replacing, or
cleaning tip.
1st 2nd 3rd 4th 5th
pass pass pass pass pass
ray
Sp
He
Min.
the surface. This will prevent paint from being forced red zone.
ting
an
underneath. 7. Allow the solvent to circulate through the Cle
s
Max. PSI
Shrubs next to houses should be tied back and covered with a unit and flush the paint out of the return On/Off (Bar)
canvas cloth. The cloth should be removed as soon as possible. hose into the metal waste container.
Titan gun extensions are extremely helpful in these situations. 8. Turn the unit off by moving the pressure control knob to
Nearby objects such as automobiles, outdoor furniture, etc. the OFF position in the black zone.
should be moved or covered whenever in the vicinity of a 9. Move the PRIME/SPRAY valve up to its SPRAY position.
spray job. Be careful of any other surrounding objects that 10. Turn the unit on and set the pressure to Turbo PulseClean
could be damaged by overspray. by turning the pressure control knob to its CLEAN position
Practice in the red zone.
1. Be sure that the paint hose is free of kinks and clear of
objects with sharp cutting edges. WARNING
2. Turn the pressure control knob counterclockwise to its to
its lowest setting. Ground the gun by holding it against the
3. Turn the PRIME/SPRAY valve up to its SPRAY position. edge of the metal container while
4. Turn the pressure control knob clockwise to its highest flushing. Failure to do so may lead to a
setting. The paint hose should stiffen as paint begins to static electric discharge, which may
flow through it. cause a fire.
5. Unlock the gun trigger lock. 11. Trigger the gun into the metal waste
container until the paint is flushed out of the hose and
6. Trigger the spray gun to bleed air out of the hose. solvent is coming out of the gun.
7. When paint reaches the spray tip, spray a test area to 12. Continue to trigger the spray gun into the waste container
check the spray pattern. until the solvent coming out of the gun is clean.
8. Use the lowest pressure setting
necessary to get a good spray NOTE: For long-term or cold weather storage, pump
pattern. If the pressure is set too mineral sprits through the entire system.
high, the spray pattern will be too Good spray pattern For short-term storage when using latex paint,
light. If the pressure is set too pump water mixed with Titan Liquid Shield Plus
low, tailing will appear or the paint through the entire system (see the Accessories
will spatter out in gobs rather than section of this manual for part number).
in a fine spray.
Paint tailing pattern 13. Follow the “Pressure Relief Procedure” found in the
Cleanup Operation section of this manual.
14. Unplug the unit and store in a clean, dry area.
WARNING CAUTION
Special cleanup instructions for use with flammable
solvents: Do not store the unit under pressure.
• Always flush spray gun preferably outside and at least one
hose length from spray pump. Maintenance
• If collecting flushed solvents in a one gallon metal
container, place it into an empty five gallon container, then
flush solvents.
WARNING
• Area must be free of flammable vapors. Before proceeding, follow the Pressure Relief Procedure
• Follow all cleanup instructions. outlined previously in this manual. Additionally, follow all
other warnings to reduce the risk of an injection injury,
injury from moving parts or electric shock. Always unplug
CAUTION the sprayer before servicing!
The sprayer, hose, and gun should be cleaned thoroughly General Repair and Service Notes
after daily use. Failure to do so permits material to build The following tools are needed when repairing this sprayer:
up, seriously affecting the performance of the unit.
Phillips Screwdriver 3/8" Hex Wrench
Needle Nose Pliers 5/16" Hex Wrench
WARNING Adjustable Wrench 1/4" Hex Wrench
Always spray at minimum pressure with the gun nozzle tip Rubber Mallet 3/16" Hex Wrench
removed when using mineral spirits or any other solvent Flat-blade Screwdriver 5/32” Hex Wrench
to clean the sprayer, hose, or gun. Static electricity 1. Before repairing any part of the sprayer, read the
buildup may result in a fire or explosion in the presence of instructions carefully, including all warnings.
flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual. CAUTION
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent. Never pull on a wire to disconnect it. Pulling on a wire
could loosen the connector from the wire.
© Titan Tool Inc. All rights reserved. 7
2. Test your repair before regular operation of the sprayer to
be sure that the problem is corrected. If the sprayer does
Replacing the Filters
not operate properly, review the repair procedure to Pump Filter
determine if everything was done correctly. Refer to the
Troubleshooting Charts to help identify other possible 1. Loosen and remove the filter
problems. body by hand.
3. Make certain that the service area is well ventilated in 2. Slip the filter off of the core
case solvents are used during cleaning. Always wear spring. Filter Body
protective eyewear while servicing. Additional protective 3. Inspect the filter. Based on
equipment may be required depending on the type of inspection, clean or replace
cleaning solvent. Always contact the supplier of solvents the filter.
for recommendations. 4. Inspect the o-ring. Based on Filter Spring
4. If you have any further questions concerning your TITAN inspection, clean or replace
Airless Sprayer, call TITAN: the o-ring.
Customer Service (U.S.) .......................1-800-526-5362 5. Slide the new or cleaned Filter
filter over the core spring
Fax ................................................1-800-528-4826 with the filter spring adapter
Customer Service (Canada) ..................1-800-565-8665 in place. Push the filter into
Fax ................................................ 1-905-856-8496 the center of the filter Filter Spring
Customer Service (International)...........1-201-337-1240 housing. Adapter
6. Slide the filter body over the
Fax ................................................1-201-405-7449 filter and thread it into the
filter housing until secure. Core Spring
Replacing the PRIME/SPRAY Valve
Perform the following procedure using PRIME/SPRAY valve NOTE: The filter body
replacement kit P/N 800-915. should be hand-
1. Push the groove pin out of the valve handle. tightened, but make O-ring
sure it is seated
2. Remove the valve handle and the cam base. fully into the filter
3. Using a wrench, loosen and remove the valve housing housing. Filter Housing
assembly.
4. Make sure the gasket is in place and thread the new
valve housing assembly into the filter block. Tighten
securely with a wrench. Gun Filter
5. Place the cam base over the valve housing assembly. 1. Move the gun trigger lock to the unlocked position.
Lubricate the cam base with grease and line up the cam 2. Loosen and remove the handle from the gun body.
with the filter block using the dowel pin.
3. Turning clockwise, unscrew the filter from the gun body.
6. Line up the hole on the valve stem with the hole in the
valve handle. NOTE: Left-handed threads require turning the filter
7. Insert the groove pin into the valve handle and through clockwise to remove.
the valve stem to secure the valve handle in position.
4. Turning counterclockwise, screw the new or cleaned filter
into the gun body.
5. Make sure the handle seal is in position and thread the
handle into the gun body until secure.
6. Move the gun trigger lock to the locked position.
Gun Body
Dowel Pin
Gasket
Valve Housing Filter
Assembly Housing
Handle Seal
Cam Base
Filter
Valve Stem
Valve
Handle Groove Pin
Handle
Airless Gun
Problem Cause Solution
Spitting gun 1. Air in system 1. Inspect connections for air leaks
2. Dirty gun 2. Disassemble and clean
3. Needle assembly out of adjustment 3. Inspect and adjust
4. Broken or chipped seat 4. Inspect and replace
Gun will not shut off 1. Worn or broken needle & seat 1. Replace
2. Needle assembly out of adjustment 2. Adjust
3. Dirty gun 3. Clean
Gun does not spray 1. No paint 1. Check fluid supply
2. Plugged filter or tip 2. Clean
3. Broken needle in gun 3. Replace
Patents
These products are covered by one or more of the following U.S. patents:
4,500,119 4,768,929
15
4
16
17
5 18
6 19
7
8
9
10
11
12
13
20
14 21
1
2
3
4
34
5
6 35
7 36
8
37
38
9
19
20 39
10 21
11 22
23
12
24
25
13 26
27
28 40
14
29
30
31
32
33
15
16
17
18
3
Raised Lip
Closer
Top
10
22
11
12
13
14
15
16
NOTE: When repacking the fluid section, make
17 sure the raised lip on the bottom of the
lower packing is fully outside the packing
18 around the piston rod after insertion of
19 the piston rod.
20
7
8
21
2
2
3 3
4
5
4
10 5
11
6
7 6
12
7
8
8
13 11
9 9
14
10
15
Item Part # Description Quantity
Item Part # Description Quantity
1 800-905 Filter body ...................................................1
1 800-280 Handle 2 800-252 Filter spring .................................................1
(includes items 2–5, 10, and 11) ................1 3 730-067 Filter, 60 mesh ............................................1
2 590-508 Roll pin........................................................2 4 702-251 Filter spring adapter....................................1
3 590-507 Snap button ................................................2 5 757-105 Core spring .................................................1
4 590-504 Sleeve.........................................................2 6 800-906 O-ring, Teflon ..............................................1
5 590-506 Washer........................................................2 7 800-908 Plug, 3/8” ....................................................1
6 800-011 Spacer ........................................................2 8 800-901 Filter housing ..............................................1
7 710-199 Plug.............................................................2 9 800-915 PRIME/SPRAY valve assembly..................1
8 800-279 Cart (includes items 7 and 9) .....................1 10 800-907 Plug, 1/4” ....................................................1
9 335-018 Plug.............................................................2 11 800-437 Transducer..................................................1
10 856-002 Washer........................................................4
11 856-921 Screw..........................................................4
12 800-007 Axle.............................................................1
13 670-109 Wheel..........................................................2
14 870-004 Washer........................................................2
15 800-019 Cap .............................................................2
4
Labels
Part # Description
313-1708 1140i logo label
5 313-1673 Warning label
2 (injection/explosion)
6 313-1847 Shock hazard label
313-1658 “Press to Reset” label
313-1848 Pressure control knob label
313-1867 Indicator lights label
313-1652 “Titan” front label
313-1906 Infinity logo label
3
4 11
5
6 12
7 13
14
8
9 15
10 16
Electrical Schematic
Circuit
Breaker Transducer
765-327 Ground to 800-437
Wire Assembly Gear Housing
800-368
Plug
BLACK
Potentiometer Assy
ORANGE BLACK
800-277 Electronic
GREEN
Motor Control Assy
WHITE
BLACK
BLACK
ORANGE
WHITE
GRAY/PURPLE
BLUE/YELLOW
Relay
BLACK
WHITE
800-276
RED
WHITE
Indicator Lights
Assembly
800-278
BLACK/RED/WHITE
Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.