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Voith Turbo

Offshore Supply Vessels


equipped with Voith Schneider Propellers

Dr. Dirk Jürgens, Ivo Beu Ivo Beu

1. Introduction
2. Hydrodynamic Principle of a
Voith Schneider Propeller
3. Model Testing
“Comparison study between VSP
and CRP” at Marintek/Norway
4. Model Testing “PSV with VSP,
Optimisation of Hull Form and
Slamming Testing” at SVA,
Vienna/Austria
5. Roll Damping with Voith
Schneider Propeller –
Calculation for a PSV
6. Dynamic Positioning with
Voith Schneider Propellers
7. Conclusion/Summary

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1. Introduction

Fig. 1: Voith Schneider Propeller Fig. 2: Voith Water Tractor, Ajax

Benchmark model scale tests The Voith Schneider Propeller  The Voith Schneider Propeller is
were performed and showed (VSP) is a propulsion system allow- extremely slow-running and
that the efficiency of the VSP ing stepless, highly accurate and therefore reliable with high safety
is superior to other competi- fast control of thrust in terms of margins against rough service,
tive propulsors. magnitude and direction. The main and its service life is at least as
advantages of the Voith Schneider long as that of the vessel. Due to
These competitive model scale Propeller (Fig. 1) for the propulsion its X-/Y-coordinate logics, the
tests as well as other model of modern Offshore Supply Vessels VSP does not generate undesir-
tests and developments of are as follows: able side thrust vectors during
Voith Turbo Marine and the manoeuvring.
first PSV for Rederi Østensjø  Stepless control of thrust in terms
AS are the topics of this paper. of magnitude and direction On a VSP-driven PSV, very fast and
 Thrust and propulsion efficiency precise thrust changes are neces-
are equal in all directions sary. Such features are guaranteed
 Thrust control corresponds with by the VSP with very precise
the ship's main axis, i. e. in accor- manoeuvres with quick response
dance with certain X-/Y-coordi- times in normal and emergency
nates operating conditions – an essential
 Main engines can be operated safety aspect for the captain, as the
with constant or variable speed, vessel is under control at all times.
adapted to the manoeuvring, DP This aspect is of paramount impor-
and free running condition, with tance during operation at offshore
optimum fuel efficiency of diesel- installations in heavy weather con-
direct and/or diesel-electric drive ditions.
systems without reversing

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Fig. 3: Voith Water Tractor, Velox Fig. 4: Voith Water Tractor, Tenax

An important feature is the redun- The main features of the Voith was the analysis of propulsion
dancy of the entire propulsion Schneider Propulsion system were efficiency of VSPs on modern OSVs
system, which guarantees full con- proven by Østensjø Rederi AS, in comparison to other new and
trol of the vessel even with only one Haugesund, Norway, on the basis of highly sophisticated propulsion
power train in operation. the design, the construction and the systems such as the CRP across
operation of three “state-of-the-art” the entire operation range, as well
The very rapid and precise thrust Escort Voith Water Tractors – the as the analysis of the sea-keeping
variation according to Cartesian “Ajax” (Fig. 2), the “Velox” (Fig. 3) behaviour of the different aft body
coordinates makes the VSP an and the “Tenax” (Fig. 4), that are configurations adopted to the spe-
ideal propulsion system for efficient now used to safeguard tankers at oil cific propulsion system require-
dynamic positioning even in terminals. ments.
extremely rough weather conditions.
All of these Voith Water Tractors
The Voith Schneider Propeller have demonstrated the unique
offers additional roll stabilization for characteristics of the Voith Schnei-
OSVs, which reduces the roll der Propellers in terms of manoeu-
motion of the PSV while it is station- vrability, dynamic positioning,
ary. This additional function has redundancy, controllability and
been proven by Voith in theoretical lifecycle costs.
computations with the University of
Hamburg-Harburg, during model The purpose of the joint investiga-
tank tests and full scale measure- tion program between Østensjø
ments in the North Sea. Rederi AS and Voith Turbo Marine

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2. Hydrodynamic Principle of a Voith Schneider Propeller

Fig. 5: Kinematics of the VSP Fig. 6: Cycloidal path of a blade

The idea of this unique propulsion On the VSP, the blades project The integration of the components
and manoeuvring system was vertically below the ship’s hull and of the lift forces created across the
initially developed by the Austrian rotate on a rotor casing about a entire circumference shows:
engineer Ernst Schneider in 1926. vertical axis, performing an oscilla-
Several thousand cycloidal pro- tory motion around their own axis  The lift components acting in the
pellers have been produced by that is superimposed on this uni- direction of motion generate
Voith over the past 80 years. form rotation. The oscillating move- thrust
ment of the blades determines the  The lift components acting at
magnitude of thrust through varying right angles to the direction of
the amplitude (pitch), while the fast motion cancel each other out
correlation determines the thrust
direction between 0 and 360 The thrust can be produced in any
degrees. Therefore, an identical direction merely through movement
thrust can be generated in any of the steering center. Due to the
direction. Both variables – thrust rotational symmetry, identical thrust
magnitude and thrust direction – are can be generated in all directions.
controlled by the hydraulically acti- For free running conditions, a steer-
vated kinematics (Fig. 5) of the ing force can be produced in addi-
propeller, with a minimum of power tion to the longitudinal force up to
consumption. The lift varies during available pitch and power limits.
the revolution of the blades (Fig. 6).

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3. Model Test “Comparison Study between
VSP and CRP” at Marintek/Norway

General

Our customer Østensjø Rederi AS This allowed a very accurate com- In addition to the absolute trust of
from Norway carried out calm water parison of the propulsion systems many of our customers in the life-
tests with two models of an 85.5 m as such. cycle, lifecycle costs, safety and
long PSV (Platform Supply Vessel), unbeatable manoeuvrability of our
to compare two different propulsion Although the two vessels have very propulsion system, these tests also
systems. Test no. 601956.00.01 similar dimensions, the aft ship lines proved the superiority in propulsion
was carried out with Voith Schneider differ from each other, due to the efficiency even in comparison to
propulsion (Fig. 7), while test no. special requirements of the pro- contra-rotating Z-drives.
601956.00.02 was carried out with pellers.
contra-rotating propellers (CRP)
(Fig. 8). The vessels were required to
achieve 15 kn speed on two drafts,
The conditions for this comparison, 5.2 m and 6.0 m.
for example the major dimensions,
required ship performance, operat- The model test showed clearly that
ing conditions, as well as the fuel the Voith Schneider Propeller is an
consumption of specific engines ideal propulsion system for offshore
were identical. supply vessels.

Fig. 7: Position of VSP in the stern of the Fig. 8: Position of CRP in the stern of the
PSV model. Propulsion: VSP size 32 R5 PSV model

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Principal Hull Data VSP propelled:
Hull data Draught 5.2 m WL1 Draught 6.0 m WL2
Symbol Model Ship Model Ship
Length of Waterline LWL (m) 5.396 86.340 5.342 85.470
Length betw. perpendiculars LPP (m) 4.838 77.400 4.838 77.400
Breath waterline BWL (m) 1.200 19.200 1.200 19.200
Draught at LPP/2 T (m) 0.325 5.200 0.378 6.050
Draught at FP TFP (m) 0.325 5.200 0.397 6.350
Draught at AP TAP (m) 0.325 5.200 0.359 5.750
Trim (m) 0 0 -0.038 -0.600
Volume of Displacement V (m3) 1.198 4,905.6 1.459 5,977.2

Principal Hull Data CRP propelled:


Hull data Draught 5.2 m WL1 Draught 6.0 m WL2
Symbol Model Ship Model Ship
Length of Waterline LWL (m) 5.057 85.170 5.037 84.830
Length betw. perpendiculars LPP (m) 4.596 77.400 4.596 77.400
Breath waterline BWL (m) 1.140 19.200 1.140 19.200
Draught at LPP/2 T (m) 0.309 5.200 0.356 6.000
Draught at FP TFP (m) 0.309 5.200 0.356 6.000
Draught at AP TAP (m) 0.309 5.200 0.356 6.000
Trim (m) 0 0 0 0
Volume of Displacement V (m3) 1.027 4,905.6 1.246 5,952.5

Power Effective PE Draught 5.2 / 6.0 m Brake Power PB Draught 5.2 m Brake Power PB Draught 6.0 m
3,000 3,500
2,000 3,000
2,500
power [kW]

power [kW]

power [kW]

1,500 2,500
2,000
2,000
1,000 1,500
1,500
CRP 5.2 m 1,000 CRP CRP
VSP 5.2 m VSP 1,000
500 VSP 6.0 m VSP
500 500
CRP 6.0 m
0 0 0
12.0 12.5 13.0 13.5 14.0 14.5 15.0 12.0 12.5 13.0 13.5 14.0 14.5 15.0 12.0 12.5 13.0 13.5 14.0 14.5 15.0
speed [kn] speed [kn] speed [kn]

Diagram 1: Power Effective/ Diagram 2: Brake power/ Diagram 3: Brake power/


Draughts 5.2 m and 6.0 m Draught 5.2 m Draught 6.0 m

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Ship Resistance: Propulsion Test/ Propulsion Efficiency D
Performance Prediction
To evaluate the different designs The propulsion efficiencies D of
of the ship lines, a resistance test To evaluate the brake power the different propeller systems are
for both drafts was performed. The (PB = effective engine power) to shown in diagrams 4 and 5.
result shows the values of PE (pow- achieve the desired speed, a They demonstrate clearly that the
er effective) which is the amount propulsion test/performance predic- VSP has a higher efficiency across
of power needed to tow the ship tion was performed. The measured the entire speed range. This will
through the water at different speeds. power applied was calculated for result in lower power requirements
the real ships. and lower fuel consumption for the
Diagram 1 shows that the effective actual ship.
power needed to tow the VSP Diagrams 2 and 3 show very good
designed ship lines is higher than results for Voith Schneider Pro- The wave picture on the design
that of the ship with CRP ship lines. pellers, since the required brake speed is very homogenous (Fig. 9).
power across the entire speed
In the area that is most important range is lower than the CRP values.
for the customer – design speed of The CRP-propelled ship needed
15 kn – the difference is 3 % at some 8 % more brake power for the
5.2 m draught and 7 % at draught design speed.
6.0 m. This result shows the values
for the ship resistance only, without Note: The PB for the VSP was lower
the propulsion systems. compared to the CRP (about 8 %)
even when the ship resistance for
This means, that there is room for the chosen VSP hull form was
further improvement of the VSP approximately 3 to 7 % higher com-
ship lines. But this option was not pared to the chosen hull form of the
considered in this first Marintek CRP vessel.
model test series.

Propulsive efficiency Draught 5.2 m Propulsive efficiency Draught 6.0 m


0.80 0.80
propulsive efficiency [...]

propulsive efficiency [...]

0.75 0.75
0.70 0.70
0.65 0.65
0.60 0.60
VSP VSP
0.55 0.55
CRP CRP
0.50 0.50
12.0 12.5 13.0 13.5 14.0 14.5 15.0 12.0 12.5 13.0 13.5 14.0 14.5 15.0
speed [kn] speed [kn]

Diagram 4: Propulsive efficiency/ Diagram 5: Propulsive efficiency/ Fig. 9: Wave picture at 14 knots
Draught 5.2 m Draught 6.0 m

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4. Model Testing “PSV with VSP, Optimization of Hull
Form and Slamming Testing” at SVA, Vienna/Austria

Fig. 10: Modified aft body with VSP installation Fig. 11: Modified aft body with VSP installation

During the second phase of the joint To achieve an optimum sea-keeping 3,500
investigation program, additional behaviour especially for slamming 3,000
model tank tests were performed at at zero speed with waves coming 2,500
power [kW]

2,000
SVA in Vienna, Austria. A new from the stern, the aft lines were
1,500
model was built at Vienna with the modified, using the same V-shaped 1,000 CRP
VSP Marintek
same main dimensions tested aft body as previously applied for 500 VSP Vienna
before at Marintek (Fig. 10, 11). the CRP hull at Marintek. 0
12.0 12.5 13.0 13.5 14.0 14.5 15.0
To validate the results of the new speed [kn]

model with the former model at


Marintek, a comparative measure- Diagram 6: Brake Power/Draught 5.20 m.
SVA Vienna results for VSP in comparison
ment was performed at Vienna
with Marintek results for CRP solution
proving the results of Marintek.

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The comparison of the brake power range. The V-shape of the aft body
for the modified aft lines of the will secure the desired slamming
VSP hull with the investigated CRP characteristics at zero speed with
version at Marintek confirmed the waves coming from the stern, as
earlier results and power savings. already examined at Marintek.

The second test series performed The slamming investigations per-


at SVA in Vienna reconfirmed the formed at SVA revealed that peak
power savings achieved with the pressures that were already rather
VSP compared to the CRP solution satisfactory can be reduced further
that had been tested at the first test with the VSP (Diagram 9).
tank series at Marintek. With the
modified VSP aft body, even higher The reason of this reduction is the
power savings could be achieved suction effect of the VSP even at
for the entire operating draught zero pitch.
spectrum, as well as the speed

3,500 Power difference (CRP-VSP) / VSP 1.2


3,000 40
1
WL 1
difference [%]

2,500 30 0.8
WL 2
power [kW]

Pmax

2,000 0.6
20
1,500 0.4
1,000 CRP 10
VSP Marintek 0.2
500 VSP Vienna 0 0
0 1 2 3 4 5 6 7
12.0 12.5 13.0 13.5 14.0 14.5 15.0
12.0 12.5 13.0 13.5 14.0 14.5 15.0 -10 Load Cell
speed [kn] speed [kn] VSP on VSP off

Diagram 7: Brake Power/Draught 6.0 m. Diagram 8: Power saving with VSP for Diagram 9: Maximum slamming pressure
SVA Vienna results for VSP in comparison both draughts of 5.20 m and 6.0 m com- with and without operation of VSP
with Marintek results for CRP solution pared to the CRP solution over the entire (hw = 3.0 m, D = 5.2 m)
speed range

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5. Roll Damping with Voith Schneider Propellers –
Calculation for a PSV

Fig. 12: Frames of the PSV Fig. 13: PSV in a Swell

The special features of the Voith  Fin stabilizers (retractable or Very rapid thrust variation and
Schneider Propeller allow very fixed) generation of very high moments
effective roll stabilization with the  Roll stabilizing tanks (active) makes it possible to use the VSP
ship stationary or underway at low for efficient reduction of the ship’s
speed. The advantage of these systems rolling motion, in particular when
is their good damping property. the ship is stationary or during slow
The technical requirement for stabi- motion along the longitudinal axis,
lizing a ship is to suppress rolling The disadvantages are: where the aforementioned other
motion, or, in other words, the con-  Complexity and expense systems are limited.
trol of rotational movement about  High weight (particularly the liquid
the ship’s longitudinal axis, which used to fill roll stabilizing tanks)
is generated by a wave exciting  Considerable space requirements Technical Assumption
moment that periodically opposes  High maintenance effort
the moment on the ship that causes  Fin stabilizers only work at design The technical requirements, such
the rolling motion. speed as suppressing the rolling motion,
 Fin stabilizers have a high resist- as well as the rotational movement
Generally, roll stabilization is divid- ance (even when retracted) at very low- and zero speed, are to
ed into two broad areas:  Fin stabilizers increase the be met.
vessel’s draught
1. Active operation Assumptions are:
2. Passive operation The passive mode of operation  High accuracy in terms of steer-
works on the principle of increasing ing (reacting) times to meet the
Active operation produces a coun- the roll resistance and thus damp- time criteria, governed by the roll
teracting moment by means of ing the rolling motion, e.g. bilge period of the ship
actively controlled machines. A sen- keels.  Thrust (force) deviation in magni-
sor detects the rolling motion and a tude and direction, according
regulator controls the counteracting to the ship’s movement, without
moment as required. Examples are: undesirable directions

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Objective The resistance and propulsion test The research project “Roll Damping
reports were used in this investi- with Voith Schneider Technology”
An investigation was conducted to gation as per chapter 1.1. (Fig. 12) investigated how strongly the rolling
prove whether the Voith Roll Stabi- shows the body section used for the motion of ships that are stationary
lization (VRS) system can fulfill the computation. or moving slowly through water can
requirements: be reduced by the use of Voith
The ship is calculated with 2 VSPs, Schneider Propellers.
 Damping of the rolling motion of a producing a transverse thrust of
ship without forward motion total 467 kN, including the factor The first calculations funded by the
0.85 as stated above caused by the research and development depart-
The damping produced by the mutual influence of the VSPs. ment of Voith Turbo Marine and
Voith Schneider Propeller (VSP) Results: The roll motions of the the computations by Professor H.
is referred to as active damping. PSV could be almost completely Soeding showed that the technical
suppressed up to a significant wave requirements are already fulfilled by
height of 6 m (Fig. 13) and a long the cycloidal drive.
Calculation for a PSV crest periodic swell with a period of
T = 15 seconds. In order to verify the theoretical
Calculations were made by the TU computations concerning the appli-
Hamburg, Prof. H. Soeding, in May The same damping characteristics cability of Voith Roll Stabilization
2004 “Rolldämpfung mittels Voith were computed up to a wave height (VRS) to roll damping, full-scale
Schneider-Technologie” (Roll Damp- of 3 m for a wave period of T = 10 trials were executed in the North
ing with Voith Schneider Technology) seconds. Sea in autumn 2004.
based on the following dimensions:
Contrary to other ship types such A buoy layer equipped with VSP
Lpp = 77.4 m, Bwl = 19.2 m, as corvettes, etc., the roll motion was used to show the system in
D = 6.05 m, trim = 0.6 m. reduction for an OSV becomes operation. The results were very
The meta-centric height on which larger with increasing GM and convincing, because they demon-
the computation was based smaller with diminishing GM for a strated that the VSP is capable of
amounted to GM = 1.3 m. wave period of 10 seconds. reducing the roll motion.

sig. roll angle for a PSV GM=1.3 m T=10s sig. roll angle for a PSV GM=1.3 m T=15s

6 10
sig. roll angle [°]

sig. roll angle [°]

4
5
2

0 0
3 5 7 3 5 7
wave height [m] wave height [m]
without damping without damping
with VSP/VCR damping with VSP/VCR damping

Diagram 10: Calculation of significant Diagram 11: Calculation of significant


roll angle for T=10s roll angle for T=15s

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6. Dynamic Positioning with Voith Schneider Propellers

In the past only specialized vessels,


such as dive support, construction
support and survey vessels, were
fitted with dynamic positioning sys-
tems. These vessel types were
required to maintain their position
and head within very strict para-
meters. Automatic heading and
position control systems were
hence essential for safe operation.

The new roles for standard Platform


Supply Vessels now require that the
vessels can be positioned with a Fig. 14: Voith Schneider Propeller Fig. 15: The 3 m blade of a VSP for a PSV
higher degree of accuracy, and are
able to maintain their position for
extended periods of time. Most The function of the DP system is to  Thrust and efficiency are identical
newly built PSV are therefore fitted control automatically the yaw, surge in all directions
with dynamic position systems as and sway, and therefore maintain  Extremely fast and precise thrust
standard, exceptions are rare. the vessel in the desired location or changes
maintain the required heading  Stepless control of thrust in
The following section provides an control. magnitude and direction accord-
overview of DP operation and the ing to X and Y coordinates. Thrust
advantages of Voith Schneider  Yaw: The change of heading due control has to correspond with
Propellers for dynamic positioning. to the vessel’s rotation about the the ship’s main axis
vertical axis
At its very basic concept, dynamic  Sway: The vessel’s movement in The above mentioned requirements
positioning is a system that is uti- the transverse direction (side are fulfilled by the concept of Voith
lized to maintain a vessel in a des- stepping) Schneider Propellers. Quick and
ignated position and/or with a desig-  Surge: Vessel’s movement in the precise steering, long service life,
nated heading in order to provide a fore and aft direction high availability and fast stopping,
stable platform for different tasks. as well as high acceleration proper-
A DP system is used to maintain ties make the VSP propulsion sys-
Any vessel has 6 freedoms of move- these movements and rotation in tem a perfect partner for DP opera-
ment, named yaw, surge, sway, very strict parameters. It is therefore tion.
heave, pitch and roll. The heave, important to have a propulsion
pitch and roll of the vessel cannot system with an overall outstanding The above arguments are the rea-
be controlled by a DP system performance. The propulsion sys- son for efficient dynamic positioning
(these movements belong to the tem has to meet the following under extremely hard weather
sea-keeping behaviour of the ship). requirements: conditions!

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7. Conclusion/Summary

The comprehensive joint investiga-  Redundancy


tion programs performed by Østen-  Controllability
sjø Rederi AS and Voith Turbo  Fast and extremely precise thrust
Marine at Marintek and SVA Vienna control for DP mode
have proven the excellent propul-  Long lifetime and very low down-
sion efficiency of the VSP solution times
across the entire operation draught  Automatically built-in c.p. charac-
range, as well as the speed range. teristic allowing optimum adapta-
tion of the entire power train to
Under consideration of the opera- the different operation modes
tion spectrum of an OSV, consider-
able fuel savings are possible. The function of roll stabilization can
be offered for OSV applications. As
Additionally, the excellent sea keep- a result, the performance of modern
ing behaviour of the VSP was OSVs improves significantly.
proven and documented alongside
the renowned and proven advan-
tages of the VSP in terms of:

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Voith Turbo Marine GmbH & Co. KG
P.O. Box 2011
89510 Heidenheim, Germany
Tel. +49 7321 37-6595
Fax +49 7321 37-7105
vspmarine@voith.com
www.voithturbo.com/marine

G 1953 e 06.06 3000 MSW/WA Dimensions and illustrations without obligation. Subject to modifications.

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