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Pc'at. Res. Vol. 26. No. 6. pp. 745-751. 1992 0043-1354,92 $5.00 + 0.

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Printed in Great Britain. All rights resetwed Copyright ~ 1992 Pergamon Press Ltd

KINETICS OF CADMIUM HYDROXIDE PRECIPITATION


BI~ Luo t, JA,,m~sW. PATTERSONz(~ and PAUL R. ANDERSONl
'Department of Environmental Engineering, Illinois Institute of Technology, Chicago, IL 60616 and
:Patterson and Associates Inc., Chicago, IL 60603, U.S.A.

(First receired July 1991: accepted in rerisedform Not'ember 1991)

Abstract--The kinetics of cadmium hydroxide precipitation in the presence and in the absence of citrate
was investigated. Precipitation experiments were conducted in a continuous stirred tank reactor.
Experiments were performed with initial cadmium concentrations ranging from 2.0 to 4.0 x 10-4 M; a
range commonly occurring in electroplating rinsewater.
A population balance model was used to compute the nucleation and particle growth rates and relate
these to the supersaturation ratio. Particle growth rates found in the presence of citrate were much lower
than that in the absence of citrate. The examination of growth inhibition suggested that the mechanism
was surface reaction controlled.

Key words--cadmium hydroxide, precipitation, kinetics, nucleation, particle growth, growth rate,
population balance, growth inhibition, citrate

INTRODUCTION (1987). They showed that, while equilibrium solubili-


ties were not significantly affected by the presence of
Precipitation is a widely employed treatment technol- citrate, particle sizes were decreased. The cause for
ogy for metal-bearing wastewaters. The technology is this decrease was not reported, and in general, infor-
generally capable of meeting conventional discharge mation on the mechanisms of growth inhibition is
limitations and is favored for its low cost and ease of incomplete in the literature (Sears, 1958).
implementation, as well as its ability to remove a The goal of this study was to evaluate the kinetics
broad spectrum of metals concurrently. However, of Cd(OH): precipitation. Cadmium was selected
there are deviations between practical performance because of its high toxicity and the strict limitations
and theoretical predictions that suggest that the on the disposal ofcadmium-containing wastewater to
kinetics of the hydrolysis and precipitation reactions aquatic systems. The specific objectives were to: (!)
needs to be further explored. determine the effect of hydraulic residence time on
The formation of precipitate begins with nucle- reaction kinetics and precipitate stability; (2) deter-
ation and proceeds through particle growth and mine the nucleation and particle growth rates as a
ageing. The number, size, structure and morphology function of supersaturation ratio; (3) examine the
of precipitated particles are primarily controlled by mechanism of the particle growth process; and (4)
nucleation. However, the nucleation process is not assess the influence of citrate on cadmium hydroxide
well understood. The extremely small size of nuclei precipitation.
complicates physical observations (Walton, 1967)
and this makes interpretation of particle growth. BACKGROUND
dissolution and agglomeration in the overall precipi-
tation scheme more difficult. The basic precipitation reaction of cadmium hy-
One factor that affects the solubility of metals is the droxide in aqueous solution can be written as:
presence of other constituents, particularly complex-
Cd(OH),,~ = Cd :* + 2OH-. (I)
ing or adsorbing ligands, in the wastewater. A trace
of adsorbate is sometimes sufficient to completely The conventional solubility product for equation (1)
inhibit the growth of seed crystals in their super- is given by:
saturated solutions (Walton, 1967). The presence of
K,o = {Cd :~ } {OH-}:.
small amounts of soluble impurities alters both the
growth rate and habit of crystals formed in solution Although precipitate formation is predicted as
(Walton, 1967). thermodynamically favorable at or above saturation
One such impurity is citric acid and its salts, which values (i.e. when the ionic activity product is greater
are often used in the plating industry. The effect of than or equal to the K,. for the solid phase), precipi-
citric acid on the precipitation of metal sulfides and tation will generally not occur until a significant
hydroxides has been investigated by Peters and Ku degree of supersaturation is reached (Nancoilas and

745
746 BIy L u o et al.

Purdie. 1964). The supersaturation ratio may be This model indicates that the logarithm of the
defined as: population density is a linear function of size:
{Cd:" } { O H - } " log n = log n ° - L /G O. (3b)
supersaturation ratio ( S ) = (2)
X,o The nuclei population density, n °, can be computed
Nucleation has traditionally been classified into from the intercept of a plot of log n ° vs L. The
two types (Walton, 1967). The precipitation of a solid particle growth rate, G, can be determined from the
from a homogeneous solution (in the absence of slope of this plot.
pre-existing solid substrate) is called homogeneous The nucleation rate (Randolph and Larson, 1971)
nucleation, while heterogeneous nucleation occurs on is:
a pre-existing surface. Because virtually all aqueous
Bo = n °G. (4)
solutions contain free particles of various types, most
nucleation is heterogeneous. This primary nucleation Heterogeneous nucleation rates depend on the size
stage is complete within a very short time and can distribution of initial molecular clusters (clusters are
often be ignored in the evaluation of precipitation groups of molecules that exist in solution prior to
kinetics (Walton, 1967). the formation of nuclei), the rate of change of
Once nucleation has occurred, spontaneous par- this distribution and the level of supersaturation. In
ticle growth may take place. Particle growth may be laboratory experiments nucleation rates are com-
divided into two distinct phases (Snoeyink and puted from equation (4). In industrial crystallization
Jenkins. 1980): (!) the movement of solute from bulk practice, nucleation rates can also be empirically
solution to the crystal-liquid interface by means of correlated to the supersaturation at a given tempera-
diffusion or convection and (2) adsorption of solute ture (Nielsen, 1964). A proposed equation of this
onto the solid surface and incorporation into the form is (Randolph and Larson, 1971):
crystal lattice. As these are sequential reactions, the
no = kS' (5)
slower reaction determines the overall reaction rate.
If mass transfer is faster than the reaction at the where
surface, then the rate of growth is given by the rate
S = supersaturation
of the surface reaction, and vice versa.
Bo = nucleation rate (No./L3/T)
The surface reaction phase of particle growth
k = a kinetic constant (No./L}/T)
can be influenced by secondary ions or complexing
i -- a constant.
ligands in tile wastewater matrix. For example, de
Hek et al. (1978) reported that the presence of sulfate At low to moderate supersaturation, mass transfer
intluences the composition, texture and structure of from solution to the particle surface is fast enough
aluminum hydroxide precipitate, apparently due to that the particle surface growth process is rate-limit-
adsorption of sulfate ion onto the actively forming ing. The mechanisms of particle growth include screw
solid phase. Similarly, Nancollas (1970) concluded dislocation and two-dimensional surface nucleation.
that the number of available growth sites of all the At low supersaturation ratios, the screw dislocation
divalent metal sulfates was reduced by the adsorption process dominates, and at higher supersaturation
of phosphate salts, which in turn reduced the overall ratios two-dimensional surface nucleation may
rate of crystallization. control growth (Nielsen, 1964). When the super-
saturation is very high, the transfer of material
Models o f mwh, ation anti growth
Nucleation and particle growth rates can be deter-
mined from an analysis of the population size distri- lO
bution. Randolph and Larson (1971) developed the qr)- 5.0
population balance model in a CSTR system as: A - 2 . 0 /zm/min

n = n" exp( - L/GO) (3a)


in which E

L =
n =
size of the particle (L)
particle density (No./L~/L)
E
£
/I su°elc i°n-
n"= nuclei population density (No./L]/L)
G= particle growth rate (L/T) ool Screw chslocotion domino e$
0= residence time (T).
This model assumes that the precipitation reactor is OOOl I 1
a continuous stirred tank reactor (CSTR) operating lo 'to0
at steady-state conditions, that the growth rate is Supersaturation ratio
independent of particle size, and that the suspension Fig. I. Growth rate as a function of S according to the
is stable. surface nucleation and screw dislocation growth models.
Kinetics of cadmium hydroxide precipitation 747

by diffusion from solution to surface becomes rate- reactor the solutions passed through 0.2 ~m filters to re-
move foreign particles in the influent solutions. The reactor
limiting. was stirred with an impeller at 250 rpm and kept under a N:
The particle growth rate expression depends on atmosphere. The energy input from the stirrer to the sol-
the corresponding growth mechanisms. For rate- ution in the reactor was about 0.08 W. The ionic strength
limitation by a screw dislocation growth or by diffu- was 1.0 x 10-3M. Free cadmium concentration, pH and
sion rate-limiting, the particle growth rate can be conductivity were monitored continuously. When these
variables reached stable values, the system was considered
approximated as a simple power function o f the to be at steady state. Samples of the reactor contents were
supersaturation (Walton, 1967: Nielsen, 1964): collected at frequent intervals and analyzed for particle
concentration. When stable readings were obtained, particle
G = k~S j (6) size distribution data were collected.
where Analytical measurements
K~ = rate constant (L/T) The stock solutions were analyzed for NaOH and
j = constant. cadmium concentration by alkalimetric titrations and
atomic absorption spectroscopy (AAS). respectively. Total
For a surface nucleation growth mechanism, the and soluble (filterable) residual metal concentrations ([Cd]r
and [Cd],o~, respectively) were determined via atomic ab-
particle growth rate equation is (Walton, 1967):
sorption spectroscopy (AAS). 10ml samples for the total
[ -na:r metal concentration analysis were withdrawn from the
G = A exP~hkf-T-~.~iSi ) (7a) reactor using a syringe. After acidification, the sample was
transferred into a sampling vial for the subsequent AAS
where analysis. The same general procedure was used to take
samples for soluble metal concentration measurements. In
A = growth rate factor (L/T) this case a disposable 0.45 l~m membrane filter was inserted
a = two-dimensional cluster-solution edge en- between the sampling tube and the syringe to remove the
precipitated solids.
ergy (the interfacial energy between nuclei During the course of experiments, the free cadmium
forming cluster and solution (J/L) activity ({Cd :~ }) was measured with a cadmium electrode
t, = molecular volume (L ~) (Luo, 1990). Particle concentration and size distribution
h --cluster height (L) were measured on-line using a Hiac-Royco Model 4300
particle counter equipped with the Model 246 laser probe
T ffi absolute temperature (K)
(lower detection limit of 0.5/am). The instrument employs
k = Boltzmann's constant (J/K) a flow-through cell so that the particles may be measured in
S = supersaturation. real time. Due to the upper limitation of measureable
particle concentrations (Luo, 1990) a dilution system was
This equation can be rewritten as used. The diluting solution approximated the background
solution in the reactor so that the dilution process would not
G = A exp[-~/In(S)] (7b) alter the characteristics of the solid phase. This solution,
where 4> is defined in this study as ~ = (ha z v / h k ' T ' ) . after having been sequentially filtered through a 0.45#m
filter and a 0.2 jura capsule filter, was mixed with the sample
At constant temperature k, T and a are constant, stream immediately before entering the laser probe. In this
while cluster height (h) and molecular volume (v) way, the contact time between sample and diluting solutions
depend on the degree of supersaturation. For differ- was very short, and any influence on the suspension by the
ent ~ values, equation (7b) generates different curves. dilution solution was minimized. Before each test, the
diluting solution was evaluated with the particle counter to
Figure ! shows the theoretical dependence of the ensure a background of less than 100 particles per 100 ml
growth rate on the supersaturation ratio for the two solution.
different mechanisms. Calibrations of the cadmium eh,'ctrode, atomic absorption
In summary, the Randolph and Larson model can spectrometer, electrokinetic analyzer {PenKem $3000), and
be used to estimate nucleation and growth rates from particle counter were performed before each test (Luo,
1990).
changes in particle size distribution during precipi-
tation in CSTRs. For a stable suspension the model
predicts a linear relationship between the logarithm RESULTS AND DISCUSSION
of particle population density and particle size. By
applying this model to experimental results, the Prior to the C S T R experiments, batch tests were
nucleation and particle growth rates can be obtained performed at preset values of total metal concen-
from equation (3). These can then be related to the tration and base/metal molar ratios. The results (Luo,
supersaturation ratio to examine the rate limiting step 1990) showed that the precipitation o f cadmium
and the mechanisms of particle growth. hydroxide was too fast to study in batch processes. In
these experiments no differencc in filtrate cadmium
was noted between 0.45 and 0.2 p m membrane filters.
EXPERIMENTAL METHODS
Completely stirred tank reactor (CSTR) tests C S T R tests
Precipitation was carried out in a CSTR with an effective A series of C S T R tests was performed to identify
volume of 325 ml. Influent NaOH and Cd(NOj) z solutions
were fed to the reactor with peristaltic pumps at the same experimental conditions (in terms of total metal
constant flow. Flow rates ranged from 108 to 650 ml/min to concentration and base/metal molar ratio) that were
give residence time. 0, of 0.5-3 rain. Before entering the suitable for kinetic studies. A O H / C d ratio near
748 BIN Lt:o et al.

33 & pH 9.4 I z10~ " 0 Citrate--free ~/


o Cd,=~ g C i t r a t e - 0resen~ o//
30 A 0 Cdt,ee ¢
TO 92

2.7 o -., 1110 8


o
" z~ 9.0 ~. z
~ 2.4 o
~ o *
o
U O ~ 1,1ff"
~ 0 [] [1
18 g
86 Z

1.5 I I I
1 2 3 4
Ix10 6 I
Residence time ( min ] 10 100
Fig. 2. Cadmium (total and free) concentration as a function Superso'turo'~ion ratio
of CSTR residence time. Fig. 4. Calculated nucleation rate as a function of supersat-
uration ratio,
1.0 was studied; at higher ratio the precipitation rate
was too fast to study. The isoelcctric point of cad- the same total cadmium concentration and OH/Cd
mium hydroxide is reportedly near pH 12 (Parks, molar ratio) but varying CSTR residence times. With
1965), and the positive surface charge expected for increasing residence time, both residual soluble cad-
the pH range in this study was confirmed by measure- mium concentration and pH decreased until they
ments of the electrophorctic mobility (Luo, 1990). reached a constant value at a residence time of about
Therefore, the suspension was stable. The acceptable 2.0 rain.
range of cadmium concentration for the kinetic study The results in Fig. 2 are consistent with the con-
was from 2.0 to 8.0 x l0 -4 M. The ionic strength was sumption of hydroxide and free cadmium ions during
about 1.0x 10 ~M. T h c 2 . 0 x l0 4 M limit is about cadmium hydroxide precipitation. The results also
three times the thermodynamic solubility limit. Below reflect a change in cadmium speciation with decreas-
this limit the total precipitate yield was minimal, and ing pll. The decrease in total soluble cadmium con-
particle concentrations were too small to generate centration must be due to the precipitation reaction,
reliable particle counts. which consumes total cadmium and hydroxide ion
The upper limit was apparently the result of par- because the free cadmium concentration remains
ticle agglomeration. At cadmium concentrations nearly constant.
above 8.0 x 10"4M the suspension segregated into
a relatively clear supernatant layer over a denser The kinetics o f precipitation
precipitate layer under regular mixing conditions. During the CSTR precipitation experiments par-
As noted previously, a stable suspension is a pre- ticle size distribution data were collected and particle
requisite for using the particle population balance population balances were performed to derive the
model to study precipitation kinetics. nucleation rate and particle growth rate based on
Figure 2 shows the results of one set of CSTR tests equation (3). A typical population balance for a
performed with the same influent solutions (hence at

1 x l O e -- 0 Cltrote --free
"- Citrate -- present"
1 =10 7 0
A
c
0 0
0
1~106 0
E:L o 0
0 0
~::IL 1=10 5 OC] o.lo
o

o 1 ~ 104
5
¢: o
O
1 = 103 0

Ix102 [ '~ I O,01 I I I I I


0.3 0.4 0.5 0.6 0.7 0.8
0.5 10 1.5 2 0
l/InS
L(p.m)
Fig. 5. Calculated particle growth rate as a function of
Fig. 3. Particle size distribution for Cd(OH), precipitation. supersaturation ratio.
Kinetics of cadmium hydroxide precipitation 749

Table I. Range of nucleation and particle growth rates


Precipitate Bo (No./ml mia) G~m/min) Reference
ZnS 1.4-4.6 x 10. 0.i55-0.33 Peters and Ku (1987)
Ba(NO3)~ 1.3 x 10J-9.3 x l0 s 1.68-23.3 Garside and Shah (1980)
CaCO~ 3.3 x 10~-2.5x 10. 0.24-0.66 Schierholzand Stevens(1975)
Cuz(OH)3NO3 1.5-8.6 x 10~ 0.014-0.065 Petropoulou(1991)
Cd(OH)~ 2.1 x 10'-8.0x 10" 0.12-0.26 This study
Cd(OH~z (citrate present) 2.2 x 10"-2.4 x 10' 0.014-0.079 This study

CSTR test is shown in Fig. 3. The logarithm of vs logarithm of supersaturation ratio to find the
particle population density, log n, decreases linearly appropriate model to describe the growth mechan-
with increasing particle size, L over most of the range. ism. In the range of supersaturation ratios investi-
Two outliers in Fig. 3 correspond to very small gated, particle growth rate did not follow the power
particle counts, so they were excluded from the law function described by equation (6). As mentioned
analysis. The population balance obtained is consist- earlier, the power law function should fit the data if
ent with Randolph and Larson's theory. the rate-limiting step is either screw dislocation
As noted earlier, the nucleation rate and particle growth or diffusion of ions to the surface.
growth rate can be obtained from the slope and The model for the surface nucleation growth con-
intercept, respectively, of the regression line in Fig. 3. trol mechanism [equation (7b)] was then tested
Data from a precipitation experiment in the presence against the experimental data. Figure 5 is a plot of
of citrate which are also included in Fig. 3 will be growth rate vs supersaturation ratio. The experimen-
discussed below. tal data are better described by this model. The
The supersaturation ratio was varied over a range scattering of the experimental data may reflect
of 3-20 by changing the residence time, 0, cadmium changes in the cluster height [h in equation (7a)] with
concentration and cadmium to hydroxide ratio, changes in the supersaturation ratio. Such a change
Cd/OH. At each supersaturation, the nucleation rate will cause the parameter ~ in equation (7b) to
and growth rate were computed. In agreement with fluctuate. Due to the limitation of the experiments.
nucleation theory (Walton, 1967), the nucleation rate the average magnitude of cluster height (h) and its
was dramatically affected by the supersaturation. The dependence on supersaturation could not be deter-
logarithm of nucleation rate was then plotted as a mined.
function of the logarithm of supersaturation ratio Table I presents a comparison of nucleation and
(Fig. 4). The data fit the following equation: growth rates from this study with those from other
studies in the literature.
Iog(Bo) = 4.15 + 3.48 log(S), r" = 0.9 (8)
where Bo has units of No./ml/min. CSTR precipitation in the presence of citrate
This linear model is statistically significant and can When citrate anion was present in these solutions
explain over 90% of the total variability of the and all other factors were the same, the cadmium
logarithm of nucleation rate data. hydroxide precipitation rate was significantly lower
The population balance analysis was also used to and the particle size distribution was shifted to a
obtain the growth rates at different supersaturation range very close to the lower detection limit of the
ratios. The logarithm of growth rate was then plotted particle counter (Fig. 3). The inhibition was signifi-
cant at citrate to cadmium ratios as low as 0.25.

0 Citrate -free
A C i t r a t e - - present o C i t r a C e -free
o C i t r a t e - present

0 0 0 0
(: 0
E 0 0
>
0 E 0 0
0 =L 0 . 1 0
E m

0 3

0 !
A
tAJ
2
O0
0 0

I I i I l 0.01
8 9 10 11 12 10

pH Supersaturation ratio
Fig. 6. Electrophoretic mobility (EM) of Cd(OH)2 as a Fig. 7. Calculated particle growth rate as a function of
function of pH. supersaturation ratio. The solid line is the regression line.
750 BL~ Luo et al.

0100 This result is consistent with others (Doraiswamy


and Sharma, 1984) who have noted that small
amounts of soluble foreign constituents may
markedly alter the growth rate of crystals and their
morphology. The retarding effect of substances that
c become adsorbed may be due primarily to adsorbed
E
molecules obstructing the deposition of latticed ions.
E 00~0
In some cases (Doraiswamy and Sharma, 1984) it has
been shown that the rate constant for particle growth
is reduced by an amount reflecting the extent of
n
adsorption.
Mechanism of particle growth inhibition
0001 I I J The preceding results demonstrate that citrate in-
0.0032 0.0034 0.0036 0.0038
hibits cadmium hydroxide precipitation, especially
1/7"
the particle growth process. What is not clear, how-
Fig. 8. Arrhenius type plot for Cd(OH): precipitation in the
ever, is how citrate interferes with the precipitation
presence of citrate.
process, and whether the interference is primarily
associated with the transport, adsorption or reaction
Citrate also affected the surface charge of the
step. One method of distinguishing between these
precipitate. Electrophoretic mobility measurements
processes involves evaluating the activation energy of
in the presence and absence of citrate (Fig. 6) show
the reaction. The activation energy of a physical
that the surface charge of the precipitate was lower in
process such as diffusion is typically less than
the presence of citrate. Apparently, citrate adsorbed
5kcal/mol (Stumm and Morgan, 1981; Levenspiel,
onto the surface of the cadmium hydroxide precipi-
1972). in contrast, the activation energy of a chemical
tate. reducing the surface charge, the particle growth
process such as surface adsorption is typically greater
rate and the particle size.
than 10 kcal/mol.
The kineth's of precipitation To evaluate the activation energy, a series of
cadmium hydroxide precipitation experiments was
Due to the lower supersaturation ratio in the
performed in the presence of citrate at five different
presence of citrate, the nucleation rates were lower
temperatures. The experimental temperatures ranged
th:,n in the absence of citrate. The nucleation rates in
from 6 to 35'C. At each temperature, a set of tests
the systems with citrate lit the equation:
with the same influent cadmium concentration,
log(B,,) -- 6.39 + 1.04 log(S) (9) OH/Cd ratio, and Cit/Cd ratio was conducted at
different residence times. The particle population
with r " = 0.92. When citrate was absent [equation
balance was performed, and kinetic data (such as
(8)], the nucleation rate was much more strongly
nucleation rate and particle growth rate) were deter-
affected by the supersaturation ratio (larger slope)
mined. In addition, the supersaturation ratio was
than it was in the presence of citric acid (Fig. 4).
calculated at each temperature and from free cad-
When the supersaturation ratio was lower than 8.28,
mium ion activities and pH according to equation (2)
the nucleation rate in the presence of citrate was
at different residence times. Then the growth rates
greater than that in the absence of citrate.
were correlated to supersaturation ratio through lin-
In the presence of citrate, the growth rate was
ear regression analysis (Luo, 1990). According to the
controlled by screw dislocation. A linear regression
Arrhenius empirical rate law, the growth rate con-
analysis relating the log of the growth rate to the log
stant, KG, can be related to the activation energy.
of the supersaturation ratio results in the following
Thus log KG is plotted vs I/T for these experiments in
equation:
Fig. 8. From the slope the activation energy can be
log G = - 1.79 + 0.78 log S (10a) obtained, which is equal to 15.6kcal/mol
or (65.3 kJ/mol). This value suggests that the particle
growth process in the presence of citrate is controlled
G = 0.016 S °Ts (10b)
by a surface reaction process.
with r--0.90. Statistical analysis indicates that the In these experiments, adsorption of citrate
linear relationship is significant. Figure 7 shows the anion on active Cd(OH), growth sites apparently
experimental data and the linear regression line of inhibits the spread of monomolecular steps on
growth rate vs supersaturation ratio. At similar the particle surface. In future research, citrate
values of the supersaturation ratio, the growth adsorption at the surface of cadmium hydroxide
rates in the presence of citrate are much lower than precipitate will be quantified. The information will
those in the absence of citrate. The lower growth rates help to indicate the surface loading, !", at which
in the presence of citrate are apparently caused by citrate starts to have an effect on the precipitation
adsorption of citrate on the surface of the solid. reaction.
Kinetics of cadmium hydroxide precipitation 751

CONCLUSION Center made this study possible. The authors would also like
to thank Mark Benjamin for his careful review and valuable
Over the range of conditions studied the soluble comments on this paper.
cadmium concentrations were dependent on the reac-
tor residence time in a continuous stirred tank reac- REFERENCES
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charge. Based on measurements of electrophoretic Doraiswamy L. K. and Sharma M. M. (1984) Hetero-
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consistent with rate limitation by surface nucleation. growth. Q. Rev. 18, i.
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Randolph A. D. and Larson M. A. (197[) The,ry q{
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funding through the Industrial Waste Elimination Research Precipitates. Wiley, New York.

WR 26i6--D

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