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Printed in Great Britain. All rights resetwed Copyright ~ 1992 Pergamon Press Ltd
Abstract--The kinetics of cadmium hydroxide precipitation in the presence and in the absence of citrate
was investigated. Precipitation experiments were conducted in a continuous stirred tank reactor.
Experiments were performed with initial cadmium concentrations ranging from 2.0 to 4.0 x 10-4 M; a
range commonly occurring in electroplating rinsewater.
A population balance model was used to compute the nucleation and particle growth rates and relate
these to the supersaturation ratio. Particle growth rates found in the presence of citrate were much lower
than that in the absence of citrate. The examination of growth inhibition suggested that the mechanism
was surface reaction controlled.
Key words--cadmium hydroxide, precipitation, kinetics, nucleation, particle growth, growth rate,
population balance, growth inhibition, citrate
745
746 BIy L u o et al.
Purdie. 1964). The supersaturation ratio may be This model indicates that the logarithm of the
defined as: population density is a linear function of size:
{Cd:" } { O H - } " log n = log n ° - L /G O. (3b)
supersaturation ratio ( S ) = (2)
X,o The nuclei population density, n °, can be computed
Nucleation has traditionally been classified into from the intercept of a plot of log n ° vs L. The
two types (Walton, 1967). The precipitation of a solid particle growth rate, G, can be determined from the
from a homogeneous solution (in the absence of slope of this plot.
pre-existing solid substrate) is called homogeneous The nucleation rate (Randolph and Larson, 1971)
nucleation, while heterogeneous nucleation occurs on is:
a pre-existing surface. Because virtually all aqueous
Bo = n °G. (4)
solutions contain free particles of various types, most
nucleation is heterogeneous. This primary nucleation Heterogeneous nucleation rates depend on the size
stage is complete within a very short time and can distribution of initial molecular clusters (clusters are
often be ignored in the evaluation of precipitation groups of molecules that exist in solution prior to
kinetics (Walton, 1967). the formation of nuclei), the rate of change of
Once nucleation has occurred, spontaneous par- this distribution and the level of supersaturation. In
ticle growth may take place. Particle growth may be laboratory experiments nucleation rates are com-
divided into two distinct phases (Snoeyink and puted from equation (4). In industrial crystallization
Jenkins. 1980): (!) the movement of solute from bulk practice, nucleation rates can also be empirically
solution to the crystal-liquid interface by means of correlated to the supersaturation at a given tempera-
diffusion or convection and (2) adsorption of solute ture (Nielsen, 1964). A proposed equation of this
onto the solid surface and incorporation into the form is (Randolph and Larson, 1971):
crystal lattice. As these are sequential reactions, the
no = kS' (5)
slower reaction determines the overall reaction rate.
If mass transfer is faster than the reaction at the where
surface, then the rate of growth is given by the rate
S = supersaturation
of the surface reaction, and vice versa.
Bo = nucleation rate (No./L3/T)
The surface reaction phase of particle growth
k = a kinetic constant (No./L}/T)
can be influenced by secondary ions or complexing
i -- a constant.
ligands in tile wastewater matrix. For example, de
Hek et al. (1978) reported that the presence of sulfate At low to moderate supersaturation, mass transfer
intluences the composition, texture and structure of from solution to the particle surface is fast enough
aluminum hydroxide precipitate, apparently due to that the particle surface growth process is rate-limit-
adsorption of sulfate ion onto the actively forming ing. The mechanisms of particle growth include screw
solid phase. Similarly, Nancollas (1970) concluded dislocation and two-dimensional surface nucleation.
that the number of available growth sites of all the At low supersaturation ratios, the screw dislocation
divalent metal sulfates was reduced by the adsorption process dominates, and at higher supersaturation
of phosphate salts, which in turn reduced the overall ratios two-dimensional surface nucleation may
rate of crystallization. control growth (Nielsen, 1964). When the super-
saturation is very high, the transfer of material
Models o f mwh, ation anti growth
Nucleation and particle growth rates can be deter-
mined from an analysis of the population size distri- lO
bution. Randolph and Larson (1971) developed the qr)- 5.0
population balance model in a CSTR system as: A - 2 . 0 /zm/min
L =
n =
size of the particle (L)
particle density (No./L~/L)
E
£
/I su°elc i°n-
n"= nuclei population density (No./L]/L)
G= particle growth rate (L/T) ool Screw chslocotion domino e$
0= residence time (T).
This model assumes that the precipitation reactor is OOOl I 1
a continuous stirred tank reactor (CSTR) operating lo 'to0
at steady-state conditions, that the growth rate is Supersaturation ratio
independent of particle size, and that the suspension Fig. I. Growth rate as a function of S according to the
is stable. surface nucleation and screw dislocation growth models.
Kinetics of cadmium hydroxide precipitation 747
by diffusion from solution to surface becomes rate- reactor the solutions passed through 0.2 ~m filters to re-
move foreign particles in the influent solutions. The reactor
limiting. was stirred with an impeller at 250 rpm and kept under a N:
The particle growth rate expression depends on atmosphere. The energy input from the stirrer to the sol-
the corresponding growth mechanisms. For rate- ution in the reactor was about 0.08 W. The ionic strength
limitation by a screw dislocation growth or by diffu- was 1.0 x 10-3M. Free cadmium concentration, pH and
sion rate-limiting, the particle growth rate can be conductivity were monitored continuously. When these
variables reached stable values, the system was considered
approximated as a simple power function o f the to be at steady state. Samples of the reactor contents were
supersaturation (Walton, 1967: Nielsen, 1964): collected at frequent intervals and analyzed for particle
concentration. When stable readings were obtained, particle
G = k~S j (6) size distribution data were collected.
where Analytical measurements
K~ = rate constant (L/T) The stock solutions were analyzed for NaOH and
j = constant. cadmium concentration by alkalimetric titrations and
atomic absorption spectroscopy (AAS). respectively. Total
For a surface nucleation growth mechanism, the and soluble (filterable) residual metal concentrations ([Cd]r
and [Cd],o~, respectively) were determined via atomic ab-
particle growth rate equation is (Walton, 1967):
sorption spectroscopy (AAS). 10ml samples for the total
[ -na:r metal concentration analysis were withdrawn from the
G = A exP~hkf-T-~.~iSi ) (7a) reactor using a syringe. After acidification, the sample was
transferred into a sampling vial for the subsequent AAS
where analysis. The same general procedure was used to take
samples for soluble metal concentration measurements. In
A = growth rate factor (L/T) this case a disposable 0.45 l~m membrane filter was inserted
a = two-dimensional cluster-solution edge en- between the sampling tube and the syringe to remove the
precipitated solids.
ergy (the interfacial energy between nuclei During the course of experiments, the free cadmium
forming cluster and solution (J/L) activity ({Cd :~ }) was measured with a cadmium electrode
t, = molecular volume (L ~) (Luo, 1990). Particle concentration and size distribution
h --cluster height (L) were measured on-line using a Hiac-Royco Model 4300
particle counter equipped with the Model 246 laser probe
T ffi absolute temperature (K)
(lower detection limit of 0.5/am). The instrument employs
k = Boltzmann's constant (J/K) a flow-through cell so that the particles may be measured in
S = supersaturation. real time. Due to the upper limitation of measureable
particle concentrations (Luo, 1990) a dilution system was
This equation can be rewritten as used. The diluting solution approximated the background
solution in the reactor so that the dilution process would not
G = A exp[-~/In(S)] (7b) alter the characteristics of the solid phase. This solution,
where 4> is defined in this study as ~ = (ha z v / h k ' T ' ) . after having been sequentially filtered through a 0.45#m
filter and a 0.2 jura capsule filter, was mixed with the sample
At constant temperature k, T and a are constant, stream immediately before entering the laser probe. In this
while cluster height (h) and molecular volume (v) way, the contact time between sample and diluting solutions
depend on the degree of supersaturation. For differ- was very short, and any influence on the suspension by the
ent ~ values, equation (7b) generates different curves. dilution solution was minimized. Before each test, the
diluting solution was evaluated with the particle counter to
Figure ! shows the theoretical dependence of the ensure a background of less than 100 particles per 100 ml
growth rate on the supersaturation ratio for the two solution.
different mechanisms. Calibrations of the cadmium eh,'ctrode, atomic absorption
In summary, the Randolph and Larson model can spectrometer, electrokinetic analyzer {PenKem $3000), and
be used to estimate nucleation and growth rates from particle counter were performed before each test (Luo,
1990).
changes in particle size distribution during precipi-
tation in CSTRs. For a stable suspension the model
predicts a linear relationship between the logarithm RESULTS AND DISCUSSION
of particle population density and particle size. By
applying this model to experimental results, the Prior to the C S T R experiments, batch tests were
nucleation and particle growth rates can be obtained performed at preset values of total metal concen-
from equation (3). These can then be related to the tration and base/metal molar ratios. The results (Luo,
supersaturation ratio to examine the rate limiting step 1990) showed that the precipitation o f cadmium
and the mechanisms of particle growth. hydroxide was too fast to study in batch processes. In
these experiments no differencc in filtrate cadmium
was noted between 0.45 and 0.2 p m membrane filters.
EXPERIMENTAL METHODS
Completely stirred tank reactor (CSTR) tests C S T R tests
Precipitation was carried out in a CSTR with an effective A series of C S T R tests was performed to identify
volume of 325 ml. Influent NaOH and Cd(NOj) z solutions
were fed to the reactor with peristaltic pumps at the same experimental conditions (in terms of total metal
constant flow. Flow rates ranged from 108 to 650 ml/min to concentration and base/metal molar ratio) that were
give residence time. 0, of 0.5-3 rain. Before entering the suitable for kinetic studies. A O H / C d ratio near
748 BIN Lt:o et al.
1.5 I I I
1 2 3 4
Ix10 6 I
Residence time ( min ] 10 100
Fig. 2. Cadmium (total and free) concentration as a function Superso'turo'~ion ratio
of CSTR residence time. Fig. 4. Calculated nucleation rate as a function of supersat-
uration ratio,
1.0 was studied; at higher ratio the precipitation rate
was too fast to study. The isoelcctric point of cad- the same total cadmium concentration and OH/Cd
mium hydroxide is reportedly near pH 12 (Parks, molar ratio) but varying CSTR residence times. With
1965), and the positive surface charge expected for increasing residence time, both residual soluble cad-
the pH range in this study was confirmed by measure- mium concentration and pH decreased until they
ments of the electrophorctic mobility (Luo, 1990). reached a constant value at a residence time of about
Therefore, the suspension was stable. The acceptable 2.0 rain.
range of cadmium concentration for the kinetic study The results in Fig. 2 are consistent with the con-
was from 2.0 to 8.0 x l0 -4 M. The ionic strength was sumption of hydroxide and free cadmium ions during
about 1.0x 10 ~M. T h c 2 . 0 x l0 4 M limit is about cadmium hydroxide precipitation. The results also
three times the thermodynamic solubility limit. Below reflect a change in cadmium speciation with decreas-
this limit the total precipitate yield was minimal, and ing pll. The decrease in total soluble cadmium con-
particle concentrations were too small to generate centration must be due to the precipitation reaction,
reliable particle counts. which consumes total cadmium and hydroxide ion
The upper limit was apparently the result of par- because the free cadmium concentration remains
ticle agglomeration. At cadmium concentrations nearly constant.
above 8.0 x 10"4M the suspension segregated into
a relatively clear supernatant layer over a denser The kinetics o f precipitation
precipitate layer under regular mixing conditions. During the CSTR precipitation experiments par-
As noted previously, a stable suspension is a pre- ticle size distribution data were collected and particle
requisite for using the particle population balance population balances were performed to derive the
model to study precipitation kinetics. nucleation rate and particle growth rate based on
Figure 2 shows the results of one set of CSTR tests equation (3). A typical population balance for a
performed with the same influent solutions (hence at
1 x l O e -- 0 Cltrote --free
"- Citrate -- present"
1 =10 7 0
A
c
0 0
0
1~106 0
E:L o 0
0 0
~::IL 1=10 5 OC] o.lo
o
o 1 ~ 104
5
¢: o
O
1 = 103 0
CSTR test is shown in Fig. 3. The logarithm of vs logarithm of supersaturation ratio to find the
particle population density, log n, decreases linearly appropriate model to describe the growth mechan-
with increasing particle size, L over most of the range. ism. In the range of supersaturation ratios investi-
Two outliers in Fig. 3 correspond to very small gated, particle growth rate did not follow the power
particle counts, so they were excluded from the law function described by equation (6). As mentioned
analysis. The population balance obtained is consist- earlier, the power law function should fit the data if
ent with Randolph and Larson's theory. the rate-limiting step is either screw dislocation
As noted earlier, the nucleation rate and particle growth or diffusion of ions to the surface.
growth rate can be obtained from the slope and The model for the surface nucleation growth con-
intercept, respectively, of the regression line in Fig. 3. trol mechanism [equation (7b)] was then tested
Data from a precipitation experiment in the presence against the experimental data. Figure 5 is a plot of
of citrate which are also included in Fig. 3 will be growth rate vs supersaturation ratio. The experimen-
discussed below. tal data are better described by this model. The
The supersaturation ratio was varied over a range scattering of the experimental data may reflect
of 3-20 by changing the residence time, 0, cadmium changes in the cluster height [h in equation (7a)] with
concentration and cadmium to hydroxide ratio, changes in the supersaturation ratio. Such a change
Cd/OH. At each supersaturation, the nucleation rate will cause the parameter ~ in equation (7b) to
and growth rate were computed. In agreement with fluctuate. Due to the limitation of the experiments.
nucleation theory (Walton, 1967), the nucleation rate the average magnitude of cluster height (h) and its
was dramatically affected by the supersaturation. The dependence on supersaturation could not be deter-
logarithm of nucleation rate was then plotted as a mined.
function of the logarithm of supersaturation ratio Table I presents a comparison of nucleation and
(Fig. 4). The data fit the following equation: growth rates from this study with those from other
studies in the literature.
Iog(Bo) = 4.15 + 3.48 log(S), r" = 0.9 (8)
where Bo has units of No./ml/min. CSTR precipitation in the presence of citrate
This linear model is statistically significant and can When citrate anion was present in these solutions
explain over 90% of the total variability of the and all other factors were the same, the cadmium
logarithm of nucleation rate data. hydroxide precipitation rate was significantly lower
The population balance analysis was also used to and the particle size distribution was shifted to a
obtain the growth rates at different supersaturation range very close to the lower detection limit of the
ratios. The logarithm of growth rate was then plotted particle counter (Fig. 3). The inhibition was signifi-
cant at citrate to cadmium ratios as low as 0.25.
0 Citrate -free
A C i t r a t e - - present o C i t r a C e -free
o C i t r a t e - present
0 0 0 0
(: 0
E 0 0
>
0 E 0 0
0 =L 0 . 1 0
E m
0 3
0 !
A
tAJ
2
O0
0 0
I I i I l 0.01
8 9 10 11 12 10
pH Supersaturation ratio
Fig. 6. Electrophoretic mobility (EM) of Cd(OH)2 as a Fig. 7. Calculated particle growth rate as a function of
function of pH. supersaturation ratio. The solid line is the regression line.
750 BL~ Luo et al.
CONCLUSION Center made this study possible. The authors would also like
to thank Mark Benjamin for his careful review and valuable
Over the range of conditions studied the soluble comments on this paper.
cadmium concentrations were dependent on the reac-
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WR 26i6--D