MODEL EM-X475S SERVICE MANUAL CAUTION Before servicing the oven, read the “Safety Precautions” section on page 2 of this manual. SPECIFICATIONS CONTENTS: POWER REQUIREMENTS UNIT DIMENSIONS. Salty Procautons.. a cover 280 Volts AC ‘ws 20mm Installation Instructions 7 2 0Ampere (Single Crcut) Height ann General Information md 50 Hertz epi 76mm Nlerowave Racaion Tet oa cnerncene 2 Single Phase, 3 Wire Grounded Shipping Weight’ 18Ig ‘Safey Precautions for Dsassembiy a0 REPS wcrnenaennennd Deserption & Function af Component. allel POWER OUTPUT COOKING CAVITY DIMENSIONS —Electeal Operation nee nnn 4 1450 Watts nominal of RE wate ‘48mm Door & Inietosk Adjusts. wh rmrowave energy at operating fe- Height 220mm ‘Component Test Procedures... 5. (quency of 2:450 Mz Dest 260mm Disassembly & Replacement of Pa 6 Wiig Diagram ct ‘8 ‘Schemati Diag ‘2 Exploded View at 0 Exploded View Pats List. 7 [Product Code No. IEM-X475S _1-437-574-38 Notice ‘This service information is inlended for use by a service technician who is familar with proper and safe procedures to be followed ‘when repairing any electrical or gas appliance and who fs equipped with proper tools and testing devices. Repairs covered in thi publication and made by uninformed persons can result in hazards developing due to improper assembly or adjustment. While mak- ing such repairs, persone not having the proper background may subject themsolves to the risk of injury or electrical shock wich ‘can be serious or even fatal. ‘A. Ifthe oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the oven. B. Inform the manufacturer, Importer, or assembler of any corted oven unit found to have a microwave omission level in excess ‘ofS mlV/em2. Repair any unit found to have excessive emission levels at no cost fo the ower and attempt to ascertain the cause fof the excessive leakage. The owner of the unit should be instructed not fo use the unit uni the oven has been brought into compliance. . Ifthe oven operates with the door open: 1) tell the user not to operate the oven and 2) contact the manufacturer and/or importer mediately. D. Remember to connect the monitor switch after replacement and to check intertosidmonitor continuly. IMPORTANT NOTE TO THE CONSUMER “The manufacturer will not be response for injury or property damage arising from service performed by anyone other than author- ized Service Centers If you perform service en your own producls, you must assume responsibilty for personal injury or property damage which may result. REFERENCE NO. SM-2400010[a) De not operate or stow the oven fo be operated wth the door open. (b) Bake the folowing safety checks on all ‘vans to be serviced before activating the magnetron or other microwave source and make repairs as nesessary: (1) Intorock operation, (2) proper door closing, 8) seal and sealing sustaces (arcing, wear, and other eamege), (4) damage to 6 loosening ef hinges and latches, (5) evidence of dropping or abuse. (6) Before turing on microwave rower for any serves test or inspection within the rmicroweve generating comparments, check the magnetron, waveguide or ‘transmission line, ard cavity for proper alignment, integrity, end connectons. 4) Ay defecive oF misadjusted compo- rene in the Inirionk, monitor, oor seal, PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EX- POSURE TO EXCESSIVE MICROWAVE ENERGY ‘and microwave generation and transmi sion systoms shall be repaired, replaced, cor adjusted by procedures described in this manual Before tha oven is released to the owner. (6) A microwave leakage check to verity ‘compliance with the Federal performance ‘standard should bo porformod on wach ‘ven prior to release o the owner. INSTALLATION INSTRUCTIONS WPORTANT: BEFORE THE UNIT _ IS. INSTALLED, INSPECT THE (OVEN AND DETERMINE IFANY (OF THE FOLLOWING DAMAGE ‘CONDITIONS EXIST. “The door does not dose fly agains the door support because the door I warped or the hinge is damages. 2, Ether the door seals or the tim is dem ‘ged. 3, there is any visite damage to the oven, Vf ary of the above conditions exist, DO NOT ‘OPERATE THE OVEN. Call your local suthor- laed service reprosentave, none of the above condtons exist, proceed with propedyIstaling the oven ‘Aminimum clearance of "on bot sées and 1” ‘on top and tear must be observed. Thi wil slow propor ierral venation of tho uit. Algo, do not remeve the loge bocause of he possi by ofretricing te vention. WARNING ELECTRICAL GROUNDING INSTRUCTIONS| ‘This applance is equpped witha three-prong .grouneing plug for your proieztion against shacic frozard end must be plugged diel into a propedy grounded receptace, Use a property polarized and grounded three hole receplaco ee fe requirod by NATIONAL ELECTRICAL CODES o7 al new constuction. NOTE: APPLIANCE MUST BE GROUNDED For the safely ofthe user, 1s requ that al major sppEarces requiring cectoy for opers- ton be secrcaly grounded. Check al ode rules are regulations for connec ing he epplanoe to be ooran the incalistioncon- forms wi all focal, municipal an state ces a wel @s loca uty regulations Wnere a two-rong wall receptela fe onooun- tered, lise personal rosponsbily of the user to contact a qualfed elactican and have i replaced wih a proper grounded three-prong wal receptate in ascordence withthe National Electrical Codes. DO NOT use 2 torpcg edantr, since proper ‘grouncing ie not eseurod even if tho ground wire ‘Or metal ab Is connected tothe outlet bor. ‘The use of an extension cord Is not recom mended. However Its neceseary to use an fxtension cord, I must be afype 8, wi 3 num= ber 16wires and have a prong grounded plug. ‘The extansion cord sould not crape over a counterion where k oan be puled on er tped aver accidently. Under no circumstances should the rounded sgound prong bo removed fom the plug. alure to comply wit the above could rest in 2 serious shock hazard GENERAL INFORMATION IMPORTANT: SEFORE PROCEEDING, ‘THE FOLLOWING INFORMATION MUST BE CAREFULLY READ TO AVOID POSSIBLE EXPOSURE TO MICROWAVE RADIATION, Before servicing the oven, unplig the oven, remave the oabine! sd fake a contrat ‘ng ofthe Inlarock swiiches to assure they are ‘operating propery Refer to the Compenont Test Secton inthis service manual Also, is very important fo insure thatthe door ‘seals ar not damagod. Ifa microwave leskage Instrument is avalabe, check the oven for any possible miceowave leakage. Bo not operate the even ifthe following conde ‘ons exs. 41 Tre door doos not close fr or support boc warped or the hinge is damaged, 2 2, The door seals or door tim are damaaee. 2. hore i any vise damage tothe even, ‘Do nat operate the oven ithe font rame of the coven is city or Hf the inlerocks are loose. Mirowava leakage may bo present H these condone exis Do not operate the oven 11 any door gaskets orm surounding the oven {oor oF contol panel are missing. 2 the waveguide and aven cawly are not intact the door does not close propery. ‘Avoié operating the oven f known compnenis Inthe intertock, ‘ven door or microwave generating and trans- mission abeambly are defective. They must be replaced. ‘ter the above precautions have been taken, proceed with ner- Tal ropair procedures, Remember that high volage s present, ‘Suse caution to avoid elecical shook. MICROWAVE RADIATION TEST NOTE: A MICROWAVE LEAKAGE CHECK SHOULD BE PERFORMED AFTER ANY REPAIRS OR ADJUSTMENTS HAVE SEEN MADE ON THE DOOR, FRONT FRAME ANDIOR INTERLOCK SWITCHES, IMPORTANT: IF THE READING 1S OVER 2 ‘Wien, REFER TO THE DOOR AND INTER: LOCK ADJUSTMENTS SECTION IN THS MAN- UAL. THE DOOR IS DESIGNED FOR LEAKAGE ‘OF LESS THAN 1 mien’, ADJUSTMENTS. ‘SHOULD SE MADE Tp BRING ALL READINGS, TOBELOW 1 mien, “The microwave leskege measurement o¢ulp- ment: manufacturers presently acceplable =e NARDA, SIMPSON and HOLADAY. More ifor- mafion on these unis ean be abiained frm the respective equpment menufecurere‘TO PERFORM MICROWAVE LEAKAGE CHECK: 4 FIZ7S malliers of 8 ounces of tap weer In.22 cup measuring cup 2, Place the container in the cantor of the ‘oven caviy onthe glass vay. (Goze the door securely, ‘Set power conto for microwave “Cook! (high) oF 100% operation, Set timer for 3 ‘mutes ane sia the oven. 5. Pesiom the propor adustment and opera- tone ehack wih the microwave leakage moter (ole: to the operation instructions atthe meter), Check the even by moving the prove, siaring at the top ighishang sie ofthe door, closkwiee na faster than fone inch per sosoné, back fo the etarting posiion. Also, a check ove the ets vise Al sorgen must be mace, Probe Speed: One inch por second (max) MIPORTANT: MICROWAVE LEAKAGE CHECK MUST BE PERFORMED ON THE REAR VENTS AND SIDE VENTS, NOTE: THE METER PROBE MUST BE HELD APPROXIMATELY TWO INCHES FROM THE POINT OF MEASUREMENT, THIS IS ACCOMPLISHED BY THE USE OF ATWO- INCH (5 om) PLASTIC SPACER THATS SUP- PLIED WITH THE METER. IT IS NORMALLY [ATTACHED TO THE PROBE. 6. The maximum allowable mronsve leak- agelevel is SmWiem2 by govertmeantstan- ‘Gard, Howve, the NEC stance Is 2mW on, DRPORTANT: IF THE READING 1S OVER 2 smVlon2, REFER TO THE DOOR AND INTER- LOCKADJUSTVENTS SECTION INTHIS NAN. ‘UAL THEDOOR IS DESIGNED FOR LEAKAGE (OF LESS THAN 1 mon, ADJUSTMENTS ‘SHOULD BE MADE Tp BRING ALL READINGS ‘TOBELOW 1 mitlon MAGNETRON FAILURE MODES Loss oF vacuum ‘This I @ case where the tube has had the vao- ‘uu ervelope destroyed and air has ented the tube. This wil cause intemal arcing. With continued use, the sensformer wil eventually {ell end the arcu fuse wil blow. OPERATION FAULTS OPEN FILAMENTS. ‘Amagnetron wits an open flament wll produce vo sing power. ‘Anopen flame endo “dea lament rans fone fe sre indon a an open fioment the magraon. The, possibly ho be eine bore te mepnaton consceree open INTERNAL PLATE CATHODE SHORT ‘shorted megnetion wl ve the sare Irdisa- tions as the loss of vacuum. MoDING Moding ours when the magnetron momentat= iy operates a a aferent frequency ana high cer votape than desianed. Maing rests i low heating power. Moding i usually causod by tho cathode losing emission characters, LOW POWER Low emiesion wil result in fow cooking power Food wil requle @ longer than norma cooking ‘ime can be detected by a lower than normal ‘water temperature rise. LOW EMISSION CGausod by “wearout” of the emision charac- {ersics of the drecty heeled cathode, The {ube caren does not get high enough to cause the tubo to oscliate with normal ne vokoge. Everything wil appear norms, bute te wil rot heat. SAFETY PRECAUTIONS FOR DISASSEM- BLY AND REPAIR, “Cautions to be observed when trou bleshooting. Unike many other applances, the mixowave ‘oven is a high-vltape, high-curent piece of ‘equipment. It is completly safe during normal ‘poration. However, carslsnees in sercing ‘the oven can result nan electric shock or pose ‘ble danger from a shor circu. ‘You ara asked to cbsarve the folowing precat- ‘one caret. (1)Abvays remove the power plug fom the cute let before servic, (@) Uso an Inauitod corowdiver and wear rub- bor gloves when servicing the high volage sie. (@) Discharge th high vettage capacitor before touching ary oven components oF win. ‘1 Check the grounding. Do net operate on 2 Zire extension cord. The microwave oven Is designed to be used when grounded, It is imperative, ‘therefore, to make sure fis grounded propery before beginning repair work ing about the electio charge in the high voltage capacitor. For about 80 seconds after the operation stops, an elactie charge romaine in the 3 igh voltage capacitor. When replacing or checking parts, cite 8 stot between ‘ven chassis and tho nogative high term)- ral ofthe high voltage capacice, by using f properly Insulated scxowerver to d= charge (4) When the 19 Amp. fuse is blown out due to the operation of the montor switch, repiace primory and secondary interlock ‘smches, monior switch and relay 2 (6) Ater repair or replacement of paris, make ture that the sorews are propery ght ‘ened, and all elactical connecions are tightened. (6) Do nct operate witout cabinet DESCRIPTION & FUNCTION OF COM- PONENTS. FAN MOTOR “The fan motor érives @ blower fen which draws sod] a though the back ofthe oven. This cool ifs roctod through the air ducts surounding ‘he magnetron tube to cool the megnetren. Some of the alr is then exhausted arecly ‘trough the botom venis. Howaver, a porton of this sir te channolod ‘twough the caviy to remove the steam and ‘vapore given off rom heating food, OVEN LIGHT ‘The oven light tluminates the Interor of the cavlly £0 the food can be visualy exemined through the door. Iris en during microwave operation only. POWER TRANSFORMER “The purpose of the power transformers to pro- vie the flament votage for heating the mag- ‘netron flames as well as to produce the high voltage need for magnetron tubs operation. During @ cook cysie, the 280 Vols AC appliog to the primary wineing is converted to apprex- mately 3.22 Volts AC on the flament winding, ‘The same 230 Volts AC primary input fs cone vetted to approximately 2070 Volts AC on the high voliage secondary winding of the power ‘renstomet. CAUTIONS: AFTER REMOVING THE CABI- NET, DISCHARGE THE CAPACITOR BY PLACING AN INSULATED SCREWDRIVER |AGROSS THE TERMINALS. PRIMARY SWITCH ‘The primary protective euiteh itriok) fe at- vated by the latch wen the door is Cosed. The ‘site, In the open postton when the coor fs pen, interupls the curren to the magnetron. Closing the coor wil close the iteriock sch ‘and normal operations can be continued. SECONDARY (LOWER) INTERLOCK switch “The socardary protective intofook switch Is located behind the tint conto panel andi act- vated when the door fs closed. When the doaris open, this solic wll Ire the ret. (UPPER) INTERLOCKMONITOR switch “This interook switch dlsobes the contol pans! I the coors open ortho eah s out of eds ‘ment oF the prinary intriook switch fs. Iffor ome reason the primary ewtch and coo- ‘ondary swtch sick in Se closed postion and the door were to be opened, the orcut would be shoried through the normally closed safety ‘itch, Thi would blow the fuse, (MIDDLE) INTERLOCK there appears to bean interlock swith prob- lem, but the fuse is not blowing, rer tO the Component Test Procedure Section In tis sence marusl. NOTE:IF THE INTERLOCK SWITCHES ARE REPLACED, THE CATCH MUST BE ADJUST- ED, SEE DOOR AND INTERLOCK ADJUST- MENTS SECTION FOR PROPER ADJUST- MENT PROCEDURE. DEFECTIVE SWITCHES SHOULD BE DESTROYED TO PREVENT POSSIBLE FUTURE USE. IMPORTANT: IF AT ANY TIME THE OVEN FUSE BLOWS DUE TO AN OVEN FAULT, OR "THE CIRCUIT BREAKER TRIPS AFTER BEING. RESET ONE TIME WITH THE HOUSE CIRCUIT UNLOADED EXCEPT FOR THE ‘OVEN, THE INTERLOCK SWITCHES MUST BE REPLACED AS A GROUP. THS IS BECAUSE THE SHORT CIRCUIT CURRENTS WILL HAVE DAMAGED THESE INPORTANT ‘SWITCHES. MAGNETRON THERMAL PROTECTOR ‘The magneton thermel protector located on the magnetron Is designed fo prevent an over hested conan in tho tubo due to fan flue, Obstructed ar cui, etc. ‘Under normal operating concttons, the thermal prolector remains closee, However, F abner- fray high temperatures within the magnetron ‘pprooch & eal level, the thermal protecor ‘wal iterupt the cecal tothe magnet. When ‘the magnetron has cooled fo a safe operating temperatre, the trmal protector closes end a ‘200k (or deios) eye can be resumec [HALF.WAVE VOLTAGE DOUBLER CIRCUTT “The heltwave rection cicut consists of 2 ode package anda singe cepacia. The 2070 ‘Vols AC fom the high votage secondary wind ing is recties to approximately 4140 Vols DC (Geak vltage) needed or magnoiron operation. 11 Dds ~ @ dle i 2 sod state device that ‘lows curent fow ip one cect, but pre- ‘ents cure tow inthe opposite cect. 2 Capacitor capactor is sb io atore olen: tric energy, as well as pass and block DG curent WATER TEMPERATURE RISE CHECK ‘The folowing procedure should be folowed \when low poweris suspectedin the oven butall, ‘ther operations, inelng conkng Eg opera ior, appear norms. Power euput of te magnetron can be mes ved by perforsing a water temperature rise ‘check, This tost vil require a quart pass cup ‘and an acourste mercury thormometor or ther ‘mocouple-ype temperature tester. For accur fate resus he flowing procedure must be fo- fowee carefully 1. FI measuring cup wit one cua of tap water and measure temperature of the ‘water with a thermometer or themoccuple fester. Sir the temperature probe through the waler untl tho tamperaure stabzes. Record the temperature of the water anc remove the temporature probe. 2, Place the messing cup In the oven end put the oven if te cook high) eye for exactly ‘wo (2) minutes, Alou ine water to Neat $3, Remove cup from the ovan and again meas- lute temparature making sue to ste the perature probe through the water uns] max: Inu temperature is recorded. 4, Subtaet the cold water fomperature from ‘the hot wator temperature. Tho result should be 10°C22°G, cr between 8°C to 12°C rise in temperate. I the water temperature is ‘accursiely measured and tested for the Teque ine period, te test raul wil indk ‘ale if the magneton tute has low power ‘output (ow rise n watortempecature) which ‘would extend cooking tie, or igh power ‘uiput (high ree in water temperature) ‘whion would eeduce cooking time. Because cooking tines can be adusted to ‘comparsete for power cutout, the magnetron fube assembly should be replaced only F the whaler temperate rise test Indlesios a power ‘output wal Beyer the normal its. This tost Is only accurate Ithe power supply line volage |e 250 Vote while the even is operating. ALTERNATE TEST-METRIC Use same procedure as In preceding para graph except as noted. 41 Use 1000 ML water. 2. Timer fortwo minutes. 2 Same 4. Water tomperatue wil bo between B°C to 12°C higher ELECTRICAL OPERATION By dosing the doo, he primary ard secondary interock switches cose and monitor switch ‘opens, The closed switshes alow ine voltage to flow through the 10 amp fuse to intorock to magneton thermal swich. At this point, line ‘oie spits ard power Is appled to primary ‘Ge of high voltage transformer, oven cavity ght, fan motor, and timer ‘Tocomplete the creat, things must happan to energize the above Components. The timer ‘must be set, which wl close tiner contacts, {and the doot must be cased, which activalos {he iterock snitches. At this timo ino votoge to neutral Is epples across high votage pr mary, fener, oven Boh, and fan, “The 220 Val AC input the primary winding of the power anetorme le convert te approx ‘matey 2070 Vots AC eurput rom the high vol- ‘age eecondary winding. At the same time, the {lament secondary winding ofthe power trans- {ormerprovios 3.22 Volts AC to heat the mag- von fiaments. “The 2070\Vols AC output fom the power rans- former high votage secondary winding Is sent toa hal-wave doubing chut comprised of 2 single lode and capacitor winere epproximate- Iy 4140 Voils DC (peak voltage) Is provided 0 the magnation tube, “The negetva 4140 Vote DC applied to the cathode of the magnetron tube causes the 4 magnetron to cscilate and produce the 2450 ‘Miz cooking frequency. ‘The mistowave eneray produved by the mag- netron tube i channeled through a wavegulce Fo the cavity past the dtuser and fraby into cavity where the load is placed to be heated. When the timer nas competed the selected cooking tine, the timer suilch opens. The c= tus are opan tothe light, me, fan motor, and power transformer, ard the microwave energy [5 no longer produced. Five beeps signal the tend ofthe cook oye, DOOR & INTERLOCK ADJUSTMENTS DOOR ADJUSTMENTS “The door adjustment on all microwave ovens is very important ‘0 prevent any excessive leak ge. The microwave leakage lovels should b= checked afr all doo, inierock switches and associated repsirs are mace. See the Microwave Radiation Test Section In this man- Lal for propar tating procedures ‘The folowing door adjustments must be fo owed, LATCH & CATCH ASSEMBLY ADJUST- MENTS GAUTION: AFTER REMOVING THE cABI- NET, DISCHARGE ‘THE CAPACITOR BY PLACING AN INSULATED SCREWDRIVER ACROSS THE TERMINALS. “To mako propor laich and catch assembly sdustment: “Disconnect the power to the unt, remove the sabinet and cschargethe capactor by placing an insulated sorowerver across the terminals. 2. Open the door. 3. Loosen the sorovs that secure the plastic Interlock bracket undl the assembly can be moved feely back and forth 4, Hoi the door closoe securely. 5. Move the plastic catch toward the door unit iRelope and door i latched. Next, move the catch toward the beck panel making suroit Js snug against door latch. Check by open- Ing and cosing the doce. Using an ohmme- tar, place tho leads ofthe metar across the {erminas ofthe monitor switch. As the door 's opened, your meter should showa shor, 28 the door is closed It should show an open creui,8. Tighten and secur tha plats bracket with 7. Te be totally sure that switches ste func- ting properly, see Primary, Secondary Inconel Swich and Mortor Switch Test Frosedures. DO NOT ATTEMPT TO ADJUST INTERLOCK SWITCHES WITH OVEN ENERGIZED. IF ‘THIS WARNING IS NOT OBSERVED, HIGH LEVELS OF MICROWAVE LEAKAGE MAY BE PRESENT. NOTE: IF THE INTERLOCKS ARE REPLACED, THEY MUST BE ADJUSTED. SEE INTERLOCK ADJUSTMENTS SECTION FOR PROPER ADJUSTMENT PROCE- DURE. PRIMARY (UPPER) SWITCH TEST 41. Disconnect power fo the un. Remove the Cabinet and discharge the capaciot. 12. With fie ohmmotor set on the RX? scale, {ake continuly readings as noted below. |A) Condon: Door open ‘Test. Ohmmeter check ffom LC to MSC Incates open circu. ) Cordlion: Door dose ‘Test Ohmmeter cieoe from LC to MSC Indloates ebor clout. 3, Ifo ewlich dose not operate as doscrbod above, pleco athe swiches, Repeat the above tess SECONDARY (LOWER) INTERLOCK SWITCH TEST 4. Disconnset power fo the unit, remove the cabinet and alcharge the eepactor 2. With the obmmeter set on the RX? scale, take contnuly reacings ae noted below. 'A) Condon: 1}De0r open eet: Ohmmeter chack from SISC to SSIGNO indicates open eu ) Conaion: Door dosed ‘Ohmmeier check from SISC to SSISNO Indestes shor eu. 3, Ife swiich doos not operate as described ‘above, replace all the swiches. Repest tho above tests ITERLOCK WARNING:FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION EMIS SION REPLACE ONLY WITH PARTS AS DESCRIBED IN THE PARTS LIST CAUTION: WHEN. REPLACING THESE ‘SWITCHES, USE ONLY FACTORY REPLACE- MENT PARTS. REPLACING WITH AKY OTHER PART WILL VOID THE WARRANTY ‘AND MAY CAUSE INJURY TO THE USER. MONITOR (MIDDLE) INTERLOCK ‘SAFETY SWITCH TEST 4 Disconnect power to the unt. Remove the bine and discharge the capactae 2. Woh the ohmmotar eat on tho RX? cca, ‘ake continuy readings as noted below. 'A) Condon: ser epen: “Tas: Otmmetor check fom SC to MSNC Indicates open etut ') Constion: Boer closed “Test: Ohmmetor check fem MSC to MSNC Indlostes shor creat 43, ne swith does not operate as deserved above, replace all the sutces. Repeal he above test, ‘COMPONENT TEST PROCEDURES HIGH VOLTAGE COMPONENT OPERA- TIONAL TEST In this section we have tried to lay these tests fut ina logics sequence so that you can Iso- late any suspected high votege problem, 1. Unplug aven fom ts power source. 2 After removing the cabinet discharge the ‘apadtor by shorting the fw capac’ tor ‘minal togothor with on insuaioe serow- ver. 3, Visualy check the high votage wiring for roger connections, Refer to wing da ‘gram fr proper wing sequence, CAUTIONS: HIGH VOLTAGES ARE PRE- SENT DURING THE COOK (HIGH) CYCLE, SO EXTREME CAUTION SHOULD BE OBSERVED. WHEN TESTS AR= COMPLETE, ALWAYS UNPLUG THE OVEN FROM ITS. POWER SOURCE AND DISCHARGE THE CAPACITOR. NOTE: _DO NOT TOUCH ANY OVEN COM. PONENTS OR WIRING DURING OVEN (OPERATION. POWER TRANSFORMER TESTS TRANSFORMER INPUT VOLTAGE CHECK ‘An eperationsl test esn be mace in order to Getermne whether of not primary power Is being soptie tothe transformer, CAUTION: APPROXIMATELY 2070V AC IS PRESENT AT THE HIGH VOLTAGE TERM. NAL OF POWER TRANSFORMER DURING (COOK CYCLE. OBSERVE CAUTION AT ALL Times. 1 With tho oven power cord unplugged and 5 cabinet removed, discharge the espactor with an ineulotod soccer. 2. Wh alizatr ips, connect a meter capable of measuring at last 230V AC, sores the Input terminals tothe transformer. ‘movae "4 8, Plug oven in and eat for requar cook opera- fon. {Fall primary ceuis ere function propery, 290V should be applied and meas- red across tranctormer. FILAMENT VOLTAGE CHECK ‘An operational test can be made In ordar to determine the amount offlament votage pro- duced by the poner transformer. (CAUTION: APPROXIMATELY 2070 VOLTS AC [ARE PRESENT AT THE HIGH VOLTAGE TER" MINAL OF THE POWER TRANSFORMER DURING COOK (HIGH CYCLE). OBSERVE (CAUTION ATALL TIMES, 1. Wit oven power card unplugged and cab Inet vemoved, discharge the capacitor with an ietlated Sorodtver 2, Remove the high votage lead that con- ects the capacitor tothe high veltage tor mints. NOTE: DURING TEST OPERATION, KEEP METER, HANDS, ETC. WELL ‘AWAY FROM THE HIGH VOLTAGE TERMINALS OF THE POWER ‘TRANSFORMER. 3. With aligator clips, connect a meter capa- De of measuring upto 10 Voits AC across ‘he magretronflament terminals. 4, Apply power to the oven and put the oven ito cook (high) eye to gat a flament vot 20 re2ding. Anonal indication shoud be approxmataly 2.810 3.75 Volts AC. Unpiug the oven before disconnecting the meter ‘ead, 5, fa noma! 28 to 3.75 Vols AC reading ‘was incicata on the meter, goto step 6. 6. the input volage fs normal, but no fise ment voltage Is present replace the power ‘Fenster.7. I Stament voltage is normal, unglug tho ower core, discharge the capac, rele Stale high voliage lead ane refer tothe Magnstion Filament Test, IN ‘o HIGH VOLTAGE WINDING CONTINUITY ‘CHECK - POWER TRANSFORMER ‘One so of the power transformer high vag secondary windlng Is connected to oven chat se ground. The other and of tho high voltage. Seconcary has one serminal wih are lead. Since epproximetoly 2070 Volls AC are present tthe high voltage secondary terminal curing a oak (high) eye, tle not recommended that the righ vokage messuroments be atlempied Nomaty, @ continuly check of nigh votiage secondary winding wil 60 sufcient to deter ‘mine the conlion ofthe eecendary windng. 1. Wit oven unplugged, discharge the ‘agai and remove the high votage lead from the power transformer high volage ‘secondary tarminal 2, With an obmmetar sot on the RX1 scale, measure the ressiance petween the high vlage terminal of the power transformer ‘ang oven chassis ground. Tho reading ‘Shull Inccate arourd 80 obs. 8, If extremely low resistance is indiatsa, of if extemaly hgh oF Infinite resistance is indicated with the contruty test, replace the power fransforrer. A shoried tense ‘ormer wil baw the fuse. MAGNETRON FILAMENT TEST Disconnest the high voltage leads from the magnetran fiament terminals. Measure the fesibtance acrose tho two magneion Mlament ‘emninas with the commeter Set on RX. Ia normal resistance ofess thar.‘ ohm between magnon terns indicated on tho meter, Take @ Power Transformer Test IF high resistance or iefnt resistance Is Ind- tated between the magnetron torsinals, replace the magnetron assembly. DIODE CHECK Sot valt ohmmater to r2ed ohms using RX10,000 or higher scale, 2. Check resistance berween the lode termi- nals. Reverse leads and check again. ‘There should be consicerable dference (mieimam of 12 of scale) between the two readings, approximately @ 10 to 1 rll. if reversing the leads does not change the reading, replace the dads. ‘The diode may be checked into unt, but one lad mst be removed, Some high impedance vacuum tube (VIM, or sold siate (FET) tmatere may show an acceptable clode 2s defective, These meters wil normally show high obms (open) both lead postions. NOTE: NETERS WITH LESS THAN AG OR IN © 8 VOLT BATTERY ARE USUALLY NOT ADE- QUATE FOR CHECKING THE FRONT.TO- BACK RESISTANCE OF THE DIODE. THE METER SHOULD BE CHECKED WITH A DIODE KNOWN TO 8E GOOD BEFORE JUDGING A DIODE TO BE DEFECTIVE BECAUSE OF AN INFINITE RESISTANCE READING IN BOTH DIRECTIONS, If continuity is indicated in both directions, orf fan infinite redetanee Is road in both drocions, the dode fs probably dafecive and should be replaced. Ifthe diode check is normal, o to Magnetron Cheek. CHECKING H.V, DIODES » ALTERNA- TIVE METHOD Many times the diode you check as open is probably good. We have found that many of {you are checking them out onthe wrong scale (Of your meter a that yeur moter is physicaly ‘et blo to check the HV. élodes we use in cur ‘micrseave ovens. We are, thorefore, providing an alternate test :mothod for chacking clades in which you do not need e meter. All you need ie mper cord and ‘2.40 watt Font bu. ‘A simpl tost sol up Ike this wil easly check HY. diodes, “The test procedure is 4. Connect an aligetor dlp to each trial of sods 2. Plug incor. 2. Ifthe bub dosent ligt, the dode Is open, 6 If bub tights normally bth ways when leads are revorced, diode is shorted. {.Anormal led wil produce s dim ght wen the leds are placed on the dede in one rection Bofore making any checke gota known good tdode and make a tes for comparison CAPACITOR TESTS Ffthe capacitor it open, ne high vokage is avak- able to the magnetron. A shorted capacier nor maly causes high line curent, wich should ‘np the wal creult breaker orbiow the line fuse. ‘Aa ohmmeter can be uses to check for short fed or open capacitor. 41, With an ohmmeter seton the highest scale, meceure the resistance botwoen the two ‘capaci terminals. The meter should inde Cale contuity between the terminals for @ short ime and should indleate an open cr ‘uit onze the capacitor is charged. Reversing the meter lnads shoul! give the ‘same indication, 2. If the ohmmeter indicates continulty bbotwoon the capactor terminsis at ali times, ono meter deflecton cca at al, the capactor should be replaced, NOTE: THE OHMMETER SHOULD BE SET ON THE HIGHEST RESISTANCE SCALE WHEN MAKING A CAPAC TOR CHECK. CAPACITORS WITH INTERNAL RESISTOR CAN SHOW [A RESISTANGE AS LOW AS TWO (@) MEGOHMS. MAGNETRON THERMAL PROTECTOR Unless an overheat caaion exits, a eontnu= I check across the thermal protector conics should indate a closed creuit. The thermal protector opens at approximately 150-C (902 F) Fused, DISASSEMBLY & REPLACEMENT OF PARTS. ‘CABINET REMOVAL 1 Disconnest the power cont from the wall ull 2. Remave the scrows frm the rear edges of the case, When replacing screws, make sure atleast one serow has a star washer er Serrated head on I for proper grounding 43, Sido the cabinet back about one inch, 4. Liithe cabinel fom the un,Bl NOTE: ALL DISASSEMBLY AND REPLACE- NENT OF PARTS BEGINS WITH THE CABI- NET REMOVED. CAUTION: UNPLUG THE OVEN AND DIS- CHARGE THE CAPACITOR BEFORE REMOVING ANY OF THE COMPONENTS, IMPORTANT: D0 NOT OPERATE THE OVEN IF: = THE DOOR DOES NOT FIT PROPERLY. * THE WAVEGUIDE AND OVEN ARE NOT INTACT, “THE RF GASKET IS MISSING. (THE RE ‘GASKET IS LOCATED AROUND THE DOME (OF THE MAGNETRON TUBE TO PREVENT ANY LEAKAGE BETWEEN THE MAG- INETRON TUBE AND THE WAVEGUIDE.) HIGH VOLTAGE DIODE REMOVAL 11, Discherge tho capector by shorting aorose ‘ech termina 2. Remove one lead from ospactor. 3. Remove serew which hols other lead wth offeot sccoweriver gz 44, Replace wire for wre, If replacement is used, (Observe proper diode pear.) The frre on clade should point to the capac tor bracket. 5, To rinsial, reverse above procedure. FAN ASSEMBLY REMOVAL 4. Disconnect tne two load wires fom the fan moter. 2. Remove fan shroud by removing shroud ‘mounting screws. Remove the two motor assembly meanting Ws s0ru'64 Yo the back cabinet. ‘The entire fan assembly can then be removes. 5, Remove the fan dade by pulling the fan bade Tom the motor shat 8 To reassemble and Insai, roverse the above procedure, 38 eure f9 gue the fan blade ort the motor shat CAPACITOR REMOVAL 1. Discharge the capactor. 2. Remove the scrow(s) from capacitor mounting bracket and suing it out of the way. 2. If replacement capacitor is used, roplace wire for wire 4. To reassembie, reverse the above proce- ‘ure. Its Impottant for high votage ceer- ‘ance that he eapaciior be firmly sactod For proper capacitor testing procedure, see ‘Component Test Procedures. POWER TRANSFORMER REMOVAL 4. Unglug the power cor, remove te outer case and discharge te capacitor. 12. Disconnect all the leads fo he transformer, mary, socondary and flamect. Remove the suppor bracket atthe lop of the tars: former. 3, Remove mourting serews fam the undes- side of the chaseie that faslne tho tars: former and if the transformer out 4 To einsal, reverse the above procedure. |e important that sews be gh since they ‘ere the ground retum for the high volage wine. REMOVAL OF THE OVEN LIGHT ‘SOCKET/ LIGHT BULB “1 Ungiug the power cord. Remove the outer thine and discharge the eapactior. 12. Remave the sockeubulb mounting eoro¥. |. Remove sooketbulb. sssembyy. Remove ‘wtes from socket bulb terminals. NOTE: BULB IS PART OF SOCKET AND MUST BE REPLACED AS AN ASSEMBLY. 4, Replace wires on terminals of new socket and replace eockotbub by reinstaling the ‘mouning screw. REPLACING THE FUSE IMPORTANT: IF THE 10 AMP FUSE BLOWS, REFER TO THE TESTING PROCE- DURE, DO NOT REPLACE FT UNTIL THE PROBLEM IS CORRECTED. ALSO, IF ATANY ‘TIME THE OVEN FUSE BLOWS DUE TO AN OVEN FAULT, OR THE CIRCUIT BREAKER: “TRIPS AFTER BEING RESET ONCE WITHTHE HOUSE CIRCUIT UNLOADED (EXCEPT FOR. THE OVEN), THE INTERLOCK SWITCHES MUST BE REPLACED AS A GROUP. THIS IS BECAUSE THE SHORT CRCUIT WILL HAVE DAMAGED THESE IMPORTANT S\WTTCHES, ‘SEE INTERLOCK SWITCH REMOVAL. NOTE: IF INTERLOCKS HAVE. BEEN REPLACED, [TS VERY IMPORTANT TO MAKE A MICROWAVE LEAKAGE CHECK OF ‘DOOR, SEE THE MICROWAVE LEAK {AGE SECTION IN THIS MANUAL, i ‘ron A — 1. Unplug the power cord, remave the outer cabinet and discharge the capacitor. 2, Remove the fuse, 2. A blown fuse can be eiagnosed wth an ‘hmmete 4. Roplace wih 2 10 Ao fuse, NOTE: USE ONLY A NORMAL-SLOW 29 AMP TUBULAR CERAMIC FUSE SUCH AS ‘HE LITTELFUSE 3140120 208. DO NOT USE A SLOW BLOW FUSE. INTERLOCK AND MONITOR SWITCH REMOVAL IFfor any reason ore of the ietriock sviches. fal all thros must be replaced as 2 group. 1 Unplug te poner cot remove the cuter cabinet _apd dlscharge te capac Open the dor, 2, Remove the alr gue from the front side of the magnetron, The air guide is secured fo the fight side of the oven cavity with a 2 ploca plaste pn. 2. The switches are all mourted on 8 single plastic brackot and are held in positon with plastic tabs. 4, Remove screws holding plastic switch breckat to oven chassis, 5, Allr the switch bracket has been removed, the tabs can be seen. By apaiying shght pressure, ihe switch wil rlease from the ‘utc bracket 68, Remove suches and rplace wie for wire, Fovorse above to relnsal. (CAUTION: WHEN REPLACING THE INTER- LOCK SWITCHES, BE SURE THE MOUNT. ING TABS ARE NOT BROKEN, BENT OR OTHERWISE DEFICIENT IN THEIR ABILTY TO PROPERLY RETAIN THE INTERLOCK SWITCHES. IMPORTANT: DO NOT OPERATE THE OVEN UNTIL THE INTERLOCKS ARE PROPERLY ADJUSTED. SEE DOOR AND INTERLOCK ‘ADJUSTMENTS SECTIONS, IMPORTANT: THE INTERLOGK SWITCHES MUST MEET STRICT FEDERAL REQUIRE. MENTS FOR RELIABLE OPERATION, IT 15, EXTREMELY IMPORTANT THAT ANY QUES- TIONABLE SWITCHES BE REPLACED WITH ‘THE EXACT SAME TYPE OBTAINED FROM ‘THE FACTORY SERVICE PARTS DIVISION. DEFECTIVE SWITCHES MUST BE REN- DERED INOPERATIVE BY TWISTING ONE OF THE TERMINALS. TURNTABLE MOTOR AND DRIVE REMOVAL 1. Unplug the power cord, remove the outer cabinet and cischargo the capacitor. 2, Remove the gia tray and plastic tumtable assembly from the oven covky. 3. Tum the oven upside down, Remove the ‘umiable motor access cover. Upon inal sence, the cover, which is an integral part fof the botiom plate, must be out free, Use ‘wire cuters to eut the 4 ilogral tabs. Be ‘careful of sharp edges.4, Remove the 2serews securing the turrabie moter, Wiréraw the motor and disconnect {he 2 lead wes rom the moter. 5, Reverse the sbove procedure to reinstall ew pars, ite the folowing 6, Replace the turntable motor sezese cover by engaging the Jong tab into the sit pro- vided on the bottom plate and sacure the ‘other en with an Mé self tppirg sew DOQR ASSEMBLY REMOVAL Distonnect power from the unt, remove the casinet and eischarge the capac. ‘Open the door and carekly Temave the Chote cover. Remove door. Reverse the above procedure to install the ‘now doer assombl. ‘The mionsve sealing stips located on ‘he dor must rot be removed or eaaged. MAPORTANT: AFTER THE DOOR HAS BEEN REPLACED, THE NTERLOCKS MUST [BE ADJUSTED PROPERLY. SEE INTERLOCK ADJUSTMENTS SECTION BEFORE OPER [STING THE OVEN. NOTE: AFTER REPAIRS HAVE BEEN MADE, IT IS VERY IMPORTANT TO MAKE A MICROWAVE LEAKAGE CHECK OF THE DOOR, SEE THE MICROWAVE RADIATION ‘TEST SECTION IN THIS MANUAL, CONTROL PANEL ASSEMBLY REMOVAL AND REPLACEMENT 4, Unplug the power cor, remove the cabinet ‘and discharge the cépachor. Open the oor, 2, Remove sorew securing contol panel to front of ven chassis. 8, Remave door release assembly by pressing the four paste retaining tabs. 4, Toreassambie,rverse the above process. Be sure to regal the green ground wire under the screw. ELECTRONIC CONTROLLER ASSEM- BLY REMOVAL 4. Disconnect power from the unit. Remove the cabinet and ischarge the capacitor. 2. Remove serew ot top that hela the conto! panel othe oven chassis. 3. Coniriler can be replaced by removing screws trough tear of coral panel ne replacing wits new contr, wire for wir. Reverse above steps to rensta 4, NOTE: The ony replaceable parts on the controler are the complete PCB assembiy land tho keyboard aszemby. No other pars ae avaiable. ‘5, Vien replacing @ Keyboard assembly, be sure ta attach tte the PCB panel. ‘THERMAL PROTECTOR REMOVAL 1. Unpa the power cor, remove the outer Cabinet and discharge the capactor. 2, Disconnect the connector from the ther ‘mal protector terminals 3, Remove the thermal protector mounting 4, Remove the thermal protector 5. Reverse procedure to repiace, MAGNETRON ASSEMBLY REMOVAL 1. Unplug the power cord, remove the cabinet and dscharge the capac. 2, Remove the air guides and thermal protec- tor fom the magneton. 3. Remove the four magnetron. mounting ‘Screws from the side of oven caviy 4, Disoanneet wire leads from magneton and replace on new magnetron, wire for wre. 5, Revorso the above procedure to relnsal ew magnetron and reassemble. NoTE: DO NOT LOSE SCREWS, THEY ARE Na METRIC. IMPORTANT: DO NOT OPERATE THE OVEN WITHTHE MAGNETRON DISASSEMBLED FROM THE WAVEGUIDE. IMPORTANT: MAKE SURE WIRE GASKET IS PRESENT BEFORE INSTALLING MAG- NETRON,‘avoa No BAVMOHOIW: HOLIMS HOLO313S HAMOd i vemos No: wai cewvorson [fbn wz aaso10: 4ooa a wee {SNOLLIGNOO Gi ld W 20 : } oe eel: | wat | ont i 7 wes 1 || on natingExploded View - 1.0 cu-ft Touch / Pull Handle TypeNo.|Service Code Part Name Qty |Factory Code No. 1|Mo-M1179 [Body 4_|Mo-m1179 2|MO-A0588 [Cavity 1_|Mo-a0s88 3|MO-M1063. Bottom Plate 1_|Mo-m1063 4|MO-A0724 [Door Assy 4_|Mo-A0724 5|MO-D2223 [Control Plate [Switch Panel] 4_|Mo-p2223 6|Mo-81116 [Keyboard [ Membrane Switch ] 1 |mo-s1116 7\MO-S0569 [Magnetron 4 |mo-soseo 8|Mo-Sos03 [Motor Complete [ Fan Motor ] 4_|mo-soeo3 9|Mo-so8ss [Capacitor 7 [Mo-sosse 10|Mo-S1001 [Transformer 4_|mo-s1001 11]Mo-s1028 [Gear Motor [T/T Motor] 1 _|mo-s1028 12|Mo-s0223K [interlock Switch 2 |mo-so223K 13|MO-S0531 [Door Swtich 4_|mo-sosst 14|/MO-G1212 [Power Supply Cord 1_|mo-G1212 15|MO-S0947 [Diode 1_|Mo-s0947 16|Mo-$1023 [Thermo - Magnetron. 1_|Mo-s1023 17|MO-S0557A Lamp Assy 1_[mo-soss7A 18|MO-SO555 Fuse 4_|mo-sosss 19|Mo-s0688 [Noise Filter Unit 1 |mo-sosee 20|Mo-a0723 PCB Complete [ PCB Main board ] 4_|mo-a0723 2a] oo 22\. ae — 23/4320 633502100 _|HV Fuse 1 [4320 8335 02100 24|MO-RO625S [Switch Bracket 1 |MO-R0625S. 25|MO-RO653 [Switch Lever (Pull Type) 4_|Mo-R0653 26|Mo-so168 Foot 4 |Mo-so168 27|MO-RO235N Fan 1_|o-R0235N 28|Mo-R0439 Fan Casing 1_|Mo-Ro439 28|Mo-R0471 Air Guide 1_|mo-Ro471 30|Mo-mo993 ‘Capacitor Holder 4_|mo-mos93 32|Mo-S0563 ‘Shelf [ Glass Tray ] 1 [mo-sos63 33|MO-RO436A Rolling Arm 1_|Mo-R0436A 34/MO-R0641 Roller 3_|mo-R0641 35|MO-R0435 (Coupling 1 |mo-Ro435 36|Mo-£0200 Mica 4_|o-£0200 37|Mo-S0050 [Stop Ring of Fan 1_[o-soos0 38|Mo-E0030 lO Ring 1_|mo-Eo030 39|MO-RO132 Thrust Washer 1 [Mo-R0132 1