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Project Name: Oyu Tolgoi
Document Company: Construction and Engineering Group (CEG) - Engineering Manager
Revision History
Revision Issue Purpose Prepared By Approved By Date
Ernie
A Issued For Review Scott Harding 25/05/2016
Bortolussi
Ernie
C Issued For Approval Nidhi Singh 02/08/2016
Bortolussi
Ernie
0 Issued For Use Scott Harding 30/08/2016
Bortolussi
Glenn
1 Issued For Use Scott Harding 10/11/2016
Stephenson
Oyu Tolgoi LLC
TABLE OF CONTENTS
1. GENERAL..................................................................................................................... 5
1.1 Scope of Document.......................................................................................... 5
1.2 Safety ................................................................................................................ 5
1.3 Definitions......................................................................................................... 5
5. EQUIPMENT ............................................................................................................... 11
5.2 Bus and Chassis Design................................................................................ 12
5.3 Busbar System ............................................................................................... 13
5.4 Neutral and Earth Bars................................................................................... 14
5.5 Circuit Breakers.............................................................................................. 14
5.6 Isolator Switches ............................................................................................ 15
5.7 Control Relays ................................................................................................ 15
5.8 Lighting Distribution Panels .......................................................................... 15
5.9 Anti-condensation Heaters ............................................................................ 16
5.10 Wiring .............................................................................................................. 16
7. FINISH ........................................................................................................................ 19
1. GENERAL
1.1 Scope of Document
This technical specification outlines the minimum requirements for the design,
fabrication, assembly, inspection and testing of Light and Power Distribution Panels
for the Oyu Tolgoi copper-gold mine, surface and underground.
The mine is located in the South Gobi region of Mongolia, approximately 550 km
south of the capital, Ulaanbaatar, and 80 km north of the Mongolia-China border.
This specification shall be read in conjunction with applicable codes and standards
together with the applicable scope of work, project specifications, data sheets,
drawings and attachments.
1.2 Safety
The electrical engineering of both the underground and surface mine and related
facilities shall follow the philosophy of “Safety by Design” such that any health or
safety risks are identified and mitigated where practicable by elimination during the
project engineering phase. Electrical safety requires special consideration
underground due to the harsh environment, heavy use of portable equipment and
the inherent challenges in maintaining an effective earthing system.
The primary engineering directive shall be to follow the highest standard of safety
while providing an efficient, cost effective, reliable and robust design.
1.3 Definitions
Commonly used definitions and abbreviations found in this document are listed
below:
AC Alternating Current
AIC Ampere Interrupting Capacity
DC Direct Current
Extra Low Voltage (defined as not exceeding 50 VAC or
ELV
120 V ripple-free DC).
EMS Electrical Monitoring System
IEC International Electrotechnical Commission
IP Ingress Protection
LED Light Emitting Diode
Low Voltage (defined as voltages exceeding extra-low
LV
voltage, but not exceeding 1000 VAC or 1500 VDC)
MCB Miniature Circuit Breaker
MCCB Moulded Case Circuit Breaker
RCD Residual Current Device
Equipment design, manufacture, installation, inspection and testing shall comply with
applicable Mongolian laws, acts, regulations, codes and standards.
Equipment shall be in accordance with IEC standards. Where the requirements of
Mongolian codes and standards exceed those of IEC, the most stringent shall
prevail.
The latest editions of the following regulations, codes and standards as applicable
shall govern all work.
In the event of a conflict between this specification and any requirements of statutory
regulations, referenced codes or standards, the more stringent shall be used, where
there is doubt the following order of precedence shall apply:
3. GENERAL REQUIREMENTS
3.1 Standard Units and Language
a) This specification outlines the minimum requirements for the selection, supply
and testing of distribution panels used to power lighting, receptacles and other
miscellaneous circuits onsite.
b) The distribution panels shall be completely factory assembled, ready for
installation and field connections, and shall consist of, but not be limited to the
following items:
Circuit Breakers.
Accessories.
c) Specific requirements for each distribution panel will be provided on the
attached panel schedules and data sheets as part of the request for quotation.
d) Compliance with this specification shall not relieve the Supplier from the
responsibility of providing equipment and accessories of proper design,
materials and workmanship to meet the required design conditions.
3.6 Preferred Equipment
4. BASIC CONSTRUCTION
4.1 General
Frequency 50 Hz
Number of phases 3
Surface
Indoor office,
production areas, Underground
accommodation
workshops, and areas including
and administration
general outdoor workshops
areas
mine areas
Material
1.6 mm 2 mm 2 mm
thickness
a) A free space of minimum 0.2 m shall be available between the lowest panel
component(s) (e.g., cable termination, switch, push button, indication light,
measuring apparatus) and the floor of the assembly.
b) The maximum height of components in the assembly shall not be more than
2 m above the floor level.
4.6 Cooling
a) For the assemblies only natural cooling shall be applied. Ventilation openings
shall not be used.
4.7 Internal Separation of Assemblies
5. EQUIPMENT
5.1 Enclosure Construction
a) Enclosure shall be constructed with the following:
Lift off hinges, chromium plated, brass block type with stainless steel
pins.
Have a single handle on each door with three point latching for doors
greater than 1000 mm high.
An earth strap connecting the door to the panel frame or earth bar.
The outer door shall be able to be fully closed with minimum of six circuit
breaker padlocks in place.
c) Escutcheons shall be constructed with the following:
Escutcheons shall effectively shroud all live parts when outer door of
panel is open.
Be removable via lift off hinges and be secured with captive screws
requiring a tool to open.
An internal transparent cover shall be fitted over the main incoming cable
connections to the main isolator to prevent inadvertent contact when the
escutcheon is removed.
5.2 Bus and Chassis Design
a) Chassis shall be designed for 24, 48 or 72 single pole spaces as shown on the
panel schedules.
b) The distribution panel shall be designed for a three phase four wire type TN-S
power system with separate neutral and earth busbars.
c) The phase bus bars shall be vertically aligned, rigidly supported, tin-plated
copper sized to limit temperature rise on all current carrying components in
accordance with IEC standards.
a) The earth bar shall be located in the bottom of the assembly and shall be
easily accessible.
b) The neutral bar shall be insulated from earth.
c) In 3 phase systems carrying a balanced load under normal conditions, the
neutral busbar shall have a cross section of 100 percent of that of the phase
busbars.
d) Bars shall be numbered brass bars sized to suit the required field cable sizes.
e) Bars shall have a number of neutral and earth terminals not less than the
number of circuit breaker chassis poles.
f) All metallic non-current carrying parts of the panel should be bonded together
and connected to the earth bus bar.
5.5 Circuit Breakers
Be of the core balance type with a built-in toroid coil operating through a
shunt trip on a single or multi-pole circuit breaker.
n) Where earth leakage protection is installed it shall be able to be positively
tested for correct operation including tripping current and operating time. An
earth leakage test socket shall be installed such that a test can be performed
by plugging a portable earth leakage tester into circuits or groups of circuits
such as lighting, package equipment feeders and control circuits. A “Shuko”
Type F E or equivalent socket shall be used for this purpose. A selector switch
shall be used to link the circuit groups for testing, to the RCD test plug point.
5.6 Isolator Switches
a) Control relays for ELV and LV shall have different base/plug-in configurations
to prevent incorrect relays being inserted into the wrong base.
b) DC relays shall be complete with blocking diode and status LED indicator.
5.8 Lighting Distribution Panels
a) Lighting distribution panels shall be supplied with all contactors, relays, timers,
test switches etc., as detailed on the drawings, and fully installed within the
distribution panel enclosure. Where required, equipment shall be provided for
control of lighting and for testing of emergency lighting.
b) Control of exterior lighting will be by either photo-electric cell, electronic timer
or GPS timer as detailed in the data sheets and drawings.
Description Colour
a) All signs and equipment labels shall be provided in both the Mongolian and
English languages.
b) All labels shall be secured via screws, nuts and washers that do not
compromise the panel’s integrity. Phenolic plastic labels with a length of 150
mm and more shall have slotted fixing holes for thermal expansion.
6.2 Nameplates
a) A stainless steel nameplate with black lettering shall be attached to the front of
each distribution panel to indicate the unit’s equipment number as provided on
the attached panel schedule(s). The following format shall be used:
Each circuit of the assembly shall be provided with the following circuit identification
labels.
a) Circuit labels shall be installed on the front and repeated at main and auxiliary
cable terminations if they are not clearly identifiable from the physical layouts.
Main isolators 6 mm
Control switches 6 mm
Contactors 6 mm
Fuses 6 mm
f) A typed circuit schedule, together with a spare, that lists all circuit descriptions
according to the panel schedule, shall be mounted inside the door in a clear
perspex cover. The directory card shall be written in both the Mongolian and
English language.
6.6 Warning Labels
Warning labels shall comply to the requirements and sign details of Oyu Tolgoi HSE
standard notices and signs procedure OT-10-PRC-0005-E and OT HSE standard
notices and signs procedure catalog and samples.xls (excel file) OT- 10-MAP-0005-
D for details.
As a minimum, the warning labels shall be installed at the following locations:
a) Compartments with removable panels or access doors containing voltages
greater than extra low voltage.
b) Where multiple power sources are present within a compartment bilingual
warning label “Multiple Feeds – Isolate Elsewhere Before Opening” shall be
installed to alert personnel of the danger.
7. FINISH
a) All structural work shall be adequately protected against corrosion. Frame
may be of galvanized steel without a further paint coating. Those parts /
covers requiring painting shall be properly pre-treated before the final coat(s)
of oil resistant finishing paint is (are) applied.
b) The equipment shall be painted in accordance with the manufacturer’s
standard for the conditions described in the Technical Data Sheets. Sufficient
touch up paint shall also be included.
c) Unless otherwise specified in the data sheet, all outside surfaces shall be in
accordance with Section 4.2.
d) The cabinet interior shall be white.
a) The Supplier shall be responsible for the testing and inspection of all materials
and work in accordance with this Specification and all applicable codes and
standards, laws and regulations.
b) The Company, or Company’s Representative, shall have all reasonable
access to the work whether it is in preparation or in progress. The Supplier
shall provide proper facilities for such access and for inspection.
c) The Company may appoint a duly authorised inspection authority to witness all
'Hold', ‘Witness’ and ‘Surveillance’ points, and to fully inspect and confirm
export certification of the equipment at, but not limited to, the Supplier's works.
d) The Company reserves the right to witness any tests performed on the
equipment.
e) The Supplier shall provide at least 30 days’ notice to the Company in advance
of testing.
f) The Supplier shall submit to the Company, for approval, a detailed inspection
and test plan.
g) The Supplier shall submit a complete set of certified inspection and testing
results to the Company before the equipment is shipped.
h) All faults occurring during testing shall be repaired by the Supplier at no
additional cost and re-tested.
i) Supplier shall provide all necessary instruments, tools and consumables
required for the proper performance of the tests.