Hjkil PDF

GDVLF SERIES
VLF AC Hipot Testers
www.HVhipot.com
Tel: +86-27-83564306
MSN: hvhipot@hotmail.com
Mail: HVHipot@hotmail.com
www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 1

Tel: +86-27-83564306 JangXin Road 17, Economic Development Zone, Jianghan District ,WuHan
WARNING
The following instructions are used by qualified person only to

avoid electrical shock, do not perform any service other than
contained in the operation instructions unless you are qualified
to do so.
Hvhipot Corporation assume no liability for the opration of this

instrument in an unsafe manner. This instrument generates and
delivers high voltage.Always be extremely careful when using
this instrument or any high voltage device.Read this manual
completely and observe oprating precautions before operating
the instrument.

Limited Warranty
The warranty period for this series is one year from the date of shipment ,please
refer to your invoice or shipping documents to determine appropriate
warranty dates. Hvhipot corporation warrants to the original purchaser
that this product will be free from defects in material and workmanship
under normal use.Thoughout the warranty period, provide that such
defects ars not determined by Hvhipot to have been caused by abuse,
misuse, alteration,improper installation ,neglect or adverse environmental
condition.Hvhipot is limited solely to repair or replacement of this
instrument during the warranty period.
Maintenance
To keep the instrument clean, wipe the case with a damp cloth and
detergent. Do not use abrasives or solvents.
Applications
One Discharge rod
One high voltage wire
Packing One Low voltage wire
One Ground Cable
One Interconnect Cable

Capacitor (depend on request)
Note: It is essential that should not exceed the rated
capacity . When Capacitance of tested object less
Optional Applications than 0.05 uF, will affect waveform output，therefore,
can opt for one or two 0.1 uF capacitor provided by
thecompany to added capacitor.

TABLE OF CONTENTS
General Information -------------------------------------- 1
Features --------------------------------------------------- 2
Panel Introduction ---------------------------------------- 3
Technical Specifications --------------------------------- 5
GDVLF Models ------------------------------------------- 6
Wiring Methods ------------------------------------------ 8
Operation Procedure ------------------------------------ 10

General Information
A very low frequence hipot is just an AC output tester but with an

output frequency of 0.1 Hz or lower rather than 50/60Hz. Although
the frequency is very low, it is still an alternating current with polarity
reversals every half cycle. At 0.1 Hz output, rather than 60Hz, it
takes 600 times less current and power to apply an AC voltage to a
capacitive load, like a long cable.
The GDVLF Series of VLF-AC hipots apply the device with a

microprocessor controlled, which will control voltage automatic,and
can also be adjusted for manual when in the process of automatic
voltage boost .Our advanced electronic design provides you with the
most portable, to use VLF hipots available. An big LCD screen and
onscreen instruction system can display output Sinusoidal , and the
in-built thermal printer willprint the test report, make the test process
is easy to operate.

Features
• Measurement accurate;
• Overvoltage protection: If the output voltage exceeds the limit users
set , the instrument is supposed to shut-down itself, react within 20ms;
• Overcurrent protection: it is high-low voltage dual protection in the

design, theaccurate shut-down protection can be made according to the
set value at high voltage side; If the current on low voltage side exceeds
the rated current, the instrument will take shut-down protection, the
actuation time are both less than 20ms.
• A high voltage output protective resistor is provided in the voltage

boost body in the design and this eliminates the need of additional
protective resistor connected outside.
• AC testing does not degrade good cable insulation.
• No traveling waves are generated during testing.
• Harmful space charges are not injected into the cable insulation.

Panel Introduction
Ⅰ . Controller Panel
Numbers Panelkeys Function

The function is prompted at corresponding location at
1 Function key
prompt column on the display.
power switch with inbuilt indicator light, which
2 Switch illuminates upon open and extinguishes upon close.
3 LCD It displays test data and output wave form.
4 AC 220V The power input socket with inbuilt fuse tube.
5 Printer print the test report

The output multi-core socket, which is connected with
6 Output- Ⅰ the input multi-core socket when being used.
A optional socket for the testing, of which the rated

7 Output- Ⅱ
Voltage exceeds 50kV.
The contrast adjusting knob, which is used for the
8 Contrast
adjustment of contrast of the LCD.
Grounding terminal, which is connected with ground
9 Ground
when being used.

Ⅱ . Booster Structure
Ⅲ ．　Description Of Screen Display

Technical Specifications
30/40/50/60/80kV Peak (available

Maximum Output Voltage
upon request)
AC Hipot (VLF) Sinusoidal and

load independent.
Output Modes
Burn, Cable Fault Conditioning
Mode
Selectable 0.1 Hz, 0.05Hz,0.02

VLF Test Frequencies Hz, (Additional Frequencies
available upon request)
Main Supply 220V，50Hz AC+/-5%
Measurement Accuracy ≤3％
Voltage Waveform Distortion ≤5％
Positive And Negative Voltage Peak Errors ≤3％
Duty Cycle Continous
Voltage - True RMS and/or Peak,

0.1kV ± 1%
Metering
Current – 0.1mA ± 1%
Environmental -10° C to 40° C

GDVLF Models
Control Unit Booster

Output
Type Voltage Load Capacity
Peak Dim. Wt Dim. Wt
(cm) (kg) (cm) (kg)
1mF @ Up to 5.5uF at
GDVLF-30/1.1 30kV 36×25×21 6 33×18×39 25
reduced frequency
1mF @ Up to 5.5uF at
GDVLF-40/1.1 40kV 36×25×21 6 33×18×39 28
reduced frequency
1mF @ Up to 5uF at
GDVLF-50/1.1 50kV 36×25×21 6 37×24×39 45
reduced frequency
1mF @ Up to 5uF at 33×18×39

GDVLF-60/1.1 60kV 36×25×21 6 25+25
reduced frequency 33×18×39
1mF @ Up to 2.5uF at 33×18×39

GDVLF-80/0.5 80kV 36×25×21 6 25+45
reduced frequency 37×24×39
>> Operating Ti ps
1. Power supply requirement: AC50Hz, 220V, stability of frequency: fluctuation less

than 0.5%.
2. When using it, the capacitance of the sample should not exceed the rated capacity
of the instrument. The overlow capacitance of the sample will affect the output wave
form. If the capacitance is less than 0.05µF, the instrument cannot output normally.
3. When using it, it is prohibited to boost voltage without load, or to connect with
resistive load.

Wiring Methods
Ⅰ ．　Single Booster Connection
The mothod of wiring shall be according to the following picture, if the
rated voltage is less than or equal to Very low frequency of 50kV or when
the booster grade 1 is separately used in the method of connection in
series .click Single Connection at Column of Parameter Setting after the
power of equipment is put on.

Ⅱ ．　Connection In Series
The user should adopt method of connection in series when the rated
Voltage exceeds 50kV (Click Connection In Series at Prompt Column of
Parameter Setting after the power of equipment is put on). The mothod
of wiring shall be according to the following picture.

Operation Schematic
Ⅰ　．Cable Wiring Method
Ⅱ ．　Generator Connection Method

Operation Procedure
1.Open, close and reset
After conneting the wiring of all the circuits, the power switch can be put
on. The instrument will automatically enter into the limit setting interface
as shown in figure 1,with the microcomputer is electrified and reset.
Caution:
• The power should be shut-down when on wiring, removal of lines or
temporary non-use of the instrument.
• If there is no display on the screen, the first check should be made on
the fuse tube ,because the power socket is provided with fuse tube.
Figure 1

2. Limit parameter setting
On limit setting interface as shown in figure 1, the user can set frequency,
test time and voltage, overcurrent protection on high-voltage side and
overvoltage protection value according to test requirement. The methods
are as follows:
a. Click “Selection” key, and the special selective box can be shifted
among the parameters in cycle. The selected parameters can be modified
through “data modification”(change) key.
b. Click “Change” key and the parameter selected by the special box can
be modified in cycle.
c. Click “Return” key, the instrument will enter into voltage boost standby
interface as shown in figure 2 .

• There are three options for the frequency: 0.1 Hz, 0.05 Hz and 0.02 Hz.
• Timing modification scope: 0-99 mins. It specified the time of test.
• Range of test voltage is from 0 kV to rate voltage. When the voltage of

the instrument reaches to this set value, it will stop boosting, maintain at
this peak value and output uniform amplitude sine wave.
• The setting scope of current protection is from 0 mA to the rating.

It specified the upper limit of the current of the sample. If the current
exceeds this set value, the instrument will automatically cut off the output
and shut down.
• The voltage protection is from 0 kV to the rating. It specified the

upper limit of the voltage. In case the voltage exceeds the set one, the
instrument will automatically cut off the output and shut down.
• "Single" and "Series" connection. Selecting "Single" means that one

of both boosters will be respectively used; Selecting "Series" means that
both boosters will be jointly used according to requirements.

3. Standby Interface
a. Click “Boost” key, the instrument will enter into automatic boost
procedure.
b. Click “Setting” key, the instrument will return to set limit sub-interface
as shown in figure 2 to re-modify parameter.
c. Click “Check” key to check the test data in the last nine times.
Figure 2

4. Automatic boost
Click “Boost” key as shown in Figure 2, the instrument will enter into
boost test under microcomputer control according to the procedures
as follows:Self > Check > Boost > Uniform > Amplitude Output >
Shutdown
The instrument outputs a detecting voltage to check the system. the

instrument will boost or shut-down depend on the condition is normal
or abnormal. The screen will display “load unconnected”, when the
booster or the capacitor sample (DUT) is not connected or there is a
failure with the instrument.
During boost process, click “Pause” key as shown in Figure 4 , can

pause the boost process, and the instrument will have uniform amplitude
output. At the same time, the key will be automatically turned into “boost”
key, which can be re-clicked to continue the boost process until the set
voltage of the instrument is reached.
Click “Timing” key in boost process, the instrument will begin timing
process, or you can wait until the voltage is increased to the set one,
then the instrument will count time automaticly. Then the “Timing” key
will be turned into “Stop” key as shown in Figure 4.

Figure 3
Figure 4

5. Voltage Adjustment
In case the output voltage cannot meet the requirement, click “Up”(slight
increase) or “Down” (slight decrease) keys to adjust the voltage.
Figure 5

6. Shut-down
Two methods of shut-down:
a. Timing shut-down: The instrument will shut down at specified set time.
b. Manual shut-down: Click “Stop” key can stop the instrument.
After shut-down, the prompt interface “Test Passed” will appear as

shown in Figure 6 , represent of passing the test , if not, because of exist
no electrical discharge、overvoltage or overcurrent protection on the DUT
(sample).
Caution:
• Additionally there are two abnormal shut-down: overvoltage and
overcurrent protective shut-down . the instrument will automatically cut
off the output, then execute the historical data storage. In case of shut-
down, the prompt interface will appear as shown in Figure 7.
7. Print
Click “Print” key as shown in Figure 6, the user can print the data as test
report. On historical data checking status, click “Print” key, the user can
print the historical data.

Figure 6
Figure 7

8. Historical Data Check
Data on condition of timing shut-down, click key “Stop” shut-down,

overvoltage and overcurrent protective shut-down , will be stored as
historical data. Data of last nine times will be stored. Click the “Check”
key as shown in Figure 1, the user can check the historical data of tests
in the last nine times.


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GDVLF SERIES

VLF AC Hipot Testers

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 1

The following instructions are used by qualified person only to

Hvhipot Corporation assume no liability for the opration of this

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 2

One Discharge rod

One high voltage wire

Packing One Low voltage wire

One Ground Cable

One Interconnect Cable

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 1

General Information -------------------------------------- 1

Panel Introduction ---------------------------------------- 3

Technical Specifications --------------------------------- 5

GDVLF Models ------------------------------------------- 6

Wiring Methods ------------------------------------------ 8

Operation Procedure ------------------------------------ 10

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 2

A very low frequence hipot is just an AC output tester but with an

The GDVLF Series of VLF-AC hipots apply the device with a

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 1

• Overcurrent protection: it is high-low voltage dual protection in the

• A high voltage output protective resistor is provided in the voltage

• AC testing does not degrade good cable insulation.

• No traveling waves are generated during testing.

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 2

Numbers Panelkeys Function

3 LCD It displays test data and output wave form.

4 AC 220V The power input socket with inbuilt fuse tube.

5 Printer print the test report

A optional socket for the testing, of which the rated

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 3

Ⅲ ． Description Of Screen Display

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 4

30/40/50/60/80kV Peak (available

AC Hipot (VLF) Sinusoidal and

Selectable 0.1 Hz, 0.05Hz,0.02

Main Supply 220V，50Hz AC+/-5%

Measurement Accuracy ≤3％

Voltage Waveform Distortion ≤5％

Positive And Negative Voltage Peak Errors ≤3％

Duty Cycle Continous

Voltage - True RMS and/or Peak,

Environmental -10° C to 40° C

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 5

Control Unit Booster

1mF @ Up to 5uF at 33×18×39

1mF @ Up to 2.5uF at 33×18×39

1. Power supply requirement: AC50Hz, 220V, stability of frequency: fluctuation less

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 6

Ⅰ ． Single Booster Connection

The mothod of wiring shall be according to the following picture, if the

the booster grade 1 is separately used in the method of connection in

series .click Single Connection at Column of Parameter Setting after the

power of equipment is put on.

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 7

Voltage exceeds 50kV (Click Connection In Series at Prompt Column of

of wiring shall be according to the following picture.

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 8

Ⅰ ．Cable Wiring Method

Ⅱ ． Generator Connection Method

www.HVhipot.com Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com 9

Ⅲ ．　Description Of Screen Display

Ⅰ ．　Single Booster Connection

Ⅰ　．Cable Wiring Method

Ⅱ ．　Generator Connection Method