(FIN TUBE ) Date: November 02,2016 Page 1 of CMI-Thai Services Co.,Ltd. ‘50/35 Sermsuwan Road, T. Maptaphut, A. Muang Rayong Rayong 21150Thailand SET-UP TEST PROCEDURE (FIN TUBE) IN ACCORDANCE WITH ‘THE ASME CODE SECTION 1.2015 Edition, SECTION Vill DIVISON 1-2015 Edition, S AND HDI SPECIFICATION-08000615 (HIGH FREQUENCY FIN WELDING) rremredty | ancctngeer | pate | none. 21 | sunatre & Ga 2 wom rm [ern reel QQ Document Ne, GHOLFOT | Oma ‘SET-UP TEST PROCEDURE |"o"""" °‘Document No, OC-HOL-FOI Oouua SET-UP TEST PROCEDURE [90.9 (FIN TUBE ) id Revalon:0 Page 2015 “\0._ SUPPLIER PROCEDURE REQUIREMENT ‘Setup test procedure fore manufacture of High Froquency Resistance Welded fn to tube shal be submited to HOO for review and approval rir to start of work 2.0 WELDING PROCEDURES AND WELDING EQUIPMENT QUALIFICATION “The Fnning (welding) hal be property qualified per ASME Section IX Each resstance welding ‘machine shal be tested to determine its ity to make wels consistent and repruily. A ‘machine shal be requslify whenever rebut, moved to @ new locaton requiring change i power ‘uppy, when the power supply changed, or any other sigieat change is made othe equpment 2.1 Cera tox te numberof qualfcabon test sample. 24.4 Atest samples equred each time one or mor ofthe folowing parameters are modes Tube dameter, “Tube meter Fin stip bickness, Fin strip hla, Fin material, Finch 2.42 Atos sample shal also be execute inthe folowing cases When signifeant deviatons ae detected \Wnen th wetingequpmentis changed or oped, "When machine soting® for speed, volage, amperage, electode pressure or welding tie cyte ae changed greater than + 5% 122 FIN DIMENSIONS 8) THICKNESS ‘The thickness ofthe tn material before being serrate or weed othe tubo sha be in ocorsance with Table 4 ‘TABLE 1- Fin Thickness Tolerance ®) | Nominal fi thickness, in.{mm) | _ Tolerance (t),i.{mm) ®) q ‘zo03i (goal 0.051.070) o (00032-0039 [0 81-100) ‘0.008 (0.300) a ‘00040-0063 [201-160] (0.005 [0.130] ’ (0.066:0079 [1.61200] 0.006 [0.150] 0 (00080-0098 2.01 250] ‘0.007 (0.170) ° 00099-0338 251-350) ‘0.008 [0.200] a es SS Te NON eon Paar teiaot ae ona[ ‘Document Ne. QC-HOL-FOt Om SET-UP TEST PROCEDURE [oo oe oo cose (FIN TUBE ) = Page ofS by HEIGHT “The fir eight ater waling sal be as spectog + oF 7.0 mm [0.04 in] measured perpondiula tothe ube surace ©) SPACING ‘The numberof fn per nit long of be shale as specified +5 percent 2 percent measured ‘over atleast 100 welded fa. INCLINATION Incination of ashing of he fin sal aot exceed 10 degrees fom the verical + 10° Figure 1 ‘)CORRUGATION “Te total with of corugaton st the fn base, exuding any weld expulsion, shal rot excood 3 times the specif fn thickness (Fig. 2), 1 Bxt ‘) SEGMENT GEOMETRY‘Document No. OG-HOLFOT Revision: 0 Oe SET-UP TEST PROCEDURE Mons acon 2018 (FIN TUBE ) Pages ot For segmented tn, the segment wath shall be 9s spect, +_ 0.3mm [0012 in}. The cuts shall extend to 8 point 14" +0", 1/8" above the tube surface, The degiee of twist of he Iedividul segments shal be inte eo thatthe apparent thickness othe fin stip i no greater an + 4/2 ses the epectied thickness (Fp. 2). Segmented ns shal be fee trom burs that ‘ignicant fect verication of mensions. iext Figure 3 sy steakrness Fished fred tubes sal be sight wih maslna devon of mm [0.20 nary 3 m {10 secon of tbe 8 measurement hal be takan by pacing #3 m 108] sbalgh edge so ha bo end re contac wih he fined be, and messing om te most extreme deviaton (4) For tubes shorter than 3m, te tlran sal be reduces proportonste telength eee ee = —_____} Sm. max Figure 4 BARE SECTIONS ‘Te lang and ocalon of bare sections, 8 measured fom one end onthe Fished fone tube shal be 2s speci £6 mm [025 nor one fa spacing whichever i greater. OVERALL LENGTH Fished straight fied tubes shall havea length tolerance of +14, SRS ea a aDocument No, AC-HOMFO Revision: 0 Ooms ‘SET-UP TEST PROCEDURE | fon pero 20:8 CO. (FIN TUBE ) Pages of EDGE TEARS Because of variation ih materi or nicks in he fi stip edge the fin may tear at the outer ‘2egecccesionaby during wrapting and shal not requ repair 8 long asthe number of wraps showing ears is less than 10 percent of he tot on anyone tube 1) DISCOLORATION AND RUST Fin and tube metre wil ually show some deceleration due to exon o ung near the ‘weld depending on the coolant and metal condltons. Finned tubes may also develop lint surlace rst before receipt by the customer. Ether of these contons i not considered cause {ec rejection since they do not aversly fect the weld o the performance of the finned tube, 23 1239 Dimenstonal Compliance. er Section 5 of HD speeeton no 08000815. 2:34 Tensile Teet 2.2.51 Tense testing is ony requted when specfcly stated in the FO. orf there Ie anysisagreement curing visual inspection of welied 30. INSPECTION 3.4 Inspection to be carried; 8.1.4 100% visual inspection of welded fined tube, 3.12 Complete dimonsional inspection is carted out That utsise sametr, "Number of rs per runing meter, “Total lengt, Firned length. 32 Citra for vaual and émencional inspection shal be as per HD specication no, 08000018. 2. Setup test wl alo be requted for oe test coupon atthe competion of actalproducton run. This eaurement wil appv fo production runs f 100 tubes or more 34 Measurements taken forse tetsu be recorded, matained, and suppliod to HOI wth the shipment 35. Finweld bonding quay (Pee test) 35.1 Fourrows off ibe removed fom the test coupon. 352 Amountotinteruptons of weld wi also bo checked for removed fn area 353 Fin pul test willbe performed when thee is disagreement on the visual, inspection off weld bond quay