Iom PFS

INSTALLATION, OPERATION & Category : Single Screw Chiller
MAINTENANCE MANUAL Date : December 2014
Doc No : DAIPL/DE/W106E
Single Screw Chiller

This manual is applicable to the ‘PFS-B’ & ‘PFS-B VFD’ models and their
corresponding customized models
Thanks for purchasing Daikin chiller. Images are for reference only.
The Manual specifies safety, installation and maintenance precautions.
Please go through the manual before installation and use.
For future reference, please ensure to keep it safe.
INDEX
S.NO. CONTENTS PAGE
Section 1 : Unit Universal Parts & Parameters 4

1 Safety Points 5
2 Nomenclature 6
3 Major Components Location 6
4 Major Machine Components & Functions 8
5 Working Principle 11
6 Precautions (Content to be strictly followed) 12
6A Precautions during installation 12
6B Precautions during use 13
6C Precautions during relocation & repair 15
7 Chiller Transit 15
7A Checking items after chiller arrival 15
7B Chiller lifting requirements 15
8 Installation 16
8A Chiller location and foundation 16
8B Piping of the chillers 17
8C Electric works 19
9 Pre Test Run Confirmation 20
10 Chiller Functioning 22
10A Automatic control of water-temperature for the chillers 22
10B Chiller capacity control under low cooling load 22
10C Limits of start/stop 22
11 Maintenance 23
12 Long Period Stop Precautions 23
13 Water Quality Specifications 24
Section 2 : Appendices 25
1 Daily Maintenance Log Sheet 26
2 Checking, Cleaning & Replacement Cycle 27
3 Pre-start System Checklist 28
4 Unit Weight & Mounting Data 29
5 Service Clearance Data 31
6 Operating Range 32
7 Water Capacity Range Data 34
8 Technical Specifications 35
9A Piping Diagram - 1 Compressor Models 38
9B Piping Diagram - 2 Compressor Models 39
10A Unit General Arrangement - 1 Compressor Models (PFS1001-1701DBRY) 40
10B Unit General Arrangement - 1 Compressor Models (PFS1801-2451DBRY) 41
10C Unit General Arrangement - 1 Compressor Models (PFS2551-3301DBRY) 42
10D Unit General Arrangement - 2 Compressor Models (PFS2652-3502DBRY) 43
10E Unit General Arrangement - 2 Compressor Models (PFS4302-4902DBRY) 44
10F Unit General Arrangement - 1 Compressor Models (PFS1101-1701DBRYV) 45
10G Unit General Arrangement - 1 Compressor Models (PFS1901-2451DBRYV) 46
11A Wiring Diagram - 1 Compressor Models (PFS1001-3301DBRY) 47
11B Wiring Diagram - 2 Compressor Models (PFS2652-4902DBRY) 53
11C Wiring Diagram - 1 Compressor Models (PFS1101-2451DBRYV) 61
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S.NO. CONTENTS PAGE
Section 3 : Controller - Standard Unit 67

1 Introduction to HMI (Human Machine Interface) Touch Screen 68
2 HMI Screen Structure 68
3 Screen Saver Interface 68
4 View Interface 69
5 Login/Logout Interface 71
6 Set Interface 72
7 Alarm Interface 74
8 System Interface 76
Section 4 : Controller - VFD Unit 78

1 Introduction to HMI (Human Machine Interface) Touch Screen 79
2 HMI Screen Structure 79
3 Screen Saver Interface 79
4 View Interface 80
5 Login/Logout Interface 84
6 Set Interface 85
7 Alarm Interface 87
8 System Interface 89
Contact 91
Page 3 of 92
Section 1
Unit Universal Parts & Parameters
Page 4 of 92
(1) Safety Points
Single screw chiller can serve safely and reliably under design conditions. Good judgment and safety precaution
measures shall be available for operating the chiller to avoid losses of equipment and property or personal
injuries.
Operators must understand and abide by the operation procedures and safety precaution measures in the
installation, operation and maintenance manual.
WARNING
Installation works shall be entrusted to professional installers, otherwise any improper installation will lead
to accidents such as leakage, electric shock and fire, etc.
Do not place the safety discharge outlet of refrigerant in buildings. Refrigerant emissions from the safety valve
must be vented to the outdoors; the refrigerant accumulated in an enclosed space can cause suffocation.
Please provide adequate ventilation especially in the closed space with a lower storey height. It’s harmful to
inhale various refrigerant vapors with extra heavy concentration. The refrigerant vapor is higher than the air, so
it will reduce the oxygen content in the air and also cause eye and skin irritation, its decomposition products of
thermal decomposition or photodecomposition is also dangerous.
The chiller cannot be installed in the area with potential leakage of combustible gas; otherwise the leaking
gas around the chiller may cause fire.
It is prohibited to exceed the specified test pressure and the allowable test pressure shall be confirmed by
checking the design pressure in the instructions and on the equipment name plate.
Do not close the valves of the safety devices and please confirm all safety valves shall be installed correctly
and operated normally before the operation of chiller.
Beware of any electrical shock. The motor terminal has high voltage when star-delta starter cabinet, soft starter
cabinet or VFD cabinet is used and even when the chiller is not working. Please disconnect the power supply
before touching the motor terminal or connection.
The leakage protector is recommended and the installation of leakage protector shall be complied with the
provisions of Electrical Equipment Technical Standards and Internal Line Practice. Non-installation or incorrect
installation may cause electrical shock accidents.
Each chiller shall have its individual circuit breaker and it may cause accidents of electrical shock or fire if one
master breaker controls more than 1 chiller.
Processing and welding on the chiller directly is prohibited and it may cause the leakage of chiller or fire
accidents as the chiller contains refrigerant & oil.
Only qualified electricians are allowed to work on the electrical equipment.
Do not work on the electric components including control box, switches and starter cabinet or oil heater before
all power supplies have been closed and ensure that no residual voltage is released from the capacitors or solid
state components. Lock the open circuit and mark the circuit during the maintenance. Confirm all the
circuits are open before restarting the work if the work is interrupted.
The wrong categories refrigerant or refrigeration oil are prohibited to use, or it may cause the chiller run
improperly; the chiller is easy to undergo accidents such as fire or explosion when its performance fails to meet
the design requirements.
Do not attempt to unload connectors, cover plate etc. when the chiller is under pressure or operating
normally. Confirm that the pressure is 0 kPa before loosening any connector.
Be careful when working around the unit to avoid damaging cables and sensors. Check the cables before running
the unit. Avoid rubbing the cables on the frame or other components. Verify the cables are firmly anchored.
If the temperature sensor is removed from the well for servicing, do not wipe off the heat conducting compound
supplied in the well and place the sensor correctly.
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NOTES
It’s forbidden to clean the pipe or pressurize chiller with oxygen and compressed air. Only refrigerant or dry
nitrogen is allowed to use for leakage test.
Walking on the chiller pipeline is prohibited in order to prevent pipeline damage and personal injury caused by
refrigerant leakage.
Please use safety goggles to prevent the refrigerant liquid from splashing into eyes. Please clean the skin with
soapy water if refrigerant liquid has splashed on the skin. Please flush with water immediately and consult a
doctor if the refrigerant liquid splashes into eyes.
Inspect safety devices like safety valve carefully at least once a year. Inspect these devices more frequently if the
installation environment of chiller is corrosive. Replace safety valve if corrosion or rust or grease stain is detected
inside and outside of the valve body.
Do not allow an open flame or steam near refrigerant cylinders, it will lead to dangerous overpressure or it will
lead to overpressure hazards.
Do not use the obsolete steel cylinder or attempt to re-charge with such cylinder.
(2) Nomenclature
P F S XXX X D B R Y V*
Water Cooled Refrigerant Code (R134a)
Flooded System Sign of Finished Good
Single Screw Chiller India Production Plant
Nominal Capacity (TR) Power Supply (3 Ph,415V,50Hz)
No of Compressors Variable Speed Compressor
*Applicable only for VFD Models
(3) Major Component Locations

Single screw chillers are classified according to the quantity of compressors viz single compressor & double
compressor chillers and according to method of capacity modulation viz standard sliding valve control & VFD
control
All the structures of single screw chillers are similar and different models vary in the aspects of
specifications and types; the specific one is subject to the delivery of chiller and the direction of
water pipe is in line with the order requirements.
Refer Fig 1 for Major components and their location.
Page 6 of 92
Fig 1 : Major Components Location
Page 7 of 92
(4) Major Machine Components & Functions
(a) Single Screw Compressor

All PFS-B units are equipped with semi-hermetic single
screw compressor. The compressor consists of two
cast-iron castings which are bolted together. The first
casting which is the main casing of the compressor
comprises of three rotating parts: a main rotor with
helically screw threads and two identical toothed
wheels. The two wheels, owing to their shapes are
known as “star rotors”. They are located in a single
plane diametrically opposite each other on either side
of the main screw rotor, with their axes at right angles
to the main rotor axis. The star rotor shafts are
supported at each end by taper roller bearings.
The main screw rotor, driven by a 3 phase, 2 pole
motor (enclosed in the second casting) imparts a freely
rotating motion to the star rotors as it rotates. Fig 2 : Rotor Arrangement
Together, they perform the compression function.
The single semi-hermetic screw compressor uses the suction gas coming from the evaporator to cool the motor.
The gas flows through the electric motor, cooling the windings before entering the suction ports.
The compressor also has thermistor probes buried in each phase of the motor windings, to constantly monitor
the motor temperature preventing it from overheating. The phase wiring and thermistor terminations are made
onto a terminal plate inside an enclosure mounted on the top of the motor housing.
(b) Compression Process

In the single screw compressor the vapor refrigerant suction, compression and discharge process occur in one
continuous flow between each of the star rotors and the main rotor. The suction gas is “trapped” in the main
rotor’s groove enclosed by the star rotor’s teeth and the compressor casing. The volume of the groove is steadily
reduced as the main rotor turns, and the refrigerant gas is thereby compressed. The high-pressure gas is then
discharged through the discharge port. Refer Fig 3 for detailed process.
(c) Capacity Control

The compressor is provided with infinitely variable capacity control as standard. This system allows unit load to
be equaled to the plant demand. Step less capacity control is permitted by a pair of sliding valves, fitted in the
compressor, one for each half of the symmetrical compression process. Each slide valve is housed in a
semicircular slot in the wall of the annular ring which encloses the main screw rotor. As the slide valve travels
axially from the full load position it uncovers a port, which vents part of the vapor trapped in the main rotor
flute back to suction, before compression can begin. When the flute has passed beyond the port, compression
commences with a reduced volume of gas. However, a simple bypass arrangement without any further
refinement would produce an undesirable fall in the effective volume ratio which in turn causes under
compression and inefficient part load operation. To overcome this problem, the slide valve is shaped so that it
delays the opening of the discharge port at the same time as the bypass slot is created.
Capacity Control Mechanism in VFD Models

The VFD Chiller models are driven by Variable Frequency Drive and compressor capacity is modulated with
simultaneous control of compressor speed and control of sliding valve.
The combination of compressor speed and sliding valve provides precise capacity control between 25% and
100%.
Page 8 of 92
1. and 2. Suction
Main rotor flutes 'a', 'b' and 'c' are in communication at one end with the suction chamber via the bevelled rotor end face, and are sealed at the
other end by the teeth of star rotor A. As the main rotor turns, the effective length of the fflutes
lutes increases with a corresponding increase in the
volume open to the suction chamber: Diagram 1 clearly shows this process. As flute 'a' assumes the position of flutes 'b' and 'c' its volume
increases, inducing suction vapour to enter the flute. Upon fu further
rther rotation of the main rotor , the flutes which have been open to the suction
chamber engage with the teeth of the other star rotor. This coincides with each flute being progressively sealed by the main rotor. Once the flute
volume is closed off from the suction chamber, the suction stage of the compression cycle is complete.
3. Compression
As the main rotor turns, the volume of gas trapped within the flute is reduced as the length of the flute shortens and compression occurs.
4. Discharge
As the star rotor tooth approaches the end of a flute, the pressure of the trapped vapour reaches a maximum value occurring when the leading
edge of the flute begins to overlap the triangular shaped discharge port. Compression immediately ceases as the gas is delivered into the
discharge manifold. The star rotor tooth continues to scavenge the flute until the flute volume is reduced to zero. This compression process is
repeated for each flute/star tooth in turn. While the compression process described above is occ
occurring
urring in the upper half of the compressor, there
is an identical process taking place simultaneously in the lower half using star B, thus each main rotor flute is used twice per rotor revolution (one
by one tooth in each star). The compression process may be likened to an assembly of six double-acting cylinders (the main rotor flutes) in which
the star rotor teeth move as pistons (always in the same direction).
Fig 3 : Compression Process

(d) Refrigerant
All PFS-B units are designed to operate with R134a refrigerant. A refrigerant filter is installed in the suction cover
of the compressor to prevent impurities from entering the compressor. Normally, the refrigerant filter does not
need to be replaced.
(e) Condenser
The condenser of the PFS-B unit is flooded shell-and-tube type with the refrigerant in the shell and the water
inside the tubes. The condenser of the PFS-B unit is located at the lower part of oil separator, where the
discharged gas refrigerant is condensed and sub-cooled. Replaceable water tubes are fabricated from integral
finned copper and mechanically bonded to steel tube sheets. The PFS-B unit condenser has 2-pass flow
configuration as standard.
(f) Evaporator
The evaporator of the PFS-B unit is flooded shell-and-tube type with the refrigerant in the shell and the water
inside the tubes. Replaceable water tubes are fabricated from integral finned copper and mechanically bonded
to steel tube sheets. The gas refrigerant returns to the compressor
compressor from the evaporator via the suction piping.
The PFS-B unit evaporator has 2-pass flow configuration as standard.
Page 9 of 92
(g) Oil Separator & Oil System Control
Each screw compressor is connected to an oil separator which separates the oil from discharge gas. The
discharge gas pressure pushes the oil into the compressor, after passing through a high capacity filter, and oil is
conveyed to the main injection port for compressor seal and lubrication of all moving parts. During the
compression, the oil mixes with discharge gas and the oil is separated again from the vapor refrigerant in the oil
separator fixed with stainless steel mesh separator and the cycle restarts.
The force that pushes oil flow is generated by the pressure difference between the condenser and the
evaporator. This difference depends on the condenser water and evaporator water temperatures. Therefore,
during the start-up it is vital to rapidly establish the appropriate temperature difference, by checking the right
condenser and evaporator water temperature.
After the oil filter, a pressure transducer is installed on the compressor which monitors the oil pressure. Oil
pressure control safeguards the compressor from any possible operating abnormities and protects the
compressor if there is no/insufficient oil.
(h) Lubricant
Besides lubricating bearing and other moving parts, the oil has equally important task of cooling the seal during
the compression. The amount of oil injected is therefore well in excess than required for lubrication alone.
(i) Oil filter

The single screw compressor is equipped with a high efficient filter for optimal filtration. A secondary filter is
installed in the supply oil piping. The oil filter of the unit should be inspected after the first 1000 hours of
operation and every 4000 hours thereafter. If the compressor stops on ‘Load’ alarm, check the oil filter pressure
drop.
(j) Oil Supply Solenoid Valve

An oil supply solenoid valve is provided to prevent oil from returning to the compressor when compressor stops.
The oil supply solenoid valve is field replaceable.
(k) Electronic Expansion Valve

The expansion valve is directly controlled by a refrigerant level sensor placed on condenser. The system controls
the refrigerant liquid level, to grant an adequate operation of the expansion valve completely flooding the
integrated sub-cooling section of the condenser.
(l) Safety Valves

Each system is equipped with a safety valve each on top of the
evaporator and oil separator (no safety valve is provided on
condenser because it is directly connected to oil separator) in
order to release the pressure of vessel when it is higher than
safety limit (1.38 Mpa). Most codes require that relief valves
be vented to the outside, and this is a desirable practice for all
installations. Refer Fig 4 for vent piping details.
Notes :
1) The vent piping should be installed with flexible connectors.
2) Remove the plastic caps from safety valve before
installation, if any.
3) The connection on safety valve is NPT1 internal thread,
however 1” pipe size is not enough for vent piping.
The piping size should be same as reducing connector size
mentioned in below mentioned list which is related to the vent
piping length :
Fig 4 : Vent Piping Arrangement

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Page 10 of 92
Equivalent Vent Pipe Length (m) <0.67 0.67~5.6 5.6~32.2 32.2~90.4 90.4~296.8 296.8~1255
Reducing Connector Size (NPT) 1¼ 1 1/2 2 2 1/2 3 4
When more than one pipe is connected to a common joint, the common joint’s area cannot be less than total
area to be calculated by following equation :
Dcommon joint = (D12+ D22+……..+ Dn2)0.5 where D1 , D 2 , Dn : area of each branch pipe
WARNING
To prevent injuries from R134a inhalation, avoid releasing the refrigerant in the enclosed spaces
or indoors. The relief valves have to be vented to the outside, according to the rules in force of
the installation location.
(m) Variable Frequency Drive

The PFS-B VFD models described in this manual use a Variable Frequency Drive to vary the compressor rotation
speed and consequently the refrigerant charge generated, maintaining the efficiency of the compressor itself at
extremely high levels compared to other methods of capacity unloading.
The Variable Frequency Drive permits compressor capacity adjustment by varying the compressor motor speed
in the 25Hz – 50Hz frequency range.
A Variable Frequency Drive is an electronic motor controller that converts AC mains input into a variable AC
wave form output. The frequency and voltage of the output are regulated to control the motor speed or torque.
The Variable Frequency Drive can vary the speed of the motor in response to controller feedback.
WARNING
Variable Frequency Drive contains high voltage when connected to AC mains input power. Installation, start
up and maintenance should be performed by qualified personnel only. Failure to perform installation, start
up and maintenance by qualified personnel could result in death or serious injury.
WARNING
Variable Frequency Drive contains DC-link capacitors that can remain charged even when the Variable
Frequency Drive is not powered. To avoid electrical hazards, disconnect AC mains. Wait for the capacitors to
fully discharge before performing any service or repair work or serious injury.
Note : Wait for the capacitors to fully discharge before performing any service or repair work.
Minimum discharge time is 20 minutes.
(5) Working Principle

1) Low temp/pressure refrigerant gas enters the compressor. After compression, the gas will be discharged
into oil separator at high temperature & high pressure;
2) Oil is separated from refrigerant in oil separator. The oil goes to the compressor and the refrigerant to
condenser;
3) Refrigerant gas is condensed to high pressure liquid and then goes through expansion valve to the
evaporator with low pressure and low temperature;
4) Refrigerant liquid absorbs heat from AHU’s in evaporator so that the chiller can provide lower temp water;
5) Refrigerant gas goes back to compressor for the next circulation.
Refer Fig 5 for typical schematic diagram
Page 11 of 92
Fig 5 : Typical chilled water system schematic
(6) Precautions (Content to be strictly followed)

Precautions in this section include:
Warning: a faulty operation that may cause death or serious injuries.
Caution: a faulty operation that may cause injuries or equipment failure.
It may lead to even more serious consequences according to severity.
Above two precautions are essential for safety, please keep it accessible to each chiller operator for reading
the manual and ensure to hand over the manual to the next person on duty.
(6A) Precautions during installation

Make sure chiller is installed as per below requirements, otherwise rectifying measures must be taken.
Warning :
(a) Chiller installation must be carried out by qualified person.

Inappropriate installation might cause refrigerant leakage, electrical shock, fire accident etc.
(b) Prevent the refrigerant leakage. In case of refrigerant leakage, certain measure shall be taken to prevent
suffocation caused by high concentration refrigerant in air.
(c) Strictly follow this manual during installation.
Inappropriate installation might cause refrigerant leakage, electrical shock, fire accident etc.
(d) Electrical cable shall be wired or connected by qualified and professional electrical engineers. Please size the
cable according to local electrical standard. Undersize cable might cause electrical shock or fire etc.
(e) Chiller foundation shall be capable to carry chiller weight. Chiller shall be installed in horizontal foundation
and fixed by the anchor bolts (if required). Chiller may overturn if the foundation is not strong enough.
(f) Chiller shall be installed in indoor space in the ambient range of 3-40°C, RH ≤ 90% without condensation water
& at an altitude < 1000 m. High altitude can influence the electrical insulation & electrical conductivity.
If chiller is installed in rainy or water dropping place, electric leakage or shock might happen.
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Page 12 of 92
(g) Use specified cable and ensures the connections are firm.
Ensure the connections of cables are firm. Otherwise it may cause fire accident.
(h) Constant pressure leakage test.

In case of leakage when unit is under constant pressure leakage testing, remove all the lubricating oil and
nitrogen and then repair and test again. In case repair is conducted without removing lubricating oil, it might
cause explosion.
Attention :
(a) It is forbidden to install the chiller in flammable gas leakage condition.

Fire accident or even explosion will happen when flammable gas concentration achieves certain level.
(b) Chiller shell should be grounded. Ground cable shall avoid gas pipe/water pipe/lightning rod or telecom
cable, wrong grounding might cause shock
(c) Ground protector shall be equipped for the chiller. Leakage protector shall be installed as per local
electrical standard. No leakage protector or improper installation may cause electrical shock.
(d) Each chiller shall be equipped with dedicated circuit breaker.

If only one main breaker is equipped for multiple chiller plant, it may cause shock or fire accident.
(e) Draining system shall be smooth at chiller installation location.

A wrong draining system may cause draining failure which in turn may harm chiller electric parts.
(f) It is prohibited to lay the power cables between chillers; otherwise it may cause fire accident.
(g) Chiller plant floor shall go through water proof treatment. Water proof floor will protect chiller from moisture.
(h) It is prohibited to locate chiller in severe environment.

Hot well, coast area etc. will cause chiller corrosion which might cause shock or fire accident.
(i) The cooling water, chilled water, makeup water in chiller system shall follow the Daikin specified standard.
Bad water quality will cause leakage and reduced chiller efficiency.
(j) Follow the local regulations or rules while handling waste brine, cleaning agent, refrigerant, etc.
Illegally discharged waste liquid or gas will harm health and environment.
(k) It is forbidden to close/bypass AC contactor to start compressor. It may cause electric shock or fire accident.
(l) It is forbidden to weld on the chiller. Welding on chiller may cause refrigerant leakage.
And too high concentration of refrigerant in air will cause suffocation.
(m) It is forbidden to charge other kinds of refrigerant or lubricant oil in chiller.

It may cause chiller instability, chiller efficiency decrease or even fire accident.
(n) Ensure sufficient space for chiller service and maintenance.

Insufficient space will threaten operator or service people’s safety.
(6B) Precautions during use

Warning :
(a) If chiller is running abnormally (e.g. smell of burning), please cut off the power and contact local Daikin office
or distributors. Running the chiller after such abnormality might damage the chiller or lead to shock and fire
accidents.
Page 13 of 92
(b) It is prohibited to start or stop the chiller by main breaker or switch during normal working condition.
It may cause shock or fire accident. Use emergency stop button for such cases.
(c) It is prohibited to use other category refrigerant; otherwise it will cause fire accident or explosion.
(d) Prevent leakage of refrigerant. If refrigerant leakage happens, certain measure shall be taken to prevent
suffocation caused by high concentration of gas refrigerant in air.
Attention :
(a) Chiller shall not be used for other condition which goes beyond its designed working scope.
It may cause tubes damage, refrigerant leakage or even explosion. Chilled water can’t be used for preserving
animals, plants, precision devices, artworks, etc. otherwise it will degrade their quality.
(b) Do not operate the chiller with wet hands. This is one of the causes of electrical shock.
(c) It is prohibited to use oversized fuse. An oversized fuse will lead to failed protection.
And it might damage the chiller or cause fire accident.
(d) It is prohibited to locate the chiller in flammable gas circumstances. It might cause fire accident.
(e) It is prohibited to close/bypass contactor to start chiller manually. It may cause fire accident or electrical shock.
(f) It is prohibited to bypass chiller protection device to start the chiller. It may cause fire accident or explosion.
(g) It is prohibited to start chiller when starter cabinet door is open. It may cause electrical shock or fire accident.
(h) Ensure the power supply is correct. Using the power supply other than the rated one specified on chiller
name plate might cause electrical shock or fire accident.
(i) It is prohibited to change the protection set point. It may cause fire or explosion.
(j) It is prohibited to put or hang any object upon the chiller. Dropping of the object might damage the chiller.
(k) It is prohibited to put any container which contains water on the chiller.
If water seeps in control cabinet, the insulation may become worse or even cause electrical shock.
(l) Check the foundation after chiller operates for certain period.
Unstable foundation may cause chiller distortion or even accident.
(m) Stop the chiller and cut off the power supply when cleaning the chiller. Otherwise it may cause accident.
(n) It is prohibited to flush the chiller. It will cause electrical shock.
(o) It is prohibited to drink chilled water or cooling water it’s not healthy to drink cooling or chilled water.
(p) Water quality must be ensured. Bad water quality might cause chiller capacity reduction or water leakage.
(q) Do not feed other category of refrigerant or oil in chiller.

This might cause chiller operating abnormally or efficiency reduction. And it is also a cause of fire or explosion.
(r) Do not touch the compressor and discharge pipes. It will cause skin burn due to high temperature.
(s) Drain the water from chiller unit if chiller is not required to be operated for a long time.
Before long period stoppage, drain the water or add anti-freeze from chiller, or it might cause chiller water side
leakage or refrigerant side leakage.
(t) Treat the chilled water, cleaning agent, wasted refrigerant according to local rules; illegally dumping the waste
will break the law and harm environment.
Page 14 of 92
(6C) Precautions during relocation & repair
Warning :
(a) Chiller transit, service & relocation shall be done by Daikin authorized vendor.
Inappropriate installation or relocation will cause electrical shock or fire accident.
(b) It is prohibited to modify the chiller without Daikin authorization.

Unauthorized chiller alteration will cause electrical shock or fire accident.
Attention :
(a) Client shall follow the local regulations or rules when handling the wasted chilled water,
cleaning agent and refrigerant. It is harmful to the environment and health.
(b) Do not mix other categories of refrigerant or oil in chiller. It may cause fire accident or explosion.
(c) It is prohibited to change the set point of protection device. It may cause fire accident.
(d) It is prohibited to bypass the protection device when starting the chiller. It will cause fire accident.
(e) Ventilation is required during chiller servicing. Refrigerant leakage will reduce the concentration of oxygen.
So it may cause suffocation when ventilation is insufficient.
(7) Chiller Transit

(7A) Checking items after chiller arrival
(a) Check chiller model and quantity, inspect whether there is damage on the appearance.
(b) Chiller damage or parts/document loss caused by client is not in warranty scope.
(c) Standard parts viz unit vibration pads, input power supply wire box & optional parts (if ordered by customer &
are required to be installed at site) will be provided in accessory box and delivered together with chiller.
(d) Daikin will offer flange or Victaulic groove on evaporator & condenser pipes for customer water system
connection.
(7B) Chiller lifting requirements

(a) Parameters on nameplate shall be taken as the criteria for dimensions and weight.
(b) It is only allowed to lift the chiller with the marked lifting location on the chiller. (Lifting holes as Fig 6 "E")
(c) Ensure chiller is horizontal when lifting.
(d) It is recommended to use cable or chain to lift the chiller via the lifting holes marked on the chiller to prevent
damage during lifting.
(e) In case chiller can’t be lifted via the lifting hole, client might use cable to wrap the condenser and chiller
before lifting. But it is forbidden to lift the chiller via compressor or starter lifting lug.
(f) Chiller shall be located in horizontal foundation and sufficient space shall be provided on top for lifting.
(g) During lifting, use fabric to cover the chiller so as to protect it from damage
Page 15 of 92
Warning:
(a) Do not use compressor or starter lift lug to lift

the entire chiller.
(b) The lifting cable shall not touch chiller pipes.

It might crack the pipes.
(c) To prevent bending of chiller main foundation,
please pay special attention when handling.
(d) As copper tubes is located under the chiller.
Please be careful not to scratch the lower part Fig 6 : Lifting Holes Location
of chiller when tilted or moved across the stage.
(8) Installation
(8A) Chiller location and foundation
(a) Chiller shall not be installed in the location exposed directly under the sun or the rain. If chiller is placed near
sea or chemical plant etc. corrosion might occur to electronic parts or chiller painting. Special condition is
required as per special chiller design. Please consult the local sales office for details.
(b) Please install proper ventilation device so as to prevent suffocation caused by refrigerant leakage.
(c) Chiller is not designed for explosion condition. It is forbidden to install the chiller in flammable gas space.
(d) Chiller plant temperature shall be within 3°C ~ 40℃. Relative humidity shall be less than 90%. Temperature
fluctuation shall be within 8℃/hour.
If chiller is installed in cold area, anti-freezing measure shall be taken not only for chiller but also for other
device in chilled water and cooling water system.
(e) It is not recommended to put chiller and boiler in the same plant. It will affect chiller performance. Please
confirm with local sales office and distributor if required.
(f) Locate the cooling tower in appropriate place to avoid cooling water contamination. It is forbidden to locate
the chiller near sea coast, plating plant, chemical plant etc. where the cooling water might be contaminated.
Check cooling water periodically. And chiller shall keep certain distance from ammonia device/toilet and
surgery vent. Otherwise condenser tube corrosion might cause refrigerant leakage. If client uses sea water or
river water as the cooling water, then special design of condenser shall be used.
(g) Chiller shall be installed in the place which is not sensitive to vibration or noise.
Isolator of vibration or noise should be used if chiller is installed in noise and vibration sensitive place.
The vibration may come from installation location, floor or wall; thereby the chiller plant room should be set at
bottom floor of the basement.
(h) Please locate the chiller where the chiller's weight is bearable.
(i) For easy drainage, the chiller foundation should be higher than its surrounding. Water proof treatment is
suggested for the floor to ensure maintenance of the chiller. Please locate the drain and auxiliary facilities
surrounding the chiller. It is forbidden to install the chiller in potentially flooded area.
(j) For regular maintenance, please consider the lighting condition of the chiller. Please install lights in insufficient
lighting condition.
If chiller is installed in the middle storey of the building where excessive vibration may occur, please use the
appropriate spring anti-vibration device.
In Fig 8, the device is used for the spring isolator mounting, in which “S” is the edge length of the spring isolator
and “L” is the distance between the two bolt holes on the bottom. Anchor the spring isolator with bolts at two
holes on the bottom plate, and then tighten the lock nuts.
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Page 16 of 92
Fig 7 : Anti-Vibration Pad Fig 8 : Spring Isolator
Spring isolator can be placed directly on the concrete ground as the rubber can prevent vibration and slipping. If
there are spring isolators, anchor bolts will not be required.
The location of the four spring isolators is the same as anti-vibration pads shown in Fig 7, the two holes in each
corner match the two bolts on spring isolator.
(8B) Piping of the chillers

The piping works are responsibilities of the water system design chiller.
The schematic map (Fig 9) of water connecting pipe for single screw chiller is provided only as a reference.
Fig 9 : Water Piping Schematic
(a) Anti-Vibration :
1) To limit the spread of vibration which would affect other equipment, flexible joints for the unit connection
pipe installation are suggested.
2) Please install proper number of the pipeline support.
3) Ensure that the unit in and out water pipe will not bear the excessive force on equipment.
Page 17 of 92
(b) For proper Flow Rate :
1) Check the air tightness of pipe works before connecting chillers.

Note: Ensure the correct connection of condenser and evaporator inlet/outlet pipeline.
2) Please use the same or greater diameter pipe to the chiller connection.
3) Flow regulation valve (if any) must be set in the centre of entrance pipe nearby the unit; it is suggested to
install the valve on horizontal pipe. The pipes before and after the valve shall be straight with a length of 5
times the pipe diameter
4) Inlet/outlet of the water pipe should be equipped with pressure gauge to calculate the pump running status
according to the characteristics of the pump.
5) Qualified water flow detecting devices must be installed on each chiller water pipe, such as water flow
switch or differential pressure switch interlocked to the chiller controller.
6) The chiller would control the cooling water pump, chilled water pump and cooling tower fan on and off, so as
to achieve best efficiency of energy saving and reliability.
Caution: Chiller flow detecting device shall be interlocked with pumps. When the flow metering device detects
the flow rate is insufficient or no flow, chiller won’t start but trip. If the flow detecting device is not connected
with chiller controller, the protection will not be active and client must ensure the pump start and flow is
established before chiller start. Otherwise Daikin won’t be responsible for any loss caused by this.
(c) Eliminate the impurities in water loop :
1) Strainer and drain pipe shall be installed in water loop.

Sand/mud/rust in water loop will corrupt metals such as chiller tubes.
2) The strainer shall be installed near and in the inlet pipe of chiller. Please use 40 mesh filters.
3) Check the filter and drain port periodically. Consider its service space during installation.
4) In order to easily clean chiller tubes, isolation valves should be provided for both inlet and outlet chiller
pipes. To easily remove the water box, please use flexible pipe connection in both chiller inlet and outlet pipes.
5) Install ventilation valve and draining valve in water loop for water system inspection or cleaning use. Connect
the draining valve and gutter.
(d) Prevent air mix in water loop :
1) Install ventilation valves to ventilate the air in the system.

2) Air in water system will reduce chiller efficiency and shorten service life of tubes.
3) Be careful on the water flow rate, too high flow rate will cause tube cavitations, etc.
4) Too much oxygen in water will increase water causticity.
(e) Follow the chiller operation guide :
1) Please ensure chiller operates within the maximum working pressure.

2) Unit should be operated according to the recommended temperature range of the evaporator & condenser.
If the temperature does not fall in this range, the performance and the service life of the chiller will be affected.
(f) Pipe and tube internal anti-corrosion treatment :
1) It is forbidden to install grounding cable on water pipe to prevent electrical erosion.

2) Anti-corrosion treatment shall be taken for buried pipes.
3) Prevent condenser and evaporator from water and air interface.
(g) Anti-freezing measures :
1) Sufficient thermal insulation and damp proof are recommended. Otherwise it will lead to heat loss or
damage of tubes in cold winter due to freezing.
2) If the ambient temperature is below 0°C, heat the water in chiller tubes to prevent freezing.
3) Chiller plant room might equip heater to prevent water freezing in chiller unit.
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Page 18 of 92
4) If chiller seasonally stops in the plant room where temperature goes below 0°C, operator must drain the
water in chiller tubes, otherwise Daikin won’t be responsible for the damage or loss caused by this.
5) Notice the water inlet/outlet indications when connecting the chiller to the water system.
Note: Anti-freezing measures are not applicable for VFD models.
(h) Starting countermeasures for low cooling inlet-water temperature :

Follow any solution out of the below mentioned options
1) Solution of two-way motorized valve with bypass

As shown in the figure, the two-way motorized vale is installed on the bypass pipe of the condenser, and the
inlet-water flow of the cooling tower can be controlled by adjusting the valve opening degree. While the
cooling inlet-water temperature is low, the inlet-water flow of the cooling tower shall be reduced to increase
the cooling inlet-water temperature and achieve high-low pressure difference rapidly, by bypassing a part of
the cooling water from the outlet to the inlet.
Notes: The bypass pipe water system design shall be able to bypass 100% of the cooling water from the outlet
to the inlet while the two-way motorized valve is fully opened, moreover the bypass pipe shall be set as near as
possible to the side which the condenser entering and leaving pipe are located at, or else the chiller will be
unable to start with the low condenser entering water temp.
2) Solution of cooling water flow regulation by two-way motorized valve
As shown in the figure, the two-way motorized valve is installed in the leaving pipe of cooling water, and the
water inflows into the condenser is controlled by high-low pressure difference through enlarging the opening of
the two-way motorized valve while the high-low pressure difference is greater than a certain value, and
narrowing the opening in reverse circumstance.
(8C) Electric Works
(a) Confirm that the wiring is connected
Confirm that the wiring is connected correctly, and reverse-phase or missing phase is not allowed.
Please note that the port connection position shall not bear any external force during wiring.
Check the wires to confirm all of them are connected correctly.
Page 19 of 92
(b) Ground wire connection
To avoid electric shock, the wiring terminal of control cabinet and the grounding bolt on the chiller base must
be grounded. Wire connection works must be performed by the qualified professionals.
Grounding resistance shall be below 0.1Ω.
Attention: Ground cable shall be kept certain distance with natural gas/lightning rod and telephone cables.
And don’t connect water pipes to ground cable.
Gas pipeline – gas leakage may cause explosion and fire.
Water pipe – the grounding will be invalid if the water pipe is made of hard ethylene materials.
Telephone grounding wire and lightning rod – grounding voltage may rise abnormally in thunderstorm weather.
(c) Precautions during installation
Caution: Clean the ash on the electrical components in control cabinet before starting the electric work.
Don’t break the terminals during cable connecting.
Clean the cabinet and tools when above work is finished.
(9) Pre Test Run Confirmation

To ensure personal and equipment safety, the items listed below shall be inspected before performing test run.
If the inspection results failed to conform to relevant requirements, the test run shall not be performed &
Daikin should be consulted
(a) Inspect the power circuit (please confirm before it being powered up)
1) Insulation resistance of power circuit. It must be confirmed before being powered up.
It shall not be below 10 MΩ in 415V/3P condition.
2) Power should be connected correctly. Ensure no reverse phase, lacked phase.
Please make sure that there is no mistake in power cable connection point.
3) Chiller housing should be grounded. Ensure correct grounding as per outside wiring requirements.
4) Control cabinet interior must be cleaned.
Clear the dust produced during installation and electrical works before the cabinet being powered up.
CAUTION
Isolate the VFD from Mains supply and Motor wires while performing HV/IR test on Motor.
The voltage generated from the testing equipment will damage the VFD.
(b) Acknowledgement of cables (before being powered up)
1) Interlock circuit of pump should be connected correctly. Please check interlock signal of pump.
This contact point is very important as one of protection device.
2) Ensure correct contact point position. Ensure no-voltage loop is not connected with voltage loop.
Double check that contact capacity is no problem.
3) Check if cables connection is correct. Please ensure no cross connection or miss-connection.
4) Ensure terminals are tight. Please ensure terminals are not tilted.
Possible looseness may cause cross input/output signal, even cause fire hazard.
(c) Power supply check
1) Power supply should meet all requirements.

According to all parameters on nameplate, please confirm voltage is within ±10% of nominal voltage, frequency
is within ±1%Hz, and phase voltage unbalance is within ±8% of rated voltage.
2) Power on more than 4 hours before operation.
In order to start compressor smoothly, starter cabinet should be powered on more than 4 hours to energize oil
heater so that oil temperature reaches at 40°C or above, or 15°C more than ambient temperature.
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Page 20 of 92
(d) Water system check
1) Water should be filled in pump.

Open water pump to fill water in system, meanwhile discharge all air of the water system by slowly opening
vent valve on the top of evaporator and condenser and closing it when water overflowing. Air mixed in system
will reduce performance.
2) Water side pressure should be below specified value
Please ensure water side pressure of evaporator/condenser water. Except for water pressure above, hydraulic
pressure during pump start-up also needs to be confirmed, if it exceeds the max allowed water pressure, chiller
may be damaged. Please check the maximum pressure capacity of water side stated in the nameplate.
3) Leakage check
Ensure no leakage at flange, bushing and connector.
4) Ensure no air is mixed
When water has noise, water pressure changes during equipment installation, or amperes of pump is not
steady etc., it’s possible that air is mixed in water system, in this case, please discharge air again.
Mixed air not only reduces chiller performance, it may also cause evaporator/condenser tube damage due to
increasing water corrosion.
5) Check if flow adjustment is finished
Adjust to proper flow as per flow meter or pump characteristics.
For condenser, too small flow will reduce chiller performance, meanwhile impurity in tube and fouling will
cause corrosion damage, and too big flow will cause corrosion.
For evaporator, too small flow will reduce chiller performance; and too big flow will cause scouring and Carmen
whirlpool effect to worsen friction between tubes and clapboard, even lead to leakage.
(e) Check Valve
Chiller is designed with check valve due to operation and service; please confirm every check valve's status
before start-up. The status of every check valve is shown as below:
Installation Position Description of Valve Application On-Off State

Upper Part of Evaporator Safety Valve On ※
Upper Part of Evaporator Refrigerant charging valve Off
Lower Part of Evaporator Contaminant discharging valve Off
Bottom of evaporator head Drain valve Off
Top of evaporator head Vent valve Off
Rear of Evap. (near Condenser) Oil return valve On
Top of condenser Refrigerant discharging valve Off
Bottom of condenser Contaminant discharging valve Off
Left of Condenser (facing starter) Liquid control valve On
Bottom of condenser head Drain valve Off
Top of condenser head Vent valve Off
Top of oil separator Safety Valve On ※
Bottom of oil separator Oil discharging valve On
Bottom of oil separator Contaminant discharging valve Off
Suction Pipeline Suction check valve (if available) On
Oil Return Pipeline Drainage tube ball valve(if available) On
Liquid Supply Pipe Liquid supply check valve On
Suction-type Oil-spray Pipeline Stop valve of Suction-type Oil-spray Pipe (if any) On
Liquid-spray Pipeline Liquid-spay Pipeline Stop Valve (if any) On
Balance Pipeline Balance Pipe Stop Valve (if any) On
※The setting of safety valve is of great importance and is provided pre-set from factory.
Please do not alter the setting without consulting authorized Daikin representative
Page 21 of 92
(f) Panel setting check
Check if setting values are matching with the chiller.

Before chiller start-up, bring panel settings into correspondence with customer system.
Enter "Set" interface to set parameters (password is requested).
(10) Chiller Functioning
(10A) Automatic control of water-temperature for the chillers

The single screw chiller utilizes PID
control so that ELWT is
automatically close to setting value.
Compressors utilize the step-less
control to adapt cooling load change
to ensure constant ELWT in a short
time.
The logic diagram between ELWT
and compressor capacity is shown
here.
The figure here just indicates the
chiller capacity control ability along with fluctuation of the chilled outlet-water temperature, and the capacity
control may be more complex under the user standard.
(10B) Chiller capacity control under low cooling load
While the cooling load is below the chiller minimum load, the leaving water temperature of chilled water will
fall progressively.
While the water temperature falls to “setting value of the leaving water temp + stop temperature difference”,
the chiller will be automatically shut down, while the water temperature rises to “set value of leaving water
temperature + start temperature difference”, the compressor will start to operate automatically again. (The
compressor is configured with no re-start function within start/stop time limit)
While the chiller frequently stops at low water temperature, please confirm the items below:
(a) Whether the cooling load falls within the range of capacity control.
Cooling load that is below the chiller minimum capacity will lead to frequent start/stop of the chiller.
(b) Whether there is a proper water flow in the equipment

It will lead to frequent start/stop of the chiller if the equipment water flow is below minimum retention flow. In
this circumstance, the “Stop Temperature Difference” can be enlarged (by following “Setting Menu” – “chiller
Setting” – “Stop Temperature Difference”)
If the water flow is too small, then, enlarging the “Stop Temperature Difference” will be unable to avoid
frequent start/stop of the chiller, and the air-conditioning cooling equipment may also be affected negatively.
Additionally, while there is a bypass circuit on the equipment, please ensure that the water flow in each water
circuit is greater than the minimum water flow of the condenser and evaporator.
(10C) Limits of start/stop
The mounted compressor motor is cooled by refrigerant gas, but frequent startup/shutdown will weaken the
cooling effect, then the motor temperature inside compressor will increase too much.
Compressor cannot start up within start-stop time limit. If startup command is issued during this period,
countdown time will be displayed on HMI.
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Page 22 of 92
(11) Maintenance
(a) Regular Maintenance of Protective Device etc.
Protectors must be checked regularly according to laws and regulations. The process must be recorded at the
same time. Equipment would be damaged by inaccurate operations or incorrect orders
(b) Pre-Maintenance
1) Contact with other maintenance managers before maintenance.
2) Make sure that you have read all safety instructions.
3) Select “Local” on the HMI if you don’t need remote operation to avoid auto-running by remote signals.
4) Warning signs should be located in a prominent position when the chiller is being maintained.
(c) Regular Maintenance

1) Check the chilled water state. Change the polluted water in the system if the chilled water quality gets
worse. Adjust to a correct value if the Ethylene glycol solution concentration reduces below the setting point.
2) Check if the air is mixed into the water pipes. The air may get into the water pipes even though you have
vented it at first. Please vent the air at regular intervals.
3) Clean the inside of Evaporator and Condenser if necessary. After 2~3 years operating, cleaning condenser
tubes and evaporator tubes once a year is recommended. Please contact Daikin for more details.
4) Confirm electrical system. Make sure that there’s no loose terminals, no ageing and discolored wires.
(d) Maintenance Contract

The chiller’s operation status varies largely with the cooling load, cooling water temperature and flow.
The customer is recommended to sign a maintenance contract with the Daikin service branch.
Please contact Daikin or dealer for detailed information.
(e) About Refrigerant and Refrigeration Oil

The type and charging quantity is mentioned on chiller nameplate.
Non-designated refrigerant and refrigeration oil is forbidden.
Mixed refrigerant and refrigeration oil is forbidden.
(f) Routine Maintenance

In order to keep chiller running, regularly maintenance with adjustment and record is required.
Maintenance table is shown in Appendix 1
See Appendix 2 for screw chiller maintenance and inspection cycle.
(12) Long-period Stop Precautions

(a) The following shall be done in case of long-time stop :
1) Shut down stop valve in the liquid supply piping; keep the chiller running until low pressure alarm.
2) Cut off power, disconnect breaker switch in control circuit, and press the red emergency switch to prevent
oil being heated and chiller being turned on by mistake. Cut off the power supply in case of long-time stop to
save electricity and ensure the safety.
3) Drain and clean heat exchanger when the chiller stops for a long time or the vessels will be rusted and tubes
will be damaged by ice when ambient temperature drops below zero. After the water is drained, please
completely clean the internal parts of the chiller to prevent internal corrosion.
Select antifreeze that doesn’t react with iron, copper and neoprene.
(b) Re-operation after long-time stop :
1) Test insulation resistance before chiller starts. (> 10 MΩ)

2. Power chiller more than 4 hours before turning it on to make sure that oil temperature is higher than 40°C or
15°C higher than ambient temperature.
3) Contact local Daikin service branch for assistance
Page 23 of 92
(13) Water Quality Specifications
The quality of chilled water and cooling water has direct impact on the performance and service life of the
chiller. Thus the water quality shall be investigated in advance, and the management of water quality shall be
valued. Water treatment program should be applied to prevent fouling & corrosion wherever required.
Refer water quality indexes in the following table:
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Page 24 of 92
Section 2
Appendices
Page 25 of 92
(1) Daily Maintenance Log Sheet
Time
Parameter
08:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00 00:00 02:00 04:00 06:00
Evaporator
Entering Water Temp °C
Leaving Water Temp °C

Entering/Leaving Water
Pressure Drop kPa
Evaporating Pressure kPa
Condenser
Entering Water Temp °C
Leaving Water Temp °C

Entering/Leaving Water
Pressure Drop kPa
Condensing Pressure kPa
Others
Discharge Temp °C
Oil Supply Pressure kPa
Oil Level in Oil Separator
Compressor # 1 Load %
Compressor # 2 Load %
Power Input kW
Current Amp
Liquid Line Sight Glass -

Bubbles or not
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Page 26 of 92
(2) Checking, Cleaning & Replacement Cycle
Page 27 of 92
(3) Pre-start System Checklist
Chilled Water
- Piping completed
- Water system flushed, filled, vented
- Pumps installed, rotation checked, strainers cleaned
- Controls (3-way valves, bypass valves etc) operable
- Water system operated and flow balanced to meet unit design requirements
Condenser Water
- Piping completed
- Water system flushed, filled, vented
- Pumps installed, rotation checked, strainers cleaned
- Controls (3-way valves, bypass valves etc) operable
- Water system operated and flow balanced to meet unit design requirements
Electrical
- Power wires connected to the electrical panel
- Pump starters and interlock wiring connected
- Cooling tower fans and controls connected
- Wiring complies with local codes
Miscellaneous
- Safety valve piping completed
- Thermometer wells, thermometers, gauges, control wells, controls etc. installed
- Min system load of 25% of machine capacity available for testing & adjusting controls
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Page 28 of 92
(4) Unit Weight & Mounting Data
Shipping Operating Shipping Operating

Chiller Model Chiller Model
Weight (Kg) Weight (Kg) Weight (Kg) Weight (Kg)
PFS1001DBRY 3,136 3,390 PFS3301DBRY 5,963 6,513
PFS1101DBRY 3,298 3,552 PFS2652DBRY 5,462 5,914
PFS1201DBRY 3,172 3,442 PFS2802DBRY 5,732 6,209
PFS1351DBRY 3,347 3,617 PFS3002DBRY 5,769 6,260
PFS1401DBRY 3,284 3,572 PFS3252DBRY 5,793 6,293
PFS1501DBRY 3,484 3,772 PFS3502DBRY 5,848 6,360
PFS1601DBRY 3,319 3,615 PFS4302DBRY 8,747 9,411
PFS1701DBRY 3,522 3,818 PFS4602DBRY 8,747 9,411
PFS1801DBRY 4,712 5,135 PFS4902DBRY 8,880 9,583
PFS1901DBRY 5,030 5,453
PFS2001DBRY 4,787 5,210 PFS1101DBRYV 3,398 3,652
Note: Modified or customized chiller weight is subjected to the nameplate &may vary with design changes.
Chiller foundation shall be smooth and horizontal. (Levelness<2mm/1000mm)
Page 29 of 92
Foundation Size Requirement (Unit-mm):
Model NN PP QQ RR
A 2,806 2,840 3,145 3,762
B 850 1,430 1,430 1,586
C 3,206 3,240 3,545 4,162
D 1,250 1,830 1,830 1,986
E 450 450 450 450
F 350 350 350 350
G 200 200 200 200
H 500 500 500 500
J 200 200 200 200
Foot Bolts 4 No M27X400 (On request only)
NN : PFS1001DBRY, PFS1101DBRY, PFS1201DBRY, PFS1351DBRY, PFS1401DBRY, PFS1501DBRY, PFS1601DBRY,

PFS1701DBRY, PFS1101DBRYV, PFS1351DBRYV, PFS1501DBRYV, PFS1701DBRYV
PP : PFS1801DBRY, PFS1901DBRY, PFS2001DBRY, PFS2151DBRY, PFS2301DBRY, PFS2451DBRY, PFS2551DBRY,

PFS3051DBRY, PFS2652DBRY, PFS1901DBRYV, PFS2151DBRYV, PFS2451DBRYV
QQ : PFS2701DBRY, PFS3301DBRY, PFS2802DBRY, PFS3002DBRY, PFS3252DBRY, PFS3502DBRY
RR : PFS4302DBRY, PFS4602DBRY, PFS4902DBRY
Spot Bearing Weight (Distribution of total unit weight):

Model SS TT UU VV WW
W1 23% 24% 23% 22% 22%
W2 24% 23% 23% 22% 23%
W3 28% 28% 27% 28% 29%
W4 25% 25% 27% 28% 26%
SS : PFS1001DBRY, PFS1101DBRY, PFS1201DBRY, PFS1351DBRY, PFS1401DBRY, PFS1501DBRY, PFS1601DBRY,

PFS1701DBRY
TT : PFS1801DBRY, PFS1901DBRY, PFS2001DBRY, PFS2151DBRY, PFS2301DBRY, PFS2451DBRY, PFS2551DBRY,

PFS2701DBRY, PFS3051DBRY, PFS3301DBRY, PFS1901DBRYV, PFS2151DBRYV, PFS2451DBRYV,
UU : PFS2652DBRY, PFS2802DBRY, PFS3002DBRY, PFS3252DBRY, PFS3502DBRY
VV : PFS4302DBRY, PFS4602DBRY, PFS4902DBRY
WW : PFS1101DBRYV, PFS1351DBRYV, PFS1501DBRYV, PFS1701DBRYV
Notes :
1) If you need to build your own customer base, refer to the table above for installation.
2) If built on floor, the floor should have sufficient strength to withstand weight of the chiller operation.
3) The edge of the base should be smooth around drainage ditch
4) Standard concrete mix proportions - cement: 1, sand: 1, stone: 4
5) Rubber damping pads are provided with standard unit. Usually the damping pads are enough to get good anti-
vibration effects.
6) Please choose spring isolator according to unit weight & distribution (if required).
`
Page 30 of 92
(5) Service Clearance Data
The chiller must be located to provide sufficient service clearances
Direction Service Clearance Requirements

A ≥ 1,200 mm Front Model ※
B ≥ 1,000 mm Rear XX ≥ 2,800 mm
C ≥ 1,500 mm Left or Right YY ≥ 3,100 mm
D ※(For tube replacement) Left or Right ZZ ≥ 3,700 mm
E ≥ 500 mm Top
XX : PFS1001DBRY, PFS1101DBRY, PFS1201DBRY, PFS1351DBRY, PFS1401DBRY, PFS1501DBRY, PFS1601DBRY,

PFS1701DBRY, PFS1801DBRY, PFS1901DBRY, PFS2001DBRY, PFS2151DBRY, PFS2301DBRY, PFS2451DBRY,
PFS2551DBRY, PFS3051DBRY, PFS2652DBRY, PFS1101DBRYV, PFS1351DBRYV, PFS1501DBRYV,
PFS1701DBRYV, PFS1901DBRYV, PFS2151DBRYV, PFS2451DBRYV
YY : PFS2701DBRY, PFS3301DBRY, PFS2802DBRY, PFS3002DBRY, PFS3252DBRY, PFS3502DBRY
ZZ : PFS4302DBRY, PFS4602DBRY, PFS4902DBRY
Notes :
1) The unit must be located to provide sufficient service clearances to facilitate test, commissioning and
maintenance of the chiller.
2) Service clearances must be clean and unblocked to ensure maintenance convenience.
3) This dimension specification is not applicable to special designed or customized chiller.
Page 31 of 92
(6) Operating Range
For AA models For BB models
Condenser Leaving Water Temp. °C

Evaporator Leaving Water Temp. °C Evaporator Leaving Water Temp. °C
For CC models
Evaporator Leaving Water Temp. °C
AA : PFS1101DBRY, PFS1351DBRY, PFS1501DBRY, PFS1701DBRY, PFS1901DBRY, PFS2151DBRY, PFS2451DBRY,

PFS2701DBRY, PFS3301DBRY, PFS2652DBRY, PFS2802DBRY, PFS3002DBRY,
PFS3002DBRY, PFS3252DBRY, PFS3502DBRY,
PFS4302DBRY, PFS4602DBRY, PFS4902DBRY
BB : PFS1001DBRY, PFS1201DBRY, PFS1401DBRY, PFS1601DBRY, PFS1801DBRY, PFS2001DBRY, PFS2301DBRY,

PFS2551DBRY, PFS3051DBRY
CC : PFS1101DBRYV, PFS1351DBRYV, PFS1501DBRYV, PFS1701DBRYV, PFS1901DBRYV,

PFS1901DBRYV, PFS2151DBRYV,
PFS2451DBRYV
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Page 32 of 92
Operating conditions description:
(a) The operating range in the chart is determined according to the following conditions:
Evaporator water ∆T = 5°C, evaporator fouling factor of 0.018 m2 °C / kW;
Condenser water ∆T = 5°C, condenser fouling factor 0.044 m2 °C / kW.
(b) When evaporator water ∆T is above 5°C or fouling factor is greater than the standard value, the evaporator
leaving water temperature lower limit will be increased;
When condenser water ∆T is above 5°C or fouling factor is greater than the standard value, the condenser
leaving water temperature upper limit will be reduced.
(c) When the job condition is different, operating range may differ from the chart description.
When the evaporator leaving water temperature is lower than 3°C, it is required to add antifreeze.
(d) During starting, make sure that evaporator and condenser water leaving and entering direction is correct. If
the condenser entering water temperature is too low, please install three-way temperature control valve or
condenser water bypass valve to adjust entering water temperature. In order to ensure stable chiller working,
adjust Evap/Cond water Delta T to more than 3°C in 1 minute after startup.
Methods:
1) Reduce Evap/Cond water flow rate when starting. When ∆T is maintained, gently adjust the flow rate to
setting value
2) When the ambient temperature is higher than the condenser entering water temperature, pre-start
cooling water pump and increase the cooling water temperature before starting the chiller
3) Add auxiliary heating equipment in the cooling water system.
Note :
PFS-B chillers are designed to operate normally & at 100% load upto 35°C condenser entering water
temperature. However for condenser entering water temperature above 35°C upto 40°C chiller will operate but
it may unload to adjust the operating parameters in accordance with the prevalent conditions
Page 33 of 92
(7) Water Capacity Range Data
Cooling Water Flow (L/s) Chilled Water Flow (L/s)

Chiller Model
Min Max Min Max
PFS1001DBRY 6.7 33.2 4.9 23.7
PFS1101DBRY, PFS1101DBRYV 9.5 46.4 7.7 37.6
PFS1201DBRY 7.8 38.2 5.3 25.6
PFS1401DBRY 8.4 41.3 5.9 28.8
PFS1601DBRY 8.4 41.3 6.6 31.9
PFS1801DBRY 9.5 46.4 8.3 40.7
PFS2001DBRY 11.2 55.2 9.1 44.5
PFS2301DBRY 12.1 59.6 9.6 47.0
PFS2551DBRY 12.0 58.9 10.2 50.1
PFS2652DBRY 17.1 84.7 15.9 78.4
PFS2701DBRY 15.9 78.4 14.6 72.1
PFS2802DBRY 17.1 84.7 14.6 72.1
PFS3002DBRY 17.7 87.8 15.2 75.3
PFS3051DBRY 13.9 68.4 11.5 56.4
PFS3252DBRY 17.7 87.8 15.9 78.4
PFS3301DBRY 17.7 87.8 15.9 78.4
PFS3502DBRY 19.1 94.4 16.6 82.2
PFS4302DBRY 22.4 111.1 16.6 82.2
PFS4602DBRY 23.8 118.3 18.5 91.6
PFS4902DBRY 25.5 126.8 18.5 91.6
Notes :
1) Water flow range is given to ensure that the chiller can run properly in conditions required by users.
2) When the chiller water flow rate is too low, chiller water temperature might fluctuate rapidly, which
would cause frequent start and stop
When the chiller water flow rate is too high, it would take a long time to lower the chilled water
temperature, the pressure drop would become excessive at the same time.
Caution: PFS-B chillers have been considered interlocked with water pump, Water flow range listed above is
for constant flow system under certain water flow condition.
3) For pressure drop values, please refer to the selection sheet
4) If variable primary flow system is required, PFS-B chillers can also adapt to variable flow job condition in
which chiller can be adjusted automatically to the best state as users expect. Recommended water flow rate
change is controlled within 10% per minute, at the same time, the change of water flow shall be not more than
30% per minute and not exceeding 2% per second.
`
Page 34 of 92
(8) Technical Specifications
Page 35 of 92
`
Page 36 of 92
Notes :
1) Data based on AHRI Standard Rating Conditions :

Evaporator Leaving Water Temp 6.67 oC & Condenser Entering Water Temp 29.44 oC
2) Certified in accordance with the AHRI Water-Cooled Water Chilling Packages Using Vapor Compression
Cycle Certification Program, which is based on AHRI Standard 550/590 (I-P) and AHRI Standard 551/591
(SI). Certified units may be found in the AHRI Directory at www.ahridirectory.org.
3) Power supply : 415V/3Ph/50Hz, Voltage tolerance : ±10%
4) Evaporator fouling factor : 0.0176 m2.°C/kW, Condenser fouling factor : 0.044 m2.°C/kW
5) IPLV/NPLV = 0.01*A + 0.42*B + 0.45*C + 0.12*D

(A : COP@100% load; B : COP@75% load; C : COP@50% load; D : COP@25% load)
6) Standard unit is 2 pass evaporator and condenser. For 1/3 pass unit, please consult factory
7) Actual minimum value of capacity control varies with operating conditions
8) The dimensions are for standard chiller and are subjected to change for customized options
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Section 3
Controller - Standard Unit
Page 67 of 92
(1) Introduction to HMI (Human Machine Interface) Touch Screen
Single Screw Chiller is equipped with a color touch screen, a 32Bit RISC 400MHz CPU with low-power
consumption and high speed, a 64 MB DDR2 high-capacity memory, a 128MB storage space for event recording
and data sampling etc. and a high-brightness and high-contrast 7” TFT LCD (resolution: 800x480), and can
support the application of USB and a serial printer; users can download application programs of the chiller
through USB as well as download historical data and historic alarm information from HMI.
(2) HMI Screen Structure

PFS-B chillers use the Microtech III control platform and the display layouts on touch screens are generally the
same for all models. However, the information of two compressors is displayed for double compressor
chillers and the information of only one compressor for single compressor chillers.
A brief snapshot of all functions & sub-functions is provided in Fig 1
LogIn/
View Set Test Alarm System
LogOut
↓ ↓ ↓ ↓ ↓ ↓
Unit Active
Unit For Software
Data Alarm Password
Service version
History Alarm Login
Schedule only info
Trend History
Screen
Fig 1 : Interface & Functions Structure
(3) Screen Saver Interface

When there is no operation or activity on the touch screen runs for 15 minutes, the system goes to the screen
saver mode as shown in Fig 2. By touching anywhere on the touch screen, you can enter the main page.
Fig 2 : Screen Saver Interface
Page 68 of 92
(4) View Interface
4.1) After clicking on the touch screen in screen saver mode, the main page as shown in Fig 3 will appear on the
touch screen. This is default home page for touch screen.
Fig 3 : Unit Data (Home Page)
While working on any other interface on the touch screen, you can return to the main page by clicking “View”
& then clicking on “Unit Data” from the drop-down menu as shown in Fig 4.
Fig 4 : View Interface - Drop Down Menu
Table 1 provides the brief description of unit parameters.
Page 69 of 92
Table 1
S.No. Parameter Description

1 Mode Displays the unit working mode - Cool
Displays the unit 's controlling source
● Local - Through local chiller screen
2 Source ● Remote - Through remote signal
● BAS - Through BAS signal info
● Schedule - Through ﬁxed schedule seFng
Displays the Evap Leaving Water Temp Set-point;
3 Setpoint
Default setting is 7°C
4 Compressor Load Displays the real time compressor load (%)
5 Wait Displays the time left for next comp start if comp is OFF (s)
6 Suction Pressure Displays the real time suction pressure (kPa)
7 Evap Leaving Water Temp Displays the real time Evap Leaving Water Temp (°C)
8 Evap Entering Water Temp Displays the real time Evap Entering Water Temp (°C)
9 Discharge Pressure Displays the real time discharge pressure (kPa)
10 Cond Leaving Water Temp Displays the real time Cond Leaving Water Temp (°C)
11 Cond Entering Water Temp Displays the real time Cond Entering Water Temp (°C)
Displays the real time condition of Digital Input & Output
12 Unit Input/Output
signals; Green Light - ON, Blank Light - OFF
4.2) The historical pattern of major unit parameters can be accessed by clicking “View” & then clinking on
“History Trend” from the drop down menu as shown in Fig 4. The screenshot as shown in Fig 5 will be shown.
The parameters displayed in History Trend are leaving & entering water temperatures of both Evaporator &
Condenser. It also displays the compressor load pattern with the name of SV (%)
Fig 5 : History Trend
Page 70 of 92
(5) LogIn/LogOut Interface
5.1) When it is required to change the setting such as unit start/stop’s controlling source or set-point, then
logging in the system is required. By clicking “LogIn” a password prompt screen will appear as shown in Fig 6.
Enter the password “95105363” & click “Confirm. The interface
interface “Set” as shown in Fig 7 will become active after
logging into the system.
Fig 6 : Login Interface
5.2) After changing the required setting, it is must to log out of the system by clicking on “LogOut”. A prompt
screen for confirmation as shown in Fig 7 will appear. Click “Confirm” to log out of the system. The interface
“Set” will be deactivated after logging out of the system.
Caution : It is very important to log out of the system after changing the settings in order to prevent any
unauthorized personnel from system access. It is customer’s responsibility to control & safeguard the password
& access to the unit system.
Fig 7 : Logout Interface
Page 71 of 92
(6) Set Interface
Relevant control parameters are required to be set during the chiller commissioning and operation and the
“Set” interface menu will be active only after logging in successfully as explained above.
6.1) After logging in, click “Set” & then drop down menu will appear as shown in Fig 8. Click on “Unit” and
chiller setting screen as shown in Fig 9 will be displayed.
Fig 8 : Set Interface - Drop Down Menu
Fig 9 : Unit Setting
Table 2 provide the brief description of unit setting parameters

(Mode is set as “Cool” by default)
Page 72 of 92
Table 2

Set the unit 's controlling source
● Local - Through local chiller screen
1 Source ● Remote - Through remote signal
● BAS - Through BAS signal info
● Schedule - Through ﬁxed schedule seFng
LWT Setpoint - Set the Evap Leaving Water Temp. Range is 4-15°C or 5-15°C
2
Local Temp based on the model; Default setting is 7°C
LWT Setpoint - Change the effective Evap Leaving Water Temp set-point by
3
Remote Reset inputting a remote 4-20mA signal equivalent to 0-10°C
Displays the effective Evap Leaving Water Temp set-point.
LWT Setpoint -
4 If Control Source is Local, Active = Local Temp. If Control
Active
Source is Remote, Active = Local Temp+Remote Reset
Demand Limit Setpoint - Set load limit value by touch screen. Range is 30-100%.
5
Local Limit Default setting is 100%
Demand Limit Setpoint - Change load limit value by remote 4-20mA signal equivalent
6
Remote Limit to 30-100%
Demand Limit Setpoint - Displays the effective load limit. If Control Source is Local,
7
Active Active = Local. If Control Source is Remote, Active = Remote
6.2) The schedule setting interface can be accessed by clicking “Set” & then clinking on “Schedule” from the
drop down menu as shown in Fig 8. The screenshot as shown in Fig 10 will be displayed.
The starting & stopping time of chiller will be controlled based on the set weekly time schedule.
Caution :
1) The Stop Time of each day should be later than the Start Time of that particular day.
2) Time setting 00:00 is invalid
Fig 10 : Schedule Setting
6.3) The touch screen setting interface can be accessed by clicking “Set” & then clinking on “Screen” from the
The touch screen soft restart can be achieved by clicking “Screen Restart” without cutting off the power of the
electricity cabinet. The screen brightness can be adjusted by clicking “-“ & “+”
Page 73 of 92
Fig 11 : Screen Setting
(7) Alarm Interface

When pre-alarm occurs, this interface displays the corresponding information. The machine will unload or resist
loading and automatically clear alarms.
When fault alarm occurs, this interface displays the corresponding information. The machine will shut off and
alarm light on the control cabinet door will lit up continuously. Fault alarm occurs can be cleared after solving
the respective faults and pressing the “Alarm Reset” as explained further.
7.1) Click “Alarm” & then drop down menu will appear as shown in Fig 12. Click on “Active Alarm” and real time
alarm page will be displayed as shown in Fig 13.
Notes :
1) Customer should maintain record of all alarms for refere nce & notify the same to Daikin service engineers.
reference
2) If compressor stops due to any fault, first disconnect the compressor switch on control box & then
disconnect the mains. After troubleshooting & resolving fault, switch on mains first & then compressor switch.
Fig 12 : Alarm Interface - Drop Down Menu
Page 74 of 92
Fig 13 : Active Alarm
7.2) Click “Alarm” & then drop down menu will appear as shown in Fig 12. Click on “Alarm History” and
historical alarm page will be displayed as shown in Fig 14 that displays the historical records of alarms.
Table 3 provides the alarm description & possible reasons for the respective alarms.
Fault : Unit will stop due to abnormal condition
Problem : Unit will unload until it attains normal condition
Warn : Warning signal but unit will continue to operate
Fig 14 : Alarm History
Page 75 of 92
(8) System Interface
Click “System” & system information page as shown in Fig 15 will be displayed. It contains software version and
Daikin address & contact details. In case of any queries, please contact Daikin on this number or local service
branch, details of which are provided further.
Fig 15 : System Interface
Page 76 of 92
Table 3
Page 77 of 92
Section 4
Controller - VFD Unit
Page 78 of 92
(1) Introduction to HMI (Human Machine Interface) Touch Screen
PFS-B VFD Single Screw Chiller is equipped with a color touch screen, a 32Bit RISC 400MHz CPU with low-power
consumption and high speed, a 64 MB DDR2 high-capacity memory, a 128MB storage space for event recording
and data sampling etc. and a high-brightness and high-contrast 7” TFT LCD (resolution: 800x480), and can
support the application of USB and a serial printer; users can download application programs of the chiller
through USB as well as download historical data and historic alarm information from HMI.
(2) HMI Screen Structure

PFS-B VFD chillers use the Microtech III control platform and the display layouts on touch screens are
generally the same for all models.
A brief snapshot of all functions & sub-functions is provided in Fig 1
Fig 1 : Interface & Functions Structure
(3) Screen Saver Interface

When there is no operation or activity on the touch screen for 15 minutes, the system goes to the screen
saver mode as shown in Fig 2. By touching anywhere on the touch screen, you can enter the main page.
Fig 2 : Screen Saver Interface
Page 79 of 92
(4) View Interface
4.1) After clicking on the touch screen in screen saver mode, the main page as shown in Fig 3 will appear on the
touch screen. This is default home page for touch screen.
Fig 3 : Chiller Data (Home Page)
While working on any other interface on the touch screen, you can return to the main page by clicking “View”
& then clicking on “Chiller Para.” from the drop-down menu as shown in Fig 4.
Fig 4 : View Interface - Drop down Menu
Page 80 of 92
Table 1 provides the brief description of Chiller parameters.
Table 1

1 Condition Mode Displays the chiller's working mode: Cooling
Displays the unit’s controlling source
● Local Through Local Chiller Screen
● Remote Through Remote Signal
2 Mode ● BAS Through BAS signal info
● Schedule Through fixed schedule setting
Displays the Evap Leaving Water Temp Set point;
3 Set Point
Default setting is 7°C
4 Compressor Load Displays the real time compressor load (%)
5 Evap Leaving Water Temp Displays the real time Evap Leaving Water Temp (°C)
6 Evap Entering Water Temp Displays the real time Evap Entering Water Temp (°C)
7 Cond Leaving Water Temp Displays the real time Cond Leaving Water Temp (°C)
8 Cond Entering Water Temp Displays the real time Cond Entering Water Temp (°C)
9 Suction pressure Displays the real time suction pressure (kPa)
10 Refrigerant Evaporating Temp Displays the real-time evaporating temperature (°C)
11 Discharge pressure Displays the real time discharge pressure (kPa)
12 Refrigerant Condensing Temp Displays the real-time condensing temperature (°C)
13 Comp Speed Displays the real-time compressor speed (%)
14 Liq Level Displays the real-time level of liquid refrigerant in condenser (%)
15 EXV Position Displays the real-time opening of Electronic Expansion Valve (%)
Displays the real time condition of Digital Input & Output signals;
16 Chiller Input/Output
Green Light - On, Blank Light - OFF
4.2) The compressor parameters can be accessed by clicking “View “ & then clicking on “ Comp. Para.” from the
drop down menu as shown in Fig 4.The screen displays the parameters as given in Fig 5
Fig 5 : Compressor parameters
Page 81 of 92
The detailed list of parameters is provided in Table 2
Table 2

1 Suct. P. Displays the real time Suction Pressure (kPa)
2 Disch. P. Displays the real time Discharge Pressure (kPa)
3 Oil P. Displays the real time Oil Pressure (kPa)
4 Oil DP. Displays the real time Oil Differential (Oil-Suction) Pressure(kPa)
5 SV Displays the real time Slider Valve opening (%)
6 Wait Time Displays the time remaining for compressor start (s)
7 Evap. T Displays the real time Evaporating Temperature (°C)
8 Cond. T. Displays the real time Condensing Temperature (°C)
9 Disch. T. Displays the real time Discharge temperature (°C)
10 Disch. Spheat. Displays the real time Discharge Superheat of Compressor
11 Running Time Displays the total Run Hours of Compressor (h)
12 Starts Displays the total number of Starts of Compressor
4.3) The Chiller input & output parameters can be accessed by clicking “View “ & then clicking on “ Chiller I/O”
from the drop down menu as shown in Fig 4. The screen displays the status of Digital input & outputs of Chiller
(Green Light-ON, Blank Light-OFF) as given in Fig 6
Fig 6 : Chiller I/O
4.4) The Compressor I/O parameters can be accessed by clicking “View “& then clicking on “Comp. I/O” from
the drop down menu as shown in Fig 4. The screen displays the status of Digital input & outputs of Compressor
(Green Light-ON, Blank Light-OFF) as given in Fig 7
Page 82 of 92
Fig 7 : Compressor I/O
4.5) The historical pattern of major unit parameters can be accessed by clicking “View” & then clinking on
“History Curve” from the drop down menu as shown in Fig 4. The screenshot as shown in Fig 8 will be shown
Fig 8: History Curve
Page 83 of 92
(5) Login/Logout Interface
5.1) When it is required to change the setting such as unit start/stop’s controlling source or set-point, then
logging in the system is required. By clicking “LogIn” a password prompt screen will appear as shown in
Fig 9. Enter the password “12345678” & click “Confirm. The interface “Set” as shown in Fig 10 will become
active after logging into the system.
Fig 9: Login Interface
5.2) After changing the required setting, it is must to log out of the system by clicking on “LogOut”. A prompt
screen for confirmation as shown in Fig 10 will appear. Click “Confirm” to log out of the system. The interface
“Set” will be deactivated after logging out of the system.
Caution: It is very important to log out of the system after changing the settings in order to prevent any
unauthorized personnel from system access. It is customer’s responsibility to control & safeguard the password
& access to the unit system.
Fig 10 : Logout Interface
Page 84 of 92
(6) Set Interface
Relevant control parameters are required to be set during the chiller commissioning and operation and the
“Set” interface menu will be active only after logging in successfully as explained above.
6.1) After logging in, click “Set” & then drop down menu will appear as shown in Fig 11. Click on “Chiller” and
chiller setting screen as shown in Fig 12 will be displayed.
Fig 11: Set Interface - Drop down Menu
Fig 12 : Chiller Setting
Page 85 of 92
Table 3 provide the brief description of unit setting parameters
Table 3
S. No Parameter Description
Set the Chiller’s controlling mode
• Local - Through Local Chiller screen
1 Mode • Remote - Through Remote Signal
• BAS - Through BAS Signal info
• Schedule - Through fixed Schedule setting
Setting Method Displays the selected mode
Displays the effective Evap Leaving Water Temp set point
Validity Setting If Setting method is Local, Validity Setting = Local setting. If Setting
Temp. method is Remote, Validity Setting = Local Setting + Remote Setting
2 Set
Point Set the Evap Leaving Water Temp. Range is 4-15°C or 5-15°C
Local Setting based on the model; Default setting is 7°C
Change the effective Evap Leaving Water Temp set-point by inputting a
Remote Setting remote 4-20mA signal equivalent to 0-10°C
Limiting Method Set chiller operating load limit mode: Local or Remote
Displays the effective Load Limit. If Limiting method is Local,
Cap. Validity Setting Validity Setting = Local. If Limiting method is Remote,
3 Dmd. Validity Setting = Remote
Limit Set load limit value by touch screen. Range is 25-100%.
Local Limiting Default setting is 100%
Remote Limiting Change load limit value by remote 4-20mA signal equivalent to 25-100%
6.2) The schedule setting interface can be accessed by clicking “Set” & then clinking on “Schedule” from the
The starting & stopping time of chiller will be controlled based on the set weekly time schedule.
Caution:
3) The Stop Time of each day should be later than the Start Time of that particular day.
4) Time setting 00:00 is invalid
Fig 13 : Schedule Setting
Page 86 of 92
6.3) The touch screen setting interface can be accessed by clicking “Set” & then clinking on “Screen” from the
The touch screen soft restart can be achieved by clicking “Screen Restart” without cutting off the power of the
electricity cabinet. The screen brightness can be adjusted by clicking “-“& “+”
Fig 14 : Screen Setting
(7) Alarm Interface

When pre-alarm occurs, this interface displays the corresponding information. The machine will unload or resist
loading and automatically clear alarms.
When fault alarm occurs, this interface displays the corresponding information. The machine will shut off and
alarm light on the control cabinet door will lit up continuously. Fault alarm occurs can be cleared after solving
the respective faults and pressing the “Alarm Reset” as explained further.
7.1) Click “Alarm” & then drop down menu will appear as shown in Fig 15. Click on “Active Alarm” and real time
alarm page will be displayed as shown in Fig 16.
Notes:
1) Customer should maintain record of all alarms for reference & notify the same to Daikin service engineers.
2) If compressor stops due to any fault, first disconnect the Unit switch on control box & then disconnect the
mains. After troubleshooting & resolving fault, switch on mains first & then Unit switch
Page 87 of 92
Fig 15 : Alarm Interface - Drop down Menu
Fig 16: Active Alarm
7.2) Click “Alarm” & then drop down menu will appear as shown in Fig 15. Click on “History Alarm” and
historical alarm page will be displayed as shown in Fig 17 that displays the historical records of alarms.
Fault : Unit will stop due to abnormal condition
Problem : Unit will unload until it attains normal condition
Warn : Warning signal but unit will continue to operate
Page 88 of 92
Fig 17 : History Alarm
(8) System Interface

Click “System” & system information page as shown in Fig 18 will be displayed. It contains software version and
Daikin address & contact details. In case of any queries, please contact Daikin on this number or local service
branch, details of which are provided further.
Fig 18: System Information
Page 89 of 92
Table 4
Page 90 of 92
Contact
AHMEDABAD Daikin Airconditioning India Pvt.Ltd.
402, 4th Floor,Sapphire Complex, Opposite ‘Ratnam’,C.G.Road, AHMEDABAD 380 006
Tel: 079 – 26421851-53, Telefax: 079 – 26444893
E-mail: ahmedabad@daikinindia.com
JAIPUR Daikin Airconditioning India Pvt.Ltd.

78,Suraj Nagar (West), Civil line,Kiran Path, JAIPUR 302 006
Tel: 0141 – 2225569/2223215/2223439, Telefax: 0141 – 2225569
E-mail: jaipur@daikinindia.com
CHANDIGARH Daikin Airconditioning India Pvt.Ltd.

SCO 14 & 15, Sector 9 D,Madhya Marg, CHANDIGARH 160 009
Tel: 0172 – 5089862-63-64, Telefax: 0172 – 5089861
E-mail: chandigarh@daikinindia.com
BANGALORE Daikin Airconditioning India Pvt.Ltd.

Unit 208 “Ramanashree Arcade”, Above Kids Camp 18/4-4,M.G. Road, BANGALORE 560 001
Tel: 080 – 25590452-54, Telefax: 080 – 25590450
E-mail: bangalore@daikinindia.com
KOLKATA Daikin Airconditioning India Pvt.Ltd.

52 A,Shakespeare Sarani, 4th Floor ,Chandan Niketan Building, KOLKATA 700 017
Tel: 033 – 22894260, Telefax: 033 – 22894259
E-mail: kolkata@daikinindia.com
DELHI / HARYANA Daikin Airconditioning India Pvt.Ltd.

DLF Cyber City, DLF Phase-III, Gurgaon, HARYANA 122002
Tel: 0124-455-5444, TeleFax: 0124-455-5333
CHENNAI Daikin Airconditioning India Pvt.Ltd.

New No. 484, Old No.580, Teynampet,Anna Salai, CHENNAI 600 006
Tel: 044 – 24314210-15, Telefax: 044 – 24338622
E-mail: chennai@daikinindia.com
LUCKNOW Daikin Airconditioning India Pvt.Ltd.

B-191,1ST Floor, Nirala Nagar, LUCKNOW 226 020
Tel: 0522 – 2787307/2787291/2787340, Telefax: 0522 – 2787342
E-mail: lko.sales@daikinindia.com
MUMBAI Daikin Airconditioning India Pvt.Ltd.

1ST Floor ,Electric Mension, Appsaheb Marathe Marg,Prabhedevi, MUMBAI 400 025
Tel: 022 – 24388112/113/114, Telefax: 022 – 24368017
E-mail: mumbai.sales@daikinindia.com
PUNE Daikin Airconditioning India Pvt.Ltd.

Flat#6,1st Floor,Ganga Cascade, North Koregaon Road,Koregaon Park, PUNE 411 001
Tel: 020 – 26113679/89/96/97, Telefax: 020 – 26113691
E-mail: pune.sales@daikinindia.com
Page 91 of 92
Daikin Service Call Center – For Delhi,Mumbai & Chennai
Toll Free 1800-22-9300 (from MTNL/BSNL)
9999229300(Delhi), 9920129300(Mumbai), 9884309300(Chennai)
REGISTERED OFFICE
Daikin Airconditioning India Pvt.Ltd.
F-25/2, Okhla Industrial Area, Phase - II, NEW DELHI 110 020
Tel: 011 – 41613867-68, Telefax: 011 – 26385246
E-mail: ho@daikinindia.com
Service Procedure
The scheduled maintenance for chiller unit can prolong its lifespan and keep high efficiency performance.
Since the chiller starts, the maintenance is basically required. 3 to 4 weeks after the first start-up, it must be
overall inspected, followed by periodically maintenance.
Daikin provides diversified maintenance service according to different client’s needs.
Printing images in this document may be different from real product.

All material is carefully reviewed while printing. In case of any printing errors, Daikin bears no responsibility.
Models, parameters and performance may change due to product improvement without any notification.
Please refer the nameplate for latest details.
Page 92 of 92

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INSTALLATION, OPERATION & Category : Single Screw Chiller

MAINTENANCE MANUAL Date : December 2014

Single Screw Chiller

Section 1 : Unit Universal Parts & Parameters 4

Section 3 : Controller - Standard Unit 67

Section 4 : Controller - VFD Unit 78

Water Cooled Refrigerant Code (R134a)

Flooded System Sign of Finished Good

Single Screw Chiller India Production Plant

Nominal Capacity (TR) Power Supply (3 Ph,415V,50Hz)

No of Compressors Variable Speed Compressor

*Applicable only for VFD Models

(3) Major Component Locations

Refer Fig 1 for Major components and their location.

(a) Single Screw Compressor

(b) Compression Process

(c) Capacity Control

Capacity Control Mechanism in VFD Models

Fig 3 : Compression Process

(i) Oil filter

(j) Oil Supply Solenoid Valve

(k) Electronic Expansion Valve

(l) Safety Valves

Fig 4 : Vent Piping Arrangement

(m) Variable Frequency Drive

(5) Working Principle

(6) Precautions (Content to be strictly followed)

(6A) Precautions during installation

(a) Chiller installation must be carried out by qualified person.

(h) Constant pressure leakage test.

(a) It is forbidden to install the chiller in flammable gas leakage condition.

(d) Each chiller shall be equipped with dedicated circuit breaker.

(e) Draining system shall be smooth at chiller installation location.

(h) It is prohibited to locate chiller in severe environment.

(m) It is forbidden to charge other kinds of refrigerant or lubricant oil in chiller.

(n) Ensure sufficient space for chiller service and maintenance.

(6B) Precautions during use

(n) It is prohibited to flush the chiller. It will cause electrical shock.

(q) Do not feed other category of refrigerant or oil in chiller.

(b) It is prohibited to modify the chiller without Daikin authorization.

(7) Chiller Transit

(7B) Chiller lifting requirements

(c) Ensure chiller is horizontal when lifting.

(a) Do not use compressor or starter lift lug to lift

(b) The lifting cable shall not touch chiller pipes.

(8B) Piping of the chillers

Fig 9 : Water Piping Schematic

1) Check the air tightness of pipe works before connecting chillers.

(c) Eliminate the impurities in water loop :

1) Strainer and drain pipe shall be installed in water loop.

(d) Prevent air mix in water loop :

1) Install ventilation valves to ventilate the air in the system.

(e) Follow the chiller operation guide :

1) Please ensure chiller operates within the maximum working pressure.

(f) Pipe and tube internal anti-corrosion treatment :

1) It is forbidden to install grounding cable on water pipe to prevent electrical erosion.

(g) Anti-freezing measures :

Note: Anti-freezing measures are not applicable for VFD models.

(h) Starting countermeasures for low cooling inlet-water temperature :

1) Solution of two-way motorized valve with bypass

2) Solution of cooling water flow regulation by two-way motorized valve

(8C) Electric Works

(a) Confirm that the wiring is connected