MTS 226

Materials and Manufacturing

Processes

Instructor: Dr. DANISH HUSSAIN

EID: danishasefi@gmail.com

Department of Mechatronics Engineering, EME, NUST

 Learning Outcomes
S.No Outcomes Level of Learning PLO

1 Understand the structural properties of C2 1

different materials
2 Analyse failure of both ductile and C4 2
brittle materials
3 Understand various manufacturing C2 1
processes
4 Apply different manufacturing C3 2
processes to the real world problems

5 Understand the environmental and C2 7

societal impact of materials

Department of Mechatronics Engineering, EME, NUST

 Assessment
Category Weight % Details

Assignment 4 2 ×2

Quizzes 12 6 ×2

Project 6 6 ×1 07 - 11 Jan 19

OHTs 30 15 ×2

Final 48 48 ×1

1. OHTs 30% [2×15 %]

2. Assignments/Projects 10% [Assignments: 2×2%, Project: 6%]
3. Quizzes 12% [2×6 %]
4. Final 48%

Department of Mechatronics Engineering, EME, NUST

 BOOKS
TEXT BOOKS: Elements of Material Science and Engineering by
Van Vlack, Addison Wesley Publishing Co., Latest
Edition.
Introduction to Physical Metallurgy by Sidney H.
Avner, McGraw Hill publishing Co., Latest Edition.
Engineering with Polymers by P.C. Powell. , Latest
Edition

REFERENCE BOOKS: Manufacturing Processes by Amstead,

Begeeman and Ostwald, John Wiley & Sons, Latest
Edition.
Materials science and engineering an introduction
william d. callister, jr.david g. rethwisch
Lecture Notes, Subject Web Page.
Department of Mechatronics Engineering, EME, NUST
 Course Content
S.No Topic Week/Lecture
1. Engineering Materials
a. Desired Engineering Properties 1
b. Concept of Structure 2-3
c. Metals and Alloys 2-3
d. Phase Diagrams 4-5
e. Ceramics 4-5
f. Polymers 6-7
g. Composites 6-7
h. Semiconductors 6-7
i. Materials Characterization 8
(1) Scanning Probe Microscopy
(2) Non-Destructive Testing
j. Material Selection 9
k. Failure Analysis 10-11
2. Manufacturing Processes
a. Manufacturing Systems 12
b. Foundry Practice and Modern Casting 13
c. Machining Processes 14
d. Welding, Brazing and Soldering 15
e. Non-traditional Manufacturing Processes 15
f. Heat Treatment 16
g. Department
Electronic of Mechatronics Engineering, EME, NUST
Fabrication 16
TEXT BOOKS: Elements of Material Science and Engineering by Van Vlack, Addison
Wesley Publishing Co., Latest Edition.
Introduction to Physical Metallurgy by Sidney H. Avner, McGraw Hill
publishing Co., Latest Edition.
Engineering with Polymers by P.C. Powell. , Latest Edition

REFERENCE BOOKS: Manufacturing Processes by Amstead, Begeeman and

Ostwald, John Wiley & Sons, Latest Edition.
Lecture Notes, Subject Web Page.

PREREQUISITE: ME 141 Engineering Practice

Department of Mechatronics Engineering, EME, NUST

Engineering Materials
Materials science involves investigating the relationships that exist
between the structures and properties of materials
Materials engineering involves, designing or engineering the
structure of a material to produce a predetermined set of properties
The study of Engineering Materials provides us topical information
on: innovative, structural and functional materials, composites with
applications in optical, electronical, mechanical, civil, aeronautical,
medical, bio and nano engineering
Properties: mechanical, electrical, thermal, magnetic, optical, and
deteriorative / chemical reactivity

The four components of the discipline of materials science and engineering and their
interrelationship

Department of Mechatronics Engineering, EME, NUST

Engineering Materials
Materials used in engineering application can basically divided into
four categories:
The study of Engineering Materials provides us topical information
on: innovative, structural and functional materials, composites with
applications in optical, electronical, mechanical, civil, aeronautical,
medical, bio and nano engineering
.

Department of Mechatronics Engineering, EME, NUST

Engineering Materials

Metals
When freshly prepared, polished, or fractured,
shows a lustrous appearance, and conducts
electricity and heat relatively wel

• The common metallic materials include iron,

copper, aluminum, magnesium, nickel, titanium,
lead, tin, and zinc as well as the alloys of these
metals, such as steel, brass, and bronze.
They possess properties of luster, high thermal
conductivity, and high electrical conductivity;
they are relatively ductile; and some have good
magnetic properties.
Department of Mechatronics Engineering, EME, NUST
https://www.ck12.org/c/physical-science/groups-with-metalloids/lesson/Groups-with-Metalloids-MS-PS/

Department of Mechatronics Engineering, EME, NUST

Suggested readings:

Videos
• https://www.youtube.com/watch?v=RAOHLGa4psk
• Wtach the video only https://www.eng.mcmaster.ca/materials

• MOOCS
• https://courses.edx.org/courses/course-v1:MITx+2.854.1x+1T2018/course/
• https://courses.edx.org/dashboard

College of Electrical and Mechanical Engineering, National

Department of Mechatronics Engineering,
University of Science and Technology, Islamabad, Paksitan EME, NUST