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Thermionics, Thermoelectrics, and Nanotechnology: New Possibilities for


Old Ideas

Article  in  IEEE Nanotechnology Magazine · June 2014


DOI: 10.1109/MNANO.2014.2313172

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T
The term solar cell usually
brings photovoltaics to mind. Indeed,
the direct conversion of sunlight to elec-
tricity has dominated the realm of solar-
energy harvesting for the past 50 years.
However, researchers have now begun to
re-evaluate the possibilities of thermionic
and thermoelectric energy conversion
because of some of their attractive fea-
tures. These processes involve the con-
version of heat to electricity, or light to
For example, the workfunction of the
materials used in thermionic converters has
a strong impact on the device efficiency.
Nanomaterials present a new avenue for
engineering structures with low workfunc-
tion that could still be stable at the high
operating temperatures involved. Device
dimensions and interelectrode spacing are
other critical factors. Here, again, micro-/
nanotechnology enables previously unat-
tainable dimensional control. Being that
Hence, some of the unique properties of
nanostructures may offer new solutions to
issues once thought insurmountable, such
as the intricate relationship between elec-
trical and thermal conductivity in metals.
In this article, we review the basics of
thermionic and thermoelectric conversion.
The important factors involved in optimiz-
ing the performance of converters based
on these mechanisms are then discussed.
In each case, we describe examples of solu-
heat to electricity, and have been inves- sunlight is a rich source of clean energy, it tions offered by micro-/nanostructures.
tigated for over a century. Advances in is highly desirable to be able to harvest it
nanoscale materials and fabrication tech- using efficient heat engines that do not THERMIONIC CONVERSION
niques have now opened new doors for involve sophisticated mechanics and mov-
the application of these effects. ing parts. Thermionic and thermoelectric THE BASICS
The resurgence of interest in these generation are excellent candidates for this A photovoltaic cell relies on the excitation
areas is mainly because of two reasons. purpose. However, reaching the required of electrons through the absorption of
First, the ever-increasing amount of waste operational temperature is far from trivial photons and the subsequent spatial separa-
heat generated and the need for alterna- due to the issues related to heat spread in tion of electrons and holes. Fundamentally,
tive, clean energy sources has provided a the conductive electrodes of traditional the excitation and separation of electrons
new impetus for seeking effective ways of devices. Recently, it has been shown that and holes does not necessarily have to be
capturing this abundant source of energy. carbon nanotubes (CNTs) can be used as induced by light. For example, another
Second, advances in micro-/nanotechnol- electrodes that, while being electrically way to excite electrons to higher energy
ogies have created opportunities for conductive, can effectively trap heat and levels is by heating the material. A therm-
addressing some of the fundamental chal- attain very high temperatures with low ionic energy converter (TEC) converts
lenges that have plagued these devices incident optical intensities, thus creating a heat directly into electric power by means
since their inception. new path for light-activated thermionics. of thermionic electron emission, thus act-
ing as an electric heat engine and
without using moving parts like
steam turbines. Typically, TECs are

Thermionics,
comprised of two main electrodes,
as depicted in Figure 1.
The electrons are thermionically
emitted from the hot electrode

Thermoelectrics,
(emitter or cathode) into a vacuum
(or some other medium), traverse
the interelectrode distance because
of their kinetic energy, and, eventual-
ly, are collected at the cold electrode

and Nanotechnology
(collector or anode). A negative
charge thus builds up on the collec-
tor, gradually hindering further elec-
tron collection, until, eventually, the
net electron flux between the elec-
trodes becomes zero. If the external
circuit is completed by connecting
New possibilities for old ideas. an electric load between the two

AMIR H. KHOSHAMAN, HARRISON D.E. FAN, ANDREW T. KOCH, GEORGE A. SAWATZKY, and ALIREZA NOJEH

Digital Object Identifier 10.1109/MNANO.2014.2313172


Date of publication: 2 May 2014

4| IEEE nanotechnology magazine | june 2014 1932-4510/14/$31.00©2014IEEE


electrodes, the charge gathered at the In the Seebeck effect, both electrical con- energy of the electrons is changed, and the
­collector will flow back to the emitter tacts to the load are cooled, and the junc- difference appears as heating or cooling at
through the load, generating a steady-state tion is kept at a higher temperature than the junction; this is the related, but oppo-
output voltage and current. the contact ends. If the temperature gradi- site, Peltier effect. We will discuss the
Thermoelectric conversion is, in ent is increased, the charge carriers can ­thermoelectric effect in more detail later in
essence, similar to thermionic conversion, more readily surmount the junction poten- this article.
but without a vacuum gap separating the tial barrier. The electrons travel from the n- Thermionic conversion may be viewed
emitter and collector. Although thermo- to p-layer, and the holes from the p- to as a thermodynamic steam engine cycle
electric effects were first discovered in met- n-layer, resulting in an electromotive force. that uses electrons as the working fluid. In
als, modern-day thermoelectric devices Alternatively, when a current passes from a TEC, the emitter can be thought of as
consist of semiconducting p-n junctions. one material to the other, the kinetic the electron boiler, while the collector is

Image courtesy of freeimages/aldiaz

june 2014 | IEEE nanotechnology magazine | 5


the electron condenser, leading to an elec- subsequently used as power sources for Because of the exponential depen-
trical pressure (potential) gradient across a space missions in the following two dence of TEC current on temperature,
load. This will produce work similar to decades. However, the inherent electronic small increases in temperature can lead to
that done by vapor pressure in steam efficiency of a TEC, or the efficiency that substantial improvements in efficiency.
engines. In the ideal case, the overall sys- strictly corresponds to the electronic pro- Thermionic converters have the potential
tem efficiency approaches the Carnot effi- cesses under ideal electronic transport con- to operate at exceedingly high tempera-
ciency, since electron evaporation may be ditions, is much higher. In principle, this tures—on par with temperatures generat-
considered a reversible process, and the conversion efficiency can approach 90% of ed by the burning of fossil fuels. On the
temperatures of the hot and cold elec- a reversible heat engine (the Carnot effi- other hand, turbines require operation at
trodes may be assumed to be constant ciency) [3], which can reach values of much lower temperatures to preserve
during the process. Additionally, irrevers- more than 60% under ideal conditions. structural integrity, due to the presence of
ible mechanisms such as friction mechanical stress and vigorous
and turbulence are smaller com- conditions such as hot fluids and
pared to the situation in engines chemical products resulting from
working with fluids. The thermion- the combustion process. There-
Load
ic current can be described by the fore, the maximum attainable effi-
Richardson–Dushman equation. Heat ciency is considerably higher in
Source Electron
This equation is found by summing thermionic converters and closer
up the contributions of all electrons to the Carnot efficiency. For
having a velocity component nor- instance, coal is one of the most
mal to the emission surface and E C dominant fuel sources—responsi-
outward, assuming Fermi–Dirac ble for the generation of a sub-
statistics. By introducing several stantial portion of the world’s
approximations, which are valid in electricity—and burns at about
most practical applications, the 1,500 °C, whereas turbines usually
d
overall result is [1] Vacuum operate significantly below this
point (about 700 °C) [4]. Conse-
-z
J = A * T 2exp c m,  quently, TECs exhibit inherent
kB T
FIGURE 1  A schematic of a vacuum TEC: E is the emitter elec- advantages over their turboelectric
trode, C is the collector electrode, and d is the interelectrode
where J is the current density, T counterparts due to the lack of
distance. Electrons inside the gap constitute the space-charge
is the absolute temperature, z is cloud. The device uses thermal energy from the heat source to moving parts in their structure.
the workfunction of the material, deliver electric power to the load. This feature endows them with
k B is the Boltzmann constant, potential advantages in cost, reli-
and a * is the apparent emission ability, and weight.
constant of the material.
A number of early landmark FACTORS AFFECTING
Evac, SCL
efforts laid down the foundations of EFFICIENCY
TEC technology. Although the The two most significant factors
quantitative description of therm- Evac affecting the efficiency of TECs
ΦC
ionic emission was first presented are the workfunctions of the
by Richardson in 1902, the discov- electrodes and the space-charge
ery of this phenomenon by Edison Interelectrode effect in the interelectrode region.
can be traced back to as early as ΦE Space Conceptually, the workfunction
1885. Nonetheless, the earliest qVout of the emitter can be considered
practical demonstrations of therm- the energy barrier to the thermal
ionic emission for energy conver- evaporation of electrons into free
sion purposes emerged in the Emitter Collector space, as seen in the TEC energy
mid-1950s, when breakthroughs X diagram in Figure 2. According to
occurred in the technologies of the Richardson–Dushman equa-
high-temperature-stability elec- tion described, the number of elec-
trodes and powerful heat sources FIGURE 2  The energy diagram of a vacuum TEC: z E is the trons that are able to surmount
[2]. The interelectrode gaps of emitter workfunction, z C is the collector workfunction, Vout this barrier is proportional to
is the output voltage of the TEC, and q is the elementary
about 100 μm in these TECs were charge. The red area represents the thermal population of exp ^- z E /k B TE h for a given elec-
formed by means of precision electrons. E vac, SCL is the motive inside the interelectrode trode size and duration of time,
machining. These devices achieved space in the space-charge-limited (SCL) regime and E vac is where TE is the temperature of the
the motive when the space-charge effect is eliminated.
efficiencies of 10–15% [3] and were emitter. The difference between

6| IEEE nanotechnology magazine | june 2014


the emitter and collector workfunctions,
z e – z C, can be considered a measure of
the open-circuit voltage. Thermionic converters have the potential
Ideally, the collector workfunction
should be as small as possible, and, as a rule to operate at exceedingly high temperatures—
of thumb, the emitter workfunction should
be about 1 eV higher than the collector
on par with temperatures generated by
workfunction to maximize efficiency [3]. the burning of fossil fuels.
So far, no suitable metals have been found
that combine stability at high temperatures
and sufficiently low workfunctions for near-
optimal performance. To maintain a stable, of alkali metals into the small spaces host material but may also exhibit higher
low workfunction, the electrodes are often between atomic/molecular layers of the temperature stabilities [5].
immersed in alkali metal vapor, due to the host, also known as intercalation. This Various types of carbon have been
low workfunction of alkali metals. process requires energy to increase the studied as thermionic emitters [6]. There-
The electrons ejected from the hot distance between the host layers against fore, developing methods of reducing
emitter have a finite speed and thus require the van der Waals force. This energy can their workfunctions is highly desirable.
a finite amount of time to travel to the col- be supplied by means of external heat Pristine carbon nanofibers and nanotubes
lector. The electrons occupy the interelec- as well as exothermic interaction due to have workfunctions in the range of
trode space during this time, forming a charge transfer between the guest mol- 4–5 eV, similar to that of polycrystalline
cloud of negative space charge. This gives ecules and the host. Two common exam- graphite [7]. The workfunction of a CNT
rise to an electric field, which repels newly ples include stage-1 (C 8K) or stage-2 depends on several factors, such as its chi-
ejected electrons, and only those with suf- (C24K) K/CNT, where the stage number rality, diameter, and surface oxidation
ficient kinetic energy to overcome this refers to the number of potassium atoms condition [5]. However, by optimization
repulsion may reach the collector. This between the carbon layers, C is carbon, of these parameters, the workfunction can
effect can be seen in the energy diagrams K is potassium, and CNT stands for car- be only marginally reduced. It is also pos-
in Figures 2 and 3. The regimes of opera- bon nanotube. sible to modify the workfunction of
tion of the TECs are also illustrated in Intercalated nanomaterial emitters have CNTs using adsorbates. However,
Figure 3. In vapor TECs, this electric field potential advantages over refractory metal because of weak intermolecular attraction,
is reduced, to a degree, by the positive ions emitters with alkali metals deposited on the the stability of the resulting structure is
of the alkali metal present in the vapor. surface. The latter are relatively unstable not adequate for the high temperatures
However, some electrons collide with and tend to continuously evaporate or required by TECs. On the other hand, it
these vapor atoms elastically and inelasti- change their morphology on the surface, as is possible to significantly reduce the
cally, which may cause them to return to they have low melting and boiling points. workfunction of CNTs by alkali metal
the emitter, adding to the undesirable Therefore, a reservoir containing alkali intercalation. It has been observed that
reverse current [3]. metals is usually necessary to have the TEC intercalates of potassium or cesium with
operate consistently [3]. Intercalated nano- single-walled CNTs exhibit workfunc-
REDUCING THE EMITTER materials, on the other hand, not only sub- tions of 3.3 and 2.4 eV, respectively [8],
WORKFUNCTION stantially reduce the workfunction of the [9]. Intercalates have also been formed
The emitter materials of TECs have tra-
ditionally been chosen from refractory
metals with workfunctions on the order
10–5
of 4–5 eV. This leads to the need for very Saturation Mode
elevated temperatures to achieve reason- ΦC
ΦE Space-Charge Mode eV
Current (A)

able levels of emission current and output µC


power. These high temperatures lead to µE eV
10–10 e ΦE
implementation difficulties and increased od ΦC
M µE ΦC
g
losses due to the spread of heat to the rdin ΦE
ta µE µC
surroundings and incandescence from Re eV µC
the hot emitter. Therefore, the metals 10–15
–4 –3 –2 –1 0 1 2 3 4
were typically coated with low-workfunc- Voltage (V)
tion materials, which were not stable.
FIGURE 3  The current–voltage characteristics of a TEC under different operating conditions and
ALKALI METAL INTERCALATION the corresponding energy band diagrams. The three main regimes of operation are the retarding
One way to circumvent this issue in mode, the space-charge mode, and the saturation mode. n E and n c represent the electrochemi-
cal potentials of the emitter and collector, respectively, and V is the output voltage.
nanomaterials is through the inclusion

june 2014 | IEEE nanotechnology magazine | 7


ions exiting the discharge region. Go et al. More recently, advanced vapor TECs
theoretically studied the influence of ions have been proposed that use an auxiliary
SiC Cathode
from a gas discharge on thermionic emis- grid electrode in combination with a lon-
sion of electrons. Their analysis reveals that gitudinal magnetic field. These TECs the-
the presence of ions can significantly oretically reduce or eliminate the
increase the thermionic emission current, space-charge effect [4]. Two device con-
with more tangible effects in the case of figurations have been proposed by
Si Anode stationary ion charges [12]. Moyzhes et al. [13]. In the first one, the
500 µm hot electrons needed for ionizing the
FIGURE 4  A scanning electron micrograph MITIGATING THE SPACE- alkali metals are trapped in a potential
of a microfabricated TEC with SiC as the
emitter and a silicon substrate as the
CHARGE EFFECT well and separated from the thermionic
collector, with an etched gap of ~50 μm. As mentioned previously, the cloud of elec- current. In the second one, the alkali
(Reprinted with permission from [18], © trons between the two electrodes creates metal vapor atoms are ionized directly on
2012, IEEE.)
a potential barrier for the electrons ejected the gate electrode.
from the emitter. This effect is exacerbated
from stoichiometric reactions of molten as the current density increases, as the dis- NEGATIVE ELECTRON
potassium with various types of graphitic tance between the electrodes increases, and AFFINITY MATERIALS
carbon nanofibers. Stage-1 K with her- as the average electron speed decreases [3]. It is possible to lower the electrons’
ringbone graphitic carbon nanofiber Several solutions have been proposed to potential energy level just outside the
(GCNF) showed a reduced workfunction mitigate the space-charge effect. emitter surface—the vacuum level of the
of about 2.2 eV and stability up to emitter—to fall below its conduction
1,300 K [5]. Other work has shown that APPLIED ELECTRIC band. This class of emitters is known
potassium intercalated CNTs can be sta- AND MAGNETIC FIELDS as negative-electron-aff inity (NEA)
ble up to 820 K [9]. One way to decrease or eliminate the materials. Several surface orientations of
potential barrier created by the negative diamond exhibit NEA behavior when
OTHER APPROACHES space-charge cloud is to apply an electric terminated by hydrogen. This property,
Another interesting method to reduce the or magnetic field to the electrode gap along with the low thermionic barrier in
workfunction is by means of nanostruc- via an auxiliary electrode. This effec- doped diamond, makes it an attractive
ture geometry engineering. By coating tively allows one to engineer the electron candidate for thermionic emission. This
the surface of the emitter with a thin metal distribution in space to minimize the mechanism opens a route to alleviate
layer with periodic ridges, a series of quan- space-charge barrier. The first of the two the space-charge effects. When electrons
tum wells are formed [10]. By imposing most-prominent triode TEC designs is emitted from the conduction band reach
the resulting additional boundary condi- the magnetic triode, in which crossed the vacuum level, their kinetic energy
tions on the electron wave function at electric and magnetic fields steer elec- will noticeably increase, since the vacu-
the surface, it is possible to introduce for- trons toward a collector lying on the um level rests at a lower energy than the
bidden states. Electrons are banned from same plane as the emitter. The other conduction band. Therefore, NEA can
filling these states and, therefore, occupy configuration is the electrostatic triode, effectively reduce the number of slower
higher energy levels, raising the chemical in which a grid is placed between the electrons, which spend the most time in
potential and correspondingly reducing electrodes to change the electric poten- the interelectrode region and thus con-
the workfunction. tial landscape to accelerate electrons. tribute most significantly to the space-
Advances in stable low-workfunction In vapor TECs, the negative space- charge barrier [14]. NEA materials may
materials have prompted investigations charge cloud is meant to be compensated also present an effectively lower barrier
into their use as emitters in vacuum TECs. for with positive ions. These ions can be to electron emission due to quantum-
N-type diamond thin films, doped with produced by thermionic emission from the mechanical tunneling.
nitrogen, have exhibited effective work- surface of the emitter or by collision of
functions of less than 2 eV. Low-electron- emitted electrons with vapor atoms. How- REDUCING THE
affinity aluminum gallium nitride (AlGaN) ever, the ionization potential of these alkali INTERELECTRODE SPACING
thin films also show promise as TEC emit- metals is usually around 4 eV, and most of Decreasing the distance between the elec-
ter materials, although band bending due the thermionically emitted electrons do not trodes is a straightforward approach to
to surface states has pushed the workfunc- have sufficient kinetic energy to ionize these mitigate the space-charge effect, although
tion to above 2.3 eV in practice [11]. atoms. Therefore, the ions are usually intro- energy loss via radiative heat transfer
The energy barrier that electrons see duced by some other means, such as an arc between the electrodes may become sig-
before thermionic emission can be effec- discharge between the emitter and an auxil- nificant, especially as the electrode spac-
tively reduced in a gas discharge environ- iary electrode, where the electric field is ing approaches the submicrometer range.
ment. The local electric field at the emitter strongest. This results in a significant loss in At large gaps, heat is transferred between
can be modified because of the presence of the output power of the TEC. the electrodes primarily via propagating

8| IEEE nanotechnology magazine | june 2014


electromagnetic waves, following the Ste- but with a comparably severe increase in comes with high thermal conductivity,
fan–Boltzmann law. Evanescent electro- evanescent-wave radiative heat transfer. which leads to substantial heat loss to the
magnetic waves, which decay exponentially For an electrode gap of this size, the elec- surroundings. Consequently, extremely
away from the electrode surface, i.e., sur- trode materials would need to be carefully high incident powers and large, elaborate
face plasmon polaritons, are also excited chosen for their optical properties to mini- light-focusing contraptions are required to
by incident radiation. When the electrode mize evanescent-wave c­ oupling [20]. reach the optical intensities required to
gap shrinks to a distance on the order of Another significant challenge lies in the achieve the desired temperature.
the characteristic wavelength of blackbody fabrication of devices with such small gaps. Heating the emitter to temperatures
radiation, these waves begin to couple to Electrodes with a vacuum gap smaller than of >1,500 K remains challenging, even
each other in an effect sometimes called 5 nm and area larger than 7 mm2 have with the most advanced technology. Of
photon tunneling [15]. In TECs with this been successfully fabricated using an elec- note is NASA’s High Power Advanced
small of an electrode gap, this form of troplated copper/silver/titanium/silicon Low Mass solar thermionic system, which
radiative heat transfer becomes rapidly (Cu/Ag/Ti/Si) structure, where the lay- features extremely large, complex light-
dominant and severely limits the efficiency. ers separate as a result of differing thermal collection and -focusing structures that
Lee et al. [16] have combined the expansion coefficients and controlled are often several meters in diameter [23].
equations for SCL thermionic current adhesion properties [21]. A different pro- An example solar thermionic device
with far-field and near-field heat-transfer posed solution is to place dielectric nanow- developed by NASA is shown in Figure 5.
calculations to determine the optimal ires between planar electrodes to obtain a In light of the difficulties associated
emitter–collector gap for a TEC. For fixed, nanometer-scale gap [22]. with solar heating of the emitter, most tests
near-ideal emitter and collector materials, performed on LITEC devices have used
the optimal gap for peak efficiency was LIGHT-INDUCED alternative methods such as electrical heat-
found to lie between 0.5 and 1 μm, THERMIONIC EMISSION ing. Under carefully designed experimental
depending on emitter temperature. At The energy of photons can be exploited conditions, efficiencies as high as 11% have
electrode gaps of this size or smaller, the to heat the emitter material to sufficient- been achieved in this manner [23].
space-charge effect essentially becomes ly high temperatures and thus have light- Light-harvesting TECs convert solar
insignificant. Fortunately, devices with induced thermionic emission (LITE). radiation into thermal energy, producing
such electrode gaps can be readily fabri- Naturally, an abundant and free source electricity via a heat engine, whereas pho-
cated using current microelectromechani- of light is the sun. A solar thermion- tovoltaic cells use the quantum nature of
cal systems fabrication technologies. At ic generator is a special case of a TEC, light to excite electrons to higher energy
least one U.S. patent has been filed for namely, a light-induced TEC (LITEC). bands. The processes could potentially be
such a device [17]. Thermionic devices In a single-junction photovoltaic cell, combined through thermally enhanced
with gaps as small as 1.7 μm have been photon absorption is limited to the band- photoemission or photon-enhanced
fabricated with silicon carbide (SiC) emit- gap energy, which creates an inherent thermionic emission [24]–[27]. The situ-
ters and silicon collectors using standard limitation on efficiency. Energy from inci- ation may further be improved by coating
surface micromachining techniques, as dent photons exceeding the bandgap will the surface with metal nanoparticles,
seen in Figure 4 [18]. Thermionic con- be lost as heat, while photons with sub-
version was successfully demonstrated by bandgap energies are simply not
resistively heating the suspended SiC elec- absorbed, severely restricting the quan-
trode up to 2,000 K (in the 50-μm-gap tum efficiency. This effect is mitigated in
device), and no undesired contact was multijunction photovoltaic cells, which
made between the electrodes. However, absorb photons at several discrete ener-
the conversion efficiency was still severely gies. A TEC relies on heating, which does
limited by the high workfunction of SiC. not directly depend on this bandgap ener-
The previous discussion concerning the gy, and, theoretically, the entire absorbed
efficiency of TECs with submicron elec- portion of the spectrum of the incident
trode gaps only dealt with thermionic light maybe used. Moreover, the struc-
emission of electrons. In theory, another ture of a LITEC is, in principle, relatively
peak in efficiency could potentially occur simple and robust and does not require
at an electrode gap on the order of a few high-quality semiconductors.
nanometers, when electron tunneling LITECs are not well established in the
becomes significant. The characteristics of clean-energy industry yet due to several
nanoscale-gap TECs based on cesium practical issues in their implementation. The
FIGURE 5  The NASA solar TEC prototype
iodide-coated graphite have been studied intricate connection between thermal and consists of a 3-m-diameter concentrating
based on electron tunneling and radiative- electrical conductivity is primarily responsi- mirror with dual-axis tracking. (Reprinted
heat-transfer calculations [19]. The electric ble. An excellent electrical conductivity is with permission from [23]. © 2006, AIP
Publishing LLC.)
current was found to be drastically higher necessary in a TEC, but this normally

june 2014 | IEEE nanotechnology magazine | 9


Anode 1 mm

1 µm

Nanotube Forest Edge Silicon Chip

(a) (b) (c)

FIGURE 6  (a) A schematic diagram of a CNT-based LITE device. As the intensity of the incident beam surpasses a threshold value, an incandescent
spot is observed. The inset depicts a scanning electron micrograph of the sidewall of the CNT forest. (b) A charge-coupled device camera was
used to capture a photo of the hot spot. Note the size of this spot with respect to the forest edge, showing the localized nature of heating, while the
rest of the forest remains cool. (Reprinted from [29] with permission from Elsevier.) (c) A CNT-based solar thermionic emitter in a portable sealed
glass vacuum chamber [30]. A small lens can focus enough solar power to reach thermionic emission temperatures. Compare the simplicity of
this device with that of the apparatus shown in Figure 5. (Used in accordance with the Creative Commons Attribution 3.0 Unported License.)

Radial Distance (L) Between the Hot


Spot and the Room-Temperature Area
Heat Room
Dissipation Length Temperature
(L)

Room Temperature

Heat Flow
Illuminated-Spot Diame
ter

Bulk Isotropic Material


Heated Spot

Heat Flow CNTs

Heated Spot
(a) (b)

FIGURE 7  The heat transport in (a) a bulk emitter in contrast to (b) a CNT forest. In a bulk electrode, heat transfers to a much larger area than the
source region because of high thermal conductivity. However, CNTs are highly anisotropic, and most of the heat flows only along the axial direction.
Together with the rapid drop in the thermal conductivity of nanotubes with temperature, this leads to the heat-trap effect. Therefore, the issue of
heat spread is substantially mitigated [30]. (Used in accordance with the Creative Commons Attribution 3.0 Unported License.)

which has been shown to enhance light surface area, high mechanical strength, Interestingly, CNTs have recently been
absorption via a plasmonic process by and resilience to high temperatures, make shown to overcome the fundamental chal-
increasing the effective optical path them promising candidates for therm- lenge of the spread of light-induced heat in
length inside the active layer, therefore ionic applications. CNTs are particular- emitters. When an array of multiwalled
increasing overall absorption [28]. ly interesting in this context because of CNTs (a so-called CNT forest) is illuminat-
additional desirable characteristics, such as ed by a sufficiently focused low-power
CNT-BASED LITECs their quasi-one-dimensionality and high beam of light, a heat-trap effect is observed
Nanomaterials exhibit intriguing ther- absorptivity over a broad spectral range. (Figure 6). This highly localized heating
mal and mechanical properties and could Electrons are confined in the transverse mechanism allows the illuminated spot to
potentially circumvent some of the chal- directions, limiting the energy states into be heated to thermionic emission tempera-
lenges associated with traditional TECs. which they can scatter, thus increasing the tures (>2,000 K), without significantly
Several salient features, such as high mean free path and conductivity. heating the surroundings [29]. This effect

10 | IEEE nanotechnology magazine | june 2014


was attributed to two main factors, includ- the efficiency can be enhanced by several
ing a rapid drop in the thermal conductivity orders of magnitude if the workfunction of
10–6
versus temperature in CNTs, as opposed to CNTs is reduced by about 2 eV.

Current (A)
a less-rapid drop in bulk materials, as well as Further improvements can be attained 10–7
the quasi-one-dimensional nature of heat by reducing the space-charge effect 10–8
transport in CNTs as contrasted with iso- through the optimal design of the device 10–9
tropic bulk materials (Figure 7). By mitigat- as well as by using aspherical lenses and
10–10
ing the heat spread to the surroundings due more-sophisticated optics to reduce chro- –4 –2 0 2
to the localized nature of the heat spot, this matic aberrations and allow for the better Voltage (V)
effect eliminates a major loss mechanism in focusing of sunlight. Power Generation
thermionic conversion. Power Consumption
Among other parameters such as the THERMOELECTRIC CONVERSION (a)

or Power Density (mW/cm2)


density and uniformity of the CNT forest, Thermoelectric converters have much

Current Density (mA/cm2)


15
the threshold incident power required to in common with thermionic converters,
induce the heat-trap condition depends but the interelectrode vacuum between 10
primarily on the area of the illuminated the emitter and collector is replaced by a
spot. For an incident light beam diameter solid material in thermoelectric convert- 5
of several hundred micrometers, the ers. In 1821, Seebeck discovered that if
threshold intensity is on the order of 0
metal A is joined at both ends by metal
50 W/cm2 [29]. Assuming that photons B, and a temperature difference exists 0 2 4
Voltage (V)
of different energies of the solar spectrum between the two junctions of dissimilar
all contribute to heating, the average sun- metals, an induced potential difference Current Density
light intensity on the surface of the earth, will appear across the two free ends of Power Density
once focused with a handheld glass lens, metal B (held at the same temperature), (b)
will suffice to thermionically emit electrons thus forming a thermocouple. The dif-
from CNTs based on this effect (Figure 6). ferential Seebeck coefficient, a AB, is the FIGURE 8  (a) The current–voltage char-
Accordingly, a solar LITEC has been ratio of the induced voltage to the tem- acteristics of a CNT-based solar LITEC
device. (b) The corresponding generated
demonstrated based on this phenomenon perature difference, V/TT. By conven- current and power densities [30]. (Used
[30]. The efficiency of the first device at tion, a is positive if the electromotive in accordance with the Creative Commons
peak power was low (10-6%). However, force tends to drive an electric current Attribution 3.0 Unported License.)
this low efficiency is not a fundamental through conductor A from the hot junc-
limit (as shown by NASA’s LITEC devices tion to the cold junction. Seebeck coef-
[23]), and major improvements are possi- ficients are typically on the order of a few 100
ble. Moreover, even this early prototype µV/K for metals and hundreds of μV/K
Efficiency (%)

exhibited a short-circuit current density for semiconductors.


and peak power density comparable to Shortly after, in 1834, Peltier discov-
10–3
those of state-of-the-art photovoltaics. ered the opposite effect, whereby passing
φE = 4.6 eV
This is a testament to some of the inherent an electric current through a thermocouple φE = 2.5 eV
advantages of LITECs, which are under- results in a small heating or cooling at the
stood to enable higher power densities junctions, depending on the direction of 1,500 2,000 2,500 3,000
Temperature (K)
than photovoltaic devices. As can be seen current. In practice, it is difficult to demon-
in Figure 8, the open-circuit voltage of strate the Peltier effect on metallic thermo-
these devices can also be appreciably high- couples due to the inevitable presence of FIGURE 9  The simulated values of the effi-
ciency as a function of temperature for CNT-
er than that of most photovoltaic devices. Joule heating. The differential Peltier coef- based LITECs with different workfunction
The most conspicuous improvements ficient, ΠAB, is the ratio of the inward (or values. Higher efficiencies can be achieved
will arise from a reduction of the workfunc- outward) heat flux to the current through at lower temperatures as the workfunction of
the material is reduced. (This model includes
tion of the CNTs. Although the issue of the junction, Q/I. By convention, Π is space-charge effects but neglects back-
heat transfer to the surroundings is mini- positive if the junction through which the emission from the collector to the emitter.)
mized, major energy loss takes place current enters conductor A is heated and
through incandescence from the hot spot. if the junction through which current
By reducing the workfunction of the CNTs leaves A is cooled. Figure 10 shows a another as seen by P AB = a AB T. He also
and thus operating at lower temperatures schematic of the Seebeck and Peltier realized that there is reversible heating or
(without sacrificing the electron emission effects using a p-n junction. cooling in homogeneous conductors when
current), the energy loss due to radiation of In 1855, Thomson, also known as there is both a flow of current and a tem-
heat can be substantially reduced. As the Lord Kelvin, realized that the Seebeck and perature gradient. The Thomson coeffi-
theoretical prediction of Figure 9 shows, Peltier effects are dependent on one cient (x) is the rate of heating per unit

june 2014 | IEEE nanotechnology magazine | 11


1 + ZTavg - 1
h = TH - TC
Heat Source Heat Absorbed TH 1 + ZTavg + TC
TH

1 + ZTavg - 1
p n p n = h Carnot ,
1 + ZTavg + TC
TH

where TH and TC are the hot- and cold-


Heat Sink Heat Rejected side temperatures. It can be seen that
by increasing ZT, the device efficiency
I I can approach the Carnot efficiency. In
this case, as the temperature gradient is
(a) (b) increased, the device efficiency is also
increased. Figure 11 shows a plot of effi-
FIGURE 10  A schematic diagram of (a) a Seebeck power-generation device and (b) a Peltier ciency versus ZT for increasing values of
refrigeration device made from a p-n junction.
temperature differences.

reasons that will be discussed. Generators BULK MATERIAL LIMITATIONS


Tcold = 300 K based on these structures offer the ability In classical bulk thermoelectric materials,
25 to convert waste heat into microwatts to a, v, and k all depend on one another,
20 milliwatts of usable electrical energy, which impedes the optimization of Z. The
15 which, for example, is sufficient to power numerator of ZT is mostly determined
η (%)

10 a microcircuit. by charge carriers and the denominator by


5 the conduction of heat by acoustic pho-
0 FIGURE OF MERIT nons. A higher density of electrons raises
0 1 2 3
ZTm The thermoelectric effects themselves are v but lowers a (which is undesirable).
thermodynamically reversible; however, Longer electrons mean free paths improve
400 K 500 K
600 K 700 K practical devices always contain some v without decreasing a, but this is usually
form of electrical resistance and thermal achieved in crystals with a low density of
conduction losses. The performance of a defects, meaning longer phonon mean free
FIGURE 11  A plot of the energy conversion
efficiency versus dimensionless figure of thermoelectric device can be quantified as paths and a higher k (undesirable).
merit for a heat sink at 300 K and a heat a function of the Seebeck coefficient and Historically, metals were the only
source at varying hot-side temperatures. the electrical and thermal conductances conductors properly known, and, unfor-
of the two connected materials. There tunately, all metals showed values of ZT
length per unit temperature resulting from needs to be a material with high electrical much less than one for all temperatures.
passing a unit of current along a conductor conductivity to allow for easy passage of By using the free electron gas model and
where there is a temperature gradient. charge and low thermal conductivity to varying the electron density, n, Ioffe
With the advent of sensor and actua- enable the device to operate under high showed that there exists a maximum in
tor technology, the need for regenerative temperature gradients. Therefore, the the Z versus n curve at n = 10 19 cm -3,
and decentralized small power sources has dimensionless figure of merit for a single which can be achieved by doping semi-
risen. Some of the advantages of the See- thermoelectric material is defined as conductors with impurities [33].
beck effect are its quietness, compactness, 2
The power factor (a 2 v), or the
and robustness. For example, NASA’s ZT = a vT ,  numerator of the figure of merit, is
k
Voyager and Cassini missions already use maximized in narrow-bandgap
­
this effect in their radioisotope thermo- where a is the Seebeck coefficient, v ^ E g c 10 k B T h doped semiconducting
electric generators [31]. Another applica- is the electrical conductivity, T is the materials [34]. The bandgap must also be
tion for the Seebeck effect could be in the temperature in Kelvin, and k is the sufficiently large to minimize the minority
conversion of automotive waste engine or thermal conductivity. For energy con- carrier contributions to the overall Seebeck
radiator heat into useful electric energy. version applications, it is highly desir- coefficient [35]. High-mobility carriers
Unfortunately, the efficiency (h) of able to maximize ZT. The efficiency of ^ n c 2, 000 cm 2 /Vs h are desirable to
thermoelectric generators based on bulk thermoelectric power generation (See- give the highest electrical conductivity for a
materials is still intrinsically low. Nano- beck effect) is defined as the ratio of given carrier concentration.
structured thermoelectric materials have energy supplied to the load over the The thermal conductivity k is a mea-
the potential to have efficiencies greater heat energy input, which can be shown sure of the heat transfer through a material
than their bulk counterparts due to to be equal to [32] by electrons ^k elh and by phonons ^k ph h,

12 | IEEE nanotechnology magazine | june 2014


where both should be suppressed. Accord- scattering, thereby reduc-
ing the phonon thermal 2.0
ing to the Wiedemann–Franz Law, the Na0.95Pb20SbTe22
electronic portion of thermal conductivity conductivity of the mate- Nano–BiSbTe PbTe/PbS
is directly proportional to electrical con- rial. Similar to clathrates,

Figure of Merit (ZT )


1.5 Pb0.98TI0.02Te
ductivity. Therefore, there is a tradeoff in skutterudites are anoth- Pb1+xSbyTe
optimizing ZT. Reducing k ph is also an er type of PGEC. Skut- Nano n-SiGe
important task, since phonon heat flow terudites (Figure 13) are 1.0 PbTe
from the hot junction to the cold junction binary compounds with BiSbTe n-SiGe
will reduce the temperature gradient. This the atomic composition of Nano p-SiGe
0.5
problem is further complicated in MX3, whereby M atoms
nanoscale devices. A short discussion on are Group 9 transition p-SiGe
minimizing k ph will follow. metal atoms situated at 0.0
0 200 400 600 800 1,000
the corners of the cage, Temperature (°C)
EXISTING THERMOELECTRIC and X atoms are Group
MATERIALS 15 nonmetals. Rare-earth FIGURE 12  The performances of some of the well-established
Ongoing research in this field has been atoms fill the voids and thermoelectric materials as a function of temperature. (Repro-
focused on either raising the efficiency of rattle around inside the duced from [37] with permission from The Royal Society of
Chemistry.)
thermoelectric devices (increasing ZT) or cage structure.
expanding the useful operating tempera-
ture range. Figure 12 shows ZT as a func- REDUCED DIMENSIONALITY materials arises from the dimensionality of
tion of temperature for several researched Although thermoelectric effects were first the system being a new working param-
bulk thermoelectric materials. It is impor- used in metals, semiconductors have been eter. Low-dimensional structures such as
tant to note that a thermoelectric device more practically used since the 1950s quantum wells [two-dimensional (2-D)],
operates at its maximum ZT at a specific because of their stronger manifestation of quantum wires [one dimensional (1-D)],
temperature. The current commercially these effects. The promise of nanotechnol- and quantum dots [zero-dimension-
available thermoelectric devices are split ogy and nanostructured thermoelectric al (0-D)] are thus believed to represent
into three categories, depending on the
temperature range. Bismuth (Bi) alloys
with antimony (Sb), tellurium (Te), and
Fe
selenium (Se) are low temperature (up to
450 K) and are typically used in Peltier
refrigeration. Lead telluride (PbTe) devices Sb
are intermediate temperature (up to 850 K).
Silicon germanium (SiGe) alloys are high
temperature (up to 1,300 K) [36]. How-
Ce/La
ever, despite decades of research on bulk
X
materials, the practical value of ZT has yet
to surpass approximately one.
z
Y
MINIMIZING PHONON (a) (b)
THERMAL CONDUCTIVITY
Recently, efforts have been focused on FIGURE 13  (a) A Ba8Ga16Ge30 clathrate structure, where Ga and Ge (blue) host atoms sur-
improving the figure of merit by mini- round the Ba (yellow) guest atoms. (b) A Skutterudite structure, where Fe and Sb (red and
blue) atoms surround the Ce or La (green) guest atoms. [(a) reprinted with permission from
mizing k ph. Phonon glass-electron Macmillan Publishers Ltd. [39], © 2008. (b) reprinted with permission from Macmillan Pub-
crystals (PGECs) are a promising type lishers Ltd. [40], © 2008.]
of material capable of conducting heat
like an amorphous glass and conduct-
ing electricity like an electronic crystal
[38]. In other words, these materials
DOS

DOS

DOS

DOS

have low lattice thermal conductivities


and high electrical conductivities. Clath-
3-D E 2-D E 1-D E 0-D E
rates (Figure 13) are PGECs with a cage-
(a) (b) (c) (d)
like structure usually made up of silicon
or germanium atoms. Within the cage,
loosely bound alkali guest atoms rattle FIGURE 14  Electronic DOSs g ^E h as a function of carrier energy ^E h: (a) a bulk semiconductor,
(b) a quantum well, (c) a quantum wire, and (d) a quantum dot. (Reprinted with permission from [42].)
around and give rise to intense phonon

june 2014 | IEEE nanotechnology magazine | 13


another approach for improving the figure Thermal conductivity has been seen to conductivity that is still too high. For this
of merit through reducing the interde- increase as the finite size along the free reason, thermionic energy conversion has
pendence of the relevant coefficients—the direction of the system increases. In 1-D potential advantages as the vacuum gap
Seebeck coefficient and the electric and systems such as single-walled CNTs, for blocks phonons while allowing electron
thermal conductivities. Nanostructures example, k increases with a power-law transmission. However, recall the heat-trap
provide a means for tuning the ZT dependence [44]. In 2-D systems, k effect in CNT arrays, where extremely high
through quantum confinement, modula- grows logarithmically [45]. However, k temperature gradients are maintained with-
tion doping, and the increased influence does not diverge in 3-D systems. in this otherwise-conducting material [29].
of interfaces and surfaces [41]. Theoreti- Scattering mechanisms can be classified This unusual phenomenon, enabled by
cal and experimental measurements on as either intrinsic or extrinsic. Umklapp nanostructures, may thus open up avenues
nanostructures over the past decade have scattering, where phonon crystal momen- for potentially high-performance thermo-
shown steadily increasing values of ZT. tum is not conserved, is a type of phonon– electric devices for converting light to elec-
In the domain of low-dimensional sol- phonon intrinsic scattering. This dominates tricity. Perhaps it will also be possible to
ids, we define the sample length scale, d, over normal scattering, where phonon achieve the heat-trap condition without illu-
as follows: in 2-D structures such as momentum is conserved, in bulk 3-D solids mination, and thus create new thermoelec-
quantum wells, d is the well width; in at temperatures above 1/10th of the Debye tric devices for the direct conversion of heat
1-D or 0-D structures such as quantum temperature of the material. Thermal con- to electricity.
wires or dots, d is the diameter. This ductivity has also been shown to be limited
length scale can be taken advantage of by extrinsic scattering, or phonon-bound- SUMMARY
with two important realizations. First, in ary scattering, in single-walled CNTs with Thermionic and thermoelectric energy
the diffusive transport regime, the electri- d less than l ph [46]. Through molecular converters are highly promising candi-
cal conductivity, v, is determined by the dynamics simulations, the increased surface dates for clean energy generation devices.
electron mean free path ^l e h and the pho- scattering in fractal-like nanoporous silicon However, the widespread application of
non thermal conductivity, k ph, is deter- has shown large reductions in thermal con- thermionics has been limited because of
mined by the phonon mean free path ductivity relative to bulk [47]. the space-charge effect and the need for
^ l ph h . Nanostructures should be con- Various groups have fabricated silicon electrode materials with low workfunctions
structed with length scales that limit l ph nanowires with diameters in the tens of and high thermal stability. The pursuit of
but not l e [34]. Doing so can potentially nanometers for thermoelectric applications high-efficiency thermoelectric devices has
reduce the thermal conductivity without [48], [49]. Nanowire diameter, doping, been plagued by the difficulty of finding
decreasing the electrical conductivity. and roughness were all controlled. While low-thermal-conductivity materials that
Second, size-quantization effects can the Seebeck coefficient and electrical con- maintain high thermopowers. Nanostruc-
increase the Seebeck coefficient without ductivity were unchanged compared to tured materials, with the new opportuni-
affecting the charge carrier density and elec- bulk silicon, the silicon nanowires showed ties that they provide for overcoming some
trical conductivity. Since the Seebeck coeffi- a 100-fold decrease in thermal conductivi- of the existing challenges, represent some
cient is a function of the energy derivative ty. This was explained due to the device of the most promising methods toward
of the electron density of states (DOS), it is length scale d being less than the phonon harvesting solar and waste heat energy.
enhanced when the DOS is a sharply mean free path (~300 nm at 300 K), but
peaked function of energy, as is the case in larger than the electron mean free path ACKNOWLEDGMENTS
lower dimensional materials as depicted in (~110 nm at 300 K). ZT was thus We would like to thank the University
Figure 14. For these two realizations to enhanced by efficient phonon scattering to of British Columbia, the Natural Sci-
hold true, the system must be free from dis- 0.6 at room temperature. ences and Engineering Research Coun-
order as much as possible so that the band Low-dimensional nanostructures have cil of Canada, the Canada Foundation
structure model holds true. In particular, thus exhibited the potential to improve for Innovation, the British Columbia
for small values of d, there is a high possi- the thermoelectric figure of merit K nowledge Development Fund, the
bility that defects can localize the electron relative to their bulk 3-D counterparts. BCFRST Foundation, and the British
wavefunction to one portion of the device Nanostructured materials offer the advan- Columbia Innovation Council for the
and impede electron transport. tage of weakening the interdependence of financial support of our work on elec-
A low thermal conductivity is highly the three thermoelectric parameters—the tron emission and energy conversion.
desirable for a highly efficient thermoelec- Seebeck coefficient, the electrical conductiv- ­Harrison D.E. Fan and Andrew T. Koch
tric device. Through a series of experiments, ity, and the thermal conductivity. However, contributed equally to this work.
thermal conductivity has been shown to despite decades of ongoing research, the
decrease with decreased system dimension- world record ZT remains at 2.2 at 915 K ABOUT THE AUTHORS
ality. For example, FeSb2 nanostructures [50]. Thermoelectric energy conversion Amir H. Khoshaman (akhosham@ece.
have shown a thermal conductivity reduc- efficiency is still limited by parasitic thermal ubc.ca) is with the Department of Elec-
tion by three orders of magnitude com- backflow in the legs of thermocouples or, in trical and Computer Engineering, Uni-
pared to the single-crystal material [43]. other words, a phonon ther mal versity of British Columbia, Canada.

14 | IEEE nanotechnology magazine | june 2014


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