Titan 250 Gas Turbine

Titan 250 Gas Turbine

 Titan 250 Presentation Outline

• Program
• Gas Turbine
• Packaging
• Customer Services
• Summary
 Titan 250 Product Objectives
Compressor Sets

• 22.3 MW, 30,000 Hp, shaft

• 40% Efficiency, shaft
• Onshore and Offshore Generator Sets

• Improved Availability
– Higher Reliability
– Improved Durability
– Improved Serviceability Mechanical Drives

• Wider Fuel Range

• Higher Power Density
 Titan 250 Product Positioning

45%

Titan 250
43% 30,000 Hp (22.3 MW)
40% Efficiency
THERMAL EFFICIENCY

41%
Titan 130
39%

37%

35%

33%

Best Efficiency in its Size Class

31%

29%

27%
20,000 25,000 30,000 35,000 40,000 45,000 50,000
(14,914 kW) HORSEPOWER (37,285 kW)
 Taurus 65 General Questions to All Manufacturers
Leveraging
Proven
Technology

Titan 130

Mercury 50

Titan 250
5

Caterpillar Confidential - Yellow

 Size Comparison

Titan 250 762 mm (2.5 feet)

Titan 130
 General Arrangement

16-STAGE ACE 2-STAGE GAS

COMPRESSOR PRODUCER
TURBINE

SoLoNOx Combustion
System 3-STAGE POWER
TURBINE ALL-
SHROUDED BLADES
 Gas Turbine Design Features

• Engine Designed for High Availability

– Proven, Durable Hydrodynamic Bearings
– Turning Gear [5 Hp (3.7 kW), 300 rpm] Allows Tighter Clearances and
Prevents Rotor Lockup

• Engine Drive Train Designed for Future Power Increase

 Compressor Rotor

• 16 Stages 2 more than Titan 130

• 5 Variable Stages 1 more than Titan 130

• Vertically-split Case Access, Service

• Blades, Stators, VGV Field Replaceable

• Welded-drum Rotor Stiff, Durable

• Hydrodynamic Bearings Durable, Proven

• GP Trim Balance 2-plane, in-situ

 Combustor Design

Annular Combustor Similar to Titan 130

SoLoNOx (DLE) or Conventional

Liner Cooling Augmented Backside

Liner and Injectors Field Serviceable

Fuels: Natural Gas
Liquid/Dual
Associated Gases
 Titan 250 Gas Producer Design

Traditional Two-Stage Design

- Cooled 1 st -stage Nozzle and Blade

- Cooled 2 nd -stage Nozzle

- Un-cooled 2 nd -stage Blade

Passive Tip Clearance Control

Cylindrical Blade Tips and Shoes

Under-platform Dampers

Optional Harsh Environment Coatings

Similar Stresses to Early Models

Field Repairable and Replaceable

 Titan 250 Power Turbine Design

(Hp)

PT Cross-Section
Power Turbine

• 3-Stage All-Shrouded Blade Design

– Maximizes Efficiency and Flattens Power Output Curve
– Based on Taurus 70 and Titan 130 Experience
 Package Configurations

Mechanical C85
Drive Compressor
Packages Sets

Generator Sets C51 Tandem

PG and Compressor
O&G Sets
 Titan 250 Package Features

• New Skid with Improved

Structural Design
• Lube Oil, Fuel and
Control Systems On-Skid
• All Regularly Serviced
Parts Located Near
Skid Edge
• Modular Inlet, Exhaust
and Ancillary Systems
• Full Access Doors

FULL ACCESS DOORS

 Titan 250 Flexible Service Options

Exchange
ENGINE EXCHANGE or FACTORY OVERHAUL

In Situ
Exchange
GAS PRODUCER POWER TURBINE
MODULE MODULE

In Situ
Repair or
Exchange
AGB COMPRESSOR COMBUSTOR GP POWER TURBINE
In-Situ Gas Turbine Service System

Lateral Removal System

Whole GT, GP, PT and GS RGB

Axial Service System

GP Turbine
In-Situ Repair Capability
Service System - Lateral
In-Situ Gas Turbine Service System
 Service System - Axial

Power
Gas Producer
Turbine

Gas Turbine Engine First Split at Gas Producer Rolls Through

Gas Producer-to Power Turbine Sheet Metal Air Inlet Collector.
Flanges
 Service System - Axial

Field Service Tooling Removes Field Service Tooling Removes

2nd-Stage GP Disk. 2nd-Stage GP Nozzle Assembly
Can use facility crane or the
overhead package trolley system.
 Service System - Axial

Field Service Tooling Removes

Field Service Tooling Removes
Gas Producer Housing.
Combustion Liner.
1st-Stage disk assembly and
nozzle assembly previously
removed.
 Service System - Axial

Engine Was Then Reassembled,

Field Service Tooling Removes
and is Currently Running
Gas Producer Aft Shaft.
 San Diego Test Facilities
Gas Compressor Titan 250 Test Facility
- Engine and Package Test Capability
Test Facility
Titan 250 Development Package in Test Cell
Wide Range of Applications
 Titan 250 Product Summary
Key Differentiators from Similar Products

• Best Efficiency in Its Class

– 40% at 22.3 MW (30,000 Hp)
• Wider Range of Fuel
• Lowest Emissions in Its Class
– 40% Load in DLE-Mode
• Higher Availability
– Increased Durability and Redundancy
– Additional Instrumentation
– Most Modular, Repairable, Serviceable
Turbine Technology
Seminar 2011

Total Life-Cycle Support

29