HEAD LOSS CALCULATION

To find total head or pressure losses (major and minor)

No. Description Symbol Unit Value Formulas or Figures
lpm 4000
1 Debit/Flow-rate Q
m³/s 0.067
2 Pipe Nominal DN inchi 6
3 Pipe Outside Diameter OD mm 168.3 Pipe standard ANSI B36.10

4 Thickness t mm 7.11
5 Inside Pipe Diameter Din m 0.15408
6 Cross Section Area A m² 0.01864
Velocity V m/s 3.57723
Q
7 V =
8 SG g no dimension 0.85 A
9 Density H2O rH2O kg/m³ 1000
10 Density Diesel Fuel rdf kg/m³ 850
Cst 4.754 μ μ
11 Kinematic Viscosity n ν= =
m²/s 0.000004754 ρdiesel SG diesel . ρH 0
12 Absolut Viscosity µ kg/(ms) 0.0040409 2

13 Reynolds number Re no dimension

115940.091031763
ρ. V . D
1.16E+05 R =
E
14 Pipe Material no dimension Commercial Steel μ
15 Roughness relative e/D no dimension 0.0003 Relative roughness for pipes of common engineering materials
16 Friction Coefficient f no dimension 0.018 Friction factor for fully developed flow in circular pipes
17 Gravity g m/s² 9.8
2 L V2
18 Pipe length L m 174.48 L V hlm = f . .
19 Mayor friction losses hLM m 13.31 h =f. .
LM D 2. g
20 Minor friction loss hlm m 1.81 D 2.g
TOTAL of Head Loss ht m 15.12
Reference:
Robert W. Fox and Alan T. McDonald, “Introduction Fluid Mechanics”, John Wiley & Sons, Inc, 1994.
 MINOR LOSSES CALCULATION
COEFFICIENT FACTOR RELATED WITH GEOMETRY
panjang
Fitting Type + Coefficient hlm per unit
No. Qty, ea Formula equivalent AR = A2/A1 Cp Cpi
Accessories Factor, K equipment (M H2O)
(Le/D)
2
1 Entrance 1 V 0.78 0.51
hlm = K .
2. g
2 6''Elbow 90° 0 30 0.35
3 6"Elbow 45° 2 16 0.19
4 6"Gate Valve 1 8 0.09
5 6"Globe Valve 0 340 4.00
6 6"Angle Valve 0 Le V 2 150 1.76
6"Ball Valve (including CV) 0
hlm = f . . 3 0.04
7 D 2. g
8 6"Check Valve 1 N/A 55 0.65
9 Standard Tee :
Flow through run 0 20 0.24
Flow through branch 0 60 0.71
V
10 6" to8" Enlargement 1 hlm = ( C pi−C p ) . 12 N/A N/A 1.78 0.4 0.68359375 0.19
2
Total Head Loss Minor
Reference:
Robert W. Fox and Alan T. McDonald, “Introduction Fluid Mechanics”, John Wiley & Sons, Inc, 1994.
Total Head Loss
(M H2O)

0.51

0.00
0.38
0.09
0.00
0.00
0.00
0.65

0.00
0.00

0.19

1.81
 HEAD LOSS CALCULATION
To find total head or pressure losses (major and minor)
No. Description Symbol Unit Value Formulas or Figures
lpm 4000
1 Debit/Flow-rate Q
m³/s 0.067
2 Pipe Nominal DN inchi 8
3 Pipe Outside Diameter OD mm 219.1 Pipe standard ANSI B36.10

4 Thickness t mm 8.18
5 Inside Pipe Diameter Din m 0.20274
6 Cross Section Area A m² 0.03227
Velocity V m/s 2.06614
Q
7 V =
8 SG g no dimension 0.85 A
9 Density H2O rH2O kg/m³ 1000
10 Density Diesel Fuel rdf kg/m³ 850
Cst 4.754 μ μ
11 Kinematic Viscosity n ν= =
m²/s 0.000004754 ρdiesel SG diesel . ρH 0
12 Absolut Viscosity µ kg/(ms) 0.0040409 2

13 Reynolds number Re no dimension

88113.0967059981
ρ. V . D
8.81E+04 R =
E
14 Pipe Material no dimension Commercial Steel μ
15 Roughness relative e/D no dimension 0.00024 Relative roughness for pipes of common engineering materials
16 Friction Coefficient f no dimension 0.0187 Friction factor for fully developed flow in circular pipes
17 Gravity g m/s² 9.8
2 L V2
18 Pipe length L m 48.78 L V hlm = f . .
19 Mayor friction losses hLM m 0.98
LMh =f. . D 2. g
20 Minor friction loss hlm m 1.56 D 2.g
TOTAL of Head Loss ht m 2.54
Reference:
Robert W. Fox and Alan T. McDonald, “Introduction Fluid Mechanics”, John Wiley & Sons, Inc, 1994.
 MINOR LOSSES CALCULATION
COEFFICIENT FACTOR RELATED WITH GEOMETRY
panjang
Fitting Type + Coefficient hlm per unit
No. Qty, ea Formula equivalent AR = A2/A1 Cp Cpi
Accessories Factor, K equipment (M H2O)
(Le/D)
2
1 Entrance 0 V 0.78 0.17
hlm = K .
2. g
2 6''Elbow 90° 5 30 0.12
3 6"Elbow 45° 3 16 0.07
4 6"Gate Valve 2 8 0.03
5 6"Globe Valve 0 340 1.38
6 6"Angle Valve 0 Le V 2 150 0.61
6"Ball Valve (including CV) 0
hlm = f . . 3 0.01
7 D 2. g
8 6"Check Valve 1 N/A 55 0.22
9 Standard Tee :
Flow through run 2 20 0.08
Flow through branch 1 60 0.24
V
10 6" to8" Enlargement 1 hlm = ( C pi−C p ) . 12 N/A N/A 1.78 0.4 0.68359375 0.06
2
Total Head Loss Minor
Reference:
Robert W. Fox and Alan T. McDonald, “Introduction Fluid Mechanics”, John Wiley & Sons, Inc, 1994.
Total Head Loss
(M H2O)

0.00

0.61
0.20
0.07
0.00
0.00
0.00
0.22

0.16
0.24

0.06

1.56
 Net Positive Suction Head Available
NPSHA = H a + H S - H Vp - H F - H i (refer to arrangement drawing for system detail)
Symbol Description Value (m) Reference
Ha Atmosferic head, = 1 atm = 10.33 m 10.33
Static head, Change in elevation of the liquid across the system
RL Road Tanker LL - 4000 MSL -4.00
HS Center line of the pump (RL = 3.571) 3.57 ΔZ =H 1 −H 2
TOTAL Static Head -7.57
Based on Tecnip assumption for ROM pump station
Vapor head = 1Kpa 0.10 analysis
HVp
TOTAL Vapor Head 0.10
Friction losses in the suction system (major & minor losses)
6" line 15.12
HF
8" line 2.54
TOTAL Suction system friction losses 17.66
Inlet pump head, losses in the suction throat of the pump up to and including the Based on "Know and Understand Centrifugal Pumps
HP 0.61 by Larry Bachus & Angel Custodio.
eye of the impeller
TOTAL pressure head 0.61
Hp Barge Pump head 30.00 Data will be completed and provided since this pump is used at this system
TOTAL Barge pump head 30.00
NPSHA PUMP SYSTEM 14.39
 HEAD LOSS CALCULATION
To find total head or pressure losses (mayor and minor)
No. Description Symbol Unit Value Formulas or Figures
lpm 4000
1 Debit/Flow-rate Q
m³/s 0.067
2 Pipe Nominal DN inchi 6
3 Pipe Outside Diameter OD mm 168.3 Pipe standard ANSI B36.10
4 Thickness t mm 7.11
5 Inside Pipe Diameter Din m 0.15408
6 Cross Section Area A m² 0.01864
Velocity V m/s 3.57723
Q
7 V =
8 SG g no dimension 0.85 A
9 Density H2O rH2O kg/m³ 1000
10 Density Diesel Fuel rdf kg/m³ 850
Cst 4.754 μ μ
11 Kinematic Viscosity n ν= =
m²/s 0.000004754 ρdiesel SGdiesel . ρH 0
12 Absolut Viscosity µ kg/(ms) 0.0040409 2
115940.091031763
13 Reynolds number Re no dimension ρ. V . D
1.16E+05 R =
E
14 Pipe Material no dimension Commercial Steel μ
15 Roughness relative e/D no dimension 0.0003 Relative roughness for pipes of common engineering materials
16 Friction Coefficient f no dimension 0.021 Friction factor for fully developed flow in circular pipes
17 Gravity g m/s² 9.8
2 L V
2
18 Pipe length L m 2133.973340092 L V hlm = f . .
19 Mayor friction losses hLM m 189.89
LMh =f. . D 2. g
20 Minor friction loss hlm m 43.52 D 2.g
TOTAL of Head Loss ht m 233.41 198.3969543227
Reference:
Robert W. Fox and Alan T. McDonald, “Introduction Fluid Mechanics”, John Wiley & Sons, Inc, 1994.
 MINOR LOSSES CALCULATION
COEFFICIENT FACTOR RELATED WITH GEOMETRY
panjang
Fitting Type + Coefficient hlm per unit
No. Qty, ea Formula equivalent AR = A2/A1 Cp Cpi
Accessories Factor, K equipment (M H2O)
(Le/D)
2
1 Entrance 0 V 0.78 0.51
hlm = K .
2. g
2 6''Elbow 90° 25 30 0.41
3 6"Elbow 45° 5 16 0.22
4 6"Gate Valve 8 Le V 2 8 0.11
5 4"Globe Valve 0 hlm = f . . 340 4.66
6 4"Angle Valve 0 D 2. g 150 2.06
7 4"Ball Valve 0 3 0.04
8 6"Check Valve 3 N/A 55 0.75
V
9 6" to 8" Enlargement 0 hlm = ( C pi−C p ) .
12 N/A N/A 1.78 0.40 0.68 0.19
2
10 6"Contraction 0
11 Equipment losses
Deaerator 1 3.50
Discharge pump filter 1 10.00
Flow meter 1 3.50
Inlet pump filter 1 12.00
Total Head Loss Minor
Reference:
Table 8.3 Representative dimensionless equivalent length (LeD) for fittngs and valve
Robert W. Fox and Alan T. McDonald, “Introduction Fluid Mechanics”, John Wiley & Sons, Inc, 1994.
Total Head Loss
(M H2O)

0.00

10.28
1.10
0.88
0.00
0.00
0.00
2.26

0.00

0.00

3.50
10.00
3.50
12.00
43.52
 HEAD PUMP SYSTEM CALCULATION
TOTAL DYNAMIC HEAD SYSTEM = H F + H S + H V + H P (refer to arrangement drawing for system detail)
Symbol Description Value (m) Reference
Friction losses in the suction & discharge system (major & minor losses)
Pump Suction (Head total mayor + minor + Banlaw equipments)
6" line 15.12
8" line 2.54
HF TOTAL 17.66
Pump Discharge (Head total mayor + minor)
6" line 233.41
TOTAL 233.41
TOTAL Suction & Discharge system 251.07
Static head, Change in elevation of the liquid across the system
RL Fuel Tanker LL - 4000 MSL -4.00
HS
Tank T109 (13.000 (Top of concrete) + 12.000 (High level of tank)) 25.00
ΔZ = H 2 −H 1
TOTAL Static Head 29.00
Velocity head, Energy lost into the system due to velocity of liquid through pipe v v
Velocity head at Road tank reservoir (V=0 due to large reservoir) 0.65 22 12
HV −
Velocity head inlet road tanker (based on 4 inch pipe inlet road tanker) 0.65 2g 2g
TOTAL Velocity Head 0.00
HP Pressure head, Change in pressure across the system 30.00
TOTAL pressure head 30.00
HEAD PUMP SYSTEM 250.07 in meter Diesel Fuel Oil

HEAD PUMP SYSTEM 212.56 in meter Water

318.841209366

REQUIRED PUMP MOTOR POWER

Symbol Description Value (kW) Reference
WHP Required Water Pump Power 69.5073836418
BHP Required Motor Power (65% efficiency ) 106.934436372

1.65
4.19