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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED

RELIABILITY CENTERED MAINTENANCE DEPARTMENT


Inspection Report of Cellar Line-1
DATE: 23-Jan-2020

Sr No Description Area Present Pictures Remarks

Inside the cellar cables


1 RAW MILL_1
that not in used

Inside the cellar cables


2 RAW MILL_1
that not in used

Inside the cellar cables


3 RAW MILL_1
that not in used

Page 1 of 19
MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

Inside the cellar cables


4 RAW MILL_1
that not in used

Inside the cellar cables


5 RAW MILL_1
that not in used

Inside the cellar cables


6 RAW MILL_1
that not in used

Without Adopter
7 connection is Safety RAW MILL_1
Hazard

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

Naked ends of cable is


8 RAW MILL_1
Safety Hazard

Naked ends of cable is


9 RAW MILL_1
Safety Hazard

No tag is available for


10 RAW MILL_1
cable identification.

Unsafe and useless


11 RAW MILL_1
breaker

Page 3 of 19
MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

12 Damaged lights and JB RAW MILL_1

13 Damaged lights and JB RAW MILL_1

14 Damaged lights and JB RAW MILL_1

1) - Layout of cables is
15 disorder RAW MILL_1
2) - Unnecessary material

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

16 Needs Cleaning RAW MILL_1

Unnecessary material
17 RAW MILL_1
needs cleaning

Unnecessary material
18 RAW MILL_1
needs cleaning

Sr No Description Area Present Pictures Remarks

Cables that not in used


1 also naked ends of cable is KILN_1
Safety Hazard

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

Cables that not in used


2 also naked ends of cable is KILN_1
Safety Hazard

Cables that not in used


3 also naked ends of cable is KILN_1
Safety Hazard

4 Unattended cable box KILN_1

Damaged light circuit and


5 KILN_1
JB

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

Almost 70% lights are not


6 KILN_1
working

7 Cellar Lights KILN_1

8 Cellar Lights KILN_1

9 Cellar Lights KILN_1

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

10 Poor cable joints KILN_1

11 Poor cable joints KILN_1

Layout of cables is
12 KILN_1
disorder

Layout of cables is
13 KILN_1
disorder

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

Unnecessary material
14 KILN_1
needs to remove

Unnecessary material
15 KILN_1
needs to remove

Unnecessary material
16 KILN_1
needs to remove

Unnecessary material
17 KILN_1
needs to remove

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

Unnecessary material
18 KILN_1
needs to remove

Unnecessary material
19 KILN_1
needs to remove

Unnecessary material
20 KILN_1
needs cleaning

Sr No Description Area Present Pictures Remarks

Cables that not in used


1 also naked ends of cable is COOLER_1
Safety Hazard

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

Cables that not in used


2 also naked ends of cable is COOLER_1
Safety Hazard

Cables that not in used


3 also naked ends of cable is COOLER_1
Safety Hazard

4 Twisted cable COOLER_1

Copper Bus bar piece is


5 hanging in cable tray, COOLER_1
needs to remove

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

Unnecessary cable pieces


6 COOLER_1
(housekeeping)

7 Badly laying of cable COOLER_1

Layout of cables is
8 COOLER_1
disorder

9 Useless frame COOLER_1

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

10 Housekeeping is required COOLER_1

11 Housekeeping is required COOLER_1

12 Housekeeping is required COOLER_1

13 Housekeeping is required COOLER_1

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

14 Housekeeping is required COOLER_1

15 Housekeeping is required COOLER_1

16 Housekeeping is required COOLER_1

17 Housekeeping is required COOLER_1

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

18 Housekeeping is required COOLER_1

19 Housekeeping is required COOLER_1

20 Housekeeping is required COOLER_1

21 Housekeeping is required COOLER_1

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

22 Housekeeping is required COOLER_1

23 Housekeeping is required COOLER_1

24 Housekeeping is required COOLER_1

Unnecessary material
25 COOLER_1
needs cleaning

Sr No Description Area Present Pictures Remarks

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

1 Damaged lights COAL MILL_1

2 Lighting JB COAL MILL_1

Electrical board poor


3 COAL MILL_1
condition

Cable joint kit


4 (Housekeeping) COAL MILL_1

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

5 Housekeeping is required COAL MILL_1

6 Housekeeping is required COAL MILL_1

7 Housekeeping is required COAL MILL_1

8 Housekeeping is required COAL MILL_1

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MAPLE LEAF CEMENT FACTORY (GCD) LIMITED
RELIABILITY CENTERED MAINTENANCE DEPARTMENT
Inspection Report of Cellar Line-1

9 Housekeeping is required COAL MILL_1

10 Housekeeping is required COAL MILL_1

Needs whitewash inside


11 COAL MILL_1
of cellar

Needs whitewash inside


12 COAL MILL_1
of cellar

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