Professional Documents
Culture Documents
INSPECTION FORM
AUTOMATIC TRANSFER SWITCH, 600V ID:
Primary Voltage
Size: VA V Primary Fuse: A
Control Power (Tap Setting):
Transformer: Adjustable
Yes No Secondary Voltage: V Secondary Fuse: A
Taps:
Cleanliness (As Found): Good Acceptable Poor Support Insulators: Good Acceptable Poor
Visual Inspection / Cleaning
Electro/Mechanical
Connections: Good Acceptable Poor N/A Good Acceptable Poor
Interlock:
Contactor Switch
Ground Connection: Good Acceptable Poor Good Acceptable Poor
Condition:
Door Mechanical: Good Acceptable Poor Contact Alignment: Good Acceptable Poor
Comments:
Test Passed
Source 1 (Normal) to Output Test Inconclusive
Further Investigation Required.
Test Failed
Source 2 (Emergency) to Output
Comments:
Source 1 (Normal) Cable: Source 2 (Emerg.) Cable: Output Cable: Note: Approval of City’s
Disconnected Disconnected Disconnected Representative is required, prior
Test Preparation:
Connected with Connected with Connected with to leaving cables connected
Source Isolated Source Isolated Source Isolated during the test.
A B C A B C
Comments:
Test Passed
Test Summary Test Inconclusive - Further Investigation Required
Test Failed
ATS in Source 1 (Normal) Position with Source 1 Energized. ATS indicates Source 1
1 Pass Fail
available and Source 1 position status is provided.
2 Power down (or isolate) Source 1. ATS indicates Source 1 is not available. Pass Fail
Source 2/Generator starts. ATS indicates Source 2 available and transfers to Source 2 after
4 Pass Fail
appropriate delay. Source 2 position status is displayed..
Power up (or reconnect) Source 1. ATS indicates Source 1 is available and delay timer starts
5 Pass Fail
Functional Testing
before transfer back to Source 1. ATS continues to indicate Source 2 position status.
6 Timer expires and ATS transfers to Source 1. ATS indicates Source 1 position status. Pass Fail
Ensure loads are isolated such that a phase loss will not damage equipment. Simulate a
8 Source 1 phase loss condition and verify the ATS starts Source 2/Generator and transfers to Pass Fail
Source 2.
Reinstate the lost phase on Source 1 and verify that ATS transfers back to Source 1 after the
9 Pass Fail
appropriate delay.
10 Manually start Source 2/Generator and perform a manual transfer to Source 2. Pass Fail
Test Passed
Test Summary Test Inconclusive - Further Investigation Required
Test Failed
Comments:
Returned to Service: Yes No
Final Analysis
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Cleanliness (As Found): Good Acceptable Poor Cables Supported Appropriately: Yes No
Electro/Mechanical
Cleaning
Comments:
Trip Unit Rating: A Trip Unit Type: None Thermal Magnetic Electronic LI LSI LSIG
2
Breaker Setting (As Left) Range Setpoint Delay IT
Breaker Settings
Test Summary Test Passed Test Inconclusive. Further Investigation Required. Test Failed
Comments:
A B C Test Summary
Contact
Performed By
Checked By
Note: The person(s) performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and
that the analysis results are correct.
Cleanliness (As Found): Good Acceptable Poor Anchorage, alignment: Good Acceptable Poor
Visual
Ground Connection: Good Acceptable Poor Unit Cleaned: Yes Photograph Taken: Yes
Source Cables:
Insulation Resistance Test
Comments:
Comments:
Comments:
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Physical Damage on Exposed Ends: Yes No Cable Identification Tag Installed: Yes No
Inspection
Comments:
Source:
Cable Dest. / Load:
Disconnected
Disconnected Note: Approval of City’s Representative is required, prior to
Test Preparation: Connected with
Connected with leaving cables connected during the test.
Source
Load Isolated
Isolated
Frequency: 0.1 Hz Waveform: sinusoidal Ground all conductors not under test for each reading.
7000V 2
Very Low Frequency (VLF) Test
7000V 3
7000V 4
High Potential
7000V 5
7000V 6
7000V 7
7000V 8
7000V 9
7000V 10
7000V 11
7000V 12
7000V 13
7000V 14
7000V 15
Comments:
Test Voltage A B C
(RMS)
Tan Capacitance Current Tan Capacitance Current Tan Capacitance Current
Delta (nF) (µA) Delta (nF) (µA) Delta (nF) (µA)
(Tangent Delta) Test
Dissipation Factor
2400V
4800V
Difference
Test Passed
Test Inconclusive
Further Investigation
Required.
Test Failed
Source OK
Dest. / Load OK
Comments:
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Physical Damage on Exposed Ends: Yes No Cable Identification Tag Installed: Yes No
Inspection
Visual
Utilize 1000VDC Test Voltage for 600V rated cables, 500VDC for cables rated <= 300V.
Comments:
Note: Torque check required for all cables. Connection Resistance Test required for cables 4/0 AWG or larger.
Connection Resistance
Source OK
Dest. / Load OK
Comments:
Performed By
Checked By
Load:
Fuse Mfg.
Fused Disc. Rating: A Fuse Size: A
Input Model:
Circuit
Protection: Breaker Mfg.
Breaker Rating: A Inst. Setting: A
Model:
Fuse Mfg.
Fuse(s) Fuse Size: A
Output Model:
Circuit
Protection: Breaker Mfg.
Breaker(s) Rating: A Inst. Setting: A
Model:
Control Power
Size: VA Sec. Voltage: V Primary Fuse: A Secondary Fuse: A
Transformer:
Cleanliness (As Found): Good Acceptable Poor Support Insulators: Good Acceptable Poor
Electro/Mechanical
Connections: Good Acceptable Poor N/A Good Acceptable Poor
Interlock:
Ground Connection: Good Acceptable Poor Contactor Condition: Good Acceptable Poor
Door Mechanical: Good Acceptable Poor Contact Alignment: Good Acceptable Poor
Comments:
Resistance (µȍ)
Test Test Summary
A B C
Test Passed
Main Disconnect/Breaker Test Inconclusive
Further Investigation Required.
Test Failed
Contact/Pole Measurements
Main Fuse
Branch Fuse/Breaker #1
Branch Fuse/Breaker #2
Branch Fuse/Breaker #3
Branch Fuse/Breaker #4
Branch Fuse/Breaker #5
Branch Fuse/Breaker #6
Comments:
Contactor #1
Contactor #2
Contactor #3
Contactor #4
Contactor #5
Contactor #6
Comments:
Test Passed
Test Summary Test Inconclusive - Further Investigation Required
Test Failed
Comments:
Returned to Service: Yes No
Final Analysis
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Location: Cell #:
Meter
Data
Manufacturer: Model:
Cover Gasket: Good Acceptable Poor Cover Glass: Good Acceptable Poor
Inspection /
Cleaning
Connections
Connections (as found) Good Acceptable Poor Yes
Torqued:
Manufacturer: Model:
Meter
Test
Calibration Date: Meter calibration must be within one year, unless otherwise specified.
Yes No
0
Yes No
Voltage
Yes No
Yes No
Yes No
Yes No
Accuracy
A Yes No
0
B Yes No
Current
C Yes No
A Yes No
B Yes No
C Yes No
Measurements Applicable To: As-Found As-Left May check both boxes if applicable.
Unit Calibration Adjusted: If calibration was adjusted, complete two forms, one for as-found, the other for as-
Yes No
left after calibration.
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Resistance
Point A Point B Acceptable
(mȍ)
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Resistance Checks
(Ductor Test)
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Comments:
Resistance
Point A Point B Acceptable
(mȍ)
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Resistance Checks
(Ductor Test)
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Yes No Inconclusive
Comments:
Date
Company Name Signature
(yyyy/mm/dd)
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Location: Cell #:
Data
O/L
Manufacturer: Model:
Gateway: Protocol:
MAC Address:
Manufacturer: Model:
Meter
Test
Calibration Date: Meter calibration must be within one year, unless otherwise specified.
Verify accuracy of Intelligent O/L Measurements with the use of software via the communication network.
A Yes No
0
B Yes No
Current
Accuracy
C Yes No
A Yes No
B Yes No
C Yes No
Measurements Applicable To: As-Found As-Left May check both boxes if applicable.
If calibration was adjusted, complete two forms, one for as-found, the other for as-
Unit Calibration Adjusted: Yes No
left after calibration.
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Location: # of Cells:
MCC Data
Fuse/Breaker Sizes Match Drawings: Yes No PT and CT ratios match drawings: N/A Yes No
Cleanliness (As Found): Good Acceptable Poor Insulators Condition: Good Acceptable Poor
Electro/Mechanical
Connections: Good Acceptable Poor Good Acceptable Poor
Interlock System:
Indicating mechanisms: Good Acceptable Poor Unit Cleaned: Yes Photograph Taken: Yes
Comments:
Type: Inspection
Source:
Cable Dest. / Load: Note: Approval of City’s Representative is
Test Disconnected
Disconnected required, prior to leaving cables connected during
Preparation: Connected with Source
Connected with Load Isolated the test.
Isolated
Insulation Resistance Test
Temperature: °C
Test Insulation Resistance (Mȍ)
Test Summary
Voltage Phase To Phase
(Buswork)
1000 V
Comments:
(ȝȍ)
Ground Resistance
Test Passed
Test Inconclusive
MCC GND Bus Facility Ground Electrode Further Investigation Required.
Test Failed
MCC GND Bus MCC Enclosure
Comments:
Visual Inspect Requirements: G=Good, A=Acceptable, P=Poor Comments are required for all items identified in Poor condition.
Trip Rating
Inspection
Rating (A)
Cleaned
Frame
Visual
Loc./ Trip Unit
(A)
ID Manuf. Model Inst Setting Comments
Cell Type
Feeder Breakers
General
Comments:
Overcurrent Protection Type: B=Breaker (Thermal Magnetic), M=breaker(Motor Circuit Protector), F=Fuse
Visual Inspect Requirements: G=Good, A=Acceptable, P=Poor Comments are required for all items identified in Poor condition.
Visual Insp.
Rating (A)
Loc./
ID Comments
Type
Type
Cleaned
Cell Size /
Manuf. Model Model
Rating
Motor Starters / Contactors
General
Comments:
Visual Insp.
Rating (A)
Loc./
ID Comments
Type
Type
Cleaned
Cell Size /
Manuf. Model Model
Rating
Motor Starters
General
Comments:
Performed By
Checked By
Note: The person(s) performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and
that the analysis results are correct.
Fuse Mfg.
Fused Disc. Rating: A Fuse Size: A
Circuit Model:
Starter Data
Protection: Manufacturer:
Breaker Inst.
Rating: A A
MCP Setting: Model:
10 Manufacturer:
Thermal
Overload 20 Setting /
Electronic Class: A
Protection: 30 Rating:
Intelligent Model:
Unknown
Control Power
Size: VA Sec. Voltage: V Primary Fuse: A Secondary Fuse: A
Transformer:
A
Current Ground Present
Phases: B None Ratio: Ratio:
Transformers: Fault CT: Not Present
C
Cleanliness (As Found): Good Acceptable Poor Support Insulators: Good Acceptable Poor
Visual Inspection / Cleaning
Electro/Mechanical
Connections Good Acceptable Poor N/A Good Acceptable Poor
Interlock:
Ground Connection: Good Acceptable Poor Contactor Condition: Good Acceptable Poor
Door Mechanical Good Acceptable Poor Contact Alignment: Good Acceptable Poor
Cables Supported Appropriately: Yes No Unit Cleaned: Yes Photograph Taken: Yes
Comments:
Comments:
Comments:
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Cleanliness (As Found): Good Acceptable Poor Support Insulators: Good Acceptable Poor
Electro/Mechanical
Connections: Good Acceptable Poor N/A Good Acceptable Poor
Interlock:
Ground Connection: Good Acceptable Poor Contactor Condition: Good Acceptable Poor
Door Mechanical: Good Acceptable Poor Contact Alignment: Good Acceptable Poor
Comments:
Source Cables:
Note: Approval of City’s Representative is required,
Test Preparation: Disconnected
prior to leaving cables connected during the test.
Connected with Source Isolated
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Step 8
Comments:
3
Capacitance
Comments:
Comments:
Resistance (µȍ)
Contactor Test Summary
A B C
Test Passed
Incoming Test Inconclusive
Further Investigation Required.
Test Failed
Step 1
Contactor Pole Measurements
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Step 8
Comments:
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Project
Facility: Project Name:
Manufacturer: Model:
Data
Cleanliness (As Found): Good Acceptable Poor Support Insulators: Good Acceptable Poor
Resistance (ȝȍ)
Test Summary
(As Left)
Switchblade
Resistance
A B C Test Passed
Test Inconclusive
Further Investigation Required.
Test Failed
Comments:
Comments:
Performed By
Checked By
Note: The person(s) performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and
that the analysis results are correct.
Single Phase 3 Phase, 3 Wire 3 Phase, 4 Wire Neutral Bonded to Ground Yes No
Main Lugs
Complete separate inspection form (F-BKR-MC-LV) for main breaker if >= 250A, or has long, short, or ground fault settings.
Cleanliness (As Found): Good Acceptable Poor Connections: Good Acceptable Poor
Door Mechanical: Good Acceptable Poor Ground Connection: Good Acceptable Poor
Source Isolated
Factor to 20°C:
Insulation Resistance (M!) Test Summary
Test Ground all Phases not under test!
Voltage Test Passed
A-GND B-GND C-GND N-GND Test Inconclusive
Further Investigation Required.
RDG 20°C RDG 20°C RDG 20°C RDG 20°C Test Failed
Test Voltages: 120-300V ! 500 VDC Test Voltage 301-600V ! 1000 VDC Test Voltage
Comments:
Interrupting
Type Manufacturer Model Series Positions/Circuits Notes
Rating (kA)
A
B
C
D
E
F
Setting Form
(A) (kA)
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.
Location: Cell #:
Relay Data
Manufacturer: Model:
Comments:
A B C A B C
Visual Inspection
Cover/Case:
Comments:
Setting Setting
Parameter
(As Found) (As Left)
Line Voltage
Relay Settings
Unbalance
Trip Delay
Restart Delay
Mode Switch
0 600 600
600 0 600
600 600 0
Comments:
Performed By
Checked By
Note: The person(s) performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and
that the analysis results are correct.
Location: # of Cells:
SWB Data
Fuse/Breaker Sizes Match Drawings: Yes No PT and CT ratios match drawings: Yes No
Cleanliness (As Found): Good Acceptable Poor Insulators Condition: Good Acceptable Poor
Electro/Mechanical
Connections: Good Acceptable Poor Good Acceptable Poor
Interlock System:
Indicating mechanisms: Good Acceptable Poor Unit Cleaned: Yes Photograph Taken: Yes
Comments:
Type: Inspection
Source:
Cable Dest. / Load: Note: Approval of City’s Representative is
Test Disconnected
Disconnected required, prior to leaving cables connected during
Preparation: Connected with Source
Connected with Load Isolated the test.
Isolated
Insulation Resistance Test
Temperature: °C
Test Insulation Resistance (Mȍ)
Test Summary
Voltage Phase To Phase
(Buswork)
1000 V
Comments:
(ȝȍ)
Ground Resistance
Test Passed
Test Inconclusive
SWB GND Bus Facility Ground Electrode Further Investigation Required.
Test Failed
SWB GND Bus SWB Enclosure
Comments:
Visual Inspect Requirements: G=Good, A=Acceptable, P=Poor Comments are required for all items identified in Poor condition.
Trip Rating
Inspection
Rating (A)
Cleaned
Frame
Visual
Loc./ Trip Unit
(A)
ID Manuf. Model Inst Setting Comments
Cell Type
Feeder Breakers
General
Comments:
Performed By
Checked By
Note: The person(s) performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and
that the analysis results are correct.
Secondary
KVA: Phase: Primary Voltage: V V
Voltage:
Transformer Data
Primary ǻ Secondary ǻ
Impedance: %Z Temp Rise: °C K Factor:
Winding: Ȋ Winding: Ȋ
No Load Tap
Paint: Good Acceptable Poor N/A Good Acceptable Poor
Changer:
Fans: N/A Good Acceptable Poor Fan Controls: N/A Good Acceptable Poor
Temp. Gauge: N/A Good Acceptable Poor Connections: Good Acceptable Poor
Ground
Good Acceptable Poor Neutral Bonded to Ground: N/A Yes No
Connection:
Cleanliness (As Found): Good Acceptable Poor Unit Cleaned: Yes Photograph Taken: Yes
Appears Satisfactory
Tap Setting: Further Monitoring Recommended. Tap Setting (As Left):
Recommend Changing Tap.
Thermographic Inspection Attach report No Issues Found
Yes Results:
Performed: separately Potential Issue Identified.
Analysis
Returned to Service: Yes No Comments:
Final
Performed By
Checked By
Note: The person(s) performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and
that the analysis results are correct.
Primary ǻ Secondary ǻ
Impedance: %Z Temp Rise: °C K Factor:
Winding: Ȋ Winding: Ȋ
ANN Winding
Cooling: # Cooling Fans:
ANF Material:
No Load Tap
Paint: Good Acceptable Poor N/A Good Acceptable Poor
Changer:
Fans: N/A Good Acceptable Poor Fan Controls: N/A Good Acceptable Poor
Temp. Gauge: N/A Good Acceptable Poor Connections: Good Acceptable Poor
Ground
Good Acceptable Poor Ground Conductor Size:
Connection:
Cleanliness (As Found): Good Acceptable Poor Unit Cleaned: Yes Photograph Taken: Yes
Appears Satisfactory
Tap Setting: Further Monitoring Recommended. Tap Setting (As Left):
Recommend Changing Tap.
Thermographic Inspection Attach report No Issues Found
Yes Results:
Performed: separately Potential Issue Identified.
o o
Winding Temperature: C Temperature Correction Factor (20 C):
Resistance (Mȍ)
1 min.
Insulation Resistance
2 min.
3 min.
4 min.
5 min.
6 min.
7 min.
8 min.
9 min.
10 min.
Polarization
Index
o
Winding Temperature: C
Winding Resistance
H2 – H1 X0 – X1
H3 – H2 X0 – X2
H3 – H1 X0 – X3
Measured Ratios
Ratio Test
Note: Torque check required for all cables. Connection Resistance Test required for cables 250MCM or larger.
Source OK
Dest. / Load OK
Analysis
Returned to Service: Yes No Comments:
Final
Performed By
Checked By
Note: The person performing the check is responsible for ensuring that the data is transcribed from the handwritten form correctly, and that
the analysis results are correct.