CMA Range

Control and Monitoring Facilities

Keeping the World Flowing

Contents Introduction

Section Page This document provides a comprehensive

Introduction 2
CMA - In Control 3
Power Supply Voltages 3
Remote Control 3
Standard Control 3
Standard Wiring Options 3
Remote Input Electrical Characteristics 3
Signal Pulse Specification 3
Relay Functions 4
Standard Relay Contacts 4
RIRO Relay Contacts 4
Contact Ratings 4
overview of the applications and associated
functions available with Rotork CMA actuators –
comprising CML linear, CMR multi-turn and CMQ
part-turn actuators.
Building on Rotork’s historical success with innovative
technology, the CMA offers an all electric solution for
automating control valves. With an increased focus on
production costs and site efficiency, accurate control of
product through the process is paramount. The Rotork CMA
range helps to maximise product quality and plant capacity
by achieving resolution figures better than 0.20% with the
ability to eliminate position overshoot.
Configuration is performed using the push buttons and
display included on the user interface within the actuator.

Standard Wiring Diagrams 5

Wiring Diagram M00-00 5
Wiring Diagram M32-00 5

Control and Feedback Option Wiring 6

®
HART 6
TM
Pakscan 6
RIRO 6
DeviceNet® 6
Modbus® Single Channel 7
®
Foundation Fieldbus 7
Profibus® Single Channel 7

Linear CML Part-turn CMQ Multi-turn CMR Part-turn CMQ Linear CML-1500/3000
with Local Controls

2 CMA Range
CMA - In Control

Power Supply Voltages Remote Control

CMA is configured at the factory for use with one of the Analogue and network control
following power supply voltages: The standard form of control is via a 4 to 20 mA current
loop. Feedback is achieved by a loop powered 4 to 20 mA
Single-Phase 110 VAC, 115 VAC, 120 VAC, 208 VAC,
signal and two volt free contacts for status. Other optional
50 Hz / 60 Hz 220 VAC, 230 VAC, 240 VAC
control methods are available including HART®, Foundation
DC 12 VDC, 24 VDC Fieldbus®, PakscanTM , Modbus®, Profibus® and DeviceNet®.
These network type options are covered by the relevant
Note: Supply voltage tolerance +/- 10%. Supply frequency tolerance +/- 10%
systems publications.
AC powered CML-1500 and CML-3000 actuators include a switch mode
power supply that accommodates 110 - 240 VAC. Hardwired discrete control
For discrete hardwired control, the optional RIRO Card
(Remote In Remote Out) can be fitted. The option allows the
user to hardwire a discrete digital control (24 VDC nominal or
120 VAC nominal) for open and close operation. The option
also allows up to four extra relay contacts to be available.

Standard Control

Standard Wiring Options The following table of remote inputs are available with the
The following standard wiring diagram matrix allows the user RIRO option:
to configure which controls options are required. Using the
Function Description
matrix a wiring diagram can be generated applicable to the
relevant analogue or network control application: Open Actuator is driven towards the Open Limit when active

Close Actuator is driven towards the Close Limit when active

M 0 0 - 0 0
ESD Actuator is given an ESD command (actual action
defined by the Actuator Controller)
CMA actuator M
Maintain Travel is maintained for Open and Close when active
Voltage 0 - AC
1 - 24 VDC Test The 2% Step Test is initiated when active
2 - 12 VDC
3 - AC (CML-1500/3000)
4 - 24 VDC (CML-1500/3000)
Remote Input Electrical Characteristics
5 - 12 VDC (CML-1500/3000)

Local Control 0 - None

Voltage ranges
2 - Local Controls DC – 20 to 60 V (24 V nominal)
Option 1 0 - Basic 4 - 20 mA position control / feedback
AC – 60 to 125 V (110 V nominal)
1 - Internally powered 4 - 20 mA CPT
2 - Torque indication (CTT) Voltage / Current specifications
3 - Internally powered 0 - 10 VDC CPT
D - RIRO
The following table describes the requirements for correct
F - Foundation Fieldbus hardwired remote control. This table allows the user to
H - HART correctly specify the input voltage / current required to
K - Pakscan
M - Modbus Single Channel operate the actuator.
N - DeviceNet
P - Profibus Single Channel Guaranteed Guaranteed Maximum
OFF ON Permissible
Option 2 0 - None
D - RIRO
24 V nom 8 16 60
S - Reserve Power Pack (RPP) DC
mA 2 8 -

Contact Rotork to confirm availability of option combinations 110 V nom 40 80 160

AC
not currently listed at wiring.rotork.com 50/60 Hz
mA 2 8 -

Signal Pulse Specification

The signal pulse must be a minimum of 20 ms.

Keeping the World Flowing 3

Standard Control

Relay Functions
The following table of remote output settings are available with the standard 2 relay contacts and the optional 4 RIRO relay contacts:

Function Code Function Description

NON No Function Always de-energized to reduce power consumption.
POS Intermediate Position Indication Active if the actuator passes an intermediate position
(open or close direction).
GNF General Fault General fault detected.
Stall Open/Close, Over torque/ Thrust-Open/Close, Loss of
communication, or Loss of Command.
CMD Loss of Demand Signal Active when the demand signal is lost.
LFB Loss of Feedback Signal Active when the feedback signal is lost.
STO Motor Stalled in Open Direction Active when the motor fails to move after a valid open
command has been sent.
STC Motor Stalled in Closed Direction Active when the motor fails to move after a valid close
command has been sent.
OTQ (TH) Open Torque/Thrust Overload Active when the opening thrust / torque
(at any position) reaches the value set.
CTQ (TH) Close Torque/Thrust Overload Active when the closing thrust / torque (at any position)
reaches the value set.
OTP Over Temperature Active when temperature is over limit.
COM Loss of Bus Communications Active when communications signal is lost.
LOC Local Selected Active when LOCAL control is selected.
CLL Closed Position Limit Active when the actuator is at Fully Closed position.
OPL Open Position Limit Active when the actuator is at the Fully Open position.
ESD Emergency Shutdown Active Active when an ESD signal is present.
CRF Critical Fault Critical Fault detected -
Actuator disabled. Loss of Feedback, EEPROM fault
DIT Dither Active if the output exceeds 2,000 position changes
> 1% per hour. Output dither.
LOP Loss of Power Active when the actuator loses power.
CHG Charge Mode Active when the actuator is charging.
UPS UPS Error Active when an internal fault is detected in the Reserve Power Pack.
DIG Energised by Bus Command Relay activated by a command from a communications option card.
MNR Monitor Relay Active (Available) The actuator is not available for remote operation (General or
Critical Fault).
Active when the CMA is available for remote control - selector
set to REMOTE (or control mode set to remote on push button
display) and no faults present that would inhibit operation (all
critical faults).

Standard Relay Contacts Contact Ratings

Each switch is SPDT and can be wired Normally Open (NO) or Each relay contact can have up to 150 VAC applied to the
Normally Closed (NC). terminals. For DC the maximum voltage is 125 VDC.
RIRO Relay Contacts Limited to 5 A max and 60 W for inductive loads, 150 W for
Each switch is an SPDT (Single Pole Double Throw) type. Contact resistive loads.
form can be set to NO (Normally Open) or NC (Normally Closed).
NOTE: Maximum total combined current through all 4 RIRO
All control and indication functions can be set-up using
relays must not exceed 8 A.
the internal pushbutton interface. Menus are shown in
the CMA Range Installation and Maintenance Instructions,
PUB094-003 or CML-1500/3000 Installation and
Maintenance Instructions, PUB094-019.

4 CMA Range
 Standard Wiring Diagrams
NOTES:
M00-00
REV
1. 4-20 mA OUTPUT, 24VDC NOMINAL, (18-30 VDC MAX) A A
Wiring Diagram M00-00 2. SEE ADDITIONAL PAGES FOR COMMUNICATIONS WD IF ATTACHED
CPT (+VE) (-)
Analogue Feedback Output OUTPUT (-VE) COMMAND INPUT
(+)
Standard position feedback is achieved by
measuring the loop powered 4 to 20 mA Analogue Control Input
signal. Being loop powered the supply must SK12 SK1
be fed from an external source. Standard control is achieved
MAIN by using a loop powered
PCB 4 to 20 mA input signal.
SK2
Indication contact RELAY 1 NO

BACKSIDE
OPEN LIMIT NC
NETWORK
CAN
Each switch is SPDT and can (DEFAULT) COMMUNICATIONS

SK10
COM
be wired Normally Open (NO)
or Normally Closed (NC).
SK3

SK6
RELAY 2 NO
CLOSE LIMIT NC

SK2
(DEFAULT) COM SK8 SK7 SK4 MOTOR
Actuator power supply L2
POWER L1 INTERNAL
BUS
Power supply can be either SK1
AC single phase or DC. ROTARY POSITION
INTERNAL SK3 SENSOR
GROUND
CONNECTION FS1 LINEAR AND QUARTER
TURN POSITION SENSOR

POWER
A
SW1
SUPPLY
Switch Position B BOARD
Input Voltage L1 L2 SW1 SW2
SW2
110 VAC Line Neutral A C
115 VAC Line Neutral A D SK4
C D
208 VAC Line Neutral B C SWITCHES CONFIGURED
FOR 230VAC OPERATION
230 VAC Line Neutral B D

INPUT VOLTAGE L1 L2 SW1 SW2

110 VAC LINE NEUTRAL A C
Wiring Diagram M32-00 115 VAC LINE NEUTRAL A D
208 VAC LINE NEUTRAL B C
MAIN TERMINAL BLOCK
GVM 230 VACIndication
LINEContact
NEUTRAL B D
A INITIAL RELEASE 2-8-13
CUSTOMER Each switch is SPDT and can be wired
REV DESCRIPTION DATE
CONNECTIONS Normally Open (NO) or Normally Closed (NC).
COMMUNICATIONS

TITLE :
4 3 2 1 TOLERANCES SK12 COM RELAY 2 CMA
SK17

SK12 U NL E S S O T H E R W I S E S P E C I F I E D
SK11 NC CLOSED
W IRING DIAGRAM
NETWORK

SK1 .XX = ±.02 XXX = ±.005 ANGULAR ±1°

SK10 NO LIMIT
SK2
MAIN
PCB
SCALE: NTS FOR :
5 SK9 COM RELAY 1 AC POW ER OPERATION
Analogue Feedback Output
SK16

DRAWN: PROD. DV.

6 SK10 CAN PROD. ENG.
MILWAUKEE, WISCONSIN, USA
7 BACKSIDE GVM CHK SK8 NC OPEN
SK3 SK7 is t heLIMIT
T his p ri ntNO p ro p er ty o f Ro t ork Standard position feedback is achieved by
SK6 DATE: DATE: Pr oc e ss Co n tr ols an d is loan e d i n
A M00-00
8 DAT E:
9
2-8-13 2-8-13 c o n fide n c e sub jec t to re tur n. All rig ht s
SK6 measuring the loop powered 4-20 mA signal.
t o de sig (-VE)
10
SK8 SK7
n or inCPT
ve n t ion are re se rve d.
Being loop powered the supply must be fed
SK15

I NT E RN A L SK4 SK5 (+VE)

HMI PCB
POSITION SENSOR

B US
SK4 SK11
SK4 (-) COMMAND from an external source.
SK5 SK2 SK3 (+)
86.2
SK6
SK1 Analogue Control Input
SK14 SK2 NEUTRAL
SK12 Standard control is achieved by using a loop
MOTOR SK13 SK1 POWER
SK3

L1
SK10 powered 4-20 mA input signal.
SK9 DRIVER
PCB
Actuator Power Supply
Power supply can be either AC single-phase
or DC.
SK7
SK8
SK1

CON 4
DYNAMIC MOTOR THERMOSTAT
BRAKE SWITCH
MODE AC
MOTOR HALL SENSORS POWER
MOTOR SUPPLY
MOTOR WINDINGS

MOTOR BRAKE CON 1

CON 3 CON 2

INTERNAL
GROUND
CONNECTION

INITIAL RELEASE ECE

A 12APR18
NOTES:
1. 4-20 mA OUTPUT, 24VDC NOMINAL, (18-30 VDC MAX)
REV DESCRIPTION DATE 2. SEE ADDITIONAL PAGES FOR COMMUNICATIONS WD IF ATTACHED
TITLE :
TOLERANCES
U NL E S S O T H E R W I S E S P E C I F I E D
.XX = ±.02 XXX = ±.005 ANGULAR ±1°
CMA 1500 & 3000
W IRING DIAGRAM
Keeping the World Flowing 5
SCALE: NTS FOR :
DRAWN: PROD. DV. PROD. ENG.
MILWAUKEE, WISCONSIN, USA AC POW ER OPERATION
ECE LOCAL CONTROLS
T his p ri nt is t he p ro p er ty o f Ro t ork
DATE: DATE: Pr oc e ss Co n tr ols an d is loan e d i n
M32-00
DAT E:
SHT
c o n fide n c e sub jec t to re tur n. All rig ht s
12APR18 t o de sig n or in ve n t ion are re se rve d. 1 OF 2
UTS - DEFAULT SETTINGS RIRO RELAY OUTPUTS- DEFAULT SETTINGS
N CONTACT FORM INPUT FUNCTION CONTACT FORM
OMMAND NORMALLY OPEN RELAY 5 NONE ENERGIZE ON CONDITION
INTAIN NORMALLY OPEN RELAY 6 NONE ENERGIZE ON CONDITION
MMAND NORMALLY OPEN RELAY 7 NONE ENERGIZE ON CONDITION
NORMALLY OPEN RELAY 8 NONE ENERGIZE ON CONDITION
4-004 FOR FULL DETAILSControl and Feedback Option
REFER TO PUB094-004 FOR FULL DETAILS Wiring
COM
4
3
2
1
I/P
I/P
I/P
I/P
I/P
HART®

HART (Highway Addressable Remote Transducer) is a process control

TITLE: FOR:

communication
RELAY 7 protocol based
RELAYupon
5 the Bell 202 telephone communication GND GND
SCREEN HART SCREEN
standard and uses the FSK (frequency shift keying) principle. The signal consists
of 8two parts, the analogue 4-20
RELAY

variable frequency signal.

RELAY mA
6 current loop and a superimposed digital
+ COMMAND (VE+)
- COMMAND (VE-) } INPUT SIGNAL
FOR HARTT I T L E :

Traditionally the 4-20 mA loop is used for control and the superimposed digital
signal for feedback, diagnostics and configuration. Configuration and feedback
using the HART
RIROdigital signal can be achieved using the host connected to the
actuator to select the parameters required. The majority of the user configurable HART
settings can be made over the HART communication protocol.
• Up to 63 devices on each network
• Electronic device description (DD) files
• HART 7 compatible

GND
SCREEN
PakscanTM GND GND
N/C
GND GND SCREEN SCREEN
COMMON
SCREEN The Rotork Pakscan system is a world leader in flow control automation. First
HART SCREEN N/C 2 WIRE A (IN)

launched in 1986, Pakscan has been

its inception,GND }
+ COMMAND (VE+) INPUT SIGNAL
at the forefront of network technology
- COMMAND (VE-) FOR HART GND
helping to control over 100,000
SCREEN
actuators worldwide.
HART SCREEN
2 WIRE C
since
(COMMON)
GND
SCREEN
N/C
2 WIRE B (OUT) GND
SCREEN
2 WIRE A (IN)

Pakscan network systems offer the customer

}
+ COMMAND (VE+) INPUT SIGNAL
unrivalled control, reliability and
- COMMAND (VE-) FOR HART
support. This is backed-up by a worldwide service and support network to help
2 WIRE C
(COMMON)
2 WIRE B (OUT)
MO
keep your plant running 24 hours a day, 7 days a week.
The HART
RIRO REMOTE INPUTS - DEFAULT SETTINGS
Pakscan system provides the vital link between valve actuators and PAKSCAN RIRO RELAY OUTPUTS- DEFAULT SETTINGS
INPUT FUNCTION CONTACT FORM INPUT FUNCTION CONTACT FORM
supervisory control. It is an intelligent, reliable, high integrity, fast and easy
to install network between HARTfield equipment and the control room,I/P1 CLOSE COMMAND
designed NORMALLY OPEN RELAY 5 NONE ENERGIZE ON CONDITION

specifically for use with Rotork products.

I/P2
I/P3
STOP/MAINTAIN
OPEN COMMAND
NORMALLY OPEN
NORMALLY OPEN
PAKSCAN RELAY
RELAY
6
7
NONE
NONE
ENERGIZE ON CONDITION
ENERGIZE ON CONDITION
I/P4 ESD NORMALLY OPEN RELAY 8 NONE ENERGIZE ON CONDITION
REFER TO PUB094-004 FOR FULL DETAILS REFER TO PUB094-004 FOR FULL DETAILS
COM
4
3
2
1

GND RIRO GND GND GND

I/P
I/P
I/P
I/P
I/P

SCREEN FBB SCREEN SCREEN SCREEN

PROFIBUS B OUT PROFIBUS B IN (TxD/RxD-P)
For discrete hard-wiredFFB
control,
+ the optional RIRO (Remote In Remote Out)
FFBallows
- PROFIBUS A OUT PROFIBUS A IN (TxD/RxD-N)
can be fitted. The option the user to hardwire a discrete digital control
(24 VDC nominal or 120 VAC nominal) for open and close operation. The option
also allows up to four extra relay contacts to be available for various functions. RELAY 7 RELAY 5

Digital control and relay contacts can be configured through the CMA Human RELAY 8 RELAY 6

Machine Interface (HMI).

FOUNDATION FIELDBUS
See Standard Control Function table on page 3 and Standard Control Relay PROFIBUS
Functions table on page 4.
RIRO
DeviceNet®

Rotork's DeviceNet module Electronic Data Sheet description file is used to set up
the actuator parameters to allow the systems performance to be optimised. The GND GND
GND GND
SCREEN
Rotork module hasSCREEN
been certified by the Open DeviceNet Vendor Association. SCREEN SCREEN
PROFIBUS B IN (TxD/RxD-P) CAN+ +VE
PROFIBUS B OUT
PROFIBUS A OUT CAN- GND -VE GND
GND PROFIBUS A IN (TxD/RxD-N) GND
SCREEN SCREEN SCREEN SCREEN
PROFIBUS B IN (TxD/RxD-P) CAN+ +VE
PROFIBUS B OUT
PROFIBUS A OUT CAN- -VE
PROFIBUS A IN (TxD/RxD-N)

PROFIBUS DEVICENET CARD

PROFIBUS DEVICENET CARD

6 CMA Range
 RELAY 7 RELAY 5

RELAY 8 RELAY 6

Control and Feedback Option Wiring

RIRO
Modbus® Single Channel
MOTE INPUTS - DEFAULT SETTINGS RIRO RELAY OUTPUTS- DEFAULT SETTINGS
Modbus remains the most popular process communication protocol in use
FUNCTION CONTACT FORM INPUT FUNCTION CONTACT FORM GND GND
today with the widest acceptance and highest number of applied systems of
CLOSE COMMAND NORMALLY OPEN RELAY 5 NONE ENERGIZE SCREEN SCREEN
anyOPEN
automation protocol. Rotork’s
GND Modbus GND ON
interface CONDITION
card allows actuators to be
STOP/MAINTAIN NORMALLY RELAY 6 NONE ENERGIZE ON CONDITION N/C 1A (Rx/Tx +)
SCREEN RELAY 7 SCREEN
OPEN COMMAND
ESD
connected
NORMALLY OPEN
NORMALLY OPEN
to a 2-wire RS485 network for
NONE direct communication
ENERGIZE ON CONDITION to a PLC or DCS COMMON 1B (Rx/Tx -)
N/C RELAY 8 NONE ENERGIZE ONACONDITION
2 WIRE (IN)

}
O+) PUB094-004
INPUT SIGNAL
using Modbus RTU2protocol.
FOR FULL DETAILS WIRE C 2 WIRE
REFER TO PUB094-004 FOR FULL B (OUT)
DETAILS
COM

(COMMON)
) FOR HART
The resulting network is able to monitor and control the connected actuator, the
4
3
2
1
I/P
I/P
I/P
I/P
I/P

Modbus protocol is so simple the system engineer has full control over the data
flow on the highway, the information to be collected and controls implemented.
There are no complications with device description files or special programming
MODBUS
tools required when setting up a Modbus system.
RELAY 7
• RS485 2-wire RTU communication PAKSCAN
RELAY 5
GND
SCREEN
GND
HART SCREEN

• International open standard

RELAY 8

• Single channel
RELAY 6
+ COMMAND (VE+)
- COMMAND (VE-) } INPUT SIGNAL
FOR HART

• Integral Repeater modules included where necessary

• Up to 115 kbps

RIRO
HART
Foundation Fieldbus®

Foundation Fieldbus has become widely accepted for use in process control
GND GND
systems. It’s primary feature is the ability to distribute control away from the
SCREEN FBB SCREEN
central DCS. The Rotork Foundation Fieldbus interface card connects directly FFB +
onto the standard Foundation H1 bus system. The function blocks embedded in FFB -
the module cover the control and monitoring of the valve and actuator.
Using the certified Device Description files the FF card is simple and easy to use.
The ability to report extensive actuator feedback within a single input block as
well as system diagnostic information makes Rotork the first choice for use with
a Foundation Fieldbus system. FOUNDATION FIELDBUS
• Foundation ITK inter-operability certified
• Fully compliant with IEC61158-2 standard
• Includes Link Master and LAS capability GND GND
• Independent HIST approval by majorSCREEN
DCS vendors SCREEN
D/RxD-P) CAN+ +VE
• Full H1 Field capability CAN- -VE
D/RxD-N)

Profibus® Single Channel

Profibus is a leading international network protocol for high speed data

GNDcommunications in industrial
GND automation and control. The Rotork Profibus DP GND GND
SCREEN FBB SCREEN SCREEN SCREEN
interface card provides comprehensive controlDEVICENET
and feedback data
CARDabout the PROFIBUS B OUT PROFIBUS B IN (TxD/RxD-P)
FFB +
valve and actuator using DP-V0 cyclic communications whilst extended actuator PROFIBUS A OUT PROFIBUS A IN (TxD/RxD-N)
FFB -
diagnostics and configuration is included in the DP-V1 acyclic data supported by
this module.
EDD and DTM files allow the Rotork device to be incorporated into asset
management systems giving access to performance critical parameters, whilst the
FOUNDATION FIELDBUS
independently certified GSD file guarantees device interoperability. Rotork provides
an optional switch disconnect module allowing for ease of installation and multiple PROFIBUS
configuration options within the GSD file to enable a choice of data collection.
• RS485 Profibus DP V0 and V1 compliant
• Single channel
• Fully meets IEC61158-3 standard
• Profibus PNO certified
• Supports speeds up to 1.5 Mbit/s

TOLERANCES TITLE :
DIMENS IONS IN MILLIMETERS
UNLESS OTHERWISE SPECIFIED
.
Keeping the World Flowing
.X = ±.5mm XX = ±.1mm ANGULAR ±1°

XXXX
SCALE:
FOR :
7
DRAWN: PROD. DV . PR OD. ENG .
MILWAUKEE, WISCONSIN, USA
T his p rin t is t he p r op e rt y o f R ot or k
DATE: DATE: DATE: Pro ce ss C on t ro ls and is lo an ed in
REV DESCRIPTION DATE
c on fi den c e subje c t t o re t urn . All r ight s
t o des ign or i nv e nt io n are re se rv ed. D
Keeping the World Flowing

www.rotork.com
A full listing of our worldwide sales and
service network is available on our website.

Rotork plc USA Rotork is a corporate

Brassmill Lane, Bath, UK Rotork Controls Inc. member of the Institute
tel +44 (0)1225 733200 tel +1 (585) 247 2304 of Asset Management
fax +44 (0)1225 333467 fax +1 (585) 247 2308
email mail@rotork.com email info@rotork.com

As part of a process of on-going product development, Rotork reserves the right to amend
and change specifications without prior notice. Published data may be subject to change.
For the very latest version release, visit our website at www.rotork.com
PUB094-004-00
The name Rotork is a registered trademark. Rotork recognises all registered trademarks.
Issue 08/18 Published and produced in the UK by Rotork. POW TG0818