Professional Documents
Culture Documents
071
071
FOR 12-VOLT
BATTERIES
Model No,
200,71227
CAUTION:
Read all Safety Rules and Operating Instructions,
and follow them with each use of this product.
00-99-000814/0807
WARRANTY ................................................................................................................ 2
IMPORTANT SAFETY INSTRUCTIONS ................................................................... 3
PERSONAL SAFETY PRECAUTIONS ...................................................................... 4
BEFORE USING YOUR BATTERY CHARGER ........................................................ 5
Plugging It In ......................................................................................................... 5
Assembling Your Charger ..................................................................................... 5
Using An Extension Cord ...................................................................................... 5
PREPARING YOUR BATTERY TO BE CHARGED .................................................. 5
OPERATING INSTRUCTIONS ................................................................................... 6
Charging Battery In The Vehicle ........................................................................... 6
Charging Battery Removed From The Vehicte ..................................................... 7
Using Engine Start ................................................................................................ 7
USING YOUR BATTERY CHARGER ........................................................................ 8
CHARGER CONTROLS ............................................................................................. 9
CONTROL PANEL GUIDE ....................................................................................... 10
USING THE BUILT-IN BATTERY TESTER .............................................................. 11
USING THE BUILT-IN ALTERNATOR TESTER ..................................................... 12
BATTERY PERCENT AND CHARGE TIME ............................................................ 13
CHARGING TIPS ...................................................................................................... 14
MAINTENANCE AND CARE ................................................................................... 14
TROUBLESHOOTING .............................................................................................. 15
PARTS ....................................................................................................................... 16
WIRING DIAGRAM ................................................................................................... 16
PLEASE SAVE THIS OWNER'S MANUAL AND READ BEFORE EACH USE.
The DieHard Model 71227 Microprocessor Controlled, Fully Automatic Operation
Battery Charger with Engine Starter Plus Battery and Alternator Tester offers
features to accommodate the needs for home or tight commercial use. This manual
will explain how to use the battery charger safely and effectively. PIease read and
follow these instructions and precautions carefuily.
For information about troubleshooting, call toII-free from anywhere in the U.S.A.
7 am to 4:30 pm Central Time Monday through Friday. 1-800-SEARS-64
1-800-732-7764).
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If this Battery Charger faiIs due to a defect in material or workmanship within three
years from the date of purchase, RETURN IT TO ANY SEARS STORE or OTHER
DIEHARD OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
To reduce risk of battery explosion, follow these instructions and those pubNshed by
battery manufacturer and manufacturer of any equipment you intend to use in vicinity
of battery. Review cautionary markings on these products and on engine.
• Never use charger for charging dry Do not expose charger to rain or snow.
ceN batteries that are commonly used
Never charge a frozen battery. If battery
with home appliances like radios, ste-
fluid (electrolyte) becomes frozen, bring
reos, remote controls, etc. These bat-
battery into a warm area to thaw before
teries may burst and cause personal you begin charging.
injury.
Never allow battery acid to drip on
• Do not disassemble charger. Take it
charger when reading specific gravity or
to a qualified service professional if
filling battery.
service or repair is required. Incorrect
assembly may result in fire or electri- Never set a battery on top of the
cal shock. charger.
Never operate charger if it has received Do not operate the charger if it has a
a hard blow, been dropped, or otherwise damaged power cord or plug. Have the
damaged. Take it to a qualified profes- cord replaced.
sional for inspection and repair.
• Wear complete eye and clothing • Remove all personal metal items
protection when working with lead- from your body such as rings, brace-
acid batteries. lets, necklaces and watches, while
• Make sure that someone is within 'working with a lead-acid battery A bat-
range of your voice to come to your tery can produce a short circuit current
aid if needed while you work with or high enough to weld a ring (or the like)
are near a lead-acid battery. to metal, causing a severe burn
• Have plenty of fresh water and soap • Take care not to drop any metal tool
nearby for use in case battery acid or metal object onto the battery This
contacts your eyes, skin, or clothing. If may spark or short circuit the battery
this happens, wash immediately with or another electrical device that may
cause an explosion.
soap and water. Then get medical at-
tention. • Always operate the battery charger in
• Avoid touching your eyes while an open, well-ventilated area
working with a battery. Acid particles • Never smoke or allow a spark or flame
(corrosion) may get into your eyes. If in the vicinity of the battery or engine.
this occurs, flush eyes immediately Batteries generate explosive gases.
with running cotd water for at least 10 • Neutralize any acid spills thoroughly
minutes. Then immediately get medi- with baking soda before attempting to
cal attention. clean up.
NOTE: A marine (boat) boat battery must be removed and charged on shore. To
charge it on board requires equipment specially designed for marine use.
IMPORTANT: Follow all safety instructions and precautions when charging your bat-
tery. Wear compIete eye protection and clothing protection. Charge your battery in a
well-ventilated area.
4
MODE OF OPERATION Digital
Display
Initial power-up, baftery not detected O Ioi I I I I I I 00
No battery or reversed battery detected O User selected User selected User selected 0(%) or 00(V)
Battery tester activated O User selected 0-100
Battep] tester with charged battery o O User selected 100
Battmy tester with no battery o O User selected O
Voltage meter activated O User selected 00~170
Alternator tester activated O User selected 0~199
Alternator tester on good alternator O O User selected 85~130
Alternator tester on bad alternator o O User selected 0-84,131 ~ 199
2 Amp charge with battery detected o User sel User selected O xx(%) or xx x(V)
15 Amp charged activated o User sel User selected O xx(%) or xx x(V)
40 Amp charged activated o User sel User selected O xx(%) or xx x(V)
Charge complete - Maintain Mode started O User sel User selected 100(%) or xx x(V)
125A Engine Start
Waiting for engine crank O User selected O 1 0-160
Empty spaces indicate LEDs that are off B indicates an LED that blinks on and off * display blinks "bad" then r'bat" repeatedly
O indicates an LED that is on continuously x indicates a digit 0 - 9
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This charger adjusts the charging time in There are some important facts to keep
order to charge the battery completeIy, in mind when charging a battery.
efficiently and safeIy. The microproces-
When the display indicates 77%
sor automatically makes the necessary
decisions. However, this section incIudes charged, the battery has been charged
guideIines that can be used to estimate enough to start most vehicIes and has
charging times. already been charged as much as by
many other battery chargers.
The duration of the charging process
depends on three factors: When the display indicates 85%
charged, the battery has already been
1. Battery State - If a battery has only charged at least as much as by most
been slightty discharged, it can be other battery chargers.
charged in less than a few hours.
The battery % shown in tester mode
The same battery could take up to 10
is an estimate based on the bat-
hours if very weak. The battery state
tery voltage and the Battery Council
can be estimated by using the built-in
international scale. The battery %
tester (see page 11). The lower the
reading the longer charging will take. shown in charger mode is an estimate
of the relative charge in the battery
2. Battery rating -A higher rated
compared to the charge it should have
battery will take longer to charge
if the charging process is allowed to
than a lower rated battery under the
complete.
same conditions. A battery is rated in
ampere-hours (AH), reserve capacity The battery % shown in tester mode
(RC) and cold cranking amps (CCA). can be used to estimate the relative
The lower the rating the quicker the charge time. The lower the % shown,
battery will be charged. the longer the charge time for a given
3. Charge rate - The charge rate is battery.
measured in amps. This charger The battery % shown in charger mode
provides charge rates of 2A, 15A is an indication of the relative progress
and 40A. The 125A rate is for engine of the charging process. The higher
start only. The 2A rate is for charg- the battery % displayed, the less
ing smaller batteries such as those
charge time remains.
used for motorcycles and garden
tractors. Such batteries should not be The more a battery is discharged,
the faster it absorbs charge from a
charged using the 15A or 40A rate.
The 15A and 40A rates are for charg- charger. That means that the battery
ing larger batteries. In the 40A mode, % increases faster at the beginning
the charger begins at a tow-charge of the charging process than at the
rate and increases-the charge rate if end. In other words, it takes longer
it is determined that the battery can for the battery to absorb the last few
accept the higher rate. All charging percent of charge than the first several
modes will decrease the charge rate percent.
as the battery approaches maximum
charge. After the charging process
has started, the digital display can be
used to determine charging progress
by selecting the BATTERY % mode.
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Read this entire manual before using your charger. The tips below serve only as a
guide for specific situations.
If your vehicle won't start: You don't Reviving your battery: If you only wish
need to fully charge a battery to star[ to charge your battery enough to oper-
your vehicle. If the charger won't start ate your vehicIe, you don't need to wait
your vehicle using the 125A START rate, for the entire charging process to be
try charging the battery using the 40A completed. When the charger displays a
rate for 10 or 15 minutes. That should battery % of 77 or more (see page 13),
charge the battery enough to allow the the battery has usually been charged
125A START rate to star[ the vehicle, tf enough for the vehicle to start and oper-
the vehicle will then be operated continu- ate normally.
ously for an extended period (such as
Completing an interrupted charge: If
a long drive), the vehicle could charge the charging process has been inter-
the battery back to normal during that
rupted and restarted after the charger
period. If the vehicle wilI only be oper- dispIays a battery % 0f85 or more, the
ated for a short period (short drive), the
charger could go straight to Maintain
battery might need to be charged again
Mode (see page 8). However, if the
before it could star[ the vehicle again.
original charge was started using 40A,
the charge can often be compIeted using
the 2A rate.
A minimal amount of care can keep your battery charger working properly for years.
1. Clean the clamps each time you are finished charging. Wipe off any battery fluid
that may have come in contact with the clamps to prevent corrosion.
2. Coil the input and output cords neatly when storing the charger. This will help pre-
vent accidental damage to the cords and charger.
3. Occasional cleaning of the case of the charger with a soft cloth will keep the finish
shiny.
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Performance probtems often can be corrected by the user. Please read through this
chart for a possible solution to common problems.
The CHECK (red) LED The incorrect BATTERY Reset the charger by un-
always flashes before TYPE may have been plugging it or briefly dis-
the battery is completely selected. connecting the negative
charged. battery clip. Select the
This will happen if the desired CHARGE RATE
battery did not reach fuII and BATTERY TYPE
charge within 24 hours. again, if necessary.
May be due to a very
large battery or a bank
of batteries requiring
more power than a 40/15
Amp charger can deliver
within 24 hours. The bat-
tery may also be faulty.
Engine crank time is less Starter motor may be Charge the battery at
than specified. drawing more than 125 the 40A rate for 10 to 15
Amps. minutes then crank the
engine.
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This section shows an illustration of your battery charger. Use it to become familiar
with part locations and appearance.
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