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The prediction of fatigue damage under random loading is usually based on Miner's
rule combined with the rainflow cycle counting method. However, the process of
counting cycles is extremely time consuming and requires a reasonably long time
history to be analysed for the results to be reliable. This paper describes a model
for the probability distribution of the rainflow stress range based on a mixed-
distribution Weibull model whose parameters can be evaluated from only two
spectral properties, namely the irregularity factor I and a bandwidth parameter 13o.7s.
Comparison of the probability distribution function (PDF) of the stress range
based on the model with results from simulation and rainflow counting shows very
good agreement over a wide range of stress spectra. In addition, comparisons have
been made in terms of the damage correction factor. These show that the model
gives a better assessment of damage than any previous model within the practical
range of the Paris' parameter m for steel. This model may therefore be used in place
of rainflow counting and hence provides an efficient and accurate tool for the
prediction of fatigue under random loading.
An important aspect of fatigue analysis under random loading can be simulated s and then a cycle identification technique is
is the prediction of the stress ranges applied to the structural employed and a damage accumulation model can be used to
component. Ideally, the analysis should be based on a cycle- obtain the structural fatigue life. For fatigue analysis there
by-cycle approach because of the nature of fatigue damage are a number of definitions of stress range under random
accumulation. However, the load sequence effect is such a loading and a corresponding number of cycle counting
complicated phenomenon that its physical basis has yet to be methods. Among them, the rainflow method, which defines
completely understood and mathematically modelled. 1 In stress cycles as a series of closed stress-strain hysteresis loops,
addition, it is very expensive to carry out a cycle-by-cycle has provided the closest results to experiments when using
analysis and thus such an approach is not suitable either for Miner's rule. 6
a routine fatigue assessment or in a reliability analysis. However, except for narrow-band spectra, to obtain the
Fortunately, for a large number of structural materials-- distribution of the rainflow stress range one has to simulate
welded steel joints under offshore random loading are a good the stress process and count the number of cycles. 7 This is
example--the stress interaction effects are negligible in terms computationally a very time consuming procedure, especially
of the effective number of rainflow cycles? In such cases the for the low-amplitude and high-frequency stochastic loading
fatigue damage caused by variable-amplitude loading can be that is often experienced by steel structures. To obtain the
assessed from test results based on constant-amplitude loading probability distribution of rainflow stress range from the
(or equivalent stress range loading), by using Miner's rule theoretical derivations of Ford s and Rychlik 9 needs substantial
combined with the rainflow counting method. statistical information and numerical effort, with the result
In order to predict stress ranges the random loading time that such approaches are not practical.
history needs to be characterized. This is now commonly The whole analytical procedure is illustrated on the left-
achieved by spectral analysis. In this approach, the long-term hand side of Fig. 1 for an offshore structural component
loading process (eg, waves on offshore structures, wind on under wave loading. The present paper describes an efficient
offshore flare booms, towers and high-rise buildings, traffic alternative approach leading to a simple model for the
on bridges, mechanical vibrations of aircraft or cars) is divided stress range PDF that avoids the cumbersome procedure of
into a series of stationary processes. The assumption of simulation and cycle counting. It is demonstrated that the
stationarity leads to the use of a power spectral density in stress range PDF under stationary loading can be approximated
the frequency domain, for example, the Pierson-Moskowitz by a linear combination of a Weibull PDF and a Rayleigh
spectra for random wave loading2 The fluctuating stress PDF with the parameters being functions of the properties
processes on the structural components, for instance at hot of the stress spectrum. It is a further dey,elopment from a
spots in an offshore tubular joint, can then be modelled as a previous paper 1° that used the same structure for the PDF
corresponding series of stationary processes by a standard but where the parameters were related to only the spectral
dynamic analysis. 4 irregularity factor. The model in this paper is of more general
From each stress spectrum a sample stress-time history application.
50 000
Transfer function I
I Calculate I 30 000
Simulation spectral properties
C
l
t Estimate parameters I x 20 o0o
U3
I Rainflow counting of stress range PDF
I 10 000
I
Stress range I.
distribution I-
I
0.1 0,2 0.3 0.4
[ Fatigue prediction ]
f (Hz)
Fig. 1 Analytical procedure for fatigue damage prediction Fig. 2 A typical wide-band response spectrum
obtained by simulation.
An important feature of any random-load process is the -100
distribution of the extremes, as described by Rice. '3 Rice was
able to show that for a stationary Gaussian process the
probability density function of the peaks is a combination of
a normal distribution and a Rayleigh distribution with the
-200
parameters being functions of the irregularity factor I. For a 0 100 200 300 400 500 600 700
stationary Gaussian process X(t) with zero mean and spectral
density function Sxx (f), the probability density function of Time interval
the normalized peaks u' is given by Fig. 3 Stress-time history for spectrum of Fig. 2
Fatigue analysis In Equation (8) the only unknown quantities related to the
stress process are the values of the rainflow stress range
Typically, a random loading process produces a large number distribution f(s). The aim of this paper is to show that f(s)
of stress reversals and these in turn cause some fatigue damage. can be related to the properties of the underlying spectrum.
The magnitude of the stress ranges and the corresponding A model of the stress range PDF based on only two spectral
number of cycles are of critical importance in determining properties is developed in this section. The model comprises
the fatigue damage. Usually they are determined using the a linear combination of a two-parameter Weibull distribution
rainflow counting method. and a Rayleigh distribution.
The details of the rainflow algorithm have been described The procedure for determining the parameters of the
by Wirsching and Shehata. z In brief, for each local peak u in PDF is based on the requirements that
a sample time history x(t), the rainflow algorithm will find a
local trough v to form a hysteresis loop, so that the stress (i) the shape of the PDF should agree with the shape
of the histogram obtained by simulation.
range is
(ii) the moments of the stress range PDF should be as
S = u- v (2) close as possible to the moments of the stress range
frequency distributions obtained from simulation.
and the number of cycles will be equal to the number of
peaks. Under stationary random loading, the expected number The second requirement can be interpreted in terms of
of cycles in time t is given by the damage correction factor h, which is given by
d N = E[N(t)]f(s) ds -- i=1
(11)
where fls) is the PDF of the normalized stress range s. Vot(2~g) m (V~) m r(1 +½m)
The right-hand side of Equation (7) can finally be
expressed as
For m = 1 there is an exact analytical solution, derived by
Lutes et al, TMfor the damage correction factor. Therefore one
D = E[N(t)] (2crx)" s'f(s) ds (8) equality can be set up that can be used in deriving the
parameters of the model.
Parameter evaluation In order to determine a suitable value for the parameter 13,
The parameters of the new stress range PDF model to be use is made of experience gained in extensive simulation
determined are w, a and 13, which should all be functions of studies concerning the value of the mode of the simulated
the spectral properties of the response process X(t). histograms of the normalized stress range.
With the PDF given in Equation (12), the moments of For a two-parameter Weibull distribution, the mode ~ is
given by
stress range PDF can be expressed as
g = (~-~)'/~ (17)
and
1-I
0°' 7 ~ u, = (24)
0.5 0.6 0.7 0.8 0•9 1•0
I
5 Correlation between damage
Fig. correlation factor and I f o r
m=3 Substituting for w in Equation (23) gives
giving
It= /-' {(1-1) F(I+~) 83
83+p8+q=0 (27)
where
+ [ / - F ( I + ~ ) ~d~ 8] F(I+~) ('v/2)' /
p = 3 F(1+13-') (X/-1)
× {(~/'2)' F ( I + ; ) [ 1 - F (1+~)~/~ ~])-' (25) r(1+3~-,) (i-I)
and
which simplifies to
3 V~I(1-it)
q=
F(l+~)(1-/)8'+3F(1+~)(hi-l)8 r(1+313-') (l-I)
This may be solved as follows.
+ 3 ff;I(1-it) = 0 (26) (a) If q2 + 4t)3/27 >~ 0 the real root of Equation (27) is
8 = K - p/3K (28)
where K is a dummy parameter calculated from
1.0 I p3'~'~1i213i2
• Uniform spectra 5 j
• Wirsching spectra r~Mb~
• PM spectra . ~-- (b) If q2+ 4p3/27 < O, 8 can be obtained iteratively
O Lutes et ol spectra r~ r ~ n m 13 from
713- 8,+, = [(8,) 3 + q ] l ( - p ) (29)
0.9
m=3 / 1 3 From Equation (27) the solution of (x is reached as
o~ = 8-~ (30)
Finally, to summarize, for a stress process modelled as
=P~ _o
13- 13 a stationary Gaussian process, if only I and ~0.Ts are known,
0.8 the rainflow stress range PDF can be approximated in the
form of Equation (12) with
13=1.1
for/< 0.9
13 = 1.1 + 9.0 (I - 0.9)
0.7 i ] m
0.8 0.9 1.0
for/> 0.9
fl0.75 ix = 8-13
Fig. 7 Linear regression of data points from simulation results
in Table 1 8 is obtained by a solution of
1.5
30 000
vt
O.
20 000 1.0
=E
10 000 0.5
G000 2.0
5000
!
1.5
eq q000
O.
:E
3000 1.0 -
2000
1000
800 2.0
IN G00 1.5
"I-
O.
=E
q00 1.0
A
200 0.5
Details of these damage assessment methods can be seen in (b) For 1 < m < 4, the PDF model gives closer results
Appendix 1. than the previous models from Kam and Dover or
Comparisons in terms of the damage correction factor Wirsching.
have been made between the results from the new stress range (c) For m > 4, the results from the PDF model are
PDF model and other approximation methods for the three conservative and follow the trends of the simulation
groups of spectra simulated by the authors as shown in results, but discrepancies become larger with increas-
Figs 12-14. A few comments on these comparisons are given ing m. This is also partly because of the uncertainties
here. from simulation, which are exaggerated by larger
(a) values of m.
The comparisons start with m = 2 since when rn = 1,
the PDF model gives exact results while other models Overall the new model gives better and more consistent results
will either underestimate or overestimate the damage. than the other two models. The discrepancy for larger m may
Cut-off frequency, 2f D
SO 000
1.5
40 000
1.0
30 000
2o ooo
0.S
10 000
1 i
0.02 0.0q 0.06 0.08 0.10 0.12 0.14 0 1 2 3 q
60 000 2.0
C u t - o f f f r e q u e n c y , qfD
SO 000 -
1.S
"I-
q0 000 -
O.
30 000 1.0
C
20 000
X
0.5
10000
J I
0.1 0.2 0.3 1 2 3
2.0
60 000
r~t
40 000
(3.
30 000 '~ 1.0
20 000
X
0.5
t~
10 000
arise because when m is large the damage correction factor provides the best available prediction for fatigue under random
tends to be smaller than the real damage correction factor loading. Therefore the PDF model can be considered to be
owing to statistical uncertainty and the clip ratio effect, which of general applicability.
are both exaggerated by higher powers. However, the
inaccuracy from the PDF model for large values of m could Conclusions
be reduced by using more spectral properties, and constructing
the relationship between the spectral properties and the For fast and effective fatigue prediction under random loading,
damage correction factor by regression analysis. the rainflow stress ranges need to be known. This paper
To verify the validity of this model further for general has addressed the problem of determining the probability
cases, the results of simulations from five different spectra distribution of the stress range for any given stress spectrum.
published by Sarkani have been used for comparison as shown From theoretical studies of peak distributions and data from
in Fig. 15. These comparisons indicate that the PDF model simulations from a variety of spectra, this paper introduces a
1.5
~lto
n
:E 1.0
C
X
0 . 5 ~
I I I
2.0
1.5
,.-,
IN
-t"
f~ll,0 u~ 1.0
C
0.5
u-i)<
I I I I i
0 I 2 3 4
2 3
Frequency, f
b d Normalized stress range,s
Fig. 11 Comparisons between the PDF model and stress range histograms (c, d) simulated for the set of uniform spectra
new model for the stress range PDF, being a mixed- conservative results and is consistent with the results of
distribution model comprising a linear combination of a simulations. Furthermore, it is straightforward to derive
Weibull PDF and a Rayleigh PDF. The parameters can be equivalent block loadings, and if the fatigue damage growth
determined directly as functions of the spectral irregularity rate has a non-Paris-law relationship (eg crack nucleation,
factor and the bandwidth parameter. corrosion effects, or stress interaction effects) the total damage
The model has been shown to be capable of fitting the accumulation could be based on individual cycles.
stress range PDF for a wide range of spectra. Comparisons Finally, the model provides a powerful tool for use in
of the model with the stress range frequency distributions structural reliability fatigue analysis where simulation and
obtained from simulations has confirmed its validity. cycle counting need to be avoided for reasons of computational
The main advantage of the proposed model is that it efficiency.
provides a direct relationship between the spectral properties
and the stress range PDF, without the need for cumbersome
simulation and rainflow cycle counting. Hence, it provides Acknowledgement
an efficient and accurate tool for fatigue analysis under random The work described was carried out at the Imperial College
loading. Compared with a previous model with only the of Science, Technology and Medicine, London, UK, and
spectral irregularity factor as its parameter in the PDF model, forms part of the work supported by the Marine Technology
the new model with two spectral properties as its parameters Directorate Ltd under its defect assessment programme.
can be used for a much wider range of spectra. This feature
has been demonstrated in the comparison of damage rates
simulated by Sarkani for five different types of spectra. Appendix 1: d a m a g e approximation
From the comparisons of damage correction factors, it methods
can be seen that the proposed model gives a better assessment
The Rayleigh approximation
of fatigue damage than any previous models within the
practical range of the Paris parameter m for steels used in When the stress process is of the narrow-band type, the peak
offshore structures. For a higher order of m, it gives PDF is a Rayleigh distribution. For a narrow-band spectrum,
0.9 - - y ~ b~ 0.9
m=2 m=5
0.8 , I J I ~ I n I 0.8
0.5 0.6 0.7 0.8 0.9 1.0 0.5 0.6 0.7 0.8 0.9 1.0
I
1.1 ~ 1.1
m
1.0 ~-- f" ~/~ 1.0
- A A 7
0.8 0.8
I ~=3
;3
0.7 I I I 0.7
0.5 0.6 0.7 0.8 0.9 1.0 0.5 0.6 0.7 0.8 0.9 1.0
1' I
1.0 / ~ ~
• /
0.8 ~ f b a ~ ~ "--
0.7 r n I ~ I n I i I ~ --4
0.5 0.6 0.7 0.8 0.9 1.0
x
Fig. 12 Comparisons of damage correction factors for a set of Wirsching spectra
y is approximately equal to - x and so S = 2x and then s = x'. The d a m a g e correction factor approximation
The normalized stress range distribution f(s) can be obtained
From the results of simulation Wirsching and Light 16 found
by a direct transformation from the peak PDF fix').
that there is a strong correlation between the damage correction
In the Rayleigh approximation it is assumed that the
factor k and the spectral irregularity factor I. By regression
damage caused by a wide-band spectrum is equivalent to the
analysis, they derived an empirical factor for ~.,
damage caused by an equivalent narrow-band spectrum with
the same standard deviation ~x and with a peak rate equal = g + (l-g) (l-e?
to the zero crossing rate. The Rayleigh approximation
overestimates damage to a large extent in the case of wide- where
band spectra and for high values of m, g -- 0.962 - 0.033 m (A.2a)
b -- 1.587 rn - 2.323 (A.2b)
f(s) = fRayleigh($) (A. la)
E[N(t)] = rot (A. lb) This equation applies only to values of m above two and can
be rearranged to give an approximation of a weighted average
Dgayleig h = Vot(2~x)m (X/~)m F(1 + ½m) (A. lc) stress range, that is the approximation of
1,0 1.0
• /
0.9 0.9 - -
• Simulation
• / /4 _ . J
0.8 PDF model 0.8 • f=' ~ .
1.0
f..~,=.mm 1.0
f /
m
/
0.9 0.9
j/_..._.. I
m
0.8 0.8
/ .J"
m=3 • m=,
0.7 I i I i I i I i 0.7 i I , I = I t I n
0.5 0.6 0.7 0.8 0.9 1.0 0.5 0.6 0.7 0.8 0.9 .0
1.1
1.0 m
/
J ~
o.9 - __.__~,.~~~ / /
m=q
0.7 i I , I i I i I i
0.5 0.6 0.7 0.8 0.9 I .o
Z
Fig. 13 C o m p a r i s o n s o f d a m a g e c o r r e c t i o n f a c t o r s f o r a set o f PM spectra
= + im)]'" (A.6)
The transformation from X to s., can be shown below
The moment approximation
D = E [ N ( t ) ] (2Crx) m (sin) m
Kam and Dover 2 reach the moment approximation by two
= Vpt(2Orx)m(sm)" (A.4) steps
D _ vF(2,~x)"(s,.)" (1) f(s) = f i x ' ) for s > 0, x' > 0.
k - - - (2) The value of the error function in the Rice formula
DRayleigh v o t ( 2 V 2 c r x ) m r(1 + ½m) for f i x ' ) is approximated by the solution from an
iterative procedure o f equalizing the expected stress
1 (s.,)"
(A.s) range to the expected ~peak value of peaks above the
I ( V ~ ) " F(1 + ½m) mean level.
/
//
/ ,,
/
0.9
0.8
f
.I" // ...--- J
m=2 A
m =
o.8 i I n I , I v I n 0.7 I I 1 t i t I i
0.5 O.G 0.7 0.8 0.9 1.0 0.5 0.6 0.7 0.8 0.9 .0
1.1 1.1
1.0
/
1.0 /
/ /
/ / .< 0.9
//
0.9 /
0.8 / /
d '~*,
• m=3 m=6
0.8 , I i I n I n I i 0.7 i [ , I A, I n I I
0.5 0.6 '" 0.7 0.8 O.9 .0 O. 0.6 0.7 0.8 0.9 1.0
1.1
1.0 --
f
/
"< 0.9 m
/~,'/• ./
/ / ____._..---~
0.8 "~'---...-- ..---- J
m=q
0.7 I I , I I I l I ,
0.5 0.6 0.7 o.8 0.9 1.0
I
Fig. 14 C o m p a r i s o n s o f d a m a g e c o r r e c t i o n f a c t o r s f o r a set o f u n i f o r m spectra
The first step is the assumption of the peak counting for 0.1 < I < 0.96 and
method, which overestimates the damage. The second step erf(I,m) = 1 (A.7b)
underestimates the damage. So their final results fall in the
range of the results of simulations. Their approximation of for 0.96 ~< I.
the weighted average stress range is expressed as
Appendix 2: Simulation
PDF model
q ~ ..... ._T=0.26
E; Kam and Dover
Wirsching
E
O.
"2 I= 0.85
$.
2
~
i 0.5188
1.155
I= 0.52
0.q39
0.8593
m I I I I 1 L I i
0.q 0.6 0.8 1.0 1.2 1.q
Fig. 15 Comparisons of damage correction factors for five different spectra that have been published by sarkani 12
number of frequency intervals, Ark is the frequency interval 6. Dowling, N.E. 'Fatigue failure prediction for complicated
chosen randomly to avoid periodic effects, stress-strain histories' JMater, JMASA7 (1972) pp 71-87
k
7. Wirsohing, P.H. and Shehete, A.M. 'Fatigue under wide
band random stresses using the rain-flow method' J Eng
Mater Technol, Trans ASME 99 (1977) pp 205-211
i=1
8. Ford, D.G. 'Range-mean-pair exceedances in stationary
and ~bk is the random phase angle with a uniform probability Gaussian processes' in Reliability and Optimization of
density in the range [0,1]. Structural Systems Ed. P. Thoft-Christensen (Springer,
Berlin, 1987) pp 119-139
For a full explanation of the simulation procedure, see
Ref. 10. 9. Rychlik, L. 'A new definition of the rainflow cycle counting
method' Int J Fatigue g (1987) pp 119-121
10. Zhao, W. and Baker, M.J. 'A new stress range distribution
References model for fatigue analysis under wave loading' in
Environmental Forces on Offshore Structures and their
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Materials, 1979)
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procedure for offshore structures under random stress 102 (1976) pp 1447-1462
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12. Sarkeni, S. 'Influence of high-frequency components on
3. Pierson, W.J. and Moakowitz, L. 'A proposed spectral fatigue of welded joints' Int J Fatigue 12 2 (1990)
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13. Rice, S.O. 'Mathematical analysis of random noise' in
(December 1964)
Selected Papers on Noise and Stochastic Processes Ed.
4. Lin, Y. K. Probabilistic Theory of Structural Dynamics N. Wax (Dover, New York, 1955)
(McGraw-Hill, New York, 1976)
14. Lutes, D.J., Correzao, M., Hu, S.J. and Zlmmerman, J.
5. Yang, J.N. 'Simulation of the random envelope processes' 'Stochastic fatigue damage accumulation' J Struct Eng,
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