Manual Value 200+ 100 Service PDF

The data, information and descriptions, and the technology described herein are the exclusive intellectual property
of Ecotechnics S.p.A. and constitute

industrial secrets. Said information is communicated in strict confidentiality; said information may be used only for the purpose for which it is communicated;
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E
Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.1
The data, information and descriptions, and the technology described herein are the exclusive intellectual property of Ecotechnics S.p.A. and constitute
Pag.2 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

INDEX
INTRODUCTION .............................................................................................................. 6
SYMBOLS AND CONVENTIONS...............................................................................................................6
PREPARATION FOR REMOVAL AND DISASSEMBLY ............................................................................6
REPLACEMENT PARTS ............................................................................................................................7
CHECKING THE CONNECTIONS .............................................................................................................7
OPERATING CYCLE ....................................................................................................... 7
RECOVERY-RECYCLING PHASE.............................................................................................................8
VACUUM PHASE........................................................................................................................................9
FILLING PHASE..........................................................................................................................................9
THE MACHINE................................................................................................................. 9
BASIC COMPONENTS...............................................................................................................................9
CONTROLS AND CONTROL SYSTEM ...................................................................................................14
FUNCTION SELECTOR KEYBOARD ......................................................................................................14
FUNCTION SELECTOR KEYBOARD ......................................................................................................15
ROUTINE MAINTENANCE ............................................................................................ 15
INTERNAL BOTTLE FILLING...................................................................................................................15
VACUUM PUMP .......................................................................................................................................17
M.1) OIL TOP-UP ..................................................................................................................................................17
M.2) OIL CHANGE ................................................................................................................................................17
M.3) DECONTAMINATION (ONLY MODEL “A”) ...................................................................................................18
REPLACING THE DRYER FILTERS........................................................................................................18
FILLING THE NEW OIL TANK..................................................................................................................19
EMPTYING THE USED OIL TANK...........................................................................................................19
REPLACING THE PRINTER PAPER .......................................................................................................19
UNSCHEDULED MAINTENANCE / CALIBRATION ...................................................... 19
CALIBRATING THE BOTTLE SCALE ......................................................................................................20
BOTTLE DATA..........................................................................................................................................21
TARE .........................................................................................................................................................22
BOTTLE TEMPERATURE ........................................................................................................................22
SETTINGS...................................................................................................................... 23
LANGUAGE ..............................................................................................................................................23
UNITS OF MEASUREMENT ....................................................................................................................24
DATA .........................................................................................................................................................24
SERVICES ................................................................................................................................................25
COUNTERS ................................................................................................................... 25
PRINTER (OPTIONAL) .................................................................................................. 26
SYSTEM CLEANING (OPTIONAL) ................................................................................ 27
PRINCIPAL COMPONENTS ....................................................................................................................27
ASSEMBLY OF THE FLUSHING KIT.......................................................................................................27
KIT ASSEMBLY.....................................................................................................................................................27
CONNECTION TO THE SYSTEM.........................................................................................................................28
USING THE FLUSHING KIT .....................................................................................................................28
SANITIZING SYSTEM (OPTIONAL) .............................................................................. 30
INTRODUCTION.......................................................................................................................................30
CONDITIONS OF WARRANTY ................................................................................................................30
SAFETY PRECAUTIONS .........................................................................................................................31
PRINCIPLES OF OPERATION.................................................................................................................31
BASIC MACHINE COMPONENTS ...........................................................................................................31
USE ...........................................................................................................................................................32
USE IN THE ASSISTED PROCEDURE MODE ....................................................................................................33
STATIC DIAGNOSIS ...................................................................................................... 35

ENABLING STATIC DIAGNOSIS .............................................................................................................35
PREPARATION FOR DIAGNOSIS...........................................................................................................35

DIAGNOSIS.............................................................................................................................................. 35
OPTIMAL CONDITIONS FOR DIAGNOSIS ............................................................................................ 37
CODES SUMMARY ................................................................................................................................. 37
SECRET COMBINATION SUMMARY ..................................................................................................... 37
MACHINE EMPTYNG.................................................................................................... 38
COMPONENT REMOVAL ............................................................................................. 40
PLASTIC REMOVAL ................................................................................................................................ 40
REAR PLASTIC [PLA3300] .................................................................................................................................. 40
NECK HANDLE [PLA3304]................................................................................................................................... 40
HEARTH FRONT PLASTIC [PLA2207] ................................................................................................................ 40
NECK BLACK HANDLES [PLA2210]....................................................................................................... 41
FRONT PLATE [CRP3541.02] ................................................................................................................. 41
BOTTLE [CNT4002] ................................................................................................................................. 42
30KG LOAD CELL [CEL9500].................................................................................................................. 43
COMPRESSOR [GRCMP07-A]................................................................................................................ 44
VACUUM PUMP [PMP3910].................................................................................................................... 47
CONDENSER [GRCND01-A]................................................................................................................... 48
FRONT WHEEL [RUO7070] .................................................................................................................... 50
250MM REAR WHEEL [RUO7110] AND 20MM LOCK NUT [RUO7401] ............................................... 50
EV2 SOLENOID VALVE........................................................................................................................... 51
EV5, EV6, EV7 SOLENOID VALVES ...................................................................................................... 54
SAFETY PRESSURE SWITCH [PRS4305-D] ......................................................................................... 55
HEATER PRESSURE SWITCH [PRS4075-D]......................................................................................... 56
LOW PRESSURE SWITCH [PRS4175-D] ............................................................................................... 57
CHECK VALVE N°1 [GRVLV05] .............................................................................................................. 58
MANOMETERS H.P. [MAN3030] L.P. [MAN3130] BOTTLE [3031] ........................................................ 61
MANOMETER CALIBRATION CHECK. ............................................................................................................... 62
MANOMETER ZERO ALIGNEMENT ................................................................................................................... 63
FILTER DCL162 25%ACID 75%UM [FLT5002] - DML162 100%UM [FLT5005] .................................... 63
FILTER DML (LOW PRESSURE SIDE) 100% UM [FLT5005] ............................................................................. 64
FILTER DCL (HIGH PRESSURE SIDE) 162 25% ACID 75% UM [FLT5002] ...................................................... 65
THERMAL PRINTER PFI-4 [STM0006] ................................................................................................... 66
MOTHERBOARD UNIC_3 LCDMM98X39 [SCH5206] ............................................................................ 66
DOWNLOADING THE FIRMWARE...................................................................................................................... 67
DOWNLOADING THE LANGUAGES ................................................................................................................... 67
PROGRAMMING THE PERSONALIZATION CODE ............................................................................................ 69
TROUBLESHOOTING ................................................................................................... 70
FULL BOTTLE ALARM ............................................................................................................................ 70
EMPTY BOTTLE ALARM......................................................................................................................... 70
SERVICE ALARM .................................................................................................................................... 70
HIGH PRESSURE ALARM ...................................................................................................................... 70
NO DISPLAY WHEN MAIN POWER SWITCH IS ON ............................................................................. 70
FLUCTUATION OF THE READING OF THE REFRIGERANT ............................................................... 70
VACUUM PUMP DOESN’T START ......................................................................................................... 70
VACUUM PUMP RUNS, BUT LOW SIDE GAUGE DOES NOT REGISTER AN APPROPRIATE
VACUUM .................................................................................................................................................. 71
THE MACHINE DOESN’T FINISH THE REFILLING ............................................................................... 71
THE MACHINE DOESN’T REFILL THE OIL............................................................................................ 71
THE MANOMETERS DON’T READ THE PRESSURE OF THE A/C SYSTEM ...................................... 71
THE MACHINE DOES NOT PRINT ......................................................................................................... 71
PROBLEMS DURING THE DOWNLOAD OF THE SOFTWARE ............................................................ 71
SCALE DOESN’T READ THE WEIGHT .................................................................................................. 72
GAIN-OF-WEIGHT IMPLIES READING DECREASE OF THE SCALE .................................................. 72
THE MACHINE DOESN’T FINISH THE RECOVERY.............................................................................. 73
ALARM MESSAGES...................................................................................................... 74
"ERROR: PRESENCE OF REFRIGERANT GAS IN A/C SYSTEM".....................................................74

"ERROR SYSTEM EMPTY"......................................................................................................................74
"ALARM HIGH PRESSURE".....................................................................................................................74
"ALARM BOTTLE EMPTY" .......................................................................................................................74
"ALARM FULL BOTTLE "..........................................................................................................................74
"ALARM SERVICE "..................................................................................................................................74
"WARNING INSUFFICIENT GAS AVAILABLE " ......................................................................................74
SUGGESTED SPARE PARTS ....................................................................................... 75
TECHNICAL DETAILED LISTS...................................................................................... 77
WIRING .......................................................................................................................... 78
30KG LOAD CELL [CEL9500]...............................................................................................................................78
15KG LOAD CELL [CEL9505]...............................................................................................................................78
YB14 230/V COIL WIRING [ELT1050-C]...............................................................................................................79
HEATER WIRING [ELT3610-A].............................................................................................................................79
SERIAL CABLE [ELT5004]....................................................................................................................................80
USB CABLE [ELT5005] .........................................................................................................................................80
POWER SUPPLY WIRING [GRELT001.A] ...........................................................................................................81
MAIN SWITCH + FERRITE WIRING [GRELT005] ................................................................................................81
2 ELECTRONIC VALVES WIRING (MATE_N_LOCK) [GRELT02B.A] .................................................................82
5 ELECTRONIC VALVES WIRING (MATE_N_LOCK) [GRELT05B.A] .................................................................82
LOW PRESSURE SWITCH WIRING [PRS4175-D] ..............................................................................................83
SAFETY PRESSURE SWITCH WIRING [PRS4305-D]........................................................................................83
HEATER PRESSURE SWITCH WIRING [PRS4075-D] ........................................................................................84
COMPRESSOR WIRING .....................................................................................................................................84
ELECTRIC FAN WIRING ......................................................................................................................................85
VACUUM PUMP WIRING .....................................................................................................................................85
BOTTLE TEMPERATURE SENSOR WIRING [SNS0003] ....................................................................................86
HYDRAULICAL DIAGRAM............................................................................................ 87
PHASE TO PHASE ...............................................................................................................................................88
WIRING DIAGRAM ........................................................................................................ 91

MOTHERBOARD ........................................................................................................... 92
BB-DIAG MOTHERBOARD [SCH8197] ...................................................................................................93
SANITIZER MOTHERBOARD [SCH8198] ...............................................................................................94
EXPLODED .................................................................................................................... 95
MANIFOLD PART 1 ..................................................................................................................................96
MANIFOLD PART 2 ..................................................................................................................................97
PIPING ......................................................................................................................................................98
CHECK VALVE [GRVLV05]......................................................................................................................99
SOLENOID VALVE [VLV1550] .................................................................................................................99
NOTE ........................................................................................................................... 100

INTRODUCTION
This manual was produced by the manufacturer primarily for use by dealers and their qualified
A/C system technicians. It is not possible to include all the knowledge of a mechanic in one
manual. Therefore, anyone who uses this book to perform maintenance and repairs on service
stations should have a basic understanding of mechanics and the techniques to repair these
types of machines. Repair and maintenance work attempted by anyone without this knowledge
is likely to render the service station unsafe and unfit for use. This model has been designed
and manufactured to perform within certain specifications in regard to performance. Proper
service with the correct tools is necessary to ensure that the service station will operate as
designed. If there is any question about a service procedure, it is imperative that you contact
the dealer for any service information changes that apply to this model. This policy is intended
to provide the customer with the most satisfaction from his service station. The manufacturer is
continually striving to improve all of its models. Modifications and significant changes in
specifications or procedures will be forwarded to all authorized dealers and will appear in future
editions of this manual where applicable. Please read this material carefully. Designs and
specifications are subject to change without notice.
SYMBOLS AND CONVENTIONS

To make it easier to find the information you need, the following symbols (icons) and
conventions are used:
This icon marks notes and

This icon suggest the use of
information that should be read
screwdrivers.
before servicing the machine.
This icon suggest the use of an This icon marks the use of
electrical drill. protective glasses.
This icon suggest the use of forks This icon marks the use of
wrench. protective gloves.
PREPARATION FOR REMOVAL AND DISASSEMBLY

1. Before removal and disassembly, eliminate all dirt, mud, dust and foreign material.
2. Use only the proper tools and cleaning equipment.
3. During disassembly, clean all of the parts and place them in trays in the order of
disassembly. This will speed up assembly and allow for the correct installation of all parts.
4. Keep all parts away from any source of fire.

REPLACEMENT PARTS
Use only genuine manufacturer parts for all replacements, contact the dealer for the complete
list. Other brands may be similar in function and appearance, but inferior in quality, and not
designed for that specific use.
CHECKING THE CONNECTIONS

Check the leads, couplers, and connectors for stains,
rust, moisture, etc.
1.Disconnect: Lead, Coupler, Connector
2.Check: Lead, Coupler, Connector

Moisture Æ Dry with an air blower.
Rust/stains Æ Connect and disconnect several times.
3.Check: all connections

Loose connection Æ Connect properly.
If the pin 1 on the terminal is flattened, bend it up.
4.Connect: Lead, Coupler, Connector

NOTE: Make sure all connections are tight.
5.Check: continuity (with the pocket tester)

NOTE: If there is no continuity, clean the terminals.
When checking the wire harness, perform steps (1) to
(3). As a quick remedy, use a contact revitalizer
available at most part stores.
OPERATING CYCLE
The operating cycle is divided into three distinct phases: the recovery-recycling phase with the
automatic draining of used oil, the vacuum phase, the oil and refrigerant recharging phase.
NOTE: Numbers under bracket of this chapter are referred to the hydraulic diagram.

RECOVERY-RECYCLING PHASE
After carrying out the necessary connections to the vehicle’s air conditioning system and
selecting the phase, if gas is present the machine will begin recovery. There follows a detailed
description of the system. We will follow the path taken by the gas on the enclosed hydraulic
diagram: during this phase the EV1 solenoid valve is open, and the compressor (14) and
electric fan (26) are also in operation. For this to occur, it is necessary that the gas pressure,
visible on the manometer, is sufficient (+0.5 bar) to close the electrical contact at the A/C
pressure transducer (7) connected to the distributor. Under these conditions, the flow arriving
from the air conditioning system through the mechanical filters (8), which retains any solid
residue, reaches the evaporator (9) after passing through the EV1 solenoid valve.
From the evaporator, the gas moves past the check valve n°1 (11) and the low pressure filter
(12) until it reaches the compressor (14). The filter mentioned is a high capacity dehydrating
filter (between 10 and 12 ppm per kg of refrigerant in relation to the type of refrigerant and the
temperature of the fluid).
When it leaves the compressor the refrigerant, in a superheated vapour state, arrives at the
separator. In its new configuration this cylindrically-shaped component has three connectors on
the upper part, with a safety pressure switch (16) connected to one of them. This is normally
closed and will open the electrical contact, disconnecting the power supply to the compressor,
if the delivery pressure of the compressor should exceed around 17.5 bar. The compressor is
a 12 cc displacement reciprocating compressor and has three connections: on one side are the
suction and delivery connections, on the opposite side is a connection used for returning the oil
from the separator (15).
There follows a detailed description of the separator: during compressor operation obviously
part of the oil enters into circulation with the refrigerant, therefore it is necessary to make sure
that this oil returns to the compressor so that its functionality is not compromised. In
correspondence with the central connector, the separator has a pure borosilicate coalescent
filter with over 99% efficiency, which causes the oil molecules to coacervate as an effect of the
excitation produced by passing over the filter. In this way, gravity causes the drops of oil to
deposit on the bottom of the bottle and then return to the compressor, at the end of the
recovery phase, when the EV3 solenoid valve is opened.
After coming out of the separator, the superheated gas goes through the check valve n°2 (17)
and returns to the evaporator. When it comes out of the evaporator, the refrigerant goes to the
condenser (27) where it completely passes to a liquid state, transferring heat to the air flow
produced by the electric fan (26). In its now liquid state, the refrigerant then goes through filter
(30), which has the same characteristics as filter (12), and passes through the humidity
indicator (31), the check valve n°3 (32) which stop the gas from the bottle (33) returning, even if
the pressure rises to a relatively high level as an effect of the automatic heating element, not
illustrated.
There is also a bottle manometer (22) and a pressure switch (21) for the bottle heater. When
the pressure descends below 6 bar, the electrical heating element is triggered until a pressure
of 8 bar is reached.
Finally we arrive to the bottle (33) through the vapour side valve.
The recovery phase shuts down with the de-energising of EV1 when the pressure switch (7)
reaches a pressure of –0.3 bar, the EV2 valve is automatically opened to drain the used oil,
and the electronic valve EV3 for the return of the oil of the compressor.

VACUUM PHASE
At the end of the recovery phase there is an interval of around 2 minutes during which any gas
returning from the system will result in the recovery phase being immediately restarted.
Otherwise the vacuum phase will automatically begin. During this phase only the EV4 solenoid
valve is energised so that air and non-condensable gases can be evacuated through the
vacuum pump (10). The vacuum pump is a single stage model with an involute capacity of
112l/min and a vacuum degree of 0.1 mbar.
The vacuum phase can also be selected from the keyboard as long as the air conditioning
system has been completely discharged. The vacuum phase will only start under these
conditions, otherwise the machine will sound an acoustic alarm and it will be necessary to
begin from the recovery phase.
FILLING PHASE
Once the vacuum phase has concluded, the technician will carry out the recharging of new oil,
and refrigerant. The new oil in the container (35), passes through the new oil valve (34), the
check valve n°4 (19) and reaches the distributor where there is a vacuum.
Once injection of oil is complete, the EV5 solenoid valve is energised and the refrigerant flows
from the bottle to the distributor and then into the air conditioning system, where there is a
vacuum, by simply making use of the pressure difference between the bottle and the system.
Once the required weight has been reached, the EV5 solenoid valve closes, blocking the flow
of refrigerant from the bottle.
NOTE: Numbers under bracket of this chapter are referred to the hydraulic diagram.
THE MACHINE
BASIC COMPONENTS
a) Control consoles b) Taps
h) Wheels l) High/Low Pressure threaded connectors
m) Used oil tank n) New oil tank
bi) Oil scale d) Bottle
e) Drying filters o) Electronic scale
r) Heating resistance ps) Serial port
i) Main switch j) Socket for electrical supply plug
k) Fuse c) Moisture indicator
f) Vacuum pump u) USB port
v) Air purge valve w) collapsible tracer cartridge (if installed)
z) Tracer bottle (if installed)

l f

ps
u

z
o

n
w
m
bi

CONTROLS AND CONTROL SYSTEM

A1) High pressure gauge A2) Low pressure gauge
A3) Keyboard A4) Bottle pressure gauge
A5) LCD: 4 lines, 20 characters A6) Printer
A5 A6 A4
A3 A2 A1

FUNCTION SELECTOR KEYBOARD

STOP: Press to interrupt the operation being performed in the case of the principal functions:
recovery - oil discharge - vacuum/oil reintegration - charging). Press START to resume
operation from the point of interruption. Pressing STOP during an alarm state, error state, or
end-of-operation silences the audible alarm.
RESET: Press to interrupt the operation being performed. The procedure may be restarted
from the beginning.
ENTER: Press to confirm the procedure or operation flashing on the LCD.
↓: Press to move downward from one procedure or operation to another within a menu.
↑: Press to move upward from one procedure or operation to another within a menu.
START: Press to launch the procedure or operation shown on the display.
ROUTINE MAINTENANCE
INTERNAL BOTTLE FILLING

This operation must be performed whenever the available refrigerant fluid in the bottle is less
than 3 kg and must in any case be performed when the “empty bottle” alarm is given r lights on
the control console. Procure a bottle of R134a gas, connect it to the high-pressure hose of the
machine. Open the tap of the external bottle and the high-pressure tap of the machine. If the
external bottle is not supplied with a suction device, turn it upside down to obtain a higher
delivery rate.
Switch on the machine, after few seconds follows the MAIN MENU:
AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
<NEXT MENU>
Gas avail. XXXX G
Select NEXT MENU:

CALIBRATION
DATA & CONFIGURAT.
SERVICE ALARM
<BOTTLE FILLING>
Select BOTTLE FILLING:

BOTTLE FILLING
Set amount xx kg
Min: x max: xx kg
Press START
Set the quantity of refrigerant to be transferred to the machine bottle (the quantity must be
between the limit values suggested by the machine) and press START to confirm:
Use the HP hose to
connect external
bottle and
press START
Press START:

Open the external

bottle tap, open
HP tap and
press START
Press START:
BOTTLE FILLING
0g
The machine will now fill the machine bottle with the preset quantity ± 500g. When the quantity
minus 500 grams is reached, the machine will stop and display:
BOTTLE FILLING
Close the external
bottle tap and
press START
Close the bottle tap and press START. The machine will stop automatically after having
recovered the residual refrigerant from the hoses. Close the high-pressure tap. Disconnect the
external bottle. Switch the machine off.

Model “A”
VACUUM PUMP 2
1
Perform the operations listed below on a
4
routine basis in order to ensure good
operation of the vacuum pump.
M.1) Oil top-up
M.2) Oil change MAX
M.3) Decontamination (only Model “A”)
When topping-up or replacing the pump oil,
use only the oil recommended by the 3
manufacturer. Contact the distributor for
information concerning the correct type of oil. 4
min
M.1) Oil top-up
This operation must be performed when the 3
1
level of the oil falls to less than half on the 4
indicator (4).
NOTE: in order to correctly check the oil
level it is suggested to run a 1 minutes of MAX
vacuum, and the verify the oil level. To refill
the oil, perform the steps listed below in the
order given. Disconnect the machine from
the mains supply. Locate the oil cap (3) and
screw it off. The oil will be added through the
hole in which the oil cap was lodged (3). Add
oil a little at a time, waiting for the level to rise min
before each successive addition, until the oil Model “B”
5
level is about ½ cm above the red mark on
the indicator (4). Replace the oil cap (2) and
tighten down.
3
1
M.2) Oil change
The vacuum pump oil must be replaced 4
every 150 working hours and in any case
MAX
every time the refrigerant filters are replaced.
The oil must also be changed whenever it
changes color due to absorption of humidity.
Before beginning the oil change procedure,
procure a container of at least 500 cc
min
capacity in which to collect the used oil. The
pump contains about 500 cc of oil. Model “C”
5
Disconnect the machine from the mains
supply. Legend:
Unscrew the filling cap (3). 1) Air outlet
2) Ballast valve
Unscrew the drain cap (5). 3) Filling cap
4) Oil level indicator
Allow all the oil to run out into a disposal 5) Drain cap
container (with height < 10 cm)

Close the drain cap (5).

Pour in new oil through the filling hole (3 - opened previously) until the level rises to the
midpoint on the indicator (4).
Replace and tighten the filling cap (3).
NOTE: use only the oil recognized for the model of pump:
model “A”: oil ISO68 [PMP3315]
model “B” oil ISO100 [PMP3330]
model “C” oil ISO100 [PMP3330]
M.3) Decontamination (only Model “A”)

Dark or turbid oil or an increase in the oil level are signs that the oil has been contaminated by
foreign substances. In these cases proceed as outlined below.
Disconnect the machine from the mains supply.
Unscrew the ballast valve (2) by 2 (two) turns.
Reconnect the machine to mains supply.
Run the vacuum phase for one hour on the hoses, with the taps open, and with the quick
coupler connected.
Disconnect the machine from mains supply.
Should decontamination not return the oil to its original state (light colour and no traces of
emulsion), change the oil.
NOTE: vacuum pump maintenance procedure described into the users manual ed.0 is non
correct, decontamination is available only for
vacuum pumps model “A”.
REPLACING THE DRYER FILTERS

Replace the filters whenever the machine gives the
service alarm during the first ten seconds of
operation or whenever the humidity gage signals
the presence of humidity in the circuit (inner circle
yellow). Before performing any operation, check
that the replacement filters are the same types as 4
those installed on the machine. Then proceed as 5
described below:
Disconnect the machine from the electrical supply.
Wear protective gloves and glasses.
Remove the rear plastic cover from the machine.
Close the taps on the bottle.
Close the tap (1) on the filter (4).
Connect the low pressure quick-connect coupling
to the male connector (2) of the filter (4) 1
2 3
Connect the machine to the electrical supply.
Carry out a recovery operation (note: the low
pressure tap should be open)
When zero bar is reached, immediately close the tap (3) on the filter (5) and press Stop or
Reset.
Disconnect the low pressure quick-connect coupling from the connector (2) on the filter (4).
Dismantle the old filters and mount new ones, carefully noting the direction of the arrows.
IMPORTANT: replace the old filter with a new one as quickly as possible to avoid possible
contamination by moisture in the ambient air.
Open the tap (1) under the filter (4) and the tap (3) on the filter (5).
Open the taps on the bottle.
Replace the rear plastic cover on the machine.
Reconnect to the electrical supply and switch the machine on.
Select NEXT MENU, and enter into SERVICE ALARM.
Key in the filter code to cancel the alarm; if the filter code is not available, telephone the Service
Center.
Recover around 500g of gas to charge the machine circuit.
Switch off the machine.
FILLING THE NEW OIL TANK

It is good practice to fill the oil tank whenever the oil level falls below 100 cc in order to
guarantee that there will be sufficient oil for topping up during successive operations. Types of
oil: use only synthetic oils. Always refer to the information provided by the system
manufacturer. Procedure: Remove the tank, complete with cap, after disconnecting the quick-
connect coupling on the upper part. Unscrew the cap and fill the tank with the correct quantity
of suitable type and grade oil for compressors. Screw the cap back on, replace the tank, and
reconnect the quick-connect coupling.
EMPTYING THE USED OIL TANK

This operation must be performed whenever the oil level exceeds 200 cc. Procedure: remove
the tank from its lodging and unscrew the container (holding fixed the cap); empty the tank into
a container for used oils, Screw the container (holding fixed the cap) and replace the container
in its lodging.
REPLACING THE PRINTER PAPER

Use heat-sensitive paper of the type described below:
Width 58 mm
Maximum paper roll diameter 32mm
UNSCHEDULED MAINTENANCE / CALIBRATION

Perform this operation whenever the values displayed on the LCD do not correspond to real
values. WARNING: The operations listed below must be performed with maximum attention

and care. In particular, always observe the following precautions. Always place the weights at
the center of the scale plate. Never exert pressure on the oil scale. Always recover the gas in
the high- and low-pressure hoses before beginning calibration of the transducers.
To enter the CALIBRATION MENU:
Switch the machine on. The MAIN MENU will appear after a few seconds:
AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
<NEXT MENU>
Gas Avail xxxxx G
Select NEXT MENU:

<CALIBRATION>
DATA AND CONFIGURAT.
SERVICE ALARM
BOTTLE FILLING
Now select CALIBRATION from the menu:

To enter calibration
insert code
....
And press ENTER
Type the code 3578 (special code for authorized technician) and press ENTER to confirm.
NOTA: the normal code 0791 actives only simplified calibration function (check on the user
manual of machine), the code 3578 is only for specialized technician, authorized by the
manufacturer.
CALIBRATING THE BOTTLE SCALE

Disconnect the machine from the electrical supply. Procure a known reference weight from 28
to 32 kg. Remove the plastic cover on the rear of the machine to access the machine bottle.
Close the blue and red taps on the bottle. Unscrew the bottle lock nut. Separate the heating
coil from the bottle (do not touch or disconnect the wires of the heater coil). Remove the bottle
from its lodging, leaving the heater around the scale plate. Set the bottle on a stand at least 40
cm in height.
Access the CALIBRATION MENU as explained above.
The following will be displayed:
<BOTTLE SCALE >
BOTTLE TEMPERATURE
PREVIOUS MENU
With BOTTLE SCALE flashing, press ENTER. The following screen will be displayed:
<CALIBRATION>
BOTTLE DATA
TARE
PREVIOUS MENU
Press ENTER

ZERO LEVEL
Raise the bottle
levels xxxxx
press START
With the bottle lifted off the scale plate, press START. The following screen will be displayed:
REFERENCE VALUE
xxxxxx g
Livels xxxxx
Press START
Place the reference weight (28 to 32 kg) at the center of the scale plate. Use keys 0 through 9
to type in the value of the weight. Press START. Select “PREVIOUS MENU” to exit the
CALIBRATION MENU. Press START to save the data. Switch off the machine and disconnect
it from mains supply. Replace the bottle on the scale plate and the heating coil on the bottle
(Attention: the heater must adhere tightly to the bottle). Replace the plastic cover. Open the
blue and red taps on the bottle. Replace the rear plastic cover.
BOTTLE DATA
N.B. This menu is reserved for use by the technician performing final testing. It contains the
maximum safety threshold value; therefore, the bottle data may not be changed for any reason.
For assistance, call the Technical Service.
Enter in CALIBRATION MENU.
<BOTTLE SCALE>
BOTTLE TEMPERATURE
PREVIOUS MENU
With BOTTLE SCALE flashing, press ENTER. The following screen will be displayed:
<CALIBRATION>
BOTTLE DATA
TARE
PREVIOUS MENU
Select BOTTLE DATA:

Max xxxx g
Min xxxx g
Tara xxxx g
PREVIOUS MENU
If necessary, insert the values numeric keyboard:

BOTTLE 22 litres 12litres
Max 18.000 10.000

Min 2.000 2.000
Tare 11.500* 6.150*
* reference value
Change the value of Max, Min and Tara with numeric keyboard

SAVE DATA:
press START.
To exit:
press STOP
Press START to save data or press STOP to exit.
TARE
This menu allows a quickly setting of the value of tare on an empty bottle.
IMPORTANT: use this menu only with an empty bottle.
Enter in CALIBRATION MENU.
<BOTTLE SCALE >
BOTTLE TEMPERATURE
PREVIOUS MENU
Select BOTTLE SCALE and press ENTER.

CALIBRATION
DATA
TARE>
<PREVIOUS MENU>
Select TARE and after few seconds will be displayed

TARE
xxxx g
After that it will be newly visualized the calibration menu of the bottle scale
ATTENTION: if it is used, erroneously, the TARE MENU with the refrigerant bottle NOT empty,
it is necessary to re-enter the tare like the manually indicated in the previous paragraph
(BOTTLE DATA)
BOTTLE TEMPERATURE
NOTE: A digital thermometer is required for bottle temperature sensor calibration. Check that
the bottle temperature probe is disconnected from the bottle and so capable of reading the
ambient temperature.
Enter the CALIBRATION MENU as explained above.
<BOTTLE SCALE >
BOTTLE TEMPERATURE
PREVIOUS MENU
Select BOTTLE TEMPERATURE and press the ENTER key to confirm:

BOTTLE TEMPERATURE
XX.X C
START to change
STOP to exit
Check that the temperature shown on the display is that also read on the external
thermometer. If necessary, press START to modify the machine value:
BOTTLE TEMPERATURE
XX.X C
XXX.X C
Press ENTER
Type in the temperature read on the digital thermometer and press ENTER to confirm.
Reassemble the temperature probe on the bottle.
SETTINGS
LANGUAGE
AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
<NEXT MENU>
Gas Avail xxxxx g
Select NEXT MENU:

CALIBRATION
<DATA AND
CONFIGURAT.>
SERVICE ALARM
Select DATA AND CONFIGURAT. :

DATA
<CONFIGURATION>
SERVICES
PREVIOUS MENU
Select CONFIGURATION:
LANGUAGE
MEASURE UNITS
PREVIOUS MENU
Select LANGUAGE:
ENGLISGH
ITALIANO
FRANCAIS
<-
NOTE : the current language is indicated by the symbol “<-“ .

Use the arrow keys to scroll the available languages. Confirm a language by pressing ENTER.
The machine will reset and a few seconds later the MAIN MENU will appear in the chosen
language.
UNITS OF MEASUREMENT
AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
NEXT MENU
Gas Avail xxxxx g
Select NEXT MENU:

CALIBRATION
SERVICE ALARM
BOTTLE FILLING
Select DATA AND CONFIGURAT.:

DATA
CONFIGURATION
SERVICES
PREVIOUS MENU
Select CONFIGURATION:
LANGUAGE
MEASURE UNITS
PREVIOUS MENU
Select MEASURE UNITS:

Measure units:
g (kg)
oz (lb)
PREVIOUS MENU
Select the unit of measure and press ENTER.
DATA
This menu shows all the data read by the machine.
AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
<NEXT MENU>
Gas Avail xxxxx g
Select NEXT MENU:

CALIBRATION
<DATA AND CONFIGURAT.>
SERVICE ALARM
BOTTLE FILLING


<DATA>
CONFIGURATION
SERVICES
PREVIOUS MENU
Select DATA.
The following screen will be displayed:
Gas avail. xxxx g
Bottle temperature:
xxx °C xxx °F
- Gas avail.: quantity of refrigerant available in the storage bottle.

- Temperature: temperature of the refrigerant storage bottle.
SERVICES
This menu shows all service data of the machine.
AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
<NEXT MENU>
Gas Avail xxxxx g
Select NEXT MENU:

CALIBRATION
<DATA AND CONFIGURAT.>
SERVICE ALARM
BOTTLE FILLING
Select DATA AND CONFIGURAT. :

DATA>
CONFIGURATION
<SERVICES>
PREVIOUS MENU
Select SERVICES
. . . . . .
Type the code 12341970 and press ENTER:

Gas rec. x.x kg
Service x.x kg
Vacuum xx min
COUNTERS
AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
NEXT MENU
GAS AVAIL XXXX G
Select NEXT MENU:

CALIBRATION
SERVICE ALARM
BOTTLE FILLING

DATA
CONFIGURATION
SERVICES
PREVIOUS MENU
Select SERVICES:
This screen displays the total values for: recovered gas, service alarm counters, total vacuum
time (minutes), gas injected, gas recovered into the internal bottle using the function “bottle
refilling”.
Gas rec. 0.0 kg
Service 0.0 kg
Vacuum 0 min
Gas fil. 0.0 kg
Fil. Bot. 0.0 kg
Use ↓ to scroll the rows.

Press START to print all the values (+ actual date).
PRINTER (OPTIONAL)
When installed, this makes it possible to print data according to the function selected by the
operator.

SYSTEM CLEANING (OPTIONAL)

Attention: flushing an R12 A/C system with an R&R station for 134a is permissible only after
the R12 has been recovered with an R12 recovery device and the system has been under
a c
vacuum for at least 20 minutes.
d
PRINCIPAL COMPONENTS
Refer to Figure 1:
a) Filter coupling
b) Coupling for humidity indicator
b
c) Clip with check-valve
d) Clip without check-valve
e) Blue hose
f
f) Red tap
h
g) Blue tap
g
h) 5-liter bottle
e Fig. 1
ASSEMBLY OF THE FLUSHING KIT
KIT ASSEMBLY
1) Connect the filter coupling (a) to the red tap (f) of
the 5-liter bottle (h); [FIG.2]
2) Connect the humidity indicator coupling (b) to the

blue tap (g) of the 5-liter bottle (h). [FIG. 3]
Fig. 2
Fig. 3
3) Connect one end of the blue hose (e) to the filter

coupling (a) and the other to the clip without
check-valve (d). [FIG. 4]
4) Connect the low-pressure service hose of the Fig. 4

R&R station to the low-pressure coupling of the
humidity indicator coupling (b) and the high-
pressure service hose of the R&R station to the

high-pressure coupling of the clip with check-

valve (c). [FIG. 5]
5) Screw on the high- and low-pressure quick-

connect couplings. [FIG. 6].
Fig. 5
Fig. 6
CONNECTION TO THE SYSTEM

6) Use the correct seat of the rotating disk for the
section of the component to be connected to the
rubber cone. [FIG. 7]
7) Connect the rubber cone of the clip with check-

valve (c) to the inlet of the component to be
flushed, and the clip without check-valve (d) to
the outlet of the component to be flushed.
[FIG. 8]
Fig. 7
Fig. 8
8) Open the high- and low-pressure taps of the

R&R station. [FIG. 9].
Fig. 9
USING THE FLUSHING KIT
When flushing a system we recommend disassembling the filter and the expansion valve, in
the case of a traditional system, or only the capillary valve in the case of a flooded system. Use
the inlet to the evaporator as washing inlet and the outlet of the condenser as flushing outlet.

AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
NEXT MENU
GAS AVAIL XXXX G
Select NEXT MENU.

CALIBRATION
SERVICE ALARM
BOTTLE FILLING
Scroll with the down arrow (↓).

CALIBRATION
SERVICE ALARM
BOTTLE FILLING
SYSTEM FLUSHING
Select SYSTEM FLUSHING.

INSERT PLATE NO.
. . . . . . . . . .
You may type in the vehicle license plate number and confirm with ENTER.
VACUUM
10 min
press ENTER
Insert the number of minutes for the vacuum cycle to ber un at the start of the flushing
operation, and confirm with ENTER.
Connect the flushing
kit as explained in
the instructions and
press START
Press START.
SYSTEM FLUSHING
Open high and low
pressure and
press START
Press START.
System flushing.
Oil recov. Xx CC
Wait...
At this point, the machine will proceed automatically, displaying the quantity of oil extracted
(except on series XK53 machines) and printing the total volume at the end of flushing. When
flushing is completed, disconnect all the couplings and disconnect the machine from the power
supply.

SANITIZING SYSTEM (OPTIONAL)
INTRODUCTION
This manual was drafted in accordance with the EU guidelines contained in Directive No.
89/392/EEC as amended. This manual contains important information pertinent to operator
safety. Read this manual through carefully before beginning operation of the machine. The
manufacturer reserves the right to modify this manual and the machine itself with no prior
notice; we therefore recommend checking any updates. This manual must accompany the
machine in case of sale or other transfer.
CONDITIONS OF WARRANTY
This product is warranted against any defect in materials and/or construction for a period of 1
(one) year from the date of delivery. The warranty covers free-of-charge replacement or repair
of defective component parts considered same by the manufacturer. Reference to the machine
serial number must accompany any requests for spare parts. If the serial number is not
available, contact the manufacturer immediately with valid proof of purchase (invoice or other
document valid attesting to purchase and identifying the purchaser). This warranty does not
cover defects arising from normal wear, incorrect or improper installation, or phenomena not
inherent to normal use and operation of the product. The manufacturer guarantees the perfect
suitability of the materials used for packing, in terms both of composition and mechanical
strength/resistance. The warranty does not cover breakdowns attributable to damage suffered
during shipping or warehousing, or caused by the use of accessories not meeting
manufacturer’s specifications or by tampering with or repair of the product by unauthorized
personnel. It is of utmost importance that the crates containing the machine be carefully
inspected, upon delivery, in the presence of the shipping agent. We recommend performing
inspection with extreme care, since damages to the crates caused by shocks or dropping are
not always immediately visible thanks to the shock-absorbing capacity of today’s composite
packing materials. The apparent integrity of the packing materials does not exclude possible
damage to the goods, despite the due care taken by the manufacturer in packing them.
NOTE: Regarding the above, the manufacturer reminds the customer that pursuant to current
international and national laws and regulations the goods are shipped at the sole risk of the
latter and, unless otherwise specified in the confirmation of order phase, the goods are shipped
uninsured. The manufacturer therefore declines any and all responsibility in merit of CLAIMS
for damages due to shipping, loading and unloading, and unpacking. A product for which repair
under warranty is requested must be shipped to the manufacturer under the customer’s
exclusive responsibility and at the customer’s exclusive expense and risk. In order to avoid
damage during shipping for repairs, the manufacturer’s original packing must always be used.
The manufacturer declines any and all responsibility for damage to vehicles on which
recovery/recycling is performed if said damage is the result of unskillful handling by the
operator or of failure to observe the basic safety rules set forth in the instruction manual. This
warranty replaces and excludes any other warranty or guarantee that the seller may be
required to provide under law or contract and defines all the customer’s rights in regard of faults
and defects and/or scarce quality in the products as purchased.
The warranty will expire automatically at the end of the 12-month period or whenever even one
of the following occurs: failure to perform maintenance or erroneous maintenance, use of
unsuitable lubricants and/or tracer fluids, inept or improper use, repairs performed by
unauthorized personnel and/or with non-original spare parts, damage caused by shocks, fires,
or other accidental events.
SAFETY PRECAUTIONS
Do not use the machine if damaged.
Unplug the machine from the power supply before switching between the 230 and 115 V
voltage settings. Install a suitable fuse for the selected voltage rating.
Ensure that the power cord is provided with a ground terminal.
Do not access internal parts of the machine while it is connected to the power supply.
Working ambient temperature range: from 0° to + 50° C.
Warehousing temperature range: from - 30° to + 90° C.
Aerate the vehicle for 5 to 10 minutes following treatment.
PRINCIPLES OF OPERATION
An ultrasound cell (e) produces a 1.7 MHz frequency that transforms the liquid into vapor with
micro-droplets < 5μ. This vapor is pushed toward the machine outlet by a fan (d) and taken in
by the vehicle A/C system ventilation system, where it eliminates any impurities.
Treatment lasts about 30 minutes at 25° C and stops automatically when the minimum level for
the liquid in the tank is reached or at the end of the treatment time. The higher the ambient
temperature the shorter the treatment time; vice-versa, at lower ambient temperatures the
treatment time will be longer. The treatment time is calculated automatically by the machine.
Sanitizing once a year is sufficient to ensure that the vehicle A/C system will be free of
unpleasant odors and bacterial contamination.
BASIC MACHINE COMPONENTS

a. Tank.
b. Gooseneck hose connector.
c. Serial switch (only on Series XK701 machines)
d. Fan.
e. Ultrasound cell.
f. Funnel.
g. Tube.
h. Drip collector terminal.
i. Sanitizing system support.
j. Fan support.
k. Transformer.
l. Electronics card.
m. Maximum level sensor.
n. Minimum level sensor.
NOTE: The external serial interface of the machine is excluded when the serial switch (c) is set
to .

USE
Proceed as outlined below to perform sanitizing via the AUTOMATIC PROCEDURE.
Set the serial switch (c) to (only for Series XK701 machines).
Switch the machine ON.
The following MAIN MENU will be displayed after a few seconds:
AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
NEXT MENU
GAS AVAIL XXXX G
Select AUTOMATIC PROCEDURE.

Type in the vehicle license plate number (if required) and press ENTER to confirm.
Type in the values for VACUUM, OIL, CHARGING, and TRACER (if installed).
SANITIZING
Sanitizing yes
Sanitizing no
ENTER to continue
Select SANITIZING YES and press ENTER to continue with the following screen:
Sanitizing:
COMBINED
SEQUENTIAL
ENTER to continue
Select a sanitizing method and press ENTER to confirm.

ATTENTION: on some vehicles (for example, Mercedes, VW, Audi) the “A/C system
malfunction” dashboard indicator may light if the recovery/recycling operation is carried out with
the engine running or the key turned to the “accessory” position. In this case, or in case of
doubt, we recommend selecting the SEQUENTIAL option from the sanitizing menu. Should
the above-mentioned indicator light, reset (zero) in accordance with the manufacturer’s
instructions.
The instrument will check the level of the liquid in the tank; if it is insufficient, the following
message will appear:
Pour liquid into tank.
Connect tube.
ENTER to continue
Proceed as follows:
- Open the access door of the recovery/recycling station.
- Disconnect the corrugated tube (g) from the gooseneck (b).
- Insert the funnel (f) supplied with the machine into the gooseneck (b).
- Pour the sanitizing liquid into the tank (a).
- Reconnect the corrugated tube (g) to the gooseneck (b).

- Press ENTER to continue.

If, instead, there is already sufficient liquid in the tank, the following screen will be displayed:
Liquid OK
Connect tube
ENTER to continue
If there is no liquid in the tank, the LIQUID NO message will flash on the display and the
sanitizing treatment cycle will not start. If the tank is instead filled with liquid, press START.
The station will carry out the RECOVERY/RECYCLING and SANITIZING operations
simultaneously. The display will alternate the following messages:
Open high and low SANITIZING
pressure, then press Liquid OK
START. Sanitizing = active
Pressing the STOP key will interrupt both the RECOVERY/RECYCLING and sanitizing
operations; pressing START will restart both procedures
NOTE: On Series XK701 machines, the RECOVERY/RECYCLING and SANITIZING
processes are independent. A pause or interruption will therefore apply only to the function
shown on the display at the time. For example, pressing STOP while SANITIZING status is
displayed will interrupt operation of the sanitizing system but the automatic
RECOVERY/RECYCLING procedure will proceed normally.
Press RESET to terminate both operations and return to the MAIN MENU.
The SANITIZING treatment stops automatically as soon as all the liquid in the tank has been
used.
As soon as both procedures (RECOVERY/RECYCLING and SANITIZING) have concluded,
the station prints the reports for the two processes.
NOTE: On Series XK701 machines, the result for each procedure is printed upon completion;
that is, without waiting for the other procedure to complete.
Use in the ASSISTED PROCEDURE mode

Sanitizing may be performed as an independent operation in the ASSISTED PROCEDURE
machine operation mode. To access the menu, select ASSISTED PROCEDURE and then
select SANITIZING.

i b
a
c
m
j
n
l
e
d
f
g

STATIC DIAGNOSIS
STATIC DIAGNOSIS is a function (optional for series XK593… and XK53… machines
equipped with printer) that permits automatic diagnosis of the causes of malfunction of vehicle
A/C systems through analysis of the behavior of system pressures, offering the possibility of
selecting between flooded and traditional systems.
Flooded system: a system making use of a flooded evaporator, a capillary valve (orifice tube),
and a defroster pressure switch on the low-pressure side.
Traditional system: a system making use of a thermostatic valve including a block valve.
ENABLING STATIC DIAGNOSIS

Connect the key supplied with the machine to the serial port, and switch on the machine. The
following screen will be displayed for 5 seconds:
STATIC DIAGNOSIS
ENABLED
Static diagnosis is now enabled.
PREPARATION FOR DIAGNOSIS

Use the BLUE R134a quick-connect coupling to connect the LOW PRESSURE line to the
LOW PRESSURE service valve of the A/C system.
Use the RED R134a quick-connect coupling to connect the HIGH PRESSURE line to the
HIGH PRESSURE service valve of the A/C system.
N.B. Before starting the A/C system, close the two high and low pressure taps on the machine.
Performing A/C checks or diagnosis with the high and low pressure machine taps open can
cause irreversible damage to the A/C system.
Start the vehicle engine and switch on the A/C system. Allow the fan to run at the second
speed with the A/C system thermostat set to maximum cooling.
Allow the A/C system to run for at least 5 to 15 minutes before performing STATIC
DIAGNOSIS, in order to allow the A/C system temperature to stabilize before the start of the
diagnostic test.
DIAGNOSIS
Switch on the machine. The MAIN MENU will appear after a few seconds:
AUTOMATIC PROCEDURE
ASSISTED PROCEDURE
NEXT MENU
GAS AVAIL XXXX G
Select NEXT MENU:

CALIBRATION
SERVICE ALARM
A/C SYSTEM FLUSHING

Scroll with the down arrow ↓:

SERVICE ALARM
SYSTEM FLUSHING
BOTTLE FILLING
DIAGNOSIS
Select DIAGNOSIS.
BAR - C
PSI - F
Select the units of measurement and confirm with ENTER. The A/C system type will be
requested:
TYPE OF A/C SYSTEM
-TXV SYSTEM
-ORIFICE TUBE SYSTEM
Use the arrow keys to select the A/C system type and press ENTER.
N.B. Erroneous selection of A/C system type can alter the results of the diagnostic test.
Ta: 0.0 C
Type in the ambient temperature read on the thermometer supplied with the machine and
confirm by pressing ENTER.
LPmin: 0.0 bar
HPmax: 0.0 bar
HPmin: 0.0 bar
Tvmin: 0.0 C
Type in, in order, confirming each datum by pressing ENTER: the minimum low pressure
value, the maximum and minimum high pressure values read on the machine pressure gauges
during testing, and the temperature of the air at the outlet from the vents in the passenger
compartment (use the thermometer supplied with the machine to measure).
The machine will now print the diagnosis report: should the diagnosis results not be positive,
the printout will list from one to three possible system problems. When checking, always start
with the first DIAGNOSIS shown and check each in the order given, applying the REMEDIES
listed for each DIAGNOSIS.
Retest the A/C system with the machine after the first DIAGNOSIS has been checked out
and/or repaired, in order to determine whether or not the repair has solved the system problem.
Retest after each DIAGNOSIS has been verified and/or the trouble repaired.
At the end of the diagnostic procedure and in the case of a “system OK” when a
recovery/recycling operation is not planned, the refrigerant in the A/C system tubing must be
reintegrated in accordance with the procedure outlined below:
With the A/C system in operation, disconnect the high-pressure coupling from the A/C system
(Warning! If the high-pressure coupling is near a moving mechanical organ, switch off the
engine while disconnecting the coupling). Open the two high- and low-pressure taps on the
machine and wait for about 2 minutes. Now disconnect the low-pressure coupling from the A/C
system.
OPTIMAL CONDITIONS FOR DIAGNOSIS

Wind speed = 0 km/h ca. A/C fan set to second speed – A/C temperature control set to
maximum cold. Outside (ambient) temperature from 21°C to 38°C. Engine at 1500 RPM, for
two minutes. Do not expose the vehicle to direct sunlight during diagnosis.
CODES SUMMARY
Standard CALIBRATION code: 0791
Advanced CALIBRATION code: 3578
SERVICES code: 12341970
SECRET COMBINATION SUMMARY

IINTERNAL BOTTLE VACUUM 1-4-8
EXTRATION OF GAS 1-4-9

MACHINE EMPTYNG
To remove all refrigerant from the machine, use this special procedure:
Remove the rear plastic of machine (1) like explained in “plastics removal” paragraph.
Connect a hose (2) on HP fitting (3) of machine (1) that has to be emptied, and on HP fitting (4)
of auxiliary machine (5)
Open the red valves of the two machines.
Connect a hose (6) to the low pressure fitting (7) of the auxiliary machine (5), and to the fitting
(8) under the filter of the machine (1)
Open the blue front valve of auxiliary machine (5), and tighten the knurled handle (9) (OPEN
position),
1
5
4 7
9
2
6
Switch on the two machines.

On the machine (1) press “1-4-9” combination key, to activate GAS EXTRACTION. The
following screen will be displayed:
EXTRACTION GAS
Gas avail. xxxx g

Run a recovery phase from the auxiliary machine (5). During the recovery the quantity of gas
available on the display of machine (1) decreases.
At this point the auxiliary machine (5) suspends then continues the recovery automatically,
leave the machines in this status for 20 minutes
Disconnect and switch off the auxiliary machine (5)
Press RESET on the machine (1),
To run the internal vacuum of machine (1), press “1-4-8” combination keys
BOTTLE VACUUM
Bp xx.x bar
The vacuum ends after 3 minutes , after the vacuum switch of the machine (1).

COMPONENT REMOVAL
PLASTIC REMOVAL
REAR PLASTIC [PLA3300]

ATTENTION: Disconnect the machine from the main supply.
With a Phillips screw driver remove the 6 fixing screw of the REAR
PLASTIC [PLA3300].
NOTE: For a quick operation use an electrical drill.

Remove the REAR PLASTIC [PLA3300].
NECK HANDLE [PLA3304]

ATTENTION: Disconnect the machine from the main
supply.
With a Phillips screw driver remove the 4 fixing screw of the
NECK HANDLE [PLA3304].
Remove the NECK HANDLE [PLA3304].
HEARTH FRONT PLASTIC [PLA2207]

supply.
With a long cross screw driver, trough the holes on the columns, remove the 2 superior fixing
screws of the plastic.
With a Phillips screw driver, remove the 2 front fixing screws.

Remove the HEATH FRONT PLASTIC [PLA2207].

NECK BLACK HANDLES [PLA2210]

Using a plate screw driver remove the BLUE\RED NECK HANDLE CAPS [PLA2211 –
PLA2212].
NOTE: During the operation, the front valves must be closed.
Using a cross screw driver unscrew the fixing screws of the handle. Remove the NECK BLACK
HANDLES [PLA2210].
FRONT PLATE [CRP3541.02]

supply.
Remove all the plastics.
Remove the NECK BLACK HANDLES [PLA2210].
NOTE: During the operation, the front valves must be closet.
With a screw driver remove the 2 fixing screws of the serial
connection on the FRONT PLATE [CRP3541.02]. Remove the
connection for SERIAL CABLE [ELT5004].
With a 10mm fork wrench, remove the

4 fixing screws of the FRONT PLATE
[CRP3541.02].
Remove the FRONT PLATE

[CRP3541.02].

BOTTLE [CNT4002]
Remove the rear plastic. Close the HP and LP bottle’s valves.
Close the valve under the HP filter.
Remove the BOTTLE HEATER [ELT3610-A] of the bottle and

place it on the machine’s plan.
Remove the TEMPERATURE PROBE [SNS0003].
Unscrew the 60 CM RED HOSE [TUB1110] and the 60 CM

BLUE HOSE [TUB1100] by a pincer.
IMPORTANT: Wear protective gloves and
glasses.
With a 10mm fork wrench, remove the M6 screw, that

fixes the bottle on the SCALE PLATE [CRP1234].
Remove the bottle from above the SCALE PLATE
[CRP1234].[**]

Disassemble the copper capillary that connects the bottle at the

safet valve. Use a 17mm fork wrench and to stop an eventual
gas leakage use a ¼ SAE CAP [GRTAP01].
IMPORTANT: Wear protective gloves and
glasses.
[**]: In case it is necessary remove the refrigerant bottle (but not in order to substitute
the component) only for maintenance of another component; it is not necessary to
remove the capillary from the bottle and it is possible operate as follows.
Nut 1/4"SAE aluminium

[RAC4100]
Hexagonal part of the

safety valve 7/16-20 UNF
15 BAR [VLV2200]
Remove the safety valve assembled on the rear stile of

the chassis: use a 15mm monkey wrench on the
exagonal part of the safety valve, then using a 17mm
moncky wrench release the 17mm nut, to extract the
valve fromt the stile of the chassis.
30KG LOAD CELL [CEL9500]

Remove the REAR PLASTIC [PLA3300].
Disconnect the J24 floating connector (30 kg Load Cell) from the motherboard. Using a pair of
nippers, cut the plastic wrapper that fix the cable of load cell on the chassis.

Remove the BOTTLE [CNT4002]. With a 10 mm fork wrench remove the two M6 screws that
fix the SCALE PLATE [CRP1234]. Remove the SCALE SPACER [CRP1240] (spacer
thickness: 4mm).
Empty the container of used oil. Replace the cap of container on the plain of machine. With a
10 mm fork wrench, remove the two M6 screws that fix the 35 kg load cell on the second plane
of the machine. Remove the spacer between the scale and
the basin on the second plane of the machine. Remove the
35KG LOAD CELL [CEL9504].
NOTE: for a quick operation use a crick wrench with a
10 mm bushing.
NOTE: During the assembling, check that the

arrow on the load cell is pointing UPWARDS.
COMPRESSOR [GRCMP07-A]
Remove the REAR PLASTIC.

Disconnect the J5 floating connector from the VALUE_14 MOTHERBOARD SMALL LCD
[SCH5005].Using a pair of nippers, cut the plastic wrapper that fix the cable of the compressor
on the chassis.

Close the valve under the LP filter and remove the cap of
the service connection under the HP filter.
Connect a hose on the LP front valve of an external recovery/recycling. (the hose must have a
LP quick coupling on the other side). Connect the LP quick coupling of the hose on the service
connection under the HP filter. Accomplish a recovery phase.
NOTE: the valve of the HP filter must be open.
Wait for the end of recovery.

Empty the container of the used oil. Place the cap of container on the plain of the machine.
Disconnect the OIL SUPPORT [CRP3585] with 10 mm fork wrench to remove the two M6
screws.
Unscrew the four fixing nuts of the compressor. Use a 10 mm fork wrench and a crick wrench
with a 10 mm bushing.

Disconnect the copper capillary of compressor using a 12 and 17 fork wrenches.

IMPORTANT: Wear protective gloves and glasses.
ATTENTION: Don’t fracture the connections.
Unscrew the two blue hoses of the compressor, using a 12 and a 15 fork wrenches. In order to
facilitate the operations, move the compressor on the plane of machine.

Remove the COMPRESSOR [GRCMP07-A] from the machine.
IMPORTANT NOTE:
It is now necessary to remove the oil present into EV3
the oil separator (the little cylinder of the manifold
block). Operate as follow:
Remove the copper capillary under the EV3 using
a 12 and 17 fork wrenches.
With 14mm fork remove the fixing nut of the WIRING COIL YB14 230\V [ELT1050-C] or
WIRING COIL YB9 110\V [ELT1550-C] and remove this from the BODY VALVE [VLV1550].
With a 24mm fork wrench unscrew the BODY VALVE [VLV1550].
EV3

Check the conditions of the plunger - seal: if the basket is intact clean it
using compressed air the reassemble; if the gasket is heavily damaged
substitute all the BODY VALVE [VLV1550]. If necessary put a container
under the EV3 nipples in order to retain the exhaust oil of the old
compressor.
VACUUM PUMP [PMP3910]


Disconnect the vacuum pump connector [PMP3910] from the MOTHERBOARD [SCH5005]
(position J1 VACUUM).Using a pair of nippers, cut the plastic wrapper that fix the cable of
vacuum pump on the chassis.
Unscrew the TUBO INT. COMPLETO ECK 45CM

[TUBK045] using a 15 mm fork wrench.
Unscrew the four M6X30 screws that fix the VACUUM PUMP [PMP3910] on the PLANE of
MACHINE [CRP3520.01]. Use a “crick” wrench with a 10 mm bushing. Remove the VACUUM
PUMP [PMP3910] from the machine.

CONDENSER [GRCND01-A]
Remove all plastics.

Close the valve of LP filter and remove the cap of service
connection under the HP filter.
Connect a hose on the LP front valve of an external recovery/recycling. (Note the hose must
have a LP quick coupling on the other side). Connect the LP quick coupling of the hose on the
service connection under the HP filter. Accomplish a recovery phase.
Attend the end of recovery.

Disconnect the electrical fan of the condenser [GRCND01-A] from the MOTHERBOARD
[SCH5005] (position J2 FAN).Using a pair of nippers, cut the plastic wrapper that fix the cable
and the hoses on the chassis.
With a 15mm and a 12mm fork wrench disconnect the two hoses from the condenser.
ATTENTION: Don’t fracture the connections.

With a 10mm fork wrench and a crick wrench with a 10mm bushing, remove the two fixing nuts
of the condenser.
Slide up the LP filter [FLT5005].

Remove the CONDENSER [GRCND01-A].

FRONT WHEEL [RUO7070]

Remove the REAR PLASTIC [PLA2200] [PLA2300.01].

With a 19mm fork wrench block the M12 nut and a 9mm fork
wrench unscrew the wheel.
Remove the FRONT WHEEL [RUO7070].
250MM REAR WHEEL [RUO7110] AND 20MM LOCK NUT [RUO7401]

With a plate screwdriver [TAP7110] remove the WHEEL

CAP.

With a strong plate screwdriver, broke and remove the 20mm LOCK NUT [RUO7401].
Check that on the supporting journal there are the

WHEEL SPACER [RAC6020] and the washer.
ATTENTION: lubricate the supporting axis

before the reassembling.
EV2 SOLENOID VALVE

Remove the FRONT PLATE [CRP3540.01]. Close the bottle valves. With 14mm fork remove
the fixing nut of the WIRING COIL YB14 230\V [ELT1050-C] or WIRING COIL YB9 110\V
[ELT1550-C] and remove this from the BODY VALVE [VLV1550].
EV2
EV2
With a 24mm fork wrench unscrew the BODY VALVE

[VLV1550].

Check the conditions of the plunger - seal: if the basket is intact clean
it using compressed air the reassemble; if the gasket is heavily
damaged substitute all the BODY VALVE [VLV1550].
EV3 SOLENOID VALVE

Remove the FRONT PLATE [CRP3540.01]. Close the valve of LP filter and remove the cap of
service connection under the HP filter. Connect a hose on the LP front valve of an external
recovery/recycling. (Note the hose must have a LP quick coupling on the other side)
Close the bottle valves. Connect the LP quick coupling of the hose on the service connection
under the HP filter. Accomplish a recovery phase.
Attend the end of recovery. Disconnect the quick coupling.
With 14mm fork remove the fixing nut of the WIRING COIL
YB14 230\V [ELT1050-C] or WIRING COIL YB9 110\V
[ELT1550-C] and remove this from the BODY VALVE
[VLV1550].
EV3

Check the conditions of the plunger - seal: if the basket is intact clean
it using compressed air the reassemble; if the gasket is heavily
EV4 SOLENOID VALVE

Connect the machine to the power supply. Accomplish a recovery phase and 1 minute of
vacuum (is possible, because of the alleged problem of the EV4).
Remove the FRONT PLATE [CRP3540.01].

Close the bottle valves.
With 14mm fork wrench remove the fixing nut of the WIRING COIL YB14 230\V [ELT1050-C]
or WIRING COIL YB9 110\V [ELT1550-C] and remove this from the BODY VALVE
[VLV1550].

Check the conditions of the plunger - seal: if the gasket is intact clean it
using compressed air then reassemble; if the gasket is heavily
EV5, EV6, EV7 SOLENOID VALVES

vacuum.
Remove the BOTTLE [CNT4005]. With 14mm fork wrench remove the fixing nut of the
WIRING COIL YB14 230\V [ELT1050-C] or WIRING COIL YB9 110\V [ELT1550-C] and
remove this from the BODY VALVE [VLV1550] of EV5, EV7 and EV6.
With a 24mm fork wrench unscrew the BODY VALVE [VLV1550] of EV5, EV7 and EV6.
Check the conditions of the plunger - seal: if the gasket is intact clean it
using compressed air then reassemble; if the gasket is heavily
damaged substitute entire the BODY VALVE [VLV1550].

EV1 SOLENOID VALVE

vacuum.
Remove the BOTTLE [CNT4005]. With 14mm fork wrench remove the fixing nut of the
WIRING COIL YB14 230\V [ELT1050-C] or WIRING COIL YB9 110\V [ELT1550-C] and
remove it from the BODY VALVE [VLV1550].
Check the conditions of the : if the gasket is intact clean it using

compressed air then reassemble; if the gasket is heavily damaged
substitute all the BODY VALVE [VLV1550].
SAFETY PRESSURE SWITCH [PRS4305-D]

Remove the REAR PLASTIC. Close the valve of LP filter and remove the cap of service
connection under the HP filter. Connect a hose on the LP front valve of an external

Close the bottle valves. Connect the LP quick coupling of the

hose on the service connection under the HP filter.
Accomplish a recovery phase.
Remove the BOTTLE [CNT4005]. Disconnect the SAFETY PRESSURE SWITCH [PRS4305-
D] from the MOTHERBOARD (position J38).
With 14mm fork wrench remove the SAFETY PRESSURE SWITCH [PRS4305-D].
NOTE: Using a 12mm fork wrench, block the nipple under the pressure switch.
HEATER PRESSURE SWITCH [PRS4075-D]

recovery/recycling. (Note the hose must have a LP quick coupling on the other side).
Connect the LP quick coupling of the hose on the service connection under the HP filter.
Attend the end of recovery. Disconnect the quick coupling. Remove the BOTTLE [CNT4005].
Disconnect the HEATER PRESSURE SWITCH [PRS4075-D] from the MOTHERBOARD
(position J8). With a pipe wrench, disassemble the 60 CM BLUE PIPE [TUB1100] from the
manifold.

With a 15mm fork wrench remove the HEATER PRESSURE
SWITCH [PRS4075-D].
LOW PRESSURE SWITCH [PRS4175-D]

vacuum.
Disassemble the FRONT PLATE [CRP3541.02]. Disconnect the LOW PRESSURE SWITCH .
[PRS4175-D] from the MOTHERBOARD (position J41). With a 15mm fork wrench remove the
LOW PRESSURE SWITCH [PRS4175-D].

CHECK VALVE N°1 [GRVLV05]


With 14mm fork wrench remove the fixing nut of the WIRING COIL EV4 YB14 230\V
[ELT1050-C] or WIRING COIL EV4 YB9 110\V [ELT1550-C] and remove this from the BODY
VALVE [VLV1550].
With a 24mm fork wrench unscrew the CHECK VALVE [GRVLV05].

Check the conditions of the plunger - seal: if the gasket is

intact clean it using compressed air then reassemble; if
the gasket is heavily damaged substitute the CHECK
VALVE X MANIFOLD [GRVLV05].




intact clean it using compressed air then reassemble; if the
gasket is heavily damaged substitute the CHECK VALVE X
MANIFOLD [GRVLV05].


Remove the BOTTLE [CNT4005].


MANIFOLD [GRVLV05].

vacuum.
Remove the REAR PLASTIC. Remove the BOTTLE [CNT4005]. With a 24mm fork wrench
remove the CHECK VALVE [GRVLV05].

MANIFOLD [GRVLV05].
MANOMETERS H.P. [MAN3030] L.P. [MAN3130] BOTTLE [3031]

[MAN3031]
[MAN3030]
[MAN3130]

Remove the manometers from the CONSOLLE with a pressure on the lateral tongues of the
manometers. With a 14mm and 17mm fork wrench dismount the manometer from the copper
capillary.
Manometer calibration check.

In order to verify the manometer calibration act the following way:
MANOMETER D.80 –1+12 BAR/PSI/ C/F [MAN3100]:
Verify that at atmosfert pressure the reading of the manometer is 0, it the needle isn’t aligned,
carry out the zero alignment.
Feed 7 bar pressure to the manomenter, verify the reading of the manometer must be 7 bar +/-
0.2bar
Feed 10 bar pressure to the manomenter, verify the reading of the manometer must be 10 bar
+/- 0.2bar
Revome pressure to the manometer and verify the reading of the manometer must be 0
(atmosferic pressure)
MANOMETER D.80 –1+30 BAR/PSI/ C/F [MAN3000]:
Verify that at atmosfert pressure the reading of the manometer is 0, it the needle isn’t aligned,
carry out the zero alignment.
+/- 0.5bar
+/- 0.5bar
Revome pressure to the manometer and verify the reading of the manometer must be 0
(atmosferic pressure).

Manometer ZERO alignement

If at atmosfert pressure the reading of the manometer isn’t
ZERO, operate as following:
Remove the protection glass of the dial.
Hold the needle with the fingers, use a plate screwdriver to

rotate the axis
Leave the needle, then verify the alignement.
FILTER DCL162 25%ACID 75%UM [FLT5002] - DML162 100%UM [FLT5005]

Every machine is equipped with a FILTER DCL (High Pressure side) 162 25% ACID 75% UM
[FLT5002] and a FILTER DML (Low Pressure side) 100% UM [FLT5005] .
the FILTER DML (Low Pressure side) 100% UM [FLT5005] is located at the compressor inlet,
then is got across by low pressurized gas. Before the disassembly of this filter is suggested to
run a recovery phase in order to remove the refrigerante inside.
the FILTER DCL (High Pressure side) 162 25% ACID 75% UM [FLT5002] is located at the
compressor outlet, then is got across by high pressurized liquid refrigerant. Before the
disassembly of this filter is MANDATORY to run a recovery phase from an ausiliary recovery
machine in order to remove the refrigerante inside.
HP Filter HP Filter
[FLT5002] [FLT5005]

FILTER DML (Low Pressure side) 100% UM [FLT5005]
Connect the machine to the power supply. Accomplish the recovery phase.
Remove the REAR PLASTIC. Close the bottle valves. Close the LP
filter valve.
With a a 14mm and 15mm fork wrenchs remove the INT. HOSE ECK 30 CM [TUB030] that
connects the LP FILTER with MANIFOLD. With a a 14mm and 17mm fork wrenchs remove the
LP PURGE KIT [RAC6301] from the LP FILTER.
Remove the LP filter.

IMPORTANT: replace the old filter with a new one as quickly as possible to avoid
possible contamination by moisture in the ambient air.

FILTER DCL (High Pressure side) 162 25% ACID 75% UM [FLT5002]

Attend the end of recovery.
Disconnect the quick coupling.
With a a 14mm and 17mm fork wrenchs remove DOUBLE PIPE UNION [RAC5998] from the
HP FILTER. Use a 15mm fork wrench and a 17mm fork wrench to unscrew the DOUBLE PIPE
UNION [RAC5998] between the HP FILTER and the HIGH PRESSURE KIT [RAC6300].
Remove the LP filter.

IMPORTANT: replace the old filter with a new one as quickly as possible to avoid
possible contamination by moisture in the ambient air.
THERMAL PRINTER PFI-4 [STM0006]

Remove the plastics. Remove the fixing clips. Remove the THERMAL PRINTER PFI-4
[STM0006] from the console. Disconnect the flat cable of the THERMAL PRINTER PFI-4
[STM0006] from the motherboard.
MOTHERBOARD UNIC_3 LCDMM98X39 [SCH5206]

Remove all PLASTICS. Disconnect all connectors from the MOTHERBOARD UNIC_3
LCDMM98X39 [SCH5206]. With a 4mm hexagonal wrench, remove the 4 screws that fixing
the CONSOLLE on the PLANE OF MACHINE. With a 5,5mm flexible bushing screwdriver,
remove the six M3 fixing nuts of the motherboard.
Remove the MOTHERBOARD UNIC_3 LCDMM98X39 [SCH5206].
J
Downloading the firmware
To download a new firmware, the machine must be connected to a PC with a serial cable
9way male-9way female straight. Then run the EckPc4.1.exe program.
Click on “Browse”, select the file to download, then click on “Open”.
Now click on “Send”.

The program EckPc4.1 automatically look for the serial connection and start to download
the new firmware.
At the end of the download procedure, the machine execute a soft reset.
Downloading the languages

After downloading the new firmware, the machine need to have the language.
With EckPc4.1 click on “Browse”, select the file containing the language (*.lin) and click
“Open”.

Then click “Send”.
At the end of the downloading procedure, will be possible to select the desired languages
on the machine. The available languages are:
ENGLISH
ITALIAN
FRENCH
SPANISH
GERMAN
PORTUGUESE
SLOVEN
CROATO
SLOVAC
GIAPANESE*
CZECH
FINNISH
NORVEGIAN
DUTCH
POLACCO
TURKISH
UNGARIAN
DANISH
* work in progress
Programming the personalization code
After downloading the new firmware, the machine start in anonymous. To set your
personalization code, with EckPc4.1.exe, insert the code in the box Personaliz. Code.
Then click on Send code .

Switching off and on again the machine is possible to verify the personalization
programmed.

TROUBLESHOOTING
FULL BOTTLE ALARM

- Transfer refrigerant from unit tank to approved refrigerant storage tank.
- Check the scale calibration
- Check into BOTTLE DATA if the max=18.000g (10000g for old machine with 12l bottle)
EMPTY BOTTLE ALARM

- Transfer refrigerant from approved refrigerant storage tank to unit tank.
- Check the scale calibration
- Check into BOTTLE DATA if the min=2.000g
SERVICE ALARM
- Remove and replace the filter-drier. See REPLACING THE FILTER-DRIER and change
the oil of the vacuum pump
HIGH PRESSURE ALARM

- remove the air from the bottle as describe into “purge non condensable gas” paragraph
of the user manual. Repeat another recovery phase, if air accumulate again into the
bottle it means that the machine is sucking air, please verify leaks on the piping.
- Check the refrigerant availability into the bottle, if it is more than 18 kg (10kg in old
machine with 12l bottle) and there was no “FULL BOTTLE” alarm, please update the
software (1.xx to1.18 or newer – 2.xx to 2.05 or newer)
- Open the machine, verify that the valve under the high pressure dryer filter and the two
valves over the refrigerant bottle are all open
- Gaskets of the hose (s) connected to the internal bottle are distorted. Substitutes with
new ones, cod. GUA0002.
NO DISPLAY WHEN MAIN POWER SWITCH IS ON

- Blown main fuse, Replace fuse 8A
- verify connection LINE IN into the motherboard
- verify the voltage into the LINE IN wiring,
a. it is 230 +/-10%: substitute the motherboard
b. it is NOT 230 +/-10%: substitute the LINE IN wiring
FLUCTUATION OF THE READING OF THE REFRIGERANT

- verify the power supply voltage must be 220 +/-10%:
- verify bottle load cell connection J24 to the motherboard
- verify wiring connection to bottle load cell
- replace refrigerant bottle load cell
- replace motherboard
VACUUM PUMP DOESN’T START

- ERROR: “presence of refrigerant gas in a/c system”; make another recovery phase, if
the recovery phase doesn’t finish, please refer “the machine doesn’t finish the recovery”
paragraph.
VACUUM PUMP RUNS, BUT LOW SIDE GAUGE DOES NOT REGISTER AN
APPROPRIATE VACUUM
- Possible leak into the A/C system, close both quick coupler, if the now the vacuum is
reached it means there is a leak into the A/C system of the car.
- Pump oil insufficient or contaminated: refill or decontaminate the vacuum pump oil
- Oil aspirated from new oil container, clean or replace the EV6
- Tracer aspirated from the tracer container, clean or replace EV7
- If the pump start and the immediately stops visualizing ERROR “presence of refrigerant
gas in a/c system”, verify and if necessary substitute the check valve n°1
THE MACHINE DOESN’T FINISH THE REFILLING

- Close HP valve, left open the LP valve in front of the machine, start the engine of the
car, turn on the A/C system, let the compressor of the A/C system suck the remaining
refrigerant.
- If the problem reiterate continuously, proceed with the following verification:
1. bottle pressure > LP and HP
a. verify if the needle of the HP and LP quick coupler reach the valve
inside the male fitting
b. verify if hose or the capillary for the refilling (the one under the refilling
electronic valve EV5) is obstructed
2. bottle pressure < LP and HP
a. verify the calibration of the refrigerant load cell, it could possible a shift
of the “zero” (that is the availability displayed > of the real one)
- In case of machine manufactured before July 2003 it could be necessary to replace the
bottle
THE MACHINE DOESN’T REFILL THE OIL

- Verify the functioning of the hand oil valve.
- New oil hose (Ton) obstructed or restricted
THE MANOMETERS DON’T READ THE PRESSURE OF THE A/C SYSTEM

- The quick coupler is closed, verify the corresponding stinger inside of the quick coupler
- Service hoses gasket obstructed
- Manometer capillary line obstructed (rare)
THE MACHINE DOES NOT PRINT

- The printer upper door isn’t correctly closed
- Verify if the paper is compatible
- Width 58 mm
- Maximum paper roll diameter 40 mm.
- Verify if the gearing of the printer touch the command panel sheet metal
- Verify that the connections between the printer and the motherboard are OK
- Substitute the printer: code STM0006
- Substitute the motherboard
PROBLEMS DURING THE DOWNLOAD OF THE SOFTWARE

- The software “ECKPC” doesn’t find the machine:

1. The serial cable RS232 isn’t direct (pit to pin), turn off the machine and check the
serial wiring
2. Wrong connection port
3. Wrong bit rate, set up to 19200 baud rate
SCALE DOESN’T READ THE WEIGHT

- The bottle fix bolt touches the bottle plate, remove it (only for refrigerant scale)
- The scale pin-connector isn’t correctly plugged to the motherboard
- During calibration electrical level is always 4096:
1. verify the right sequence (refer to WIRING paragraph) of the colour of the wire into
the pin-connector of the scale
2. verify that the pin-connector “AMP MOD II” of the motherboard aren’t short-
circuited: check the voltage between PIN 2 and PIN 3, if the voltage is > 100 mV
clear the pin-connector or replace the motherboard
- Verify of the scale: supply 12 VDC between red and black wire of the scale, capture the
signal from white and green wire of the scale. Distort the scale then verify reading
fluctuation, if not, change faulty scale
- Substitute the motherboard
GAIN-OF-WEIGHT IMPLIES READING DECREASE OF THE SCALE

- Verify the right sequence (refer to WIRING paragraph) of the colour of the wire into the
pin-connector of the scale
- Verify that the arrow of the scale is directed upward

THE MACHINE DOESN’T FINISH THE RECOVERY
The machine doesn’t Verify the presence of the non condensable gasses Problem
finish the recovery into the refrigerant bottle, purge it if necessary solved
Problem not Close HP and LP valves Problem

solved solved
Problem not Open HP and LP valves

solved
LP ≥ 0 bar
LP < 0 bar
2006 Machine
BP < -0,3 bar Press STOP
2005 Machine or precedent
LP ≥ -0,2 bar Replace low

pressure switch LP ≥ -0,3 bar LP remain steady
L.P increase
LP < -0,2 bar Measure the LP and the pressure Make a series of refill and recovery
of the compressor inlet operations in order to unblock the solenoid
valve of the refilling (EV5)
Replace low pressure
LP Inlet Comp Table
switch (bar) (bar) Differ.
5 3,50 1,5 Problem not solved Problem
4 2,54 1,46 solved
Difference > table difference 3 1,81 1,19
2 1,08 0,92
1 0,37 0,63 Close the refrigerant bottle valves and clean
0 -0,33 0,33 (or replace if necessary) the solenoid valve of
-0,10 -0,40 0,30
-0,20 -0,46 0,26
the refilling (EV5)
Change the low pressure [always wear protective gloves and goggles]
-0,30 -0,51 0,21
dryer filter and the one way -0,40 -0,54 0,14
valve n°1 (attention: do not -0,50 -0,58 0,08
stretch the spring) Verify the sealing of the
electronic valve of the
Difference ≤ table difference return of the oil of the
compressor (EV3)
Problem
NOTE: VERIFY THE SEALING OF THE SOLENOID VALVES solved
- EV3 compressor oil return: disconnect the capillary from under
the EV3, seal the outlet of the valve using a finger. verify if there
is pressure, if yes it means that the valve doesn’t close correctly, Problem not solved
so clear or replace the EV3 [always wear protective gloves and
goggles]
- EV2 oil discharge: make a refilling than a recovery, verify that air Verify the sealing of the
purge from the oil used oil container, if yes it means that the valve electronic valve of the
doesn’t close correctly, so clear or replace the EV2 [attention, Problem
return of the new oil.
this control must be made only during the recovery phase] solved
Verify the sealing of the
[always wear protective gloves and goggles] electronic valve of the
- EV4 vacuum valve: remove the coil, run the vacuum vacuum pump
phase (if necessary disconnect the low pressure switch to
let the vacuum start), read the pressure into the HP/LP
manometers, if decrease it means that the valve doesn’t
close correctly, so clear or replace the EV4 N.B. the
disconnected coil could burn please insert inside the Replace the compressor
inner body of another electronic valve [always wear
protective gloves and goggles]
ALARM MESSAGES
"ERROR: PRESENCE OF REFRIGERANT GAS IN A/C SYSTEM"

Displayed if it is tried to make the vacuum without to make the recovery before.
Commanded from the low pressure switch.
"ERROR SYSTEM EMPTY"

Displayed if it is tried to make the recovery and the system it is already empty.
Commanded from the low pressure switch. (Assisted procedure)
"ALARM HIGH PRESSURE"

Displayed if during the recovery the bottle pressure exceeds 16 bars.
"ALARM BOTTLE EMPTY"

Displayed at the start up if the quantity of refrigerant into the bottle is lower than the
minimum quantity set up (2kg).
"ALARM FULL BOTTLE "

Displayed during the recovery if the quantity of refrigerant into the bottle is higher than the
maximum quantity of the bottle (18kg). (10kg in old machine with 12l bottle).
"ALARM SERVICE "

Displayed at the start up if the total quantity of refrigerant recovered between a filter
change is higher than 150kg.
"WARNING INSUFFICIENT GAS AVAILABLE "

Displayed at the start of the refilling, if the refrigerant availability is lower than the set up
quantity.
Displayed at the start of the refilling, if the refrigerant availability is lower than the minimum
quantity of the bottle (2kg).
Displayed during the bottle refill if is reached a pressure of -0.2 bar and the low pressure
switch.

SUGGESTED SPARE PARTS
ADE6269 front Stiker AEK126-3 Collapsible

com-usb Tracer dyr cartridge
AEK209A HP Quick
ADE6236 panel sticker Coupler Connection
ECK1000
AEK209B LP Quick CEL9500 Bottle Load

Coupler Connection CEL9505 Oil Load Cell 15 CNT4002-SP 12 lt
Cell 30 Kg kg Storage Bottle
CRP1234 12 lt bottle CRP3751 Support

CNT4020 oil container CRP1240 bottle scale
scale Plate collapsible Tracer dye
250 cc Spacer
ELT1050-C Coil YB14 ELT3610-A

230V/50Hz ELT3200 Shuko Power ELT3321 Poly-snap Thermal Resist. for 12 Lt
wire Bottle
ELT3690
Fuse 8 ampere ELT5004
Internal Serial Cable ELT5005
FLT5002
Internal USB cable
Filter DCL162
FLT5005 GRCMP07-A GRIMB002

GRCND01-A
Filter DML162 Compressor 12cc 220V - Complete Package for
Condenser + Electrical
50/60Hz NECK
Fan 220V - 50/60Hz
IND2001 MAN3030
Humidity indicator HP Gauge 0/+30 Bar MAN3031 MAN3130
80mm Class 1 tTnk Pressure Gauge LP Gauge -1/+12 Bar
M1/4"- M1/4’’ SAE
0-25 Bar 40 mm Diameter 80 mm Diameter Class 1

PLA2207 PLA2210
Front Plastic Cover Black Handle PLA2212 PLA2211
BLUE Red Cap for Knob Blue Cap for Knob
PLA3300 PLA3303
PLA3301-3 PLA3302
Rear Plastic Cover Right Side door
Rear Plastic door Left Side door
Black
PLA3304 PLA3308
Handle Black side Pocket
PMP3330 PMP3920
Vacuum pump OIL Vacuum Pump 92 l/min
ISO100 230V – 50/60Hz
PRS4075-D PRS4175-D PRS4305-D RAC5998

Heater Pressure Switch Low Pressure Switch Safety Pressure Switch Double Pipe Union
SCH5206 SCH5599
Motherboard unic-3 lcd Membrane Keypad 16
RUO7070 RUO7110 mm98x39 keys
Pivoting Front wheel Rear Wheel 250 mm
with brake
SNS0003 TUB1000.01
STM0006 STM0012 50cm Copper Hose
Bottle Temperature Thermal Pape
Printer
probe
TUB1100 TUB1110 TUB1154 TUB1164

Blue hose 60 cm Red hose 60 cm Blue Hose 3m F½” ACME Red Hose 3m F½” ACME
VLV2201
TUB1211 TUB1251 Safety Valve with Ring
1mt Copper hose 10 MT SILICON TUBE
MM3X5 X OIL

TECHNICAL DETAILED LISTS

XK790
Type of refrigerant: R 134a
Servicing procedure: Fully automatic or manual
Voltage: 220-240V / 50-60 Hz
Refrigerant scale resolution: ± 10 g
Oil scale resolution ±5g
Working temperature range: 11 – 49 °C
Filters: 2 filters for humidity and acidity
Vacuum pump: 92 l/min capacity
0.1 mbar vacuum
Compressor 12cc 0.33 HP
Recovery/Recycling phase Max 300 g/min
Refrigerant bottle: 12 litres, refillable
Hoses: 3 meters
Overall size: 50cm x 60cm x 105 cm
Weight: 90 kg

WIRING
30kg Load Cell [CEL9500]
15kg Load Cell [CEL9505]

YB14 230/V coil wiring [ELT1050-C]
Heater wiring [ELT3610-A]

Serial cable [ELT5004]
USB cable [ELT5005]

Power supply wiring [GRELT001.A]
[C]
max 70 max 70 50
N
Tj
J3
L
[A] 1250
[B]
ITEM PART NUMBER Q.TI
T Capocorda a occhiello Φ 6 mm 1
N Faston femmina Stocko 6,3 x 1
0.8 mm [RSB 7961.020] +
Coprifaston Colombo Sergio
[63N004STK]
L Faston femmina Stocco 6,3 x 1
0.8 mm [RSB 7961.020] +
Coprifaston Colombo Sergio
[63N004STK]
J3 Connettore 3 poli 1
Colombo Sergio Disegnatore Creato Titolo
CS-M03 LK Fallerini L. 24/05/2005.
Oppure C ab lag gio alimen tazion e serie 1500-2500 Mate-N -L ock
Materia Modif icato
Mate-N-Lock Tyco 1-480700-0
TJ Contatti Tyco 3 Size Codice Rev
925715-1 oppure GRELT001.A 0
A4
925715-2
Wire Wire 3*1,5 mmq CEI 20-22 1250 mm v ia L. Longo 21/23, 50019 S esto Fiorentino Firenz e - Italy Note
Tel. +39.055.4207372 Fax +39.055.4252610 Le parentesi quadre indicano le caratteristiche da controllare
http: \\www.ecotechnics.com
E -mail: ecotechnics@ ecotechnics.com
Scala 1:1 Classificazione
Main switch + ferrite wiring [GRELT005]
N1 N1
WN
F T1
T2 WT
WL T T
L1 L1
[B] 150 70
210
[A] ITEM PART NUMBER Q.TI

T2 Capocorda a occhiello Φ 5 mm 2
[3378.02]
T1 Faston femmina 6,3 mm [RSB 1
7961.020] + Coprifaston [63N004STK]
N1 Faston femmina 6,3 mm [RSB 2
L1 Faston femmina 6,3 mm [RSB 2 Disegnatore Creato Titolo
Fallerini L. 11/05/2005. C ab laggio in terruttore + ferrite
WN Wire 14 AWG 300 V 105 °C blue 500 Materia Modif icato
WL Wire 14 AWG 300 V 105 °C black 500 Size Codice Rev
WT Wire 14 AWG 300 V 90 °C yell\green 550 GRELT005
A4 1
F Ferrite 1
v ia L. Longo 21/23, 50019 S esto Fiorentino Firenz e - Italy Note
H Termorestringente 100 mm Tel. +39.055.4207372 Fax +39.055.4252610
Le parentesi quadre indicano le caratteristiche da controllare
T Fascette 2 E -mail: ecotechnics@ ecotechnics.com

2 electronic valves wiring (mate_n_lock) [GRELT02B.A]
Label
Jev3
J 10
Tjev
Tj
F F F F
J7
Jev2
150 150 150
100 [B] 100
[C]
ITEM PART NUMBER Q.TI
J7, 10 Connettori 2 poli 2
Colombo Sergio
CS-M02 LK
Oppure
Mate-N-Lock Tyco 1-480698-0
Tj Contatti Tyco 4
Disegnatore Creato
925715-1 oppure 11/05/2005. Titolo
925715-2 Fallerini L.
C ablag gio due bobin e Mate_N _Lo ck serie 1500-2500
JEV 2, PORTA FEMMINA VOLANTE 2
[A] Materia Modif icato
3 TERM. 6,3 mm 2 VIE Sergio
Colombo 63N011 Jsx Jdx Size Codice Rev
GRELT002B.A 0
Tjev Faston femmina 6,3 x 0.8 mm 4 J7 JEV2 A4
Label Etichette adesive 4 J10 JEV3 v ia L. Longo 21/23, 50019 S esto Fiorentino Firenz e - Italy Note
Wire Wire 20 awg black 2600 mm Tel. +39.055.4207372 Fax +39.055.4252610
Le parentesi quadre indicano le caratteristiche da controllare
F Fascette 4 E -mail: ecotechnics@ ecotechnics.com
5 electronic valves wiring (mate_n_lock) [GRELT05B.A]

Low pressure switch wiring [PRS4175-D]
Safety pressure switch wiring [PRS4305-D]

Heater pressure switch wiring [PRS4075-D]
Compressor wiring
max 70
COMPR
COMPR.
COMPRESSORE
Tj Label
[A] 1040
[B]
TABELLA CARATTERISTICHE DA CONTROLLARE R E V. D ATA D E SC R IZION E MOD IF IC A F IR MA
ITEM PART NUMBER Q.TI R IF DE ME R ITO RIF D E ME RITO
CO MPR Connettore 3 poli 1 [A] 20 [J]
Colom bo Sergio [B] 20 [K]
CS-M03 LK [C] [L]
Oppure [D] [M]
Mate-N-Lock Tyco 1-480700-0 [E] [N]
[F] [O]
Tj Contatti Tyco 3
[G] [P]
925715-1 oppure [H] [Q]
925715-2 [I] [R]
Label Etichette adesive 1 E ME SSO C R E ATO
Leonardo Fallerini 08/07/2004
Wire Cavo originale 600 mm AP P R OV ATO MO D IF IC ATO
Alessandro Rossi
N OME F ILE
Cablaggio compressore []
C OD IC E QUOTE SENZA INDICAZIONE DI
TOLLERANZA GRADO DI PRECISIONE
MEDIO UNI EN ISO 22768-1:1996
SIZE SC ALA MATE RIALE C LASSIF IC AZIO N E R E V.

DATI, INFORMAZIONI E TECNOLOGIA DESCRITTI COSTITUISCONO PROPRIETA' INTELLETTUALE DI ECOTECHNICS S.P.A. E SEGRETO INDUSTRIALE. SONO TRASMESSI IN VIA CONFIDENZIALE E STRETTAMENTE PRIVATA. SONO IMPIEGABILI AL SOLO SCOPO PER CUI SONO TRASMESSI. NON POSSONO
COMUNQUE ESSERE DIFFUSI, COMUNICATI, RIVELATI A TERZI E/O RIPRODOTTI CON OGNI MEZZO E PER ALCUN MOTIV. SONO PROTETTI DALLA NORMATIVA ITALIANA VIGENTE IN MATERIA DI CONCORRENZA E DIRITTI DI PRIVATIVA, CHE E' APPLICABILE AL RAPPORTO A4 1:1 1

Electric fan wiring
max 70
FAN FAN
ELETTROVENTOLA
Tj Label
[A] 1050
[B]
TABELLA CARATTERISTICHE DA CONTROLLARE R E V. D ATA D E SC R IZION E MO D IF IC A F IR MA
ITEM PART NUMBER Q.TI R IF D E ME R ITO R IF D E ME R ITO
FAN Connettore 3 poli 1 [A] 20 [J]
Colombo Sergio [B] 20 [K]
CS-M03 LK [C] [L]
[D] [M]
Oppure
[E] [N]
Mate-N-Lock Tyco 1-480700-0 [F] [O]
Tj Contatti Tyco 3 [G] [P]
925715-1 oppure [H] [Q]
925715-2 [I] [R]
E ME SSO C RE ATO
Label Etichette adesive 1 Leonardo Fallerini 08/07/2004
Wire Cavo originale 600 mm AP P R OV ATO MOD IF IC ATO
Alessandro Rossi
N OME F ILE
Cablaggio elettroventola[]
SIZE SC ALA MATE R IALE C LASSIF IC AZION E R E V.

Vacuum pump wiring
max 70
VACUUM
PUMP
Cavo originale
VACUUM
VACUUM PUMP
PUMP
Tj Label
[A] 870
[B]
TABELLA CARATTERISTICHE DA CONTROLLARE REV. D ATA D E SC R IZION E MOD IF IC A F IR MA
ITEM P ART NUMBER Q.TI R IF D E ME R ITO R IF D E ME R ITO
VACUUM Connettore 3 poli 1 [A] 20 [J]
PUMP Colom bo Sergio [B] 20 [K]
CS-M03 LK [C] [L]
Oppure [D] [M]
Mate-N-Lock Tyco 1-480700-0 [E] [N]
Tj Contatti Tyco 3 [F] [O]
[G] [P]
925715-1 oppure
[H] [Q]
925715-2 [I] [R]
Label Etichette adesive 1 E ME SSO C R E ATO
Wire Cavo or iginale 600 m m Leonardo Fallerini 08/07/2004

AP P RO VATO MOD IF IC ATO
Alessandro Rossi
N OME F ILE
Cablaggio pompa a vuoto []
SIZE SC ALA MATE R IALE C LASSIF IC AZIO N E R E V.


Bottle temperature sensor wiring [SNS0003]

HYDRAULICAL DIAGRAM
1) High pressure EV1: inlet evaporator
2) High pressure Manometer EV2: oil discharge
3) Low pressure EV3: oil compressor refill
4) Low pressure Manometer EV4: vacuum
5) Low pressure valve EV5: refilling
6) Distributor EV6: refilling new oil
7) Low pressure switch EV7: dye tracer (optional)
8) Mechanical filter
9) Oil evaporator/separator
10) Safety valve (18 bar)
11) Vacuum pump
12) Check valve
13) Humidity and acidity filter
14) Compressor
15) Oil separator
16) Safety pressure switch (17,5 bar)
17) Check valve
18) Used oil container
19) Check valve
20) High pressure valve
21) Heater pressure switch
22) Bottle pressure Manometer
23) Vapour part bottle valve
24) Bottle safety valve (35 bar)
25) Safety valve (17 bar)
26) Electric fan
27) Condenser
28) Filter service valve
29) Filter service connection
30) Humidity and acidity filter
31) Humidity indicator
32) Check valve
33) Storage bottle
34) Dye tracer container
35) New oil container
36) Bottle temperature probe
37) Liquid part bottle valve

Phase to phase
IN USE:
Electronic valve EV1 Compressor (14)
Fan (26) LP Pressure switch (7) CLOSE
NOTE
Purple line indicate the sensitive components during the
recovery phase
IN USE:
Electronic valve EV2
LP Pressure switch (7) OPEN

IN USE:
Vacuum pump (10) LP Pressure switch (7) OPEN
NOTE
Purple line indicate the sensitive components during the
vacuum phase
IN USE:
EV6 Solenoid valve

IN USE:
EV7 Solenoid valve
IN USO:

WIRING DIAGRAM
I1 LINE: Main switch

F: Fuse 240V/8A
PV: Vacuum pump
CP: Vacuum pump condenser
COM: Compressor
CC: Compressor condenser
RA: Relay opens at end of start-up
PTA: Thermo-amp. protection
ELV: Electric fan
BOTTLE TEMP.: Bottle temp. sensor
B1,….e B7 : Solenoid valve
SERIAL: serial connection port
USB: usb connection port

MOTHERBOARD
MOTHERBOARD UNIC_3 LCD MM98X39 [SCH5206]
REF. ITEM REF. ITEM
J1 Vacuum pump J25 Not used
J2 Fan J26 BB-D MB J-Cluch (J7) (optional)
J3 Sanitizer (optional) J28 FLAT cable membrane keyboard
J4 Not used J29 Not used
J5 Compressor J30 Not used
J6 Vacuum pump electronic valve (EV4) J31 Serial port
J7 Discharge oil electronic valve (EV2) J34 BB-D HP transducer (optional)
J8 Bottle heater pressure switch J35 Bottle temperature probe
J9 Dye tracer electronic valve (EV7) J36 BB-D MB J-Ta (J8) (optional)
J10 Compressor oil refilling electronic valve (EV3) J37 BB-D MB J-Tv (J6) (optional)
J11 Recovery electronic valve (EV1) J38 Safety pressure switch
J12 Bottle heater J40 Normally closed for J38
J13 New oil electronic valve (EV6) J41 A/C Recovery pressure switch
J14 Refrigerant refilling electronic valve (EV5) JP1 Reset jumper
J15 Power supply JP2 110V/220V voltage jumper
J16 Connector for programming and debug JP3 Not used
J17 Not used JP4 Battery jumper
J18 15kg oil load cell JP5 Not used
J19 USB port JP6 110V/220V voltage jumper
J20 FLAT printer cable T1 Transformer
J22 FLAT printer cable (OLD) (Not used) K1-10 Relay
J23 BB-D LP transducer (optional) BATT1 Battery
J24 30kg refrigerant load cell BZ1 Buzzer
J26

BB-DIAG MOTHERBOARD [SCH8197]
REF. ITEM
J-Tv Temperature vent internal connection Æ SCH5206 MB J37
J-Clutch Clutch internal connection Æ SCH5206 MB J26
J-Ta Ambient temperature internal connection Æ SCH5206 MB J36
J-SD SD card internal connection (NOT USED)
Tv Temperature vent external connection
Clutch Clutch external connection
Tamb Ambient temperature probe
CD card SD card (not available)

SANITIZER MOTHERBOARD [SCH8198]
REF. ITEM
1 Not used
2 Serial port
3 Ultrasonic transducer
4 Transformer input
5 Fan
6 Level sensor*
* RED=common – BLACK=max – BROWN=min
6
5
4
3

ITEM CODE
1. Bottle manometer MAN3031
EXPLODED VIEW KEY 2. Printer STM0006
3. HP manometer MAN3030
4. LP manometer MAN3130
5. Filter 100% Humidity FLT5005
6. Moisture indicator IND2001
7. Filter 75%himd.25%acid. FLT5002
8. HP filter kit RAC6300
9. LP filter kit RAC6301
10. Command sticker panel ADE6236
11. keypad (16 keys) SCH5599
12. Console CRP3760.02
13. Condenser GRCND01-A
EXPLODED
14. Motherboard SCH5206

15. Rear wheel 250mm RUO7110
16. Front plate CRP3541.01
17. Serial port connection ELT5004
18. USB port connection ELT5005
19. BB-DIAG MB (optional) SCH8197
20. Front plastic PLA2206 -PLA2207 (*)
21. Front label ADE6269
22. Front wheel RUO7070
23. Front wheel spacer CRP3625
24. Front wheel spacer CRP3625
25. Front wheel RUO7070
26. Rear wheel spacer RAC6020
27. Wheel lock nut RUO7401
28. Rear wheel 250mm RUO7110
29. Rear wheel cap TAP7110
Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

30. Vacuum pump PMP3920
31. Compressor GRCMP07-A
32. Rear door PLA3301-3
33. Sanitizer (optional) XS300
34. side plastic pocket PLA3308 (**)
35. Left side door PLA3302
36. Rear plastic PLA3300
37. Handle PLA3304
38. Right side door PLA3303
39. Internal valve RAC5155
40. 1/4sae-1/8gas fitting RAC5811
41. Manifold --------------
42. 12 l refrigerant bottle CNT4002
43. Bottle heater ELT3610-A
44. 17bar safety valve VLV2201
45. Bottle temperature probe SNS0003
46. Main switch ELT3321

47. 12l bottle plate CRP1234
48. Bottle fixing bolt M6BOLT
49. Scale spacer CRP1240
50. 30kg Refrigerant scale CEL9500
53. 15kg Refrigerant scale CEL9505
54. Dye cartridge fitting RAC0206
55. Oil & dye support CRP3751
56. New oil container GRCNT09
57. Hermetic Dye cartridge AEK126-3
58. Used oil container GRCNT10
59. Load cell fixing bolt M6BOLT
27/07/2009 - Pag.95
60. Load cell fixing nut M6NUT
(*) PLA2207: plastic without front pocket (code may varied depending of the colour) - PLA2206: plastic wit pocket (code may varied depending of the colour) (**) available in machines with PLA2207 front plastic cover 61. Load cell fixing washer M6WASH
MANIFOLD PART 1
RIF. COMPONENTE CODICE

1 M8 Bolt --
2 Washer --
3 Upper manifold --
4 1-8gas - 1/4 SAE fitting RAC5810
5 1-8gas – 1/2ACME fitting RAC5821
6 (LP) Evaporator gasket GUA1150
7 Spacer --
8 Evaporator cylinder --
9 Copper heater --
10 Lower manifold --
11 Discharge oil fitting RAC5889
12 Oil separator gasket (high side) GUA1250
13 Oil separator cylinder --
14 Coalescent filter protection CRP5500
15 Coalescent filter FLT5500
16 Front valve RAC6302
17 Electronic valve inner body GRVLV01
18 Electronic valve solenoid coil ELT1050-C
19 Nut --

MANIFOLD PART 2 REF.

20
ITEM
Electronic valve n°4 (vacuum)
CODE
--
21 High pressure bypass copper hose TUBX032
22 Check valve n°1 GRVLV05
23 Heater pressure switch PRS4075-D
24 Low pressure bypass copper hose TUBX031
26 Electronic valve n°1 (recovery) --
28 Safety pressure switch PRS4305-D
29 Electronic valve n°6 (new oil) --
30 Electronic valve n°7 (tracer) --
31 Electronic valve n°5 (refill) --
33 Upper-to-lower bypass copper hose TUBX011
34 Electronic valve n°3 (used oil discharge) --
35 Electronic valve n°2 (compressor oil return) --
36 Low Pressure service connection
37 Low Pressure command valve PLA2211
38 Low pressure switch (end recovery) PRS4175-D
39 High Pressure service connection --
40 High Pressure command valve PLA2212

PIPING
REF. ITEM CODE REF. ITEM CODE
T1 Low pressure bypass TUBX031 Clp Manifold - low pressure manometer TUB1000.01
T2 High pressure bypass TUBX032 Chp Manifold - high pressure manometer TUB1000.01
T3 Condenser - high pressure filter TUBK060 Cbp Manifold - bottle pressure manometer TUB1000.01
T4 Evaporator - low pressure filter TUBK030 Tr Refrigerant bottle - manifold TUB1110
T5 Manifold heater - condenser TUBK030 Tb Manifold – refrigerant bottle TUB1100
T6 High pressure filter - manifold [copper] TUBX011 Ttr Manifold – dye container TUB1251
T7 Oil separator - manifold heater TUBX006 Ton Manifold – new oil container TUB1251
T8 Manifold - vacuum pump TUBK060 Tuo Manifold – used oil container TUB1251
T9 Compressor - oil separator TUBK060 Coc Manifold – oil compressor refilling TUB1000.01
T10 Low pressure filter – compressor TUBK045 Csv Bottle 3rd fitting - safety valve TUB1211

CHECK VALVE [GRVLV05]
REF. ITEM
1 Inlet
2 Check valve body
3 Spring 2
4 Plunger – seal
5 Outlet
5
SOLENOID VALVE [VLV1550]
REF. ITEM
6 Inlet 7
7 valve body
8 Spring
9 Plunger – seal 9
10 Outlet
10

NOTE



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The data, information and descriptions, and the technology described herein are the exclusive intellectual property

of Ecotechnics S.p.A. and constitute

Pag.2 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

STATIC DIAGNOSIS ...................................................................................................... 35

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.3

"ERROR: PRESENCE OF REFRIGERANT GAS IN A/C SYSTEM".....................................................74

WIRING DIAGRAM ........................................................................................................ 91

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.5

SYMBOLS AND CONVENTIONS

This icon marks notes and

PREPARATION FOR REMOVAL AND DISASSEMBLY

Pag.6 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

CHECKING THE CONNECTIONS

1.Disconnect: Lead, Coupler, Connector

2.Check: Lead, Coupler, Connector

3.Check: all connections

4.Connect: Lead, Coupler, Connector

5.Check: continuity (with the pocket tester)

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.7

Pag.8 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.9

Pag.10 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.11

Pag.12 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.13

CONTROLS AND CONTROL SYSTEM

Pag.14 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

FUNCTION SELECTOR KEYBOARD

INTERNAL BOTTLE FILLING

Select NEXT MENU:

Select BOTTLE FILLING:

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.15

Open the external

Pag.16 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.17

Close the drain cap (5).

M.3) Decontamination (only Model “A”)

REPLACING THE DRYER FILTERS

FILLING THE NEW OIL TANK

EMPTYING THE USED OIL TANK

REPLACING THE PRINTER PAPER

UNSCHEDULED MAINTENANCE / CALIBRATION

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.19

Select NEXT MENU:

Now select CALIBRATION from the menu:

CALIBRATING THE BOTTLE SCALE

Pag.20 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

Select BOTTLE DATA:

If necessary, insert the values numeric keyboard:

Max 18.000 10.000

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.21

Press START to save data or press STOP to exit.

Select BOTTLE SCALE and press ENTER.

Select TARE and after few seconds will be displayed

Select BOTTLE TEMPERATURE and press the ENTER key to confirm:

Pag.22 - 27/07/2009 Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc

Select NEXT MENU:

Select DATA AND CONFIGURAT. :

NOTE : the current language is indicated by the symbol “<-“ .

Service manual NECK-1000-N9 [MANU790.SA0] ed.0 ver.2.2.doc 27/07/2009 - Pag.23

Select NEXT MENU:

Select DATA AND CONFIGURAT.:

Select MEASURE UNITS: