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Bagster1967 PDF
Bagster1967 PDF
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Smith’ give an example of a packed column. By vertical and passed horizontally close to the surface
using low blade immersion in a wide container the through a levelled particulate bed.
uncertainties due to support from the walls are A brief discussion of the flow and the detailed
greatly reduced and the bed shotrId approximate force vector measurements for the simple two-
a semi-infinite one. Furthermore, with these low dimensional flow is presented. Since associated
immersions, the stress-strain relationship is a func- parts of the work are concerned with the movement
tion ofdepth alone and not ofdistance from the wall. and mixing of particles, for ease of observation and
(ii) Being shallow, the volume of the bed is not toreducesizeseparation,largeclosely-sizedgranular
too large and it is thus not so expensive to fill. It materials are used throughout_
also renders experimentation easier to carry out.
(iii) In some preliminary work with closely sized
particles it was found that with deep immersion of QUALITATIVE DESCRIPTION OF THE ?.IOTION
the object significant settling occurred on passing
the object through the granular bed. This was due A glass-sided box has been used to make visual and
to ordering and closer packing of particles well photographic observations of the particle move-
above the object on shearing’. Such difliculties are ment over a blade set in motion as described above.
not evident with low immersions. For a given granular material and a given blade,
(iv) By the use of blades of a number of different the shape of the steady-state heap produced -by the
lengths. end effects can be eliminated and the true passage of the blade is a function of both the
two-dimensional flow studied, analogous to two- immersion and the velocity of the blade.
dimensional aerofoil wind-tunnel experiments. Figure 1 shows the regions that exist when the
Thus it may be seen that one of the more impor- blade is partially immersed and the velocity is low.
tant motions present in the mechanical processing
of particulate solids is isolated for unambiguous
study. It was hoped that knowledge at present avail-
able in soil mechanics might be brought to bear
upon the problem.
In previous work. Weighardt3 has correlated data
semi-empirically for rods and cones rotating with
the axis of the object vertical and also for rods
rotated in a horizontal plane about a vertical axis
through the centre of the rod.
Novosad and Standart investigated the torque
required to rotate a paddle blade about a vertical
axis. The main difficulties here are, first of all, the
tendency of the granular material to be thrown to
Fig 1. Profile otcc blade at immersion f-
the circumference of the vessel, and secondly, the
shear stress exerted on the ends of the blades owing
to the proximity of the wall. Iiyama and Aoki’ in-
vestigated a similar system_
0sman6 has studied the force on a single blade
passed through a number of soils including dry sand
whilst the blade was picking up material_ By assum-
ing that the failure surface was part of a logarithmic
spiral he was able to predict the force exerted on
the blade. He considered also the effect of inclination
and curvature of the blade. However, his was not
a study of the steady-state profile relevant to the
chemical process industries.
The purpose of this work, then, is to study the
steady-state motion of free flowing granular mate-
rials over a long blade mounted with its short edge Fig. 2 Profiic over blade at immersion 2
The particles rise up to the free surface in region A, variable. H may be considered to be a function of
roll down the free surface b,b2 and fall into the the following &ables I
space behind the blade B. It is found that a recircul-
ating zone C exists which moves forward with the The length of the blade
blade. The rate of interchange of material between The height of the b!adc
region C and the particles in region A is believed to The immersion of the blade. defined as the
be Iow and thus a siguificant by-passing effect exists. vertical distance from the undisturbed sur-
The steady-state profile is reproduable and does face of the bed to the bottom edge of the
not change with velocity provided the velocity is blade (see Fig. 4)
low. The density of the material of the granules
Figure 2 shows the effect of increasing the depth constituting the particulate bed
of immersion. Region C decreases in size and free The void fraction of the bed as laid
rolling down the surface brb, is increasingly in- The acceleration due to gravity
hibited. The velocity of the blade
It is not intended to dwell on the details of the The maximum internal angle of friction of
flow patterns at this time; it may suffice to remark material with initial state that of the undis-
that, with increasing velocity, the height of the turbed bed
profile of material above the undisturbed bed The steady-state angle of friction of the parti-
surface increases (Fig. 3). culate material on the biade material (-run-
ning friction’)
calibrations. The straps were made czJt of 16 gauge (i) where the particles are poured loosely from a
brass, 0.635 cm wide; S, and S2 consisted of single small height (say 5 cm), and
straps, while S, consisted of two straps, IO cm apart, (ii) u-here the bed has been sheared many times
one on each side of the beam C to provide stability. by the passage of a blade.
The tension in the straps was measured as tensile The bulk densities of the beds of material were
strain by Saunders-Roe 0.635 cm 55 ohm foil-type determined by forming known weights of material
linear strain gauges. Dummy gauges were mounted into beds with fairIy level surfaces in a box of known
close by on a similar piece of brass. A gauge and its dimensions_ The depths of the beds were measured
associated dummy were mounted in each of two at many points and the volumes calculated. Figure
parallel arms of a Wheatstone bridge_ 7 shows the results of such buIk density mpasure-
ments for Z-mm ballotini for the two different
methods of bed preparation mentioned_
The calibration of the force measurement system KoIbuszewskir” has reported results of many
was carried out directly on the whole unit. A device such porosity determinations. The aim here has
was made up containing three ball races to which been just to determine the bulk density for the two
hooks were attached_ It enabIed a known force to cases of interest For this particular case of ballotini
be applied at three points in the plane of the blade the results were as in Table I_
face at a known inclination_
For any given applied force vector the three
TABLE 1I DENSITY OF SEDS OF ?-mm BAUDTIx7
signals from the strain gauges in the straps S,. S2. S3
Dcnsit~- of actual head marcrial L98 g cm’
may be measured. Using force balances and mo-
ments, the system may be calibrated in terms of
galvanometer deflection z-s_tension in each of S,, S,.
and S,. The calibrations were found to be constant.
i-e. independent of the magnitude, direction and Shcarcd ISI O.Cl? 393
point of application of the calibrating load. LOOK poured 1.91 0.559 35.9
MEASUREMEXT OF MX-I-ERIAL
ASD BLADE PROPERTIES (b) Intemal angle ofjkiction of bed material. C&
Work is in progress on an annular shear box
(u) Bed density designed to measure both internal and external
It was decided to prepare the bed in two of the angIes of friction_ In the meantime simplified
ways beds can occur industrially: methods ha\-e been used.
It is well known that the angle of repose is a
measure of the angle of friction for cohesionless
materials. Osman ‘i has provided a recent experi-
mental verification of this for dry sand. Brow-n”
has discussed hou- different methods provide dif-
ferent values of the angle of repxe.
The method of measuring ande ofrepose adop:ed
here xis to half fill a Xxrn-&am. drum with the
material to be tested, and to rotate the drtim until
the particles began to slide. The angle of inclination
from the horizontal of the surface just at the point
of commencement of sliding x\zs then taken as the
angle of repose.
40 50
into and through the bed. Blade length, L (Cm)
The strains in the straps S,, S,, and S, were Fig. 9. Plot of force in a strain element cs. blade leagth_
RESULTS
‘-c
3oooL’
- .
.
. .
. w -
rate curves must be accounted for by difierenccs in
the dimensionless groups (b and 5_ The dimension-
Iess force may be seen to be independent of .L the
initial bed void fraction, for the range of conditions
studied.
Returning to Fig 11. the vaIue of the angIe of
inclination of the force vector to the horiintal is
--2GQo - seen to bear much more scatter than applies to the
p
I horizontal force_ This is not unexpected since this
inclination, say f?. is found from a force equation
s
2 ~~lvolving the difference between the force in the
v-ertical straps S2, Ss of the apparatus (Fig 6) so
7000-
that there are more errors involved_
Table 3 shows the average angle 0 found in this
way and compares it with ‘&e values of the external
angle of friction d already reported. Hence for the
particular geometry chosen (vertical blade) these
quantities as measured are ofabout the same vzthtes
Fig IO. Effect of ~clocity on force H. The determination of the location of the line of
196 D. F. BAGSTER, J. BRIDGWATER