Pusleston Nor Us402T ‘area Installation, Service & Maintenance Manual for AC generators with the following prefixes: UCI; UCM; UCD 224 & 274. /# 005000480,SAFETY PRECAUTIONS Srerennanuland ie gents anualon bee onat ‘SAFE AND EFFICIENT OPERATION CAN ONLY BE ACHIEVED IF THE EQUIPMENT Is CORRECTLY OPERATED AND MAINTAINED. any aoa osu acai of rs oll eae ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. + Ensue ntl mets a epcte sly areca ci ‘toes. Haat alton pertoedty 2 Quaid sect. = Dolpa negra wn prt corr, asa + Desde engne stra ches bate can oaitanancs + Diabla lasing creuts andr pace warning naces on BANGER rotces, deine as 7 7 lnmportant | ingortnt farsa hazard or unas Imetod or prac ch can rsa Prouct samoge or ated equipment ‘mage ‘Caution! Gauon festa herrd or onan tod trpmctoe nich can esha posit amoge of pesos ry. Waring efors to hazard or nea ‘overeprsoal jy pose esth ‘anger refers to imei hazard eh WIL esl sver personaly orFOREWORD “Te eon ofthe bok apo th sao Stamos {oreo win an understanding the ples © operat, {feito ar nice geraratar has Sea cipro rae ‘ison sndmarionene roaoues Spoofee whet {flor cf coe tea of ores proces cad ead ‘uienetcamgge andor parson! jury angie, wih ‘WARES onaee CAUTION rice ant IMPORTANT Mate contr ov ton tn tad is udorcog bets “The Seve, Saleen nil tat of Newage Matron De anaye indy tose and vfrene ote ompary To en's lcd A Wenig! Tacarct alain operaion enveng ‘rreplacement of pre can esl ‘vrs peor jury oF deat or oupment anage ‘Sve personel must be usted o Devon sectic! and mechani sores. @c vecrararion oF eonroRATOn [Stam generators are suppleg wih dodartion of ‘sete ee omt esate, yet na ° EC DECLARATION OF INCORPORATION Under the EC machinery Drecive section 1.74. Ie the ‘eters fhe serert’celbuldr oreo a geerar Senay dey dplyeaon he ert cover of book ce ELECTROMAGNETIC COMPATIBILITY ‘Atona Information Ewopeon Union Counc recive 090351260 Forietalatons wt be Euopoan Union, ese! produc Fstmoerne equate fe soot ese, sw Naps (hgonra at spp on he bai hat «They ae be sed a poneegenraton oat an. «Thy ae ob gp noe of te ang enemas oro opan cartel tampon ste su) Poros encased angeray oss Contes targeray or pemanet esi) ‘Shpacme cel Jess (are aay pve ‘Conall oud anspor gran ee) Rat vena aus pone Indo verse earhrevng ces) Fanaiiaon Indi Tokyo lan) Fosirslaon srl arate sn gh as tame eto eal) Energy manager (Corbin soma onder pak ‘oa 7 The star gnetors are dened meth ndsat "Sion on rman sandr. Whore peer ‘tec neste natal comers ana guna (Guan ard inmuntysaprerefrena shoud bead [ENseage dcimer ance NUK! aedeora ‘pment «Th naan sarin cheme motes connectn othe "errs te ha prota earner nn ‘imam psa rt _saracane and sani hs tar han coy tla cr aunondp ilvaite sy Newey ay ‘GPEC compos ‘aio, maenancn se sarc ear ot by ‘sensi vones perso laa he egrets ‘ne lever ecie=CONTENTS SAFETY PRECAUTIONS FoREWoRD 1 CONTENTS 2s SECTION 1 TRoUCTION 4 “4 !TRODUCTION 4 12 DBesignarios. 4 13 'SERALNUMAER LOCATION ‘AND IDENTITY NUMBER LOCATION 1 RATING PLATE AND CE MARKING i secTion2 PRINCIPLE OF OPERATION 5 a4 SELF-EXCITED AVR CONTROLLED GENERATORS 5 22 PERMANENT MAGNET GENERATOR (PMG) EXCITED. [AVR CONTROLLED GENERATORS. 6 2a Av accessonies. 5 34 {TRANSFORNER CONTROLLED GENERATORS. 3 sections APPLICATION OF THE GENERATOR 5 SECTION « INSTALLATION - PART 4 3 4 ETN 4 3 ASSEMBLY = a 23, NO Foor ofTiON 6 233 TWO BEARING GENERATORS 5 238 SINGLE BEARING GENERATORS. 8 4a EARTHING 3 a PRE RUNNING CHECKS 3 ay Insuuanion chee 3 432 BIRECTION OF ROTATION to 493 VOUIRGE AND FREQUENCY io aa We'sermings. io 444) Mresuanavg 0 2442 Rreskunaa 2 4443 Typeset aR " S444 Tyee noc av u 4433 Tyee nao ave 4 45 TRANSFORNER CONTROLLED ExcHTATION SYSTEM [Senos 5) 2 45 GENERATOR ser TESTING g aos TESTNETERINGICASLING 8 ae NIIALSTARTUP 2 ar (ono Testine 8 any AVRCONTROLLED GENERATORS-AVRADWUSTMENTS 13 47h1 ERO Under Prequaney Ro" On), Ue Typos Sxt6, S440, SX, MAGA and M224) 8 4112 BC THB exetanen ti) TES OvERW(dvervotage) 4714 SRANSIENT'LOAD Sirona ADJUSTMENTS: i 4715 RaNPeUID OP Time: 5 a2) SRANSFORMER CONTROLLED GENERATORS - “RANSFORMER ADJUSTMENT, 18 as ACCESSORIES cf SECTION 5 INSTALLATION - PART 2 6 83 SENERAL, 8 52 SEANDING 8 53 EARTHING 8 54 PROTECTION is 58 EORMISSIONING isSECTIONS. ‘SECTION 7 SECTIONS SECTIONS CONTENTS ACCESSORIES: REMOTE VOLTAGE ADJUST ALL AVR TYPES) PRAALLEL OPERATION Baooe SETTING PROCEDURE STATIC CONTROL MANUAL VOLTAGE REGULATOR (MVR) - Nad sn xz Av VERVOLTAGE DE-EXCITATION BREAKER Seid and Wad ave RESETIING THE OREAKER GORRENT Ladi «teat AVR Serrine PAOCEDURE POWER FACTOR CONTROLLER (PFCS) SERVICE AND MAINTENANCE \WROING CONDTION WINDING CONDITONASSESSMENT ETHODS OF DRYING GUT GENERATORS BeARnes. AIRFITERS LEANING PROCEDURE FaoLT ENON Sit60 AVR FAULT ENDING Scaa0 VR FAULT ENDING Sez AVR EAULTEINDING. FRANS-ORMER CONTROL-FAULT RONG EiGet AVRFALLT ENDING Nae) AVR FACT FINDING RESIDUAL VOLTAGE CHECK. SEBARATE EXCITATION TEST PROCEDURE GENERATOR WNDINGS, ROTATING DIODES and PERMANENT MAGNET GENERATOR >) BALANCED MAIN TERMINAL VOLTAGES EABALANGeD WAIN TERNANAL VOLTAGES EXCIANONCONTROL TEST IURFONCHON TEST FRANSPORMER CONTROL, REMOVAL AND REPLACEMENT OF COMPONENT Assensuies ENIOVAL OF PERMANENT MAGNET GENERATOR (PMG) REMOVAL OF BEARINGS REMOVAL OF ENOBRACKET AND EXCITER STATOR REMOVAL OF The ROTOR ASSEMBLY RETURNING TOSERVICE ‘SPARES ANO AFTER SALES SERVICE RECOMMENDED SPARES AETER SALES SERVICE PARTS IDENTIFICATION TYPICAL SINGLE BEARING GENERATOR Fig 1) ‘WeteAL Tho BEARING GENERATOR Fi TYBIEAL WG BEARING SERIES GENERATOR Fi. 13) ROTATING RECTIFIER ASSEMBLY (Fg 14). S282 8 See BURRER BNSNEy SeRMRERNEEEDSECTION 1 INTRODUCTION ‘a wTRooucTION “Tho UCatT range of ponerse rachis ang fest sgn, srs opt Vea (1500 or COME eD0 ‘prandbuta meal 838000 Sang etemstona andar [he U0z227 range ae anectes wth eaten pom ‘ete ha rapa ngs, vg tore SCO Scisosnazy avn, ne Uca2 b Seo avatae inspec ‘gs ana arcomer coed witstons/St Azemanertmagnet goers (PG)poeresettan yee raat anon ang sere HASH a MRSET AVE stale specication cnet ar vassieanaqvest 1.2 DESIGNATION fel [afalafalela) jel wiair la iele ory 4.3 SERIAL NUMBER LOCATION AND IDENTITY NUMBER LOCATION ach gent. moa sarod wih onnurigue sesh fer he zat oie nambera cared Lctana uci goroain nave ine sora aur saeco Dheupper sect of he ve ena tena bh ao ‘pth a am Sse pets at Sate Ocok Uc peertors have er sr umber camped ino he op te ie ere asaplrfon so asin ay tess {iscastn reno, is mperaive at careetakon ot Inside ths tml box wo achesve rang lal have een fans, eacheayngin greats nivel rae. meee {4 RATING PLATE ‘Tegenarsornas bo suplag we a hese ingle turn! bx he stan see sewed rom ie NDE ‘Rasen ante ig eae eto pase ACE Mar et ao supe noe or iment tera ‘esenay ana pining Tne tho be atthe fo exe Siace afte Geraraer a sub loston nner ne lan ary pai be aly yee tong ach itt gcomenanostscg pelo ‘Sout ror Over secon ae rtalyeme aasck o poston We taco paper San te popes nord, ae he nots peste Ge Dose aes wiachewspemareieenain acneSECTION 2 PRINCIPLE OF OPERATION 2.4 SELF-EXCITED AVR CONTROLLED GENERATORS. ‘athe Sx (Gro or Shao!) AUR nh I thecoling Prec ietiere ed ia The AvRrorpndstosrsage etna sonal om ernst cognate {vad trough ne ocd pul ote acer eres Tre 9x60 or 40 AR sees serage volngp on pisses i prone omega of we spas, teow epesseted fed i) aeng preening overoxctaton sw ene ‘fowds ary satan tw e%00 fe suing oetove he Tho S421 AUR in adn toe XO fares ha eee ‘ese aat et wonnoenecan (entontoend mnt ‘The PAG syste prove constr soca ct exctatn power inoopotiee of moins oeang ad prover igh ater ‘ring aoa wal rn ower sen ot items str ug created oy non rer ode, 9 yr “The heads AVR sansa average otagson eo past nang oe replen in edain Koc erin soeedond rowan Sr eduatl votoge a ofwhsped ba pres ‘Sed He) soig: reveran oveexcaon tow eae ESScrcnnccngne lose rosie neeciton rscton “Te na21 proves ne lesion aa gn eto osu of {ha WX and sdatonay narrates 3 pss he arg {rs ovevotgepretacon ‘Theda cn eae AURcrote coves eleas ‘sbng(auseeson 47). 23 AVR ACCESSORIES “Tes, 8x21 KH nas ARs caper ceets Sich when ured in conjuncon wt ascessoies, can prove “Erourtelopeston mth rsp oso cael VARD Pranmlandintecsea ofthe WXG3t AR sot cet cert tg. Feta ganar inal box we covered ta ecascors scton ot ton Separate insttions ae proved wih ther accessories “rab or cone pal mating 24 TRANSFORMER CONTROLLED GENERATORS 22 PERMANENT NAGNET GENERATOR (PIG) mest EXCITED - AVR CONTROLLED GENERATORS hotoeon ofthe sur elvis tbe AVR (NORA of NSE) ‘then cawotng dees govrna ha inv! exaton Drove o te exter fot The AVR reopens ea ose Einang gpl dees ie an slang Vranas case abet Su. am he man eater nana, 8 corer he {Gn power ofthe eeete le conta! of he hgh pave! ‘oquteare of fe man fleas ough Be ete “hernia prone pons tor ection he exe Visaenstomat reer nt Th tarsomer cbc oto Shacoront somone dave om iteman si ooo fHobase olanpen aap const weh i sorguning Inmate. The sytem mae corgensates od cued hhagnitage and power fetor sna provices shor cul Inamtonaoeinadoton i gsod nal sting pareranes. ‘oe phase generar romaly havea thes phases Caneel or mprore perfomance nih undaureed oes bt & ‘Sal hese tortor atonal Na assess canbe proved hi ome stmSECTION 3 APPLICATION OF THE GENERATOR 2 penertg st Is nother, practeat Mal re ‘elt wamnghearlepelssirn orate menace “he adstoa lone gues se pesaged th ne arash Topenerwhs soning dething er ecatons. See blo, “The generale ave of norte eean preted pot Gnsge an are ot sulle for routing outdoors iors Sogutly pete ne oof canoes cngereston Sete sacra ata sg ax oy iy inant tpeas ob cooing eto area os ot ‘ice that rahe te gerald. “Ta canopy shouldbe desanad sich fat te eng se Ternscanoyle seperate forte generat nak, parcly ‘inane actor Son an feauted fo a oF he ‘Sane. Inacio he gaat a ahah anon hau {e denigned such thatthe ngs of motes ronle, pteealy yee 32 ape Ser Te iistoul mute utslor ha ac Row gienin tbe ‘Slow ale wn atonal resmre op os than a a ci S dS 2 Reduction cating ae fow or neeaquate {rteton tote gonraor can rut n ‘amege andor ar of winging. nani balancing of he aerate assert has bean ‘od at ung arufocreinatcordsnce wit BS 661 Pa ‘Grate 25 fo entation ints ote gneraor ae Lnmminininrmooanr “Tee aerators have baer signed fr use na maximum hier terpartue of 40°C ano ne ees an 1000 ‘ove sea nvlinasordance nth BSS000 ‘rate it teucod rags he gore tame ecotonce win BS 4000 Pan 32 “Te mae wvaionYequences pesosd bythe generator ae pte ‘te ‘onan equenaaeo 5, Sor mere bes he fundamental ‘eras’ vbaton lve ign han tesa sewed om the erecta set sto espe of he genes #8 {egnars rare nage and sos th oa Src mourtnge ae su a he vate Ines of BS8000 Pat sore 90Htn sary oopeations where ring sate sne ‘ated pacing nate Nan er apes “wo boning Geet open cond reais» waa Tntiewih Sueur scary pis scnare age beret’ ote omer Cane tut anne Fioeet< aaouneget coup tong rena the ee abet pny seer ade ni Totenans edhe (big) Afton coeng.tsgneds intergeneration stoners ot en appoaons oft baring parc eu he EEC ese nse tee rr a ea Cnnactots and rove renting Aaa org Por ‘SSpronacs on he genome Themainslaorvindighas ads rouge ein A ‘No ert connections re ae on he {eraatoran refeancs toss opto for erthng ust be made Fotoy dtr ard sng be son hats woo oa Tid cating opnucaon iibaciecticedaltsteenotecnccrscccet | Waring! svangmnts on esa prsnal ny ues penne abe Door seat [eee] Fates conten gehen gente a allan | Rego coe abe nn tet sn be | Se2eEatcn narod aware lena Tee} ‘eplacamen of et con Fes n aver Inistances here shat aorlons greats tn spss inthe {tbl have been sopie free tbe mae ike oy ‘Aran snl Deng genesis ieee via {sti itera the ange bean ere ‘Sena mart tis pom mus ot xsece TOI (40 ‘gm Asuostenlbocpote wh erator ening pase 1 expec tha he panera wl ncarprt ina 8 {jeeaingsatcoetnginen enorme ware asim Shook foadexoetenend ty he panera eae 39 0 [ryote Steck onde esse 9p ae 2 be ozone, yao mourns rstbe neaerntetns egenaang ‘The masirum tending mma fhe engin ange must Be Choc whine eng manor err can be in toa ol vi he in sso procure Irovbectarageute incase cage stenainetia seats [etme neoeseay oven te tne aon sect ‘tthe goertor shat and cong. sre repontty af ne gener set nants neue mpediy nd fra purpose caine shoving thes \Enenslne and oor erie se avai for caters 0 errrs coun ds ve ncucc Important! Trslonl ncompatay andor aceesve {ature ofgonetr endo angie Deron nyo dat, ane ‘cipmeraage Sevceperonnt 4a WornSECTION 4 INSTALLATION - PART 1 4a LIFTING Toca ing or ont ig ‘apa an rest nsevre personal Inyo eqpment meget UUPtING Capacity REQUIRED 870K, ‘nario ting hge shows HOT oe weed Warns Fortin complet gnertr se Two ing ge re prove rvs wn shake ad pn ype hing at Chen of utaislengh an in eno must be td Liting pls ee oasnesa be as aose fo cai o! ‘Gest othe nara or peel duct ces eseton TTevotgorsle logue hal genersr meat rain toreonal le ay cure sbertorenendasa werparsca Inn equpnatcumage. Th cc ing agers ‘own fell tcned otha ge (Sea same bal. _—< A \ ‘Sig beating goers are supposes wit srr reaing orate ron nd oth sa 1. Removers tng he hee tal ore on ee erator ove 2, ero cenl ot hig tereabing broth shat 2. Ral sbet metal vee (nee the are remave, eal theta agi aor ‘Sse to nove ne aa, adres reese ing cag [rdalrrantoonsreeme tehapinte vara pare ‘nth ating bar eter tame Ssslgnason very genaator ‘pa ewesion 12) 42 ASSEMBLY ‘ung ne suseay of ne generates the engine wi be ooesary ety arty aig, Be oe, combined {eroratorone- engine carshat ses, as pat te ‘Srntuton peceaallowoston nseran seeing sth iig te. Theron ot sey geben sy Serhan ie ai ware al Shs stn Shemp penance "an Bina ee ee a oon tbrotate eng seahat gett ot ase Care ‘Shoal be than a snout ron ices oat hat Soorved smanar tat ensures safe wring presto on ‘Taig ne eran nt tn ewnng Pte. ‘speared ata a oss ron ng mrss hve aes ota lr aly ‘Te must says be used hvng Been segs ab ah Shprered neo of sxonbiy rate, erga to manual ‘rer pnon wh oe eg erator seer Before worting i th gration auing Ihe llgning ana tng of cupting Dts, {o naura there ono possibly of rotations! 42.4 NO FOOT OPTION Genesio cn be appa wot fot proving he oon For deta of mounting ti aongemest, se the pene Drepamentcnving sped ihe onal Ateratvy felerto Nowope Irimatral ra capo to st gow rangement raving showing tie NO FOOT OPTION’ Sreepte to yur ora422 TWO BEARING GENERATORS A tesiecoung auld be ed en alga in ecorance ‘st the eouping monuocure’srset, ‘aces mabe chotedby ofeitg Me pera wo meengre Sm tn goraratarfelinessery rows ocaporguar re ‘eater genrtange essen} corp, Opmcob0 ste eg 9 autabi guaa be rove by el ule. hd diven ple fo aod meal ad on Be Beans Se ‘pe fnsoning devices are ecommanded Io lon ects ‘nvenart ba lrson wnisiansiingpuly abet Sie lone tau nt exeaed vals gen in SECTION ‘Set ant pute guste mest bo provid by seta. Income ensloning wl reat a ‘hones esing wna enportant ‘Cention lore grating andor generar ‘tigen can rest n porn an 429 SINGLE BEARING GENERATORS Alero srl brag gsi i ncety ence Foran andstonge purpose th generator Famessial nd ‘oor enupingpinos ave ben rates wih aut overt. {ihe nUBY BE rove bt enemy nonin. 1 praca metas for rove of hi cating ce ne ‘aig sree sn orang ape tse on S ere should be tan nett allway ‘ening agent ts come ie prolrged ‘omc sn Te suaon tasaniio te gra hl ary bas 1. Onthe engine eneck te tance om te counting ‘ing face onthe hyo tate il houcng ‘Fmession Tris is noesnay wo anauro mats ust ‘Sha opie to tha. ganeratr bering or engine bear “ae fomaning 3 Sgt 2h 1209 28 cb224 ony Smo igri 129g 50Nr 110088 ‘pn sano coupling sha adapor bake. fplgot Tecan ve asjnoe oy haus of tapered topo sing oreogh the aap peri oterine ac omerator to erane and engage bh Sriging dss an ain slg he Sa te, fatypusrahame by use rousing ard coupng he Sey aaa nat ator een “Teta coup co Soo Rte ogo manus ‘elu oct fs yao ba Remove wenden wees, ‘ation Tncoret guarding slo pnarior ‘gnment son rst in pool ty hdr equipment mage AS EARTHING Tha gears sou be sly tnd ihe goneraing an bags amrarston mount ae ited tetsces te {ert fea nd lebepes uby le earncrcat {fornaty one ha fhe oes enon re fhe rain ine {Sis hols ge ao te orton mount a Weng! Referto acl egulatons ance that ‘hecorect earthing procedure as been ‘44 PRE-RUNNING CHECKS ‘44. INSULATION CHECK Bekresring te renga a cngig sy “The AVR shold be dacnmeced dun thee. S00 Megoersimlernsrument shoud be used, Desornet ‘ny sary onaor sonra Btoeen naa eth {nd mage’ an oul lod trina U,V 2° We aah Tho ‘umonresance ong steno Bunton ‘tet rato nino ne Sere a Maananes ‘rad ou reed votape evel "oagerb (2% Ase eage* 100)treme tnanaia a rtm iaemremenge anes au ies eoeacees reeesiarettor czas yer, ucwazs, vesa74 ‘arvingin ne det oeion shines are td wit nerectral fae and are suitable for 443 VOLTAGE AND FREQUENCY ‘heck at he veo ané rue ees rogue fr ne rei et span at ae nd on er reconectable windng Its nacre to Yoconten he aster feetn tage rege reo dagme nthe fed of ie 444 AVR SETTINGS “Tomake AVR calectons acetate rrowe te AVR oo trdvlerbsaureninaceaasciorsa. depending “ron ype of AV ioe Retarence othe geet are Wingate AVR type (8X06, Skaed, SXA21, WAST oF Nios tr ge salty prorance Srey ning ce ‘SteSkquant agus may be fequre ig aete opm ovoranceat islanders crn Rte > 388 Teetng seen for ta 444-1 TYPE 8x60 AVR. ‘Thetotonigyursecomoctonson ne AVR seus chacted ‘Bennie areconeny eterno genaming set plete aor to Fa. oan of stecn Ins. 1. Froquoney selation sone cperaton uN 50 2 External hand trimmer selection Entomarhandinnmerrequred- REMOVE LIK 126 3.AVR Input Selection Hignvotage (2072401) out NOLINK Cowvotane —(HO20V) Input LINK 34 ete apr back of ts manual dtarrne wn Fig. 4 4.442 TVPE Sxe40 AVR ‘he toning tere conection on ne AVR stad (inoue corey salt gona el opte 1. Frequency selection terminals ‘son opaaton UNK C20 ity selection terminal Frame UCz2 UNKAC 1. Sensing selection trminals unk 23 UN as UNK 67 4. Exctation Interruption Link4443 TYPE 8xe21 AVR “Tho flowing juniper conection onthe AVR should Be ‘Moot sate toy are covey se ore gerrsng est ‘sppzcaton, oer Fig. 2 for ton of secon sr 1. Frequency selection terminals 2, Stability selection terminals Depenrg Upon Ki ouput LINKED oun ee 2, Terminals Kt -K2 Esetnton eel rear csoe Fig. 3 Masarye ena ave ‘Denne ny aco ae rhe gener scapes Refer to Fig orleeton of stg te. 4. Frequancy selection terminals emnened oe opr UN 23 2, Stability selection terminale He tere Uees URAC Frame Uce? UNK.E 3. Sensing selection terminals" 4, Excitation interruption Link nf stnury aeeenen_| (elects AAAS TYPE MxG21 AVR, “Teflon anpecomecns one AVE shud checked Dee Seay sta agent st epson ~ feria Fig. Sforza of eng Ins zig, iprsune 4, Froqueney telaction terminals ‘on opaaton UN 23 (ne oparaon URNS 2, Stability selection terminals rama U0z2 UNKAC Fremete2? UNKEC ‘3, Terminale Kt -K2 ‘rctatn et eaker ses. Heise not ed, Kt “KE? eked at usar mia tek“44.STRANSFORMER CONTROLLEDEXCITATION ‘SYSTEM (Series 5) Taco oom ees ny aS wa do “Theexcaton onl facia sf e spetevatage shown nit ramets eg no agus. 4S GENERATOR SET TESTING ‘Drip ering Ray be nesomary © ‘omovesovers to sdust cons ‘oon ein components Woring! Stic sense shoud canyout sing Sraor aejsiment 45:4 TEST METERINGICABLING. can ay rtumant wing ad cabling request Important! _Ynen fag power cable fread toting poses see cble volts ratings [eet eqnl to tna gnetor rat wage “Ts foneable termination shut De Pircod ontop of towing kad {rmination an clamped ihe nat proved ‘Gace a wa erin or Inara or stra wing are secure ond ‘all ominal box covers en are. Fore to sbewe wing and covors ‘oy esl in preonliry sor omen airs ASINMIAL STARTUP A | Waring Femove covers to aduet conte ‘iy personnel quali fo peonn ‘Sts seie snow ary out sting ‘Shier adjuemente ef al cose lovers ft adurtnets ae complied Cn emplaton ot genersing st ase andl starting i genitgsot snewre hat she roars ving pecobres Nave been crs ond adhe {me age gover haich at be Geert wl tbe Stjepan nerant of 125% fo 0 pee Important! Overseeing fe genase ding ‘Sita etg hw apes gwen een ‘wutin droge Seger ana In adion reno the RAs coer on AVR ented trad tan vous cantante Satis {Brag ct ang on ota tame equanoy. omy EERVOLTS coma paentoratececraacurted vhs frac tro foo Sr orca eel Important 1 Denotincreasethevotage shore he ‘ale genaratrvatage sown on (ener name. {he STABLY ino nese wt Pe ee et ‘outed, cual Woes by onciaion ove fre Figo, teed oer conlplentomear wean 2 un the anersing son p-as and check at peas fonctanaoate 2. Tutte STABLITY conte ptertomstr ches, enn he corm sia ay doin tr te ston regen Ly mea Fig.0bss) 47 Lown testine ‘uring ering Kimey be necessary to remove coves toads onols ‘Sxposng ie trina or component ‘ny pezonn! questo ever Warning Settcat serie shou cay out ostng nae alusment. Rott all acess ‘overs santa are compe ‘47.1 AVR CONTROLLED GENERATORS - AVR ‘ABIUSTMENTS eter ffl, 62, 6,6, 6 of Be or contol soentonster avog aust VOLTS a STABILITY cur ha inti sa. proce, siher MR cnt nee stout nomaly eed ester I nowere poor ota region onl or vetageclepse ‘Somelnced loth clown paapstheor eat neten {paycheck he aynpione tearee do nasi adtcnert SS rcessry end) mane to ets cone 47.1 UFRO (Under Frequency Rolf Of9 (AVR Typos Sk460, SkA40, Sx424, MGA and M321) “The AVR incarorais an underspend potcon cil ih ‘Ghee a votaoeeped (sr) wooden 8 show ae eae Be i Fig.7 The UFRO coal petanometer este kee point. Spm nel oatig ae aha emerge LED) incr, sve tha VERO Conral ptiata oI wl amano tanen he generar an od area Voge | oe feguaton on los, ts. operation en the sping pat tte sass, Gm are Clcize adnan ona’ tha Requaney (soe) ating of Ine"wne pont ane xtnqushee eLED. Por Optman ating the LEO thule tomate a the equney fl Jt be Tomi eruaney. ca hon ah ganar of STcon = Important! Win AVR Typos x34 and WES. e [eDiettumintecandse eta volage [presen artoEXe TP andor47.4.2 EXC TRIP Excitation Tp) AVR Typas MXD44 ana x24 ‘Steronty selves rismum scion power om» ie Ine Grint eau! sha cut a arg svc. In eo ‘Sctatn crt whe detects gh aetna removes ‘hora pre-setemned fre 0 8:0 songs Symptons of ncorectsoting are the genettor ouput opses on foad sr smal varoad, @na me LEO is Th cm ing i 70s 5% betoon tial X ar 47.4.3 OVERN (Over Voltage) AVR Type Sx42t, MX321 Car vote potstoncreuty etd nite AR ramon (guar scteton mie svn foes of AVR enon ea “Tne S24 an povicaagralioprt an etal bests, ‘Mich MUST De fed # ovr tags protacton requires Income sting wos cause the generar culpa wage to (htop sno Oat on remve ene ana te LED be ‘Clcon est ins OVEN conte pletomets Wt fice ne valape aie he eat opera. {A744 TRANSIENT LOAD SWITCHING [ADJUSTMENTS [AVR Types SK&21, MXS41 and MX321 Trenance cents f Pens were {Date ne load acepance capably fhe geeing set {o te ontmana. the ovens generating st poformarce evden rin capitan govoreerpare, Ite not pestle osu he level of votoge por eroery Indovencety fam he engine pformancs. a he 3 Srope sea tae of botwoen teqorey ap ae volags oo AVR Types Sx424, Mast ana neXs24 VR Types 94424, Nad ant “Te op tncton canal poarrett ass the sop fe ‘eiaglspunt (rs charaeratcbiowthe nae ptas sho Hy * 77 ao AVR Type sa “Teo econ induoes atime cay btaeen Neocon) ‘cage a acon of speed “Te puose of he tine dey edu the genaraar nt te nb arin ange recor paid, US Sowing am egroed Sper rece ‘ain i ots ny futon elo ha ene pie. ‘Meroed Sayeatovetha nes pt crngioaesutaing (Chatto tem he HELL foo ater Chace amet ies nasa corte hoes en “Coa a | ones “Te gap shown soove a regraseraon ony, ie te Troceatlnteow ne comrades at vate eer and fame governor paomance4745RAMP AVR Type x32 Tre RAMP panna ents astartfth ieakan ‘Erte gees ialbulsup orem rledvelige tg ‘Scher andro up spond The pera acon tio gee eran te oes sesndn ntoher cares ‘Sbosatale treet aplestne. Tiina con bres Sresed wight ncond by in Be po uly ook, (47.2 TRANSFORMER CONTROLLED GENERA. TORS - TRANSFORMER ADJUSTMENT Noxmaty no adusnent i equred but stoud 8 noose Cotoe ander eno vag be unecepise sine ‘ine tartoma av goo can os mags a lew ‘tpt gaara Remove tantamar cover to. (rma Tet hand se ofthe emis Hoe enews Fon 9 ren ena. Sth set wit otal coonectadacrocthe minogue jt oo bates te renter brinaon {Seton ara ihefansrmarinas oben equred lagen ‘ba Signy tomar tee meting Sot Soto nad ‘Gren ortvecrtes mee piston iesiremaly ‘iso re votag seting sg ned Of eee he out cage Feat Ge 7d aly gen ening bts Ay sense 48 ACCESSORIES ele tahe"ACCESSORIES- Serton 8 of hie Manual or sting up procedures relate fo generator mauntod are ae accesso fo cont pan! mung supp ‘ih vr oe te sss 0SECTION 5 INSTALLATION - PART 2 54 GENERAL ‘he exe oe natn wl dopond wpe be enreing {So een ica te timncd ws conecng pest aoe grea outcast he cue eres nove Sersets be Settuingca nandocsers econ oc en cyano ‘Satregdoer it gonoratores bee talent aout enters fre ra a ogo eg Sata ob 52 GLANDING ‘Tha ieminsiboxa most cenit garded nate ight ‘iting le Boh pane referable cratneing {Sur gard glans oes Wong cr ae ae akon Trough tennis paral amauta sograc (Roboe bie one sts soar distance tome cee oo Se PT cach bor seb mover ston ne cae efor maha eoactens tet be nauaon tee of Ihevnange Te AVR enous be esarmasted Ja est 1 S00V epg of sr nement shoul bo used. Should toinnlsionroetanete es ns wrgs muse ‘Sesut oo dale ete Sarven and arenas een of Torminston enould be pszat on Top of the wnang ead {ominaote and damped Be nt proven Important! To avoid he possibly of sar tring {ny sete components In eternal ‘ok panes mat be romeved sing 53 EARTHING “Tue nel fe srr tbe eee ae Tiupoloe onthe lary Area imines eves aie fe tenn bor odes he ran om, shod be ‘eds pee tne naa ets # st er {Shar (roraty equate one afl he xan oe ‘tocando mtn samme teteen te asralanee ‘tri iominal loth worainex aoon ost ers She proud ov o genera ot Ten stele oho tnd tote ounersig ent edit by be geen sl ‘orton forony So rote iat Comecaato ese ‘omnsyien Tefrenc na sacra reptions (rsa shou be made b osare Soret eating procedures hve bean 84 PROTECTION Ie the eset oe nt sa nde coneatrsu tacos tn ensure ht he ovealSytm tection mets {forse ofan nape oea seta hoy ae) tes, pera oe teow Tenable th system dasignar to achieve the nocossary Jrocetn ond destin auteur caves rote east ec, as eet ane incor aaaan andor preeve ‘tens ca aut n personal ry Ealer equipment mage isrning! lca metalation wore 5.5 COMMISSIONING Ensure hat a estoy cabling coret and ha att fonesing ct mardaciurs preinning checks havo boon (ted ut beter De at The gener AVR canal lave boon aie ge onc ot anatase and shou noma Pt Shas tans ocucaingcommesining eta Senos fe Moonves sete Fat Pndng pose (ebssron 7SECTION 6 ACCESSORIES Generator cna arcu ray sf, an oon, inte Sronlare eckson ensue consectoe nes 2s ee supptos separa, ing metcchons are owed win th teen iting AR Not he x40 fst sale or apraton win ates. ra | ie ] a a a t . 1 [Sar [eT] [mone [ee fw [ ~ [~ [~~ | 664 REMOTE VOLTAGE ADJUST (ALL AVR “YPES) remote tage agus hand na can be es en Remove nk 1-200 he AV ar conc ouster teal ana oat ardvincet tadeornet achat lame and? (62 PARALLEL OPERATION LUngortacng tha fleet en pale operon usa EOECatuepagina tang rset othe oe acoso, {ine peng impart! wta ste geresis oe mans Siena of he bust ae aes tat a ong ‘conten re ma ele he cou beaker of rw coming ‘ena’ ceres on oa bucsr or opratoraipoer 1. Frequency mst wn ose is 5. Phas ng ot votape mst vin oe is ‘ane ured io enue eve sonata oe at important Fare meat condions 2rd wh eninge eras il gern seers vetnair sneatr wetnaar fess 60) [wa pr goer a roqunoy mr faut ord (Ceapne ange andr nroaiono genome ings iis mponarto rocogie hat 1. Tue AW are detved fom the engine, and speed {ovemorenaractersies determine the AN sharing 2. wyaraoderned tome grata, an exon cool ‘roreresedetarane es erg les sata nde ne anata st 6.24 DROoP ape more ives ze et aes eae Enceieiarsnevoeuieae Shae moana “The curetanstomerhas aiden rear nthe AVR ed = Ted peerage a ne buen fear vonage sured WS DRGOE cont ar rg srs cba oy ng “nelagrams boom natal eof of ropin ange we errs ayer Load at pfcos D Gen No. Geno.LGeneraty 5% drop flied cuter 286 pi. sien omelet esp, Yh ral ee oo wi bcos ng enero se conmesonne “he foloning erg procedure ibe eu be apt 624.1 SETTING PROCEDURE ‘enedng upon mabe towng sings shoul be 2a PR LORD (ota oe caret (ata caren) ‘SET OROOP 702% SET ORODPTOSS Seting ne pho pver erodes acre ‘requncy +1 eopandng uron ype ot gover end noma ‘tog, Aen eal ed to fd cuore pena. [Rab OROG> cael ptntometr owe doops wih ‘Sivetote laches ton nesses omaurt Soop Rest {SF 9, Seo ofr osomameter cans Fovece platy a he 6 lie be gna age wth Sel Tne pores S12 stm onthe weg degra ‘Grad brdesineesubion ere generoosngarbe ve ‘Revered eques 7 52 be eveae. ete 2) het in pa i a mat a Te ae) ‘eect 08 swe acs nase ma ua {st regumon nehong si canbe comedies St S2to ren’ reaton See na, Important! LOSS OF FUEL to a agin can cosets ‘Stage othe genes wining Revert pou remy sau be eto ‘Span ret breter LOSS OF EcTATON othe geertorean resto lege caret ostatons wih corsecuent ‘tape to gennatorwnsngs Eseaon 6.22 ASTATIC CONTROL “te op aurat wentomer can te ued ine comeston _angorant tiv steles hears oguconce gore ‘Soe mansinac umes cpa mp. “seat ony spp rom heya. eo kt tho tock over eft book wil gs te neceesry se mesons The ndusere eure pondering sth torte doc cent vaste sera “op ae oro, agra be sisson east “ip eottea process i eacy th came at for DROOP. (Svbeedon 6211) Important! Wan using tis connection arrangement 2 ‘Stoning sen equa acre och Frourdondeminas Stand S2ythe Soh mtb ose a when 3 ‘enaraing eet running ae) when Sotering sti oer aie 663 MANUAL VOLTAGE REGULATOR (MUR) - MX941 sna nbcset AVR ‘hs acceso poco an emerpeey xctatn 61m. ini event on V8 fare Powered fom the PUG ouput the unit manual st. ut enacly canto ine exsaton ren inospendet of (enero woe or ron. ‘ “Te vis provid th ‘MANUAL; ‘OFF, “AUTO! aching ooten comec the exert oe MUR cup Genesee abt enone operas be ator “oFr comnts he ete fd for bab HR nd He ronal “aur: mec he wc ed ote reeal AVR anh ganar Situs cooteg athe resale weer AVR coo, ching mote of comaon sold be cari ut wih te Str anasto mrasroapesupesen ocommeed Some pleametanante sums 6.4 OVERVOLTAGE DE-EXCITATION BREAKER. ‘SKA and MKSZ4 AVR. “oi sccaeson provides pose intron ofthe exciton owen toast nevnape detec erin oa ‘taut incu to ctot power cee a AR secs rn ne can of i S421 he oat asker is aways supped ‘rd wil pomaty bo teu'ne gnertn Important! When he cr breaker is supp i003, ‘heaves fied wih nk on orminas S42 to enable operation te AV tart be rome(64.1 RESETTING THE BREAKER Stet epee nected os genera oxlur vata, mara esting ia requrea. hen {nne'Woped toe fecal een iar OF an es ie genera: seats the beaker gone ‘moral ft aoe ve A Danger! “erinals which ro VE wi he generating etroning are export whan {hoa accoes coverisremoved Fereting ofthe crcut beaker MIST be ‘are ot wih the genet et ‘Satonay and engine sartng excite “Tne cout ager meu on the AVR eurng backs Siherta nek or tbe ft the AVR copanare upon tin, Ae wating neste bresarenacethe AR access ivr btarerestaring he peeraing ot Shou ‘asirg oF crooner sence the geet! aa epeeon _ Ty Bae To] ms] pro OPE) woos EE bo a ‘FReQueNcy Pe rae ey & m eka Bl 6.5 CURRENT Lina - e321 AVR [ovion an acirtent oe vl of cer derered Io 3 ‘Gre arent erste (Cpa phos ite prove ‘Srey on ye tne nena ol. Note: the W phase CT can als provide “DROOP". Reto 1525 Norseting oop nsec ofc Ink Aajusiment means is provided with the “ULIMIT” conto! panier onthe AVR Reine, eiooson ferent Aintmrstomors ee supe whe orators be ‘ilinaccoance wih va epeciten ate ime oer, ‘Senate agusnet wl be races Hower, hes ‘teleeneactn de edosaa soothe ting acto gon ines’ 654 SeTmINe PROCEDURE unte graaing seen nb ac chckthat erin governor‘Sp the generating sat. Remove the tk botgen terns IEPx2 at te sy trl Bock an connect 6 Bwch “Tun te-WLA conta potnometr uy acess Set Greuther ending in tied phase sot he ma eritas AnaC cosetciponanmeterroqiresiomesnie treo ne curert Wen tase sos 1X2 open tat ne gneraing et Close the sich aos X12 aa tum th LRT” contol SraometrSockre ut eau oer tals obsares Erte spc ammator Al soon se caret aang © aehwes Gunteksnom Shaul the curt clase aug he sing pcre, the ‘amelie cu of he AVA hve open. is ‘rons down he at ang open te 42 seh Reta ie Sean tors mite nt KZ owt apa oohe {eneaor wings. bfo slang To resume esting roves Important | Fare to cay out the core CDOUNG proesure may ease overhear ane rcequon anage tothe gener Sodings (66 POWER FACTOR CONTROLLER (PFC3! ‘This accessory is piney deslane fr those gone Tppleions wee parton pal hh mars so ‘Souree Proleaton agen ns mans votage generar exaton [not induce Inte unt andthe sytem signer mus Tonstrmers ner apples tee gar: wera dagrs Ile bas cove manus swt cottons and (eautons!insacion tit prone ges asf ang Dpocedee forthe pret focer canto! (FC), “To unitate poeta oft gettin and Must crataton ormartae he poner actor onan. ‘his md cn eo be uted o contol the pom aa fhe Tan fh pt ot caret nt waved the mais (hl Refer to fc to eprops deta, 1s alo posse to operate te ut coo KV of the ‘oroatr dear Refer eos er aptopet deaSECTION 7 SERVICE AND MAINTENANCE EGS SA. emer geerioe tw ear ‘Gio e ng peri) an baring srezonenended (foro mn geartrs ae it! wh Sere regular rapecton serait eoqure” Reto sbsncin 3) ‘TA WANOING CONDITION. Seren anf rain procures brent rch cnet iersne ie a pctorm ce naw engi sein eu are tinaiod tors commencing see oF ‘amare poston eee [oicence of ypea insulation Resistance tes Te along ofr ae general nemo cout vaio: {Shasesmed at roc gacanea abut ho peal ales {Er generate rom now hreug o the pont ese New Machines ‘Th gear tn esc, rg wh nay et MetatSiedth?an pepe Patan sate foe Irs fie ob Comang St eo os, Honeys abso acura that te neato wl sive a tne Garant pret ew vacate ye Tonle above 1001 cant paramos ‘At Generating Sat Manufacturers Works Ms 0a'fe dived to na sesomy wea hacen ty ‘Satin. farinsprope sage cantons oer ‘Re eos acl) bo 2 A. Ihe wnaanengeoestrs I valiesfatow 0142 han 3 ROLE Rares et tin terpenes a Eetomers te: Seme inestgaion should be wrasse io the rege canter be generar hi on Generators in Service Wet ti oan tat goat wt ie rebirth niR vn fn 1a Fors reat new gaat tbe Siow ct hae bean suet 0 nepropre aperan 2 ape eonanore iS tng ne waning ot posers, 7.44 WINDING CONDITION ASSESSMENT ae Resistance Tompeeure Deter eds grounded urna st ‘faseurenant of imtin resco | etweon phase to Boca, sé phase to eh eosrerent wn neon shuld be cated cu ‘spt of pro menace an ter prlngot pads of haben en tw insdaton x sapecte, eg carp or wat ae se kn aan een ot wns a ee ‘MbSsiremon of he fe ieasion Resanea show be (Siasuhcousaga ening (505) roar ype mer Rani sented ean sous bse 2e nes Som “ht et vtape mit ot be speed end oy apps ‘Sa een vey ay sna ston ewes foe pin Bt wns ‘aww boon ses out and Procedure for inulation Testing Deze aca cangaers AUR oe ten BEER ubvces au” hon outine doses one rg Sra tee i aud cout are vasnge or bo ‘Shmoged by te est vonage. ay gt. ttn tn acc he pra ‘Deemed plate share Sod be compared wine Fuses ane ots te toga erg rmathogs gan below, fraying the winding chou Be 174.2 METHODS OF DRYING OUT GENERATORS, coldun onside goad can nestor at aera been nor ‘Teponabi ete wy ger ze ences = ofa ope err a sed ef cay Tomine ‘Sy ten dy te sure fa ning noe ‘hay elgterthan 6 Ma ards show ut bs pati secsBlown AirDeying through fe ganeratorm eda cory f te msture Sac Soe aay ee windngs 9 mexsowe hess Sid Sarge ston (total "We proche eomplee when te paramaars ‘Green ion eis psa Dying Gu Care, Se ave te heats, rpon al eves and e-em 25 Wig set sno tobe sun city asi at he a ohdoStr net ar oragees sre pte ong ‘Stor cecutmetnod NOTE: The process shoul ony be portmad ta corostnt Gigice anh sua preg gracinasitn sneered (eros aus oe pe naan nau the geri sae werk, ioe a mechanical Be gee cece peng SU Seas Bolte shor cra ot adequate cunt saming cvety aes Bet aSir mateo te generar The sheng nk ree Scope of tng ld cre ‘icone the eal om tinal and 70 of ba AVR oe afte de sgl he 2 et) an 29 Seren upto So amo at 0-24 Vee, So te de sup votap orto a tart he gaa st ‘Sty neces oo vlog pase coven trou Se ‘Stele ing As the enn caret ean, ho ‘ir etrrtn te ering iw noose, Tsar oat ‘Siretieel mst Se restored, an ret ows to soaed (ica ganar re pl cure. Serer g tg te San mag ors snd ek ie recite resting grph sab corr re ‘sce Shad pas the ing ou prosecute cele ‘ian te paar covered ine secon aed Type Bring Cure’ ae ‘nce the ieulatin Raison acd on aera ve reimum ae' Ma™th supp ay Sern a ifetoreer fe lage x" end 3 roves otha (erin on te AR bul the goss, rece overs ang re-cirmison a6 ‘onderaaton hedlete re 2nergsed. a retest he neratr ‘or ng ‘TYPICAL ORYING OUT CURVE altnoe shou e measures every nana ema 8 eae Sica bs sone 8) Fig. Te ausaon she ial ce 4 acing hat mg at mtr he es Poi Ae aay Ste at etrntarinan 0M tno wags are i any Say ‘fe atedponon of sve ay nl ope) For ganar utes expect hat eye tot reach pot ‘hours ora Uo2a27 Shoe or an e453 887 . Bre corr pat" as bon ech estou be nates nto wtp rreases ee R vue romaine tao 0, eve arte above trying ratnods have been property conducted. Ven 8 ‘Plantation mde teat [Pl show be cared at 11 minim vu of 1.010 fr a corgorares cana be sda ego atten be gro 8 “The generar it not bs pnt serves wtb nium ‘hes cane scieved Important 1 Tae shor cout must ot appli vith ver sa conmectes inca Corot n ‘sere ofthe ata oneratr curr wi ‘home damage othe nanos (gimmie: guaad stove ae sche ‘eustanoe checked se flows Spot te new Ground Yeni pie and meger Ups gee Sead Ubsw Free ard meer V Powe goura SERS USN BRS Sd meer Wnacet ane 1 ium vate of #0 eat aod, yg et must{12 BEARINGS ‘tenga solid sss ore ar ae, a, at ‘oon Important! Thala otabening insane sti Important ! Long saionary perodsinan environment ‘ine thee ts wbron ean eae flea Brneling which puts is on th bland ‘fy hans stmaapheros or et cond eat omy the grease ard Important | High isl vibration from the angine oF ‘aignment ofthe set wil ares the Searing “re boating stv, acted by avast of ae ‘ogenerwildtamne the boxing. We acornet hat ne nah teams be marare_ sng spe rag” voston rg eure The wh allow ha tn reper teornge lens dteroring rea. dung ap erg aces a a vin det, care eng tie Inio erent tase nary vraton ments eupnaris Frisia tiserogyresrmensbutconeortnte on {Sehangrg ne bearing sp cach Tar enahe ores! ettvnspeton wl pos an adtont an Damn. {The teang te wir rte be spiny ace. ie itor ol he sea ints gen SECTION 3 rer ‘Steoned aah nae he borngiementerd ve cee 72 AR FILTERS resort er maitenence li capnduponte seetty octet Reet ao 73.4 CLEANING PROCEDURE Ay Banger! (PUve pens ‘aly remo loon wh the generator ttoreenaee Remove ha ile eamenis rom th les anes. rns or Tah me ment wn» setabe detergent unl be lore ‘en By stents seat baton, {TAFAULTFINDING dant 1 eforecommencing any lt nding procedure sxamanealwiing or broken Four pe feta cna jt lirg fur pes SAV, car aga ean grr corres DOH AVA type where appicdle, sd the lal gto he rt ne Se danaratn, Rater 9 be orate DIGIT EXCTATONGONTROL SUBSECTION Saco ae vt ¢ | Saoam na 2 townie ras 3 tera ne [1A X60 AVR FAULT FINDING Novotage | check pees =| ntbirafen | cnc a oto. 2 Fete Sah tn ‘rsabieolge [1 cre apend aati ‘Surana [2 Check wb se, Relre ‘eum | Sibectmnas Tonotnge | Grok opent caburonnicas [2, Gna tt gered at vine” |" apscinn tara per ec, Towetage | Cina see Tolued” « [2 Chore 2 or ee aes ‘rer ede Src Twat | Cook pee ‘ione”|2. Chok UERO stg. rt 2. Fa Sep Ectton Airctrtonaescon742X440 AVR FAULT FINDING No wetage hv Cheacink KHZ on suiony Towvotage | Cheat speed utpanen | Seminas Goioad”—|2. Check UFRO stig Ratoro tary sot |2. Check sees Sibsacion a 744 2. Gheck eisal tap. Rerto 2, Fol Separate Exctatn to Subsection 747 tect gener a AVR. 4, Fotow Separate Excatin Test Retro esaon 75 Procadre to check restr SWAVR Refers sbsecson Tnowssie —_[f. Check governor oaperse na velagetspece |. Referte generating st ‘ponte |” man Chee OF set, ‘Unsabo lage | Chock seed stabs Suchrg | Refrto subsacton47.14 Siteronnoioed | Check sity sty. Relerto rainioes. | stosocon 48 ‘igh lage |]. Check speed "TAA TRANSFORMER CONTROL -FAULT FINDING citer cnrosoed |2. Check Bat genartoriad Is not Grvithioad | apactive (esirg rower [TNowotage |) Grea vanstomers retton ‘ac. nuisepoten |2. Check arstomersocontany areas omnes ‘stareg set" | wining for open crt. Totead [2 Groce tk 1-2 or externa har Tow eige | Cher sp mer ads fx anny 2. Check tansomer ar Tow tage [1 Chek pees E Sing, Rofr te sosecton ‘nioad |. Check UERO seting Roorto |= 472. sbsecbond 744 pctegs | Check weed 3. Faw Separate Exinion Hanvotoge Check raetomer sir ap Procedure crock pereraor Stir. Retro subsection ft AVR for foabsecton rer 18 2, Check vantomerseconsany song er ab cst ts 7435x421 AVR-FAULT FINDING. Treessnw | Chwak speed dop ova vetage drop |2. Check tensomer rete, Nowotage |. Chick cal teaker OW. Refer ‘mead | Check rarforer ar asp bust wen |” wo subaeaon 64. setirg. Retro subsecon soringset” 2, Oreck speed ar 5, Chock rscual votage, Retort ‘ibeecion 747 4, Fellow Separate xcaton Proce to chock coreraor and AVE Refer sibsocion 75 ‘Unstable volage |. Chock epocd say fiero oad [2 Chock sbity sting. Roer to | Morwinines | subsecion4. gh votage | Check speed itor onrosbad |2, Check nk 2 o enrol ant Croatvbad | tmmerless forecraity | rock coniutyoreass 7-8 | BuPePzbrconinay | 3. Grice rat oneatr iad is ot apace ear pow act Tow whage |, Chee speed Vovbad [2 Chock ik 1-2 or eeal hand tL tirmorloads comity |TAS INXS AVR FAULT FINDING 748 MXG21 AVR FAULT FINDING ‘Novallage |. Chock ik TAZ on aay buigap when |” termina. ‘faring set" |2, Folow Separate Exion “ea Proved ack bseqton7 5, {eas of volage [1 Fist alop and rete when estrnning no vllag or votage cenlapses ator shot tne {otow Separate Eriaion Test, Procedir, Refer 0 sbsecton 75, (Generate volage igh olowed byealapse (Check sensing ads b AVR. Refer to Separato Excitation Tet Poceatre, Rater, sbsecton 75, ‘Vologe wats ‘Ghock speed sabi star on lead |2\ Check “STAB” seturg Refer ‘roinad | to Load Testy stn fr procesue eter sibeecton 45, Towotage |¥, Chock speed ‘orload—|2, eoret creck “UFRO” seta, Relrio subsection Crnessine [7 Check gover resporoe. votagespnes dip |" Refers gaoratrg set, onload ewtcing | rarunt Chock "OE* oting. Roero sussecton ‘uagin | Check goerorrespome recovery onload |” Roforlo generating Se ‘owing | mana Ne vatage |. Cheek wk Ki-K2 on any buttup'wten |” terminals. Foon Separate ‘tering sot" | ExctaonTeat Procedure ‘ck machine ard AVL oferta subeecion 7.5, Volage vey sow [¥, Chek sot stamp tobuldp | potersometr. Feferto 715 ‘oss ofvotage [1 Fist stp and estan set ro vihan ast arg voltage or velage colapsos tor shor tno flow Separate Exctalon Tet Poco “Generar |, Check sering tac to AVR. vollge |. Relerto Separate Exstaton hightolowed by |” Test Procedure. Refer 0 olapoe sibeocton 75, ‘Volage unable [1 Check peed stabi Cir on saad | 2. Check “STAB” sting. Refer to ‘orwithioad | Load Testing secon for rocedine Reet 6 subeecton 88 Lowatage [1 Check speed ‘ontond | 2. Weoreet check "UERO” seta efor subeecton 47.1.1 Erceome | Check governor resporces vellgepoed dp |” Rater to goraratng sot ‘onloed aushing | marual Check "OP" tng. Reo subsection ‘Siaggian | Check governor response recoyey onload |" Refer generating act tosiesng | manuel Check “DWELL™ Seung. Reforo Load Teateg seston 47.14‘747 RESIDUAL VOLTAGE CHECK “This procedie i poeabi te generators wit ther S480 ‘State set and macro vege aoss AVR emia 7-on thomoasired volags was aoov9 6 tha generat souls opsato rr talon Ung 912 vt satay 9 sug lp eae matey ‘egsve AVR tamil Xander ety peste tvcugha ‘too AVR rma S510. ‘aure me AVR not camages Sw Important a Fig. 14 tine ganaratg set Dt ie sed oe ets ‘ashing the gnertor man str Rest tesa ae not ups eta fom mat st, whch ‘role tapos nomial aga wags tA terial Tapa on 30, P29 on SANG OPS We ‘Sop he stant batary spp tom al X nd 9 Festa tho set. Tho generate ste row pee rea ‘avalape balun obaiescan be oareno silt etn ‘berth generat rhe AVR eet Falow fe SE®ARATE. ExcraniGn test PROCEDURE incneck genes ans, ‘ening soges and AVR Refecto anenton 78 7.5 SEPARATE EXCITATION TEST PROCEDURE Treinen dh ety AVR sad PERMANENT MAGNET GENERATOR -M) ‘TS 2EXCITATION CONTROL TEST 175.1 GENERATOR WINDINGS, ROTATING DIODES ‘and PERMANENT MAGNET GENERATOR (PUG) Important Tho resistances ated apy 3 “nnaings ar votges eer an ose Specie refer to tector for aeta, Enaure a aaconnete ead are oted Important! ncoret speod seting wll ge ‘opens ern vtage cup. CHECKING PMG ‘State se andro arate sp Meosurtootages athe AVR oma 2, PSand PTs oe cnt owen te — 7 Seen ialnsu eae capac Shoat Sra ee i ter eee Sc Pe ae nce we sireaaueetcnnmuee en ereha ri sna Teatenpcns Wonroge setsuenvosortd ‘CHECKING GENERATOR WINDINGS AND ROTATING DIODES This rset cari ot wih ods X and Xx decent tha AR or tantomer cota esa rage ang 912 ‘ella. sippy totaade x and ‘Stat the at ann arte 098 Magu eons tama cup in Van ‘oro nerfs ° € oe yon AMR aria 0,7 wd, These oe itvtagee atmaln tema rblenesbtvotage ats 7a te noaesd creceoenuty ose. and, Whore ‘sing Warwomer ies (WxS21 AUR) check vrata ‘van ia ensemble otages ee unbalanced eto 75:12, ‘75.41 BALANCED MAIN TERMINAL VOLTAGES al votages oe taanced mine 1 se mao ral, an to sare tat etter wang, man wins ae tion ring des are nae aan ng fh aot te [VR or eonstomer cone Refer to miselon 7.52 fet yoteges ate Blanoed bat ow er 2 faut tbe mah ‘tation winangsorrtang dodo sce} reoad conRectifier Diodes Tre odes onthe si ctr aroby canbe tacked wi) ‘Gres earn choked ato toc wate 3 ery ‘igh reser fntonyin he owtsearecton ane or Tetons eral cate, faut de wl geal ‘Sette eating not decton whe etme ono ‘ldo chine so any reaong mot sectors (nan elcid! mater heal dose wl Wve @ ‘Roding mane recon ard highs in er Replacement of Faulty Diodes "crest to oa a an Esthpnn caress aoses te ngaivepe cory gave Dawot ado ad be pte pate can patie aed thoes Crem be enter a ve coe ty {Reet rettscts acneapecr pate when nab ees {oi plates they must be it enough fo ere 3 008 Irocherat an elciies! ntact but shou mote rearane. Te recammendoe true aig 406 ‘ren esa, [pre suppressor resus presser etal vrs connmdns aces ‘ha wo recta pas fo prven igh rarer volanes Panic a eo way nexng tah recone Sim an tay estas metre hs be iss Spnepcien Sest wi ema sor creo show Sle darigason Report out Main Excitation Windings ater eating aed correcting ny fal cn he ett erty te cup esl ow when sapere. hen Tremaine sist and oxcir le wna aoe ould ba costed coe Resstanoe Chars) as al mus ii on of tue ge Te ene sir Yusance © ‘etna aoeeonae Xana Tote er enna ‘Samad mica cary the ose ma termina The man ‘Dio widng's onrecas ase ne rcerptoe. The (eivecve nessmutte dscns tang eres Resistance vos shu be ii 110% ofthe als gen ee caier—Y [Cuezse [veee[ se] 0] ‘eome| sa [20] ne “Sind i tee ST Use wi pasetortomer arta 3 pase eer. 7.54.2 UNBALANCED MAIN TERMINAL VOLTAGES Soersaningatman catiosto tha creat oreaker NOTE Fou rice enn ange enor srctaaen mappa Gocmact (Rerum cables and saparta be wenang esas U2 U8, ‘Uva Vee, Wins we Wee ute esc wg sorn (We aan angiearae greats. Measure eae scion este - values Sow be bancad {hd wat 270% oF vate goon below ‘ere [eat {especial [ocean |~esce Tnanronsen conmauinD cenenarons | Mensur naustnroetarerbaween goon nd ach scion Untlaca neon esiancas neo eon ‘Sashes sr ineat onang of str bo ‘Seesesy. tert enor end renocona of eonoonent {SStnbies sceesion 7 = 1.52 EXCITATION CONTROL TEST 782.4 AVR FUNCTION TEST ‘typs of AVR cane teste wit is proce 1, Remove excel leaee Xa XK (Ft &F2 rom to AVR fomnse caso (Fr ra) Connect Go 240V houseats amp to AVR terminal xara 82) ‘Sette AVR VOLTS cont tenor aly docs. ‘Connect 8 12¥,1.08 06 supp oe eset [am FT A ih XE) port.1 lat ganaatg at ond ata oe 6. Check that the nestor ouput tage I win 0% ot ‘soo ve, ‘nage st AV teins 7- on Sto AVR OX P2-PSon S440 WrSHGEt Am shud be bewoun 170 and 250 vl ve Srcercenamamacreiette rane tages t P,P, Ps tein on ROSA and ND sous Tels comeced cots XX enous plow tacaea fine ‘Byuso, sito ane Sxa21 AVR the long should glow Sanna. the cae ofthe HSA ane GN ARS ne ‘Sp shoul gow for apeedmatay 8 sac. and en tim of Feet tr of eas outy pretence an he AVR fou be sacs Turarg he -VOLTS coe peerianet fib anaes sn no np wih al AVR yes South ame fa Sgt he AVR fay ant shuld Be Important! Aferthie ett VOLTS conto potter fl antstock, 1.52.2 TRANSFORMER CONTROL ‘von cr utc cay tn “wo phase transformer “Septate primary leas 1-72-12 and secondary outs oleh Tet! hose woe sow abuses ‘Scho, chock at ere restree inte woof oh Ftc onch 10nd, Chosx ison rence ac) ‘ing seater to earn asta wna sens cheered aang scsna notre resora ct ‘roe be reac. “Taras phase transformer Sajal preys 12 an esa ard amine wings or damage lsat resistances cess i Seitata Tot. an ile tow bl sho te bce Cheek bet estanes are balanced acoss 6, Tt and heck inalton estan fen wn sect fear and Lavonia tien nay een ‘ecfier units «Three phase and single phase i he eos 10-1-12% and 2X rove rover Unt goad 2 tad on ange pane wantore rer sits cheasowardandreverseeiianos bower tints So oe a 1090 HK ene 290 we 3 tr ‘on frwearesiane ang overseers shout be 11,59 REMOVAL AND REPLACEMENT OF COMPONENT ASSENELIES METRIC THREADS ARE USED THROUGHOUT Cavtion! whan ting sing enna ones. ‘evans tee move nha tame and iy sae cut vt cone tea {peorect tng conenune srs ream ry 175.3: REMOVAL OF PERMANENT MAGNET GENERATOR (PNG) 1. Romore 4 seows hold th shasta yi ovr at Fermananee eng ondremove Peco 2, Okcameet nein crack the PG sor wot sri cnvn yt rnnayoed th 2 femoris treed pecan tolna te PG 4 Tepe aor aut of he sits an wiry. The igh ‘apne tw tac seer Tecra avd cnet = nm dase ne wna ‘5. Ramove te tot nth ite for tears np {herotr hay be nceesar to Ey the rr a8 ‘Tus tare tip genio vey te ona ree Taget ion treo rote ehoek Important} The rotor samy must ot be mans. Renlcament ia evra ne save posed 17.5.2 REMOVAL OF BEARINGS Poston te min rotors that ul poe important NOTE: Removal earngemay be aces eter athe feo ery hat ben omoved OR ree sp by rere ‘ondnachee) Refer? £33783 “Tebearnes re packed wt fase an seat “Tnebeorals) are pres arcane trod tom test ‘Win gong manly bape SINGLE BEARING ONLY: fore nin al ot he beng ‘When fing new bearings ui a Deaing neato exp he thy tte go a Toe boa ee Pace eft reaning op on sgl terng oer, 1753 REMOVAL OF ENDBRACKET AND EXCITER Staror 1. Remove externas Xe, athe AYR, 2, Scan bois (2 aah ste) stusted on enon cone 2 Remo 2bets ong tng a. athe aorve end nd4 Remove set metal nee! cover (sevens) over Puree) orev slow suet maa cove: (4 aren) fe a 5. Ease up the tein! Box ans suport lear te no ne ‘ndtach 6. Remove 6 bol ong te non-rveansbactet othe [Mtorberaseemby Phe onabrecel sow ead" 7 Regt tng ug ons nena og he «he une Tm endbacket ang evar stor ome ‘my es ocah ase, 2 Remove the 4 screws holding he xcs star to ne eka an ory nye tern arene [p24 REMOVAL oF THe RoTOR ASSEMBLY move me pomarert magnet pansion Retro 782.1 Remove te at sews nog te sheet alcove at ("cetiont wit te Pit ote romaved sale ean gnertor rotors re ono move Ine rae, Ener rama pln te orznt pian when ng “TWO BEARING GENERATORS 1. Remove 2 srews hong the sheet moll ove sound ‘he naplr le cio ahd snore the oo 2 Remove he bot hale he staptor toe erbracet tte sve en 2 pane tne ty testo sgt carr pisernieeines Reve me srens an bros iid) a ons ‘iomconte ine Tite oa carpe ste sng xcon trator windng, By tmting the asale Toor Cownrd ‘moverect hs ga rah, 5, Reve 6 bts eldng eve ensket no econ Dene bots nce towards the torre sn. THe Tepbot pares ough ib aro ena us 1 Tape ave andracel sway rom the adapt ng OF 1 Ener he tris pps at he ive endo sng. 8. Taper tom brane ns un brn cor (oe enact ani poston within ang | Conte to pu te ree ut othe stato boe roa Scstigihe gang ne tor aes tnowun ers Thetis ty eupgoned ibe ne SINGLE SEARING GENERATORS 1. Remove me sow, serene andes as) tn a women HO beers asco Remove & bls hoiing he adaptor ste dive ene Ina be oretarea to tng he aeapar on ha ucts, uetar, vewaz4 uowar4, UCD2Ts Only “ap the adaptor any fom stator bar adaptor ing. sa ucoz24 Only “opt not my tlt bar asa ALL SINGLE BEARING GENERATORS 4. egrets supporto at “apne lor rom tha none ent push he beseng ‘ear oft encoacet sis poston win 290g {Continue op he to otf tata br, grsaaly ‘rrng ne sng longer eit wean, arse ‘hati ay supped ta res Repiscamant otro aeeembiesoreverasof he pocedos ete commencing aan, canes stoudbe cckes fordarage al batngs exaned foros of grease Fin abet) resamiraned dug mar ova efor roles of @ ange being or assamby. hc trate sve deco act amagea raced sown ee tlge st ftgue Ao cnck hate hols nib ac eve ‘ling sews oer gala ‘ma or wn conponers mst replaces "WSS apaRa ve Bae ‘Saad bse ta coer ana Sroomerispotiouevon Eeton 7.5 RETURNING TO SERVICE esate tan ada foane remove ast comacons fd aconnest on ors aa esl ast ana! VOLTS confl trate on Av Cnaleggenertar by Sovly trey eockwse unl ried ‘otoge s etahos ofa nl box coveaacoe cover ane recnmes Nel Sir ‘auton Flinn oi ur, ane overs ereonal iy of sth.SECTION & SPARES AND AFTER SALES SERVICE {8.4 RECOMMENDED SPARES ‘Sere an ar canary packaad fr en, entoaon, ‘Suing partamay bo rset the Nera ane We econ he flowing fo Sree ar rtnenc. Stace sero patented be ad AVR controll “Transformer Controlled Generators (UCZ2 Only) A Novices vor Ors 4 Deveen Saree ew oth wrote ‘reo nom scone nema Seen a sear ae niis te icraarsonoes ‘ries ae anu for pars thus be arene Stas arate Po Bon 17, Gera Roos SranteoRo ENGLANO “lane 440) 7804800 Fa 44 (0) 170078078 ‘or ny ar ater compara ston he tock ove 8.2 AFTER SALES SERVICE unten abe sntonste snes aveetie mn SESE caan Sees ow ow Sioa, Sepia apa acly bo sata # aur Samo Watsore ndoy ebon anewoIny aay sojer2u99 oubey uaUEW0g ona pug ona za 3 6a Won 3ON promod Aquossy JouR20y UENY ve yorperg BURUNON NAY ez (eued DIS z unv ie Jonreuedpug oe a jeuedpug 6 pry x09 jeune ab 29809 UL a ov 60,0803 aus or ee uwoyog son09 owes, si 8 3004 wh & yoa Buinog eh 6 2810 Bundnoo zi. oe ueang 30 rn ie soxdepy oubuanoyoea 30 o ee TON doo Suvesg 6 ze SON Sues a uy oxdepy 1oxoeapU3 0 oue14 ie WAN 6nd .0, Buye98 L San br Su of SONJ0A00 9 3-6 69 62 iene FON $ ‘ued dsionoy -opo1d 82 2181S 113 * ‘Aue promos pig ra 1008 3 € saisuen a 101033 z stoned -Aquiessy 04094 UNH & sons t ‘onduosea “you ered wwondisseq you eee MOLVUSNZO ONTIVSE JTIONIS TWOIEAL AST) SLuvaPs nT | 5 Nin isovejnbay aBen0n yewoyny aay 199 yauBeyy UALELLOG Wa pug ena, za ua eng uoN, ON prenuo, - Alqwassy oyna Ue tz Ienoa Wa a 8 dueio OW ov az le Web sy iz wea ONd wy 0 J0VeIS 19101 OWN oF aL ey a or a 6 3 aE st ie bb oe a se He ve eye 0 oO ee ‘3rqs2yseyy oven BuueaR, 6 ze SUN ovens ® Bury ordepy yoyo Me TN Ouy,0, Bupees Z FON 677 Bur? os a'NJen09 9 30-607 6uyn, &% s a ’ a e 9 z sstnog-Aawossy uRo08 oe 8 ‘ vuondioseq ‘pu ereid uonduosog “you sreid MOuWUBNGO ONREVS OML WOIdAL Asm saveWOLVUSNaD ONIIVAS ON TWOIdAL “246dpug ona, 30 ua enc YON, 30N prewvo, - Aquiossy soyooy UIeWY ¥ ez oueg opis zw 2899 jan1U09 g Seu9s ke 3/q'N jeuedpus oz 3.0 jouedpug 6 a a 9 st we ‘matog deg a eb seoedg Bununow ios |, 9€ a se Me ve oO ee 6 we 8 Suny owepy yoypengpua 0 sues te t San 67 Suu oe 9 3a 6m Bunn 62 S ‘Auojog asionoy ee a ‘Atuejog premio. Zz 10103 0123, & 9 20}0%4 z asuanay - Aquiessy 194094 UN ra my i uonduosoq pu arid ‘uonduosoq VOM Ord wouvuaNae (5 sanras) ONTIVSE OMA TVOIdAL ASTI Suv‘woes vo wus =p p05) ou oa @ bee od sem any meg SP ATSWASS NaLdLL9aY DNLLVLON. “pL “BdEngin Frncy, Geman talon ae Seah Donne maali ghd pA lose pop ene, anh, hase 09 Spank Dome hina ganglia de elgaseeptkne: ngs, ransh Yak ano spars _5r spe deando, ce man! vous srs lov dans une des ngise eta: ag, Vanya, allman, tale, soso ‘Doses Manchu Ange indo lgnsenSpraene el: Engle, Fanzossc, Deutch isch, Spach Deze hangs erzoe vena nde vege tn nga Frans Dut, aon, Spas, Esa manu ode tant se oko rae caine nai: tanto, aro, lar espe “en ashi on cannes poet tuaeve Mel Engler, aka, sak, aa, spi "presse marae & apo, urea ale saquent ingen, anes, esc, talons spagnb. Est mana atin pune sla en oe gree oma gs, Fane, min, lar 6 epafo urbe eee abn poe Brier ong axéhoudesyadaoEG Nard aThgEV: AVY, TaM ‘eppawad Hakind tna,A. GENERATOR WARRANTY ‘waRRanry PERIOD ‘Ac. Ganeaors fhreapectof 9 pense he sary Poros lreen months tm he ato when be {ood hare see hid 8 ay for esp by Norte on om he est ‘hymn wtinevr ie thot pr) DEFECTS AFTER DELIVERY ‘Wo wi make god reper oo. by the upto reclecamert. ry faut wich Ucar proper apn ne poo mi ne i epeatod on Cure 7, sh ound ‘hacomnatony oe besa da dtc maar ana wear, proves to Setcstne pat prompted artige pw eneaon rants So as Fret or our wacko fanpop ots Dear ah supe to goats. ‘Ay pst rood cr rpc, unde warns wl be obey NI Hee charge (vi ea trap ic te UN). \We sat nl be aber any expaaae ehrnay be inure emowng replacing any pt otto ur forinaecton orn ing ay eaacament spp y us. We shal be ude ro ‘Sony tor sens any gata wn hve rt bos rome ile i accorsoco win feconnendesnitatinpactons sx dessin puseaons Nealon, See ard Hannance Mant and Ni Appicates Guin, orwhen have boon mors slred ‘eunennavebeenrpates, susie Sete by ay petan excl curses cur aused Soot ray soso hand goods, rata acer: gods nto our own manfare ‘Sheu supa yun, sun ales ane gd tin vero by Waray ay) en bythe epaate mater ny clamunder bi dase must contsinfly prea lage detec ne descron TS onde ne dots of parnare. anne rams on acess ne Vora rw Sera ute! {fscoun on no mancheturrs detonate) orfor Spe he rr reeence Ue Siinine goede wee spies ‘ourusgemartin casas fons shal aan conclsva andthe aia sha accet decom on atusstone ao dla end te osohange of 202 pasts ait wy cr ye pat tate nay et ‘uray vert use shale inte any waranty conaton moldy awa othe {uly fessor ary pau Pepa i be ads, ons save os oxtsyroved Inte fiaot wa sal mabe incr ary lity whee’ oie otc eerie feapect of Catet goadedoveredar fr any, garage ores ring for 92 Geter om