HYDRO TEST WORK INSTRUCTION. Document Na SIWI.1KR.3030| Revision: 0 etectve Date: May 1, 2014 Page tof Lise of Dociment changes Rew. | Descipton Changed Date 0 | sued we aplement May", 2018 Document Statue a [Na of copies: Controlled Documents Documents Exe Document Not Contoted | Aedplent ust Documents aa rae =a oles a copies | Covies a [oar oi oe fe —H ae ol rapa sea GEEZ (m0 BArAR C. Eewarke LEAD EPGITERE am INTEGRATED MANAGEMENT SYSTEM (MS) 'T- SIWICS METAKOMPRESI PRATANA20 30 40 HYDRO TEST WORK INSTRUCTION. [Document No SIWICS:KR- 2030 fective Date: May 1", 2014 score ‘This uid covers qualty assurance and contol of hydrate test work sty for pipe poo! work at shop. RESPONSIBIITY 2.4 Subcontractor shall be responsible for performing the hydrotest in acoréance with project specie document, standard and code. 2.2 Field Engnersalbe responsible forthe Specified Test Pressure (SP) DEFINITIONS 3.4 Vendor Manutacurer The sartywhich rovissmanufacures equipment ‘ater spectied and ordered by Contractor PREPARATION Water ust ue for Carbon Stel ip leaning, testing medium ad fusing shal be {ean ané fe from thor unsolved soli of any desciption with clarion (CF) ‘eontet estan 2 9 42 Test Equipment The specter shallensure prior hystte test condi all of NDE deseance was dosed {and the al of Document (est Package) was sign by Owner. Test package shall be ‘submited ol parties concerned for approval Connect the roquired test manfol ling water pump, pressure pump, presse taupe an recorder hart atthe appropri lacstions. Install acossary lind flanges teach pip ends. © Thepropesed equipment /tolsto be wed + Pressure Pomp + Pressure Gauge Pressure and Temperstre recorderHYDRO TEST WORK INSTRUCTION Document No. SIWICS-KR-3030 [vin 0 Efctiv Date: May, 2014 Pages3 ofS ] rior to the usage ofthe gauges, make sue that they have been calratd, al certats shal be submited for approval por test Design Pressure Design Pressure for Hydrtast ae 15 frm deen ree ydrostai Testing 3, Checkall connections to make sure the are read or ya est b. Heep the vent opentofeed/elease the sir during water filling Slow start iting the ine unt the Boe ful. ered sis with he fling pump. (4 Observe to ensre that ala has een emeoved rom the nes, lze the vent ves and tigen the bolton the highest ing flanges ter the aii elas eed {& Maximum pressure lnrement ats: § bar g/min resure up to 75% and 2 bar ef rin pressure up from 75%t0 100% {Star pressuring wth pressure pump the line uri approximately SOK unt 75% of ‘he Specie Test Pressure (SP) an hol for 10 minutes. Visually, chack the entre line ncudingal of connection. tthe same ime observe the ine by contraling the pressure instr / pressure gauges. Speci Test Pressure (STP) ge from line ts or ome Oring 1 After the 10 minutes of hong tne completed and satisfactory checked, continue ‘the pressurization uni the nl Specie est Pressure reached, Daring al pressurization ass the incremental reading of preseure shall always be corded onthe inspection forms 1 Ineeate the presse gad, encountered the test started for duration of hour holding tne. Val, check the entire ing, nding al af connection. At the same time, bere the line by er reaching the 100% of STP and no leak ‘controling the pressure ideation, |. Nofurther pumingis permite for the duration of the hyo tet ling ine. Ik After holding time for duration 1 hous at Spcied Test Presure reached, Release uly and slowly to 78% of Spctied Test Preture and hol or 10 ‘minutes. The incremental reaing of pressure sal aways be recorded on the Inspection forms (hydrotert Record) the pressure grHYDRO TEST WORK INSTRUCTION Document No SIWICS HR 3030 Revson: © Etctive Date: May 1, 2014 Pa ots Ler 10rinutes reached Release the pressure paduty and only tops. uusHNG sa 52 ‘Aer stacy inspection bythe Oaner the ster shall be dralnng with reduce the pressure with slowly boed down the remaining pressre na contrlled ment Testing ping spool must be cid thorough wth bow down wth a, and a circulated ‘theough the piping ult has bean determined that tee are no tapped pockets of water and that he ping. HYDROSTATIC TEST ACCEPTANCE CRITERIA 62 “To satisy the testing requicements, presi inthe line must be meintalned without Pressure variations, which canot be accounted by changes in empertue ‘The test shall be accepted i uring the tes al pressure containing components in thee ‘malta their and no leak a ound ‘Any reduction n pressure outside the iis speied, ovarian intemperate, which ‘cannot be acounte for, shal est a test are. Posse couse fo lure, suchas 2 loose bolts and /ofitings, aking fam gaskets, tet pump fale rar entrapment shal be located and rectifd, Upon satisfactory completion ofthe ts, Engineer and GC Inspector and Cent / Owner QC 'nspector shal very nd sign the recorded inspection farms asthe forma doctmentation of accepeance, SAFETY ANO ENVIRONMENTAL PROTECTION 7 7a 23 Prior to any hydrostatic testing actives, the i / OC — Engineer shal fare at in ‘charged personel with safety requremensasoited withthe tex ‘Al persone! shal be entinped wth safety equipment. Safety man shal inset personnel of safe working practices and ensure that they aeenfored [A yest tst crow shal be tained and / oF eperlenced in the testing acts performed. A the test region shall be secured and restrict at practicable to outside personne ‘ther Tan test erew and the cents / Owners representatives Work permit sal be endorse by Cent/ Owner, Safety fice and Security Personnelfective Date: May 1", 2018 HYDRO TEST WORK INSTRUCTION lf Docent no ennce name 180 INSPECTION RECORD / OOCUMENTATION ‘The ingpection form are recommended formats to be sed SVICS M-3126 form ‘CURVE RANGE PRESSURE AND MOLDING TIME NS: 10min 20min nous 10min Tine 9.0 RereRENces 82 5090012008 eave 75.2 92 so14001:2008 Kaus 44s: 93 sta pr so/2012 Ketera 9 94 onSAS 190012007 ous 446 95 sswesna Processing 96 ASME/ANSIBA6S. Flange and Fetes 97 apros Weisng of Piptnes and Rest Faces