Professional Documents
Culture Documents
J.A. Casner and E.J. Schneider, Youngstown Sheet and Tube Co.
©Copyright 1974
American Institute of Mining, Metallurgical. and Petroleum Engineers. Inc.
This pa~er was prepared for the Symposium on Sour Gas and Crude of the Society of
Petroleum Engineers of AIME to be held in Tyler, Tex., Nov. 11-12, 1974. Permission to copy
is restricted to an abstract of not more than 300 words. Illustrations may not be copied. The
abstract should contain conspicuous acknowledgement of where and by whom the paper is presented.
Publication elsewhere after pUblication in the JOURNAL OF PETROLEUM TECHNOLOGY or the SOCIETY
OF PETROLEUM ENGINEERS JOURNAL is usually 'granted upon request to the Editor of the appropriate
journal provided agreement to give praper credit is made.
Discussion of this paper is invited. Three capies of any discussion should be sent to
the Society of Petroleum Engineers office'. Such discussion may be presented at the above .
meeting and, with the paper, may be considered for publication in one of the two SPE magazlnes.
ABSTRACT
The background of research on the hydrogen The data and the discussion of the results
and hydrogen sulfide embrittlement of steels is of these tests presented herein are not to be
reviewed. The factors required for embrittle- construed as a warranty of Youngstown's pipe or
ment and the probability of their occurrence in tubular goods for a particular service.
field conditions are discussed.
INTRODUCTION
A laboratory program to evaluate the
relative susceptibility of various steels to Hydrogen and hydrogen sulfide embrittle-
hydrogen sulfide embrittlement in a simulated ment of steels is a phenomenon which has
sour well condition was designed. Samples of received an extraordinary amount of attention
oil country tubular grades ranging from J-55 to during the past Z5 years. Must of the early
V-180 as well as laboratory heats of steel attention to hydrogen embrittlementwas promoted
designed to measure the effect of yield strength by failures in military aircraft landing gear
tensile strength and heat treatment on hydrogen assemblies fabricated from high-strength steels.
sulfide embrittlement were tested. The most In addition, as sour oil and gas wells were
significant factor observed was the strength of encountered, the specific problem of hydrogen
the steel. sulfide embrittlement became more and more
significant, particularly as wells were drilled
The results of these tests and other data deeper and stresses in the drill pipe, casing
are described and reviewed from the standpoint and tubing increased.
of a designer of casing, tubing and drill pipe
strings. Available grades are sorted into three Despite the time and money devoted to
groups: (a) those grades which are unlikely to studying HZ and HZS embrittlement, a complete
fail even in a severe environment; (b) those understanding of the process does not exist.
grades which are unlikely to fail in a mild Several theories of the mechanism have been
environment; and (c) those grades which would be proposed, but general agreement as to how hydro-
expected to fail even in a mild environment. gen affects the performance of steel remains
3. Strength level. As the strength level of 1. HZS - higher concentrations of HZS in-
a given steel increases, its susceptibil- crease susceptibility to cracking. Effects
ity to hydrogen embrittlement increases. have been reported at HZS concentrations
From the standpoint of the user, this as low as 1 ppm. 9
relationship is most important. In the
SPE 5195 J. A. CASNER AND E. J. SCHNEIDER
2. C02 - presence of C02 (300 psi) increases coatings which are impermeable to hydrogen.
susceptibility to cracking. 9 ,lb While such metals as cadmium have been shown
to be effective barriers under certain con-
3. pH - lower pH increases susceptibility~,lO ditions,13 the continuous availability of
Severe embrittlement was reported at pH hydrogen in a sour well and the fact that hy-
below 6. drogen can diffuse, even slowly, through all
metals suggests that such approaches would
4. Temperature - increasing temperatures only serve to increase the time to failure;
decrease susceptibility. Dvoracek ll this time would be short in relation to the
reports doubling the resistance of Q&T expected life of the well. Likewise, organic
steels to H2S embrittlement at 300°F. coatings would probably only delay (not pre-
vent) failure. Coupled with this, the costs
Hydrogen sulfide embrittlement, as dis- of applying such coatings would be high
tinguished from hydrogen embrittlement, is more compared to the protection achieved.
complex in nature because of the additional
chemical reactions which occur. The actual Selection of non-susceptible steels
mechanism has been discussed from the standpoint offers some possibilities, although the cost
of hydrogen embrittlement and stress corrosion of the most promising materials (austenitic
cracking. It appears from the characteristics stainless steels) is prohibitive. As will be
of the occurrence of H2S embrittlement that the shown below, certain grades of available steel
most logical explanation of the phenomenon is will provide some relief.
that of the mechanism of hydrogen embrittlement,
to which is added the presence of H2S as a It was with this latter fact in mind that
vehicle for providing hydrogen to the steel and a program to evaluate the H2S embrittlement
stress corrosion cracks which serve as localized susceptibility of Youngstown's oil country
stress raisers. Similar proposals have been tubular goods was initiated to provide guidance
advanced by such authors as Fraser et.al. 12 to designers of oil well strings in the selec-
tion of materials. Youngstown Sheet and Tube
Regardless of the subtle distinctions made Oil Country Tubular Goods are produced to API
between the various theories, enough is known to specifications and are representative of
establish the conditions for reducing the steels available to the oil industry.
occurrence of H2/HZS embrittlement.
TEST PROCEDURE
1. Hydrogen in the steel can cause delayed
failure; therefore, hydrogen must not be Based on experience and a study of the
permitted to enter. literature, it was decided that the most sen-
sitive method of evaluating steels for H2/H2S
2. If hydrogen is unavoidable, materials less embrittlement sensitivity would be axial
susceptible to embrittlement must be used. static loading of a notched sample in a H2 /H 2S
environment. This test provides a time to
3. If hydrogen is present and selection of failure for samples at a given load; by testing
materials is limited, stresses (either a number of samples, a "static fatigue curve"
residual or applied) must be low enough to can be generated and the static fatigue pro-
preclude crack growth. perties of various materials compared. Although
static load tests required a long time to
4. Since high temperatures (>200°F) tend to accomplish, and the axial loading requires more
decrease the susceptibility of steels to complex equipment than bent beam tests, it was
H2/H2S embrittlement, control of tempera- felt the use of a zero strain rate test to
ture, or taking advantage of the presence provide for greatest sensitivity and the ease
of elevated temperatures, can reduce the of calculating and reproducing stress levels
severity of the environment. in axial loading were worth the added time and
expense.
The technique selected for reducing the
occurrence of failures is, of course, an eco- Figure 1 is a schematic diagram of the
nomic one, and must be based not only on the testing apparatus. A lever system was employed
cost of the technique but also on the proba- to load the specimens held in grips contained
bility of success. Unfortunately, no simple in a stainless steel beaker. Axial loading was
answers are available. maintained by use of universal joints between
the specimen grips and the loading apparatus.
Prevention of hydrogen entry is an A general view of the test apparatus is shown
aggressive environment would have to rely on in Figure 2. Figure 3 is the test sample con-
80 HYDROGEN SULFIDE EMBRITTLEMENT IN OIL COUNTRY TUBULAR GOODS SPE 5195
figuration. A 50%, (i.e. 50% of original area) strength. In attempting to distinguish among
60° notch, having a notch radius of .010" was various grades, both Figures 5 and 6 may be
machined into the stra ight sided, threaded considered.
specimen.
Some superiority in the quench and
The stainless steel beaker for the con- tempered grades as compared to the normalized
tainment of the environmental solution was grades can be noted when the yield strength
covered with a Lucite cap through which a gas (Fig. 5) of this material is selected as the
inlet tube and an exhaust tube permitted con- parameter for comparison. However, when the
stant gas flow. H2 S gas was bubbled in the tensile strength alone is used as the cri-
solution through a coarse frit dispersion tube. terion for comparison, (Fig. 6) the advantage
of the que,nchand temper grades disappears.
Tests were carried out in a 3% NaCl solu-
tion saturated with H2S, Flow of H2S was In comparing the SFt to the 0.2% offset
continued in the solution throughout the dura- yield strength (Table II), the lower strength
tion of the test, giving an equilibrium H2S standard grades exhibit SFL's in excess of the
concentration of approximately 3,000 ppm. The yield strength (J-55 and C-75). Stronger
pH of the NaCl solution saturated with H2S was grades have SFL's equal to or less than the
4.3 to 5.0. All testing was performed at room yield strength. Therefore, under the condi-
temperature. tions represented by the test environment, the
lower strength steels would be capable of
Testing was continued until failure of the supporting a load equal to the yield strength;
specimen occurred or until 1000 hours had loading higher strength steels near the yield
elapsed. The combination,of high H2S level, strength could be expected to result in
room temperature testing and dead loading of a failure, and very high strength steels would
nO,tched sample represents a test condition which fail at even lower loads.
is very severe.
If the ultimate tensile strength of the
MATERIALS steel is now considered (rather than the yield
strength), it may be seen that steels having
Steels for this inve~tigation were tensile strengths be low some threshold 1eve 1
obtained from two sources: Random samples of (in the case of the test conditions used here,
seamless tubes taken from production runs and approximately 125,000 psi), the full yield
50 lb. laboratory prepared heats, hot forged and strength may be utilized. This effect may be
hot rolled in the laboratory. Composition and seen by examining the data for the three N-80
grade of these materials tested are listed in samples. The specimens having a tensile
Table I and treatments and mechanical properties strength of 130,000 psi had SFL's below the
are listed in Table II. yield strength while the sample having a
tensile strength of 105,000 psi had aSFL
TEST RESULTS above the yield strength.
Time to fa ilure for samp les loaded in the These relationships appear to be valid
H2S environment was plotted against applied for standard grades, but not forexperimenta 1
stress. The result was a "static fatigue curve"; steels. The P-110 sample having a Ti and B
a typical curve is shown in Figure 4. At addition (PllOB); the Ni-Cu-Cb sample and most
applied stresses below the notched tensile of the laboratory-prepared heats had SFL's
strength of the samples, failure occurred after less than the yield strength regardless of
loading times generally between 1 and 100 hours. the tensile strength.
Below a certain applied stress, called the
"static fatigue limit" (SFL) no failure The relation between yield strength,
occurred after 1000 hours. The static fatigue tensile strength and static fatigue limit is
limit was considered to be a measure of the strictly empirical. No explanation can be
susceptibility of the steel to H2S embrittlement put forward at this time for the effect.
Values of the experimentally determined SFL are However, the results, coupled with field
listed in Table II. experience, can provide some guidance in the
selection of materials.
Experimentally determined values of the
SFL were then plotted against the yield strength The indicated SFL values are presented as
(Fig. 5) and the ultimate tensile strength (Fig. a tool for comparing the various susceptibil-
6). The most striking feature of these curves ities of the various grades of pipe under the
is the rapid decrease in SFL with increasing specified conditions. The absolute SFL values
SPE 5195 J. A. CASNER AND E. J. SCHNEIDER 81
should not be used to directly estimate the mildest embrittling environment. They can
maximum stresses which can be sustained by a only be classified as UNSAFE.
string of pipe under all field conditions which
may be encountered. Steels with tensile strengths between
the "threshold" strength and the "critical"
DISCUSSION strength can be classified as INTERMEDIATE,
they can only be used when the embrittling
When the designer of a casing, tubing, or environment is mild.
drill pipe string selects pipe to avoid hydro-
gen embrittlement, he must consider the total An important consideration in the
environment, the stress, and the strength of classification of steels is the fact that the
the steeL yield/tensile ratio for quenched and tempered
steels is higher than for normalized or
The total embrittling environment is tempered steels. As a consequence, quenched
defined by the combined effects of chemical and tempered N-80 steels will have an actual
factors (especially the concentration of H2S tensile strength which is about 10,000 to
and CO 2 and the pH) and the temperature. 15,000 psi lower than normalized or normalized
and tempered N-80 steels when the yield
The strength of the steel is defined by strengths are the same.
the actual yield strength and the actual ten-
sile strength (not by the minimum or maximums Review of field experience as distin-
in the applicable specifications). guished from laboratory data indicates that
the "threshold" tensile strength for steels
Review of experimental data indicates that produced with regular mill practices and which
there is a "thresho ld" strength leve 1 which will have a relatively uniform structure will
distinguishes between steels which are suscep- be about 125,000 to 130,000 psi.
tible to hydrogen embrittlement, and those
which are not. Steels with actual tensile Experimental data and field experience
strengths which are less than the "threshold" indicates that the "critical" tensile strength
tensile strength are not susceptible. These is about 150,000 psi.
steels will not embrittle even if the environ-
ment is very severe, and the stress is very CLASSIFICATION OF STEELS
high. These steels may be described as SAFE.
It has been noted that this strength is approx- Considering all of these details, we can
imately 125,000 psi, under severe test condi- classify casing and tubing steels as follows:
tions.
• All H-40, J-55, K-55, C-75 and L-80~'( which
Steels with actual tensile strengths just meet the maximum yield strength limits of
above the "threshold" strength are only API specifications are SAFE. High side
slightly susceptible to hydrogen embrittlement. heats of J-55 which were produced before
They will not fail unless the environment is API adopted maximum yield strengths limits
very severe and the stress is very high. As may have tensile strengths above the
tensile strengths increase above the "threshold' "threshold" strength, and would be in the
strength, steels become more susceptible. INTERMEDIATE range.
• Quenched and tempered P-l05 with yield must be used where temperatures are not high
strengths above the lower quarter of the enough to allow the use of anything but steels
API yie ld strength range ,a 11 norma lized which have been classified as SAFE.
and tempered P-l05, all P-llO, and all
higher grade material (regardle.ss of heat CONCLUSIONS
treating method) should be classified as
UNSAFE. 1. The environment may be classified as
mild, intermediate, or severe based on
Classification of drill pipe is an en- the concentration of H2S and CO 2 , the
tirely different matter. Although grade E pH and the temperature.
drill pipe with yield strengths in the upper
half of the yield strength range, and all X-95 2. Steels may be classified for H2S service
drill pipe have tensile strengths which are as SAFE, INTERMEDIATE and UNSAFE.
above the "threshold" strength, they are still
less .susceptible than the tool joints and will 3. SAFE steels may be used in all environ-
not fail due to embrittlement in any environ- ments. INTERMEDIATE steels may only be
ment in which the tool joints will perform. used in mild environments. UNSAFE
The use of drill pipe grades higher than X-95 steels should not be used in any H2S
should be avoided if hydrogen sulfide is anti- environment, except as noted below.
cipated.
4. Gas and oil streams containing H S that
The regular grades of casing and tubing 2
would be classified as an intermediate
which have been classified as SAFE are not or severe embrittling environments at
strong enough to complete many deep high- room temperature are mild or even "not
pressure wells. When the chemical environment embrittling" at elevated temperatures.
of deep wells is embritt ling , the designer has Consequently, INTERMEDIATE and UNSAFE
several options. steels m1:\Y be used in the bottom portion
of deep wells which have high bottom
Since tensile tests tend to measure hole temperatures.
average properties, the "threshold" strength of
pipe which does not have uniform properties REFERENCES
must be lower than for a steel with very uni-
form properties to prevent the premature and 1. Brown, J.T. and Baldwin, W.M., Jr.,
unexpectedembrittlement failures in the local "Hydrogen Embritt lement of $tee Is",
areas of higher than average physicals. Special Trans. AlME V. 200, 1954, pp. 298-304.
grades to which have more closely controlled
heat treatment and more frequent testing have 2. Snape, E., "Sulfide Stress Corrosion of
been applied will, therefore, have a slightly Some Medium and Low Alloy Steels",
higher "threshold" strength than the regular Corrosion, June 1967, pp. 154-172.
grades of pipe. These specific grades may be
used at higher stresses. The special grade of 3. Johnson, H.H.; Johnson, R.D.; Fromberg,
C-90 pipe which Shell Oil Company uses is an R.P. and Troiano, A.R., "Static Fatigue
example of these materials. in Twelve Heats of 4340 Steel Embrittled
with Hydrogen", WADC TN55-306, August
Steels which would ordinarily be con- 1955.
sidered as INTERMEDIATE or UNSAFE may be used
at elevated temperatures in a chemical environ- 4. Fraser, J.R.and Treseder,R.S., "Resis-
ment that would be embrittling at room tempera- tance of Tubular Materials to Sulfide
tures. Bottom hole temperatures of most deep Corrosion Cracking", ';rrans. ASME, V. 17,
wells are usually elevated, commonly ranging August 1955, pp. 817-828.
from 250 OF to 450 of. The use of INTERMEDIATE
steels at the bottom of deep wells, or the use 5. Troiano, A.R., '~he Role of Hydrogen and
of UNSAFE steels at the bottom of very deep Other Interstitia1s in the Mechanical
wells, with INTERMEDIATE steels at the middle Behavior of Metals", Trans. ASME, Vol.
of the string of very deep wells will probably LII, 1960, pp. 54-80.
satisfy the strength requirements at the
bottom of deep wells. The use of the thinner 6. Zapffe, C., Discussion of 'Metal Arc
wall INTERMEDIATE and UNSAFE steels in the Welding of Steel", by S. A. Herres,
bottom of these strings will also reduce the Trans. ASM, Vol. 39, 1947, pp. 191-192.
tension load at the top of these strings,
thereby reducing the strength of the pipe which
SPE 5195 J. A. CASNER AND E. J. SCHNEIDER 83
7. Petch, N.J., and Stables, P., l~e1ayed for Quantitative Study of Sulfide Corro-
Fracture of Metals Under Static Load", sion Cracking", Corrosion, V. 14, 1958,
Nature, Vol. 169, May 17, 1952, pp. 842- pp. 517t-523t.
843.
11. Dvoracek, L.M., "Sulfide Stress Corrosion
8. Mor1et, J.G., Johnson, H.H., and Troiano, Cracking of Steels", Corrosion, V. 26,
A.R., '~New Concept of Hydrogen Embrittle 1970, pp. 177-188.
ment in Steel", JISI, V. 189, 1958,
pp. 37-41. 12. Fraser, J.P. and Treseder, R.S., 'tracking
of High-Strength Steels in Hydrogen
9. Hudgins, C.M.; McGlasson, R.L.; Mehdizadeh Sulfide Solutions", Corrosion, V. 8, 1952,
P.; and Rosborough, W.M., "Hydrogen Su1fid pp. 342-350.
Cracking of Carbon and Alloy Steels",
Corrosion, V. 22, 1966, pp. 238-251. 13. Johnson, H.H.; Schneider, E.J.; and
Troiano, A.R., 'New Technique Rids Plated
10. Fraser, J.P., Eldredge, G.G., and Trese- Steel of Hydrogen Embrittlement:, ~
der, R.S., "Laboratory and Field Methods Age, V. 182, 1958, pp. 47-50.
MILL SAMPLES
J-55 .50 1.28 .028 .035 .065 .06 .10 .16 .021 .024
C-75 .46 1.64 .012 .040 .26 .04 .04 .08 .16 .020
N-80 .49 1.48 .013 .026 .27 .03 .09 .07 .18 .036
X-105 .38 1.53 .013 .037 .23 .05 .03 .95 .26 .026 .015 V
P-110 (A) .35 1.68 .013 .037 .32 .035 .04 .24 .16 .035 .012 V
P-110 (B) .33 1.37 .006 .027 .27 .05 .03 .02 .030 .040 Ti +B
X-135 (A) .28 1.54 .010 .025 .24 .08 .06 .53 .29 .042 .012 V
X-135 (B) .29 1.49 .012 .025 .26 .08 .06 .52 .28 .042 .012 V
X-135 (C) .27 1.49 .010 .026 .26 .08 .06 .52 .28 .042 .012 V
X-135 (D) .33 1.46 .014 .031 .26 .08 .06 .51 .28 .037 .012 V
X-135 (E) .35 1.57 .012 .031 .26 .08 .07 .51 .29 .035 .012 V
V-180 .36 1.48 .010 .033 .30 .05 .03 .57 .54 .030 .092 V
Ni-Cu-Cb .03 .65 .006 .018 .31 1.06 .77 .05 .012 .022 Cb
LAB SAMPLES
C-Mn .44 1.32 .003 .021 .28 .03 .02 .03 .042
Cr-Mo .09 1.46 .008 .022 .31 .04 .02 1.23 .48 .040
1 .15 1.42 .006 .018 .27 .06 .01 .05 .0015 B
2 .21 1.43 .007 .026 .32 .03 .01 .05 .0016 B
3 .32 1.42 .005 .023 .22 .03 .01 .04 .0015 B
4 .37 1.42 .006 .024 .31 .02 .01 .05 .0016 B
5 .45 1.42 .006 .025 .30 .03 .01 .04 .0014 B
TABLE 2 - PROCESSING AND PROPERTIES OF TEST MATERIALS
MILL SAMPLES
LAB SAMP1ES
*N ~
Normalized
Q ~
Quenched
T - Tempered
2T ~
Double Tempered
(M) - Mill Heat Treatment
(1) ~
1ab Heat Treatment
(M/1) - Mill Heat Treatment and 1ab Heat Treatment
UNIVERSAL
ENVIRONMENTAL
SOLUTION
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