DGBB Pfmea Ok 4705 With History Sheet

TP
Part Name: OM/IM DGBB Ring Process Responsibility : CFT

Part Family: DGBB Ring IN 62/28 Key Date:
Date (Origin): 6.3.2016 Date (Revision):
Requirements
Severity
Class
Process Step/Function Potential Failure(defect) Potential Effect(s) of Failure
Product
OD Dia Oversize Production Plan affected 4

OD
OD Dia Undersize Production Plan affected 5
RM Recipt and ID Dia Oversize Production Plan affected 5
Dim./Chem. ID
ID Dia Undersize Production Plan affected 4
Inspection
Wrong Ch. Comp.material supplied by
Ch. Composition Production Plan affected 4
RM supplier
Face rework
Face oversize 4
More stock in face for grinding
Material Scrap
Face undersize 5
Less stock in face for grinding
Parting Parting Width
Face Tapper Face black in face grinding operation 7
Material Rework.
Face Over Size 4
More Stock for Face Grinding
TP
Requirements
Severity
Class
Product
Material Rework.
Face Over Size 4
Rough Face Material Scrap

Turning in Rough Fcae Face Under Size
Less Stock For Face grinding
5
OM/IM
Face black at Face grinding end.

Variatiion in Face 5
Product Rework.
OD Over Size 4
More stock in OD dia. for grinding
Rough Turning of Rough OD OD Under Size Outer dia. Unclear due to less grinding stock 5
OD in OM/IM Outer piece slip while applying Radius.
TP
Requirements
Severity
Rough Turning of
Class
Process Step/Function Rough OD Potential Failure(defect) Potential Effect(s) of Failure
OD in OM/IM Product
OD black in OD grinding Process.

Ovality in OD 5
Ovality generate in bore of OR and IR.
Bore Black
Less Stock in finsh bore turning
Bore Over Size 5
Less Wall thickenss
Rework of bore
Excess Stock in finish Bore Turning
Bore Under Size 5
Rough Bore more Wall thickens
Insert Blunt
Turning in Rough Bore
OM/IM
Bore Black at Finsh bore turning.
Bore Taper 5
Bore to OD Ecc. Bore Black at Finsh bore turning. 5

TP
Requirements
Severity
Class
Product
Material Rework.
Track location Out
Face Over Size 4
Excess radius/Chamfer
RS/Groove position Out
Material Scrap
Track location Out
Face Under Size 5
Face Grinding in Width Finish
Less radius/Chamfer
SC
RS/Groove position out
OM/IM
Face black at coustomer end.

Radius Out
Variatiion in Face Trk. Location out 7
Curvature Black
Burning Marks Unclean Face 5
Material Rework.
TP
Requirements
Severity
Class
Product
Material Rework.
OD Over Size Excess radius/Chamfer 4
Excess groove depth
Material Scrap
OD Under Size Less radius/Chamfer 5 SC
less groove depth
OD black at coustomer .
OD Grinding in OD Finish Radius Out
Variatiion in OD 5
OM/IM Trk. Location out
groove ndvariation
Uneven Radius
OD Tapper 5
Burning Marks Unclean OD 5

TP
Requirements
Severity
Class
Product
Bore Black
Less length of Bore radius
Bore Over Size 5
Less Wall thickenss
Rework of bore SC
Excess length of Bore radius
Bore Under Size 5
more Wall thickens
Turning of Bore Finish Bore Insert Blunt
in OM/IM
Bore Black at coustomer end.
Bore Taper 5
One side radius excess

Bore to OD Ecc. 5
Radius Uneven
Material rework
Radius less 5
Radius Excess Material Scrap 5

TP
Requirements
Severity
Class
Product
Application of Radius out Material Scrap at coustomer end. 5

radius in IR/OR Radius/Chamfer
with Chamfer
OD Radius/Groove missing in inner Ring Problem at coustommer end 6
Bore Radius/Groove missing in Inner Problem at coustommer end 6

Ring
Track dia heavy Rework of job 7
Track dia down Material Scrap 5

TP
Requirements
Severity
Class
Product
Wide/Narrow Material Scrap 5 sc

Curvature
Track Turning Finish Track
OM/IM
Track location out Material Scrap 5
Ecc. Track to bore IR

Ecc. Track to OD OR Track Black 5
Track Missing in Inner ring Problem at coustommer end. 5
Track Missing in Outer ring Problem at coustommer end. 5

TP
Requirements
Severity
Class
Product
Material Scrap
MPI Crack Testing Crack in Rings Problem at coustomer End 7
Rusty Rings
Oiling & Packing OK Preserved Rings Damage Boxes Material Scrap 5
Finish Turning Surface Roughness High Surface roughness Material Scrap 5

Process
Prepared By:- Robin Kumar

POTENTIAL FAILURE MODE AND EFFECT ANALYSIS
( FMEA )
CFT Prepared by : Robin Kumar
Approved by: Neeraj Mathur
Core Team: NM/VM/RK/AK
Current Process
R S
Occurrence
Detection
Potential Cause(s) of Failure P O
Control Prevention Control Detection N D
Dimensionally out of specs. Incoming RM inspection 3 Dim. inspection every heat. 3 36 433
Ch. Composition out of specification Ch. Lab testing 2 Chem. inspection of material 4 32 424
Wrong Size of Blade

Tool wear out As Per size card. Inprocess inspection
Vendor Audit 2 Incoming Inspection of Blanks 3 24 423
clamping out of tool on holder
clamping out of tube on collet
Wrong Size of Blade As Per size card.
3 Inprocess inspection
clamping out of tool on holder Vendor Audit 2 30 532
Incoming Inspection of Blanks
clamping of tube on collet
Wrong Size of Blade
Bend in tube
clamping out of tool on holder As Per size card.
Tool wear out Vendor Audit 5 175 755
Machine RPM
Wrong m/c Setting

Wheel Condition As Per size card. Inprocess inspection
Wrong Job Master Vendor Audit 3 Incoming Inspection of Blanks 3 36 433
( FMEA )
Current Process
R S
Occurrence
Detection
As Per size card. Inprocess inspection
Wrong gauge setting
Face heavy while parting
Wrong m/c Setting
Wheel Condition As Per size card.
Wrong Job Master Vendor Audit 2 Inprocess inspection 2 20 522
Wrong gauge setting
FaceDown while parting
Wheel Condition
machine condition not ok (bearing / slide etc..) As Per size card.
Vendor Audit 2 20 522
Face Variation while parting Incoming Inspection of Blanks
Improper machine setting
Wrong m/c Setting

Tool Wear Out As Per size card.
Wrong Job Master Vendor Audit 3 36 433
Wrong gauge setting
Wrong m/c Setting

Wrong gauge setting
Clamping out of Job

( FMEA )
Current Process
R S
Occurrence
Detection

Wrong m/c Setting

Wrong Job Master As Per size card.
ID Oversize of tube Vendor Audit 3 30 523
Wrong gauge setting
Tool wear out.
Wrong m/c Setting
Drill under at Parting Vendor Audit 3 30 523
Wrong gauge setting
Less Stock in tube ID
Wrong m/c Setting. As Per size card.
2 Inprocess
Tool wear out. inspection
Slide wear out
Clamping of Job
Tool wear out. Incoming Inspection of Blanks
Slide wear out
( FMEA )
Current Process
R S
Occurrence
Detection
Wrong m/c Setting

Setting approval
Wheel Condition Master control Inprocess inspection
Wrong Job Master Gauge setting 3 Final inspection 3 36 433
Wrong gauge setting Process setup Dock Audit
Face heavy in rough turning
Wrong m/c Setting
Setting approval
Face Down in rough turning
Wheel Condition
machine condition not ok (bearing / slide etc..) Setting approval Inprocess inspection
Master control Final inspection
Face Variation in rough face turning Gauge setting 5 Dock Audit 5 175 755
Process setup
Improper machine setting Work Instruction
Vendor Audit
Machine RPM
Improper Wheel setting

Setting approval Inprocess inspection
Inproper Coolent Flow Process setup 2 Final inspection 2 20 522
Dock Audit
Wrong m/c Setting

Setting approval
( FMEA )
Current Process
R S
Occurrence
Detection
Setting approval
Master control Inprocess inspection
OD heavy in rough od Turning
Wrong m/c Setting
Setting approval
OD Down in rough od Turning
Setting approval
machine condition not ok (bearing / Wheel etc..) Gauge setting 2 Final inspection 2 20 522
Process setup Dock Audit
Improper machine setting Setting approval


Process setup 2 Final inspection 2 20 522
Inproper Coolent Flow Dock Audit
( FMEA )
Current Process
R S
Occurrence
Detection
Wrong m/c Setting

Setting approval
Wrong Job Master Master control Inprocess inspection
ID Oversize in rough boreTurning Gauge setting 2 Final inspection 3 30 523
Tool wear out.
Wrong m/c Setting
Setting approval
Drill under at Parting Gauge setting 2 Final inspection 3 30 523
Less Stock in rough boreTurning
Setting approval
Wrong m/c Setting. Master control Inprocess inspection
Tool wear out. Gauge setting 2 Final inspection 2 20 522
Slide wear out Process setup Dock Audit
Clamping of Job Setting approval

Gauge setting 2 Final inspection 2 20 522
Tool wear out. Process setup Dock Audit
Slide wear out
Tool wear out Setting approval Inprocess inspection

Wrong Machine setting Gauge setting 3 Final inspection 3 45 533
Less stock in B/O/F Process setup Dock Audit
Tool wear Setting approval Inprocess inspection
( FMEA )
Current Process
R S
Occurrence
Detection
More stock in B/O/F Process setup Dock Audit
Out Clamp due to burr on face Process setup Dock Audit
Ring Inserted in between Channel Setting approval Inprocess inspection
Insert Break Gauge setting 3 Final inspection 3 54 633
Ring Inserted in between Channel
Tool Wear out

Wrong Job Master
Wrong gauge setting Master control
3 Final inspection
Gauge setting 3 63 733
Setting piece mix with ok ring while setting Dock Audit
Process setup
Poke-Yoke
Setting piece check on producion gauge.
Machine setting Setting approval

Wrong Job Master Inprocess inspection
Master control 3 Final inspection 2 30 532
Wrong gauge setting Gauge setting Dock Audit
Process setup
( FMEA )
Current Process
R S
Occurrence
Detection
Inprocess inspection
Tool Wear out Setting approval 3 Final inspection 3 45 533
Inproper Tool Profile Tool profile Checking Dock Audit
Face Heavy/down Setting approval Inprocess inspection

Machine setting Gauge setting 3 Final inspection 3 45 533
Improper clamping of Job Process setup Dock Audit
Wrong gauge setting
collet run out
chip in collet Setting approval Inprocess inspection
pin angle not matching with collet Process setup Dock Audit
spindle run out
Insert Break Inprocess Inspection Final inspection
Ring Inserted in between Channel 3 5 42 535
Dock Audit
Online Inspection
Dock Audit
( FMEA )
Current Process
R S
Occurrence
Detection
MPI check sheet.

2 100% Mpi Checking of rings After
Crack Presence in Raw Material MPI checking recorde 3 42 723
Final inspection
Inproper Oiling WorK instruction 2 Dock Audit 3 30 523

Improper Packing Training
WorK instruction
Process setup Inprocess inspection
Tool wear out Surface refrence Master 2 Final inspection 3 30 523
High Spindle speed Tool life monitoring Dock Audit
FMEA Number. : TP/FMEA/DGBB/IM
Action results
Recommended Target completion

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action taken Effective date
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Approved By:- Vibhor Mathur

TP
Part Family: DGBB Ring Key Date:
Date (Origin): 5.03.2013 Date (Revision): 20.01.2017
Requirements
Severity
Class
Product
OD Dia Oversize Production Plan affected 4

OD
OD Dia Undersize Production Plan affected 5
RM Recipt and ID Dia Oversize Production Plan affected 5
Dim./Chem. ID
ID Dia Undersize Production Plan affected 4
Inspection
Wrong Ch. Comp.material supplied by
Ch. Composition Production Plan affected 4
RM supplier
Face rework
Face oversize 4
More stock in face for grinding
Material Scrap
Face undersize 5
Less stock in face for grinding
Parting Parting Width
Face Tapper Face black in face grinding operation 7
Material Rework.
Face Over Size 4
TP
Requirements
Severity
Class
Product
Material Rework.
Face Over Size 4
Rough Face Material Scrap

Turning in Rough Fcae Face Under Size
Less Stock For Face grinding
5
OM/IM
Face black at Face grinding end.

Variatiion in Face 5
Product Rework.
OD Over Size 4
More stock in OD dia. for grinding
Rough Turning of Rough OD OD Under Size Outer dia. Unclear due to less grinding stock 5
OD in OM/IM Outer piece slip while applying Radius.
TP
Requirements
Severity
Rough Turning of
Class
Process Step/Function Rough OD Potential Failure(defect) Potential Effect(s) of Failure
OD in OM/IM Product
OD black in OD grinding Process.

Ovality in OD 5
Ovality generate in bore of OR and IR.
Bore Black
Less Stock in finsh bore turning
Bore Over Size 5
Less Wall thickenss
Rework of bore
Excess Stock in finish Bore Turning
Bore Under Size 5
Rough Bore more Wall thickens
Insert Blunt
Turning in Rough Bore
OM/IM
Bore Black at Finsh bore turning.
Bore Taper 5
Bore to OD Ecc. Bore Black at Finsh bore turning. 5

TP
Requirements
Severity
Class
Product
Material Rework.
Track location Out
Face Over Size 4
Excess radius/Chamfer
RS/Groove position Out
Material Scrap
Track location Out
Face Under Size 5
Face Grinding in Width Finish
Less radius/Chamfer
SC
OM/IM
Face black at coustomer end.

Radius Out
Variatiion in Face Trk. Location out 7
Curvature Black
Burning Marks Unclean Face 5
Material Rework.
TP
Requirements
Severity
Class
Product
Material Rework.
OD Over Size Excess radius/Chamfer 4
Excess groove depth
Material Scrap
OD Under Size Less radius/Chamfer 5 SC
less groove depth
OD Grinding in OD Finish Radius Out
Variatiion in OD 5
OM/IM Trk. Location out
groove ndvariation
Uneven Radius
OD Tapper 5
Burning Marks Unclean OD 5

TP
Requirements
Severity
Class
Product
Bore Black
Less length of Bore radius
Bore Over Size 5
Less Wall thickenss
Rework of bore SC
Excess length of Bore radius
Bore Under Size 5
more Wall thickens
Turning of Bore Finish Bore Insert Blunt
in OM/IM
Bore Taper 5
One side radius excess

Bore to OD Ecc. 5
Radius Uneven
Material rework
Radius less 5

TP
Requirements
Severity
Class
Product
Application of Radius out Material Scrap at coustomer end. 5

radius in IR/OR Radius/Chamfer
with Chamfer
OD Radius/Groove missing in inner Ring Problem at coustommer end 6
Bore Radius/Groove missing in Inner Problem at coustommer end 6

Ring
Track dia heavy Rework of job 7
Track dia down Material Scrap 5

TP
Requirements
Severity
Class
Product
Wide/Narrow Material Scrap 5 sc

Curvature
Track Turning Finish Track
OM/IM
Track location out Material Scrap 5
Ecc. Track to bore IR

Ecc. Track to OD OR Track Black 5
Track Missing in Inner ring Problem at coustommer end. 5
Track Missing in Outer ring Problem at coustommer end. 5

TP
Requirements
Severity
Class
Product
Ovality in Groove Groove Black 4
Groove dia heavy Material Scrap 3
Groove dia down Material Scrap 4
Identification
Groove Turning Identification Groove
OM/IM Groove location out Material Scrap 4
Ecc. Groove to bore IR

Ecc. Groove to OD OR Groove Black 4
OD Groove missing in inner Ring Problem at coustommer end. 6
Bore Groove missing in Problem at coustommer end. 6

TP
Identification
Groove Turning Identification Groove
OM/IM
Requirements
Severity
Class
Product
Bore Groove missing in Problem at coustommer end. 6

Outer Ring
Material Scrap
MPI Crack Testing Crack in Rings Problem at coustomer End 7
Rusty Rings
Oiling & Packing OK Preserved Rings Damage Boxes Material Scrap 5
Finish Turning Surface Roughness High Surface roughness Material Scrap 5

Process
Prepared By:- Robin Kumar

( FMEA )
20.01.2017 Core Team: NM/VM/RK/AK
Current Process
R S
Occurrence
Detection
Ch. Composition out of specification Ch. Lab testing 2 Chem. inspection of material 4 32 424
Wrong Size of Blade

Tool wear out As Per size card. Inprocess inspection
clamping out of tool on holder
clamping out of tube on collet
Wrong Size of Blade As Per size card.
clamping out of tool on holder Vendor Audit 2 30 532
Wrong Size of Blade
Bend in tube
clamping out of tool on holder As Per size card.
Tool wear out Vendor Audit 5 175 755
Machine RPM
Wrong m/c Setting

Wheel Condition As Per size card. Inprocess inspection
Wrong Job Master Vendor Audit 3 Incoming Inspection of Blanks 3 36 433
( FMEA )
Current Process
R S
Occurrence
Detection
As Per size card. Inprocess inspection
Wrong gauge setting
Face heavy while parting
Wrong m/c Setting
Wheel Condition As Per size card.
Wrong gauge setting
FaceDown while parting
Wheel Condition
Face Variation while parting Incoming Inspection of Blanks
Wrong m/c Setting

Wrong Job Master Vendor Audit 3 36 433
Wrong gauge setting
Wrong m/c Setting

Wrong gauge setting
Clamping out of Job

( FMEA )
Current Process
R S
Occurrence
Detection

Wrong m/c Setting

ID Oversize of tube Vendor Audit 3 30 523
Wrong gauge setting
Tool wear out.
Wrong m/c Setting
Drill under at Parting Vendor Audit 3 30 523
Wrong gauge setting
Less Stock in tube ID
2 Inprocess
Tool wear out. inspection
Slide wear out
Clamping of Job
Tool wear out. Incoming Inspection of Blanks
Slide wear out
( FMEA )
Current Process
R S
Occurrence
Detection
Wrong m/c Setting

Setting approval
Face heavy in rough turning
Wrong m/c Setting
Setting approval
Face Down in rough turning
Wheel Condition
machine condition not ok (bearing / slide etc..) Setting approval Inprocess inspection
Master control Final inspection
Face Variation in rough face turning Gauge setting 5 Dock Audit 5 175 755
Process setup
Improper machine setting Work Instruction
Vendor Audit
Machine RPM

Inproper Coolent Flow Process setup 2 Final inspection 2 20 522
Dock Audit
Wrong m/c Setting

Setting approval
( FMEA )
Current Process
R S
Occurrence
Detection
Setting approval
OD heavy in rough od Turning
Wrong m/c Setting
Setting approval
OD Down in rough od Turning
Setting approval
Improper machine setting Setting approval


Process setup 2 Final inspection 2 20 522
Inproper Coolent Flow Dock Audit
( FMEA )
Current Process
R S
Occurrence
Detection
Wrong m/c Setting

Setting approval
ID Oversize in rough boreTurning Gauge setting 2 Final inspection 3 30 523
Tool wear out.
Wrong m/c Setting
Setting approval
Drill under at Parting Gauge setting 2 Final inspection 3 30 523
Less Stock in rough boreTurning
Setting approval
Tool wear out. Gauge setting 2 Final inspection 2 20 522
Slide wear out Process setup Dock Audit
Clamping of Job Setting approval

Tool wear out. Process setup Dock Audit
Slide wear out
Tool wear out Setting approval Inprocess inspection

Less stock in B/O/F Process setup Dock Audit
( FMEA )
Current Process
R S
Occurrence
Detection
More stock in B/O/F Process setup Dock Audit
Out Clamp due to burr on face Process setup Dock Audit
Ring Inserted in between Channel Setting approval Inprocess inspection
Ring Inserted in between Channel
Tool Wear out

Wrong Job Master
Wrong gauge setting Master control
3 Final inspection
Setting piece mix with ok ring while setting Dock Audit
Process setup
Poke-Yoke
Setting piece check on producion gauge.

Wrong Job Master Inprocess inspection
Master control 3 Final inspection 2 30 532
Wrong gauge setting Gauge setting Dock Audit
Process setup
( FMEA )
Current Process
R S
Occurrence
Detection
Tool Wear out Setting approval 3 Final inspection 3 45 533
Inproper Tool Profile Tool profile Checking Dock Audit
Face Heavy/down Setting approval Inprocess inspection

Machine setting Gauge setting 3 Final inspection 3 45 533
Improper clamping of Job Process setup Dock Audit
Wrong gauge setting
collet run out
chip in collet Setting approval Inprocess inspection
pin angle not matching with collet Process setup Dock Audit
spindle run out
Dock Audit
Online Inspection
Dock Audit
( FMEA )
Current Process
R S
Occurrence
Detection
Clamping pressure Setting approval

Setting approval
Spindle bearing run out Gauge setting 3 24 423
Final inspection
Chuck run out Process setup Dock Audit
Tool Wear out
Wrong Job Master Setting approval
Setting approval
Wrong gauge setting Gauge setting 3 27 333
Final inspection

Wrong Job Master Setting approval
Gauge setting 3 Inprocess inspection 3 36 433
Wrong gauge setting Final inspection
Face Heavy/down Setting approval

Setting approval
Machine setting 3 Inprocess inspection
Improper clamping of Job Final inspection
Process setup
Wrong gauge setting Dock Audit
collet run out Setting approval
chip in collet Setting approval
pin angle not matching with collet Final inspection
Process setup
spindle run out Dock Audit
Insert Break Setting approval

Inprocess Inspection 3 Inprocess inspection
Ring Inserted in between Channel 3 54 633
Final inspection
Dock Audit
Setting approval
Insert Break Inprocess Inspection
Ring Inserted in between Channel 3 Inprocess inspection 5 90 635
( FMEA )
Current Process
R S
Occurrence
Detection
Insert Break Inprocess Inspection 3 Inprocess inspection

Ring Inserted in between Channel 5 90 635
Final inspection
Dock Audit
MPI check sheet.

2 100% Mpi Checking of rings After
Crack Presence in Raw Material MPI checking recorde 3 42 723
Final inspection
Inproper Oiling WorK instruction 2 Dock Audit 3 30 523

Improper Packing Training
WorK instruction
Process setup Inprocess inspection
Tool wear out Surface refrence Master 2 Final inspection 3 30 523
High Spindle speed Tool life monitoring Dock Audit
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
1. PM check to be reviewed.
Vendor Visit
2. devlope gauge to check face Robin 18.06.2016 22.06.2016 6 2 3 36
Report
parameter.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
100 % visual inspection for next 3

Somveer 22.06.2016 100 % Visual 22.06.2016 6 2 3 36
lots
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
1. Re-disend the Poke-Yoke

2. Setting Pcs recorde to be
maintain. DGBB 20.10.2016 Poke-Yoke 19.10.2016 5 3 2 30
3. Different set of gauge for m/c Foreman.
setting and final inspection.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Insert change frequency reduced Hanuman 20.1.2017 1500 to 1300 20.1.2017

Gauge modified to check RS Hanuman 20.1.2017 guage modifed 22.1.2017 5 3 3 45
Groove Missing Poke-yoke Hanuman 15.06.2016 Implimented 15.06.2016 5 3 3 45
Covered Channel AK/MK 15.06.2016 Implimented 4/1/2015 6 2 3 36

Action results

Resp
Action(s) date
Occ.
RPN
Det.
Sev.
Covered Channel AK/MK 15.06.2016 Implimented 4/1/2015 6 2 3 36
1. 2 times MPI checking if crack

found in ring. Robin 18.07.2016 Implimented 18.07.2016 6 2 3 36
2. 100 % visual inspection done
after MPI
Approved By:- Vibhor Mathur

TP FMEA REVISION HISTORY TABLE
Issue no: 01 Issue date: 15 June 2017 Rev no: 00 Rev date: 00 Format No. TP/F121
S.No Revision Date Process affected Reasion of Revision Revision Description Revision Inputs Remarks
1 Outer OD radius Missing
2 Inner OD radius Missing
3 Inner Track Missing
4 OD Groove Missing
5 Bore groove Missing
6 Open Channel in interconected lines
7

DGBB Pfmea Ok 4705 With History Sheet

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TP

Part Name: OM/IM DGBB Ring Process Responsibility : CFT

OD Dia Oversize Production Plan affected 4

Face Tapper Face black in face grinding operation 7

Rough Face Material Scrap

Face black at Face grinding end.

OD black in OD grinding Process.

Bore to OD Ecc. Bore Black at Finsh bore turning. 5

Face black at coustomer end.

Burning Marks Unclean Face 5

Burning Marks Unclean OD 5

Bore Black at coustomer end.

Radius Excess Material Scrap 5

Radius Excess Material Scrap 5

Application of Radius out Material Scrap at coustomer end. 5

Bore Radius/Groove missing in Inner Problem at coustommer end 6

Track dia heavy Rework of job 7

Track dia down Material Scrap 5

Wide/Narrow Material Scrap 5 sc

Ecc. Track to bore IR

Track Missing in Inner ring Problem at coustommer end. 5

Track Missing in Outer ring Problem at coustommer end. 5

Finish Turning Surface Roughness High Surface roughness Material Scrap 5

Prepared By:- Robin Kumar

Wrong Size of Blade

Wrong m/c Setting

Wrong m/c Setting

Wrong m/c Setting

Clamping out of Job

machine condition not ok (bearing / slide etc..) As Per size card.

Wrong m/c Setting

Wrong m/c Setting

Improper Wheel setting

Wrong m/c Setting

Improper machine setting Setting approval

Improper Wheel setting

Wrong m/c Setting

Clamping of Job Setting approval

Tool wear out Setting approval Inprocess inspection

Tool Wear out

Machine setting Setting approval

Face Heavy/down Setting approval Inprocess inspection

MPI check sheet.

Inproper Oiling WorK instruction 2 Dock Audit 3 30 523

Recommended Target completion

Recommended Target completion

Recommended Target completion

Recommended Target completion

Recommended Target completion

Recommended Target completion

Recommended Target completion

Recommended Target completion

Recommended Target completion

Approved By:- Vibhor Mathur

OD Dia Oversize Production Plan affected 4

Face Tapper Face black in face grinding operation 7

Rough Face Material Scrap

Face black at Face grinding end.

OD black in OD grinding Process.

Bore to OD Ecc. Bore Black at Finsh bore turning. 5

Face black at coustomer end.

Burning Marks Unclean Face 5

Burning Marks Unclean OD 5