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Experimental Characterization of The Bending Fatigue Strength of Threaded Fasteners
Experimental Characterization of The Bending Fatigue Strength of Threaded Fasteners
a r t i c l e i n f o a b s t r a c t
Article history: The fatigue strength in bending of pre-stressed steel bolts is investigated and compared to the fatigue
Received 27 August 2014 strength in axial tension. The strength is measured in terms of maximum engineering stress amplitude,
Received in revised form 31 October 2014 neglecting any stress concentration in the threads. The experimental results reveal that the fatigue limit
Accepted 5 November 2014
is 76% higher in bending than in axial tension. A finite element model is used to compute the stress state
Available online 20 November 2014
in the threaded region for both axial tension and bending. It allows fitting a volume based weakest link
model to the experimentally observed failure probabilities. Based on the good fit of the weakest link
Keywords:
model it is argued that randomly distributed defects in the highly stressed thread root determine the
Fatigue
Bolt
fatigue strength.
Bending Ó 2014 Elsevier Ltd. All rights reserved.
Weakest link
Volume effect
http://dx.doi.org/10.1016/j.ijfatigue.2014.11.005
0142-1123/Ó 2014 Elsevier Ltd. All rights reserved.
H. Wentzel, X. Huang / International Journal of Fatigue 72 (2015) 102–108 103
flange nuts of strength class 10. Both nuts and bolt are ordered in
the regular production flow of a vehicle manufacturer. In Fig. 1 is
shown a photographic image of the bolt and nut assembly. Marks
are clearly visible on the ridges of the threads, as seen in the
close-up image in Fig. 2, most certainly due to handling of speci-
men. However, the bottom of the threads appears undamaged.
Three bolts were equipped with strain gauges to enable strain
measurements at the positions 7 mm, 48 mm, and 73 mm from
the bolt head. The strain gauges were positioned on the unthreaded
shank of the bolt and aligned with its axis, one on each side of the
bolt so as to permit measurements of both the axial strain and
the bending strain at the different positions. Thus in total 6 strain
gauges were employed on each instrumented specimen. In the
bending test the bolts were carefully positioned so that the strain
gauges aligned perpendicular to the pivot line so as to measure
the maximum bending strain.
The effective cross-sectional area of the threaded part of the
bolt is Aeff = 115 mm2 [3], corresponding to an effective radius of
reff = 6.05 mm. The effective radius is used to calculate the engi-
neering stress in the threaded part of the bolt. On the non-threaded Fig. 2. Close-up photograph of the threads.
bolt shank the radius is 7.00 mm.
Fig. 1. An instrumented specimen of bolt and nut with positions of the strain gauges indicated.
104 H. Wentzel, X. Huang / International Journal of Fatigue 72 (2015) 102–108
d
h¼q ; ð3Þ
LA þ LB
Fig. 5. Bending stress amplitude in the bolt at displacement d = 1 mm. The threaded
region starts 80 mm from the bolt head as indicated by the overlaid schematic
Fig. 4. Axial and bending stress in the test setup for different displacements. image of the test specimen.
H. Wentzel, X. Huang / International Journal of Fatigue 72 (2015) 102–108 105
Z m
3.3. Generation of stress-life diagram 1 r1 rth
Pf ¼ 1 exp dV : ð8Þ
V ref V rref
The results of the fatigue testing are summarized in the form of
a Wöhler-diagram that describe the number of load cycles that where rth, rref and m are constants characteristic of the material.
specimens survive at a constant stress amplitude, e.g. the fatigue Vref is a reference volume that has been added to Weibull’s original
strength. A S/N-line representing the fatigue strength at 50% failure works to obtain appropriate dimensions of the ingoing parameters.
probability can be calculated and used for dimensioning bolts in Here Vref = 105 m3, which is approximately equal to the volume of
engineering structures. test specimen.
For this purpose it is assumed that the S/N line has the form The stress is computed in the entire bolt by means of a finite
log10 ðNÞ ¼ alog10 ðSÞ þ b: ð5Þ element model and the first principal stress, r1, is used in the
Weibull integral Eq. (8). Then the material constants, rth, rref and
In Eq. (5) the parameters a and b are properties of the bolts, m, are fitted to the experimental failure probabilities using a least
they are fitted (least square fitting) to the test results. square fitting. The computation is done for the combination of
axial- and bending test, weighted with the number of tests at each
3.4. Estimating the fatigue limit load level.
The computations follow those of Weibull’s memorable paper Fig. 6. Finite element model of the bolt and nut with the bottom surfaces of the
[12]. The failure probability of the specimen is computed bolt- and nut-head indicated.
106 H. Wentzel, X. Huang / International Journal of Fatigue 72 (2015) 102–108
Table 1
Parameters of the S/N lines of M14/10.9 steel bolts.
failure in the range of 104 to 106 load cycles. In axial testing this
meant stress amplitudes from 41 MPa to 212 MPa, corresponding
to R-values from 0.93 to 0.64, respectively. In bending testing the
stress amplitudes were between 76 MPa and 333 MPa, correspond-
ing to R-values of 0.79 and 0.31, respectively. The test logs are
detailed in Appendix A.
Fig. 8. Distribution of the 1st principal stress in cut-view of the model at pre-tension 73 kN. Limit of the scale is set to 1000 MPa (red). (For interpretation of the references to
colour in this figure legend, the reader is referred to the web version of this article.)
Fig. 9. Distribution of the 1st principal stress in cut-view of the model after pre-tension 73 kN and bending h = 0.01 radians. Limit of the scale is set to 1000 MPa (red). The
radial deformation is exaggerated 20 times. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
H. Wentzel, X. Huang / International Journal of Fatigue 72 (2015) 102–108 107
Table 3
Material constants for the weakest link model.
Fig. 10. Wöhler diagram showing the fatigue strength of M14/10.9 bolts, each
marker corresponds to a tested specimen and run-outs are marked with circles.
The tests that were performed in the vicinity of the fatigue limit
are detailed in Table 2 and used to fit the statistical model. Based
on the data in Table 2 and the stress computed with the finite ele-
ment model the material constants rth, rref and m are computed.
The constants are presented in Table 3 and visualized in Fig. 11. Fig. 11. Relationship between maximum engineering stress and failure probability
prior to 2 106 load cycles. Solid lines show values computed with the Weibull
It is noted that the failure probability computed with Eq. (8) fits
integral, markers show the test data.
very well with the experimentally observed values for both the
axial tension test and the bending test.
Table 2
Test results in the vicinity of the fatigue limit.
about 900 MPa. The good fit of the weakest link model indicates B1 2 190 0.54 125,000
a high defect sensitivity of the failure mode, e.g. it is the defects B2 3.5 333 0.31 14,000
B3 1 95 0.74 Run-out
in the thread root that are determining the fatigue strength in B4 1.5 143 0.63 153,000
threaded fasteners. B5 3 285 0.38 24,500
B6 1 95 0.74 Run-out
6. Conclusion B7 1.25 119 0.68 200,000
B8 2.5 238 0.45 29,700
B9 1.1 105 0.72 343,000
The proposed test setup generates bending stress amplitudes in B10 1.25 119 0.68 157,000
the test specimen that are an order of magnitude greater than the B11 1.25 119 0.68 203,600
axial stress amplitudes and can be used for bending fatigue testing. B12 1 95 0.74 469,700
For this batch of M14/10.9 bolts the fatigue limit in bending is B13 1.25 119 0.68 149,300
B14 1 95 0.74 590,000
76% higher than in axial tension.
B15 2 190 0.54 55,000
The higher fatigue limit in bending than in axial tension can be B16 2 190 0.54 53,400
fully explained by Weibull’s weakest link theory, indicating that B17 2 190 0.54 59,570
the defects in the threads are critical for the fatigue strength of B18 0.9 86 0.76 609,000
bolts. B19 0.8 76 0.79 Run-out
B20 0.8 76 0.79 Run-out
B21 0.8 76 0.79 Run-out
Acknowledgements B22 0.9 86 0.76 Run-out
B23 0.9 86 0.76 Run-out
The authors wish to thank Scania AB for financing the study and B24 1.1 105 0.72 480,500
B25 1.1 105 0.72 Run-out
giving the possibility to present these results.
B26 2.5 238 0.45 33,600
B27 2.5 238 0.45 33,100
Appendix A. Test logs B28 1.15 109 0.71 358,000
B29 1.15 109 0.71 510,000
Table A1
Test results from axial fatigue of M14/10.9 bolts with pre-tension 73 kN (635 MPa).