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Energy Conversion and Management 88 (2014) 332–347

Contents lists available at ScienceDirect

Energy Conversion and Management


journal homepage: www.elsevier.com/locate/enconman

Review

The state of the art of wind energy conversion systems and technologies:
A review
Ming Cheng ⇑, Ying Zhu
Research Center for Wind Power Generation, School of Electrical Engineering, Southeast University, Nanjing 210096, China

a r t i c l e i n f o a b s t r a c t

Article history: This paper gives a comprehensive review of the state of the art of wind energy conversion systems
Received 6 September 2013 (WECS) and technologies, with an emphasis on wind power generator and control. First, different types
Accepted 15 August 2014 of common WECSs are classified according to their features and drive train types. The WECSs are com-
pared on the basis of the volume, weight, cost, efficiency, system reliability and fault ride through capa-
bility. The maximum power point tracking (MPPT) control, which aims to make the generator speed meet
Keywords: an optimum value to ensure the maximum energy yield, plays a key role in the variable speed WECSs. A
Wind energy
comprehensive review and comparison of the four most popular MPPT control methods are carried out
Wind power generation
Generator
and improvements for each method are presented. Furthermore, the latest development of wind energy
MPPT control conversion technologies is introduced, such as the brushless doubly fed induction generator (BDFIG), the
Review stator permanent magnet synchronous generators, the magnetic-geared generators, dual power flow
DFIG WECS with the electrical variable transmission (EVT) machine, and direct grid-connected WECS. Finally,
Permanent magnet the future trends of the technologies are discussed.
Direct-drive Ó 2014 Elsevier Ltd. All rights reserved.
Stator PM
EVT
Magnetic-gear

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
2. Traditional types of WECSs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
2.1. Constant speed WECS with multiple-stage gearbox and the SCIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
2.2. Limited variable speed WECS with multiple-stage gearbox and the WRIG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
2.3. Variable speed WECS with multiple-stage gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
2.3.1. With DFIG and a partial-scale power converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
2.3.2. With SCIG and a full-scale power converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
2.3.3. With SG and a full-scale power converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
2.4. Variable speed direct-drive WECS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
2.4.1. With the EESG and a full-scale power converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
2.4.2. With the PMSG and a full-scale power converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
2.5. Variable speed WECS with single-stage gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
2.5.1. With the PMSG and a full-scale power converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
2.5.2. With the DFIG and a partial-scale power converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
3. Comparison of the popular WECSs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
3.1. Comparison of the volume and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
3.2. Comparison of the cost and efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
3.3. Comparison of the system reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
3.4. Comparison of the fault ride through capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
4. MPPT control strategies for the variable speed WECSs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
4.1. Optimum TSR control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

⇑ Corresponding author.
E-mail address: mcheng@seu.edu.cn (M. Cheng).

http://dx.doi.org/10.1016/j.enconman.2014.08.037
0196-8904/Ó 2014 Elsevier Ltd. All rights reserved.

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Nomenclature

WECS wind energy conversion system C-SCIG–MG constant speed WECS with a SCIG and multiple-
SCIG squirrel-cage induction generator stage gearbox
DFIG doubly fed induction generator DFIG–MG variable speed WECS with a DFIG and multiple-stage
SG synchronous generator gearbox
PMSG permanent magnet synchronous generator EESG–DD direct-drive WECS with a EESG
EESG electrically excited synchronous generator PMSG–DD direct-drive WECS with a PMSG
MPPT maximum power point tracking PMSG–1G WECS with a PMSG and a single-stage gearbox
MPP maximum power point DFIG–1G WECS with a DFIG and a single-stage gearbox
TSR tip speed ratio DSPM doubly salient permanent magnet
HCS hill climb searching FRPM flux reversal permanent magnet
BDFIG brushless doubly fed induction generator FSPM flux switching permanent magnet
WRIG wound rotor induction generator MG magnetic gear
FL fuzzy-logic HTS high temperature superconductor
NN neural network EVT electrical variable transmission
MC matrix converter DPF dual power flow
P&O perturb & observe CFDR constant-frequency double-rotor
WRBFN Wilcoxon radial basis function network PMIG permanent magnet induction generator
TSK Takagi–Sugeno–Kang SS-PMG slip-synchronous permanent magnet generator
k tip speed ratio O&M operation and maintenance
P wind mechanical power q air density
v wind velocity R radius of turbine blades
x rotor speed Cp power coefficient
xopt optimum rotor speed kopt optimum tip speed ratio
Popt optimum wind mechanical power Cp max maximum power coefficient
kopt factor determined by the wind turbine characteristics Topt optimum wind mechanical torque
FRT fault ride through

4.2. Power feedback control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338


4.3. Hill climb searching control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
4.4. Fuzzy-logic and neural network based control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
4.5. Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
5. Latest development of wind energy conversion technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
5.1. With BDFIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
5.2. With stator permanent magnet generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
5.3. Magnetic-geared generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
5.4. Superconducting generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
5.5. Dual power flow WECS with electrical variable transmission (EVT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
5.6. Variable speed WECS with constant-frequency double-rotor generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
5.7. Direct grid-connected WECS without converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
6. Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
7. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

1. Introduction seen from 1990s [5], especially in the last decade, stimulated by
the high growth rate in the wind energy market. Hence, various
Fossil fuel is the main energy resource of the worldwide econ- new wind energy conversion technologies have been emerging,
omy, but the recognition of it as being a major cause of environ- aiming at reducing cost, enhancing efficiency and reliability. The
ment problems makes the mankind look for alternative energy early wind energy conversion system (WECS) type is the constant
resources. Then wind energy is becoming the world’s fastest grow- speed WECS with a multiple-stage gearbox and a squirrel-cage
ing renewable energy, recorded an average growth of 21% in the induction generator (SCIG) which is connected to the grid directly.
past decades (Fig. 1). The new worldwide wind capacity at the Due to the development of the power electronic technique, the var-
end of 2013 reached 318,105 MW and contributed about 3% of iable speed WECS with a multiple-stage gearbox, a doubly fed
the global electricity demand [1], due to the fact that it can be eas- induction generator (DFIG) and a partial-scale converter has been
ily captured by wind generators with higher power capacity com- proposed to expand the system operation range of wind speed
pared to other renewable energy sources [2,3]. Without doubt and increase the system efficiency [6,7]. Since the multiple-stage
wind power has become a pillar of the energy systems in many gearbox is vulnerable, the gearless direct-drive WECS with a syn-
countries and is recognized as a reliable and affordable source of chronous generator (SG) and a full-scale converter has been devel-
electricity [4]. oped. Then the permanent magnet synchronous generator (PMSG)
The development of wind energy conversion technology has is adopted to replace the traditional electrically excited SG (EESG)
been going on since 1970s and the rapid development has been to improve the efficiency and reliability [3]. Currently, the variable
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334 M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347

World Total Installed Capacity (MW)

318105
282275
350000

236749
300000

196944
250000

159742
120894
200000

93919
150000

74112
59012
47681
39295
31181
100000

24322
18039
13700
9667
7480
50000

0
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Year

Fig. 1. Total installed capacity of wind generators in the world.

speed WECS with a DFIG and the direct-drive WECS with a PMSG generators and new system topologies are introduced. In addition,
are the most popular systems in the market which can be seen the future trends of wind energy conversion technologies are dis-
from Table 1. cussed, such as the fault diagnosis, the fault tolerant control, and
In order to capture as much energy as possible, the maximum the transformerless concept.
power point tracking (MPPT) control is essential for the variable
speed WECS and many MPPT control methods, such as optimum
2. Traditional types of WECSs
tip speed ratio (TSR) control, power feedback control, hill climb
searching (HCS) control and fuzzy-logic, neural network based con-
According to the rotation speed and drive train types, the tradi-
trol, have been developed over these years [8]. In addition, many
tional WECSs can be classified into the following types: constant
advanced measures have been proposed to improve the perfor-
speed WECS with multiple-stage gearbox, limited variable speed
mance of the MPPT control.
WECS with multiple-stage gearbox, variable speed WECS with
On the other hand, to solve the problems existing in the tradi-
multiple-stage gearbox, variable speed direct-drive WECS and
tional generators, novel types of generators, such as brushless
variable speed WECS with a single-stage gearbox.
DFIGs (BDFIG), the stator PM generators, and the superconducting
generators, have been proposed by researchers. Furthermore, some
novel wind energy conversion technologies have also been pre- 2.1. Constant speed WECS with multiple-stage gearbox and the SCIG
sented, such as the dual power flow WECS based on the electrical
variable transmission (EVT) machine to eliminate the mechanical The constant speed WECS has been used with a multiple-stage
gearboxes, and the direct grid-connected WECS without converters. gearbox and a SCIG which is connected to the grid through a trans-
The objective of this paper is to provide a comprehensive former directly, as shown in Fig. 2. This concept was applied by
review of the state of the art of WECSs and technologies, including many Danish wind turbine manufactures during the 1980s and
the various typical types of existing WECSs, several MPPT control 1990s due to its simplicity, reliability and low cost [2]. However,
methods and detailed comparisons of the different WECSs and one disadvantage of this WECS is the requirement for a reactive
MPPT methods. The latest development of WECSs with new type power source to establish the magnetic field. Then a capacitor bank

Table 1
Typical products of the traditional WECS.

Speed range Gearbox Converter Generator type Capacity Manufacturer Reference


Variable speed Multi-stage Partial scale DFIG 1.5 MW, 3.0 MW, 5 MW Sinovel [15]
2 MW, 2.6 MW, 3 MW Vestas [16]
1.5 MW GE wind [17]
0.85 MW, 2 MW, 2.5 MW Gamesa [19]
2.4 MW, 2.5 MW, 3.0 MW, 3.3 MW Nordex [21]
1.0 MW, 1.5 MW, 2.0 MW, 2.5 M Dong Fang [22]
2.0 MW, 3.0 MW, 6.0 MW REpower [23]
2.1 MW Suzlon [27]
Full scale PMSG 3.3 MW Vestas [16]
2.5 MW GE wind [17]
3.0 MW WinwinD [18]
4.5 MW, 5.0 MW Gamesa [19]
SCIG 6.0 MW Sinovel [15]
Direct-drive Full scale PMSG 8.0 MW Vestas [16]
4.0 MW GE wind [17]
3 MW, 6 MW Siemens wind [20]
1.5 MW, 2.0 MW STX wind [28]
1.5 MW, 2.5 MW Goldwind [24]
EESG 0.8 MW-7.58 MW Enercon [25]
Single-stage Full scale PMSG 1.0 MW WinwinD [18]
5.0 MW Multibrid (Areva) [26]
Limited variable speed Multi-stage – WRIG 1.5 MW, 2.1 MW Suzlon [27]
Constant speed Multi-stage – SCIG 0.6 MW, 1.25 MW Suzlon [27]
2.3 MW, 3.6 MW, 4 MW Siemens wind [20]
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M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347 335

Fig. 4. The rotor of the DFIG is connected to the grid through a


back-to-back converter while the stator is directly connected to
the grid. The Crowbar is connected to the rotor-side converter to
Gearbox SCIG
protect the converters. The DFIG can deliver wind energy to the
Soft starter Grid grid in a wide speed range from supersynchronous to subsynchro-
nous speeds. Conventionally, the variable speed range of the DFIG
is ±30% around the synchronous speed. Then the nominal power of
Capacitor
the back-to-back converter is only about 30% of the wind turbine
Fig. 2. Scheme of a constant speed WECS with multiple-stage geared SCIG.
rated power [10].
The generator speed can be regulated to optimize the power
for reactive power compensation was extended during 1980s. extraction from the wind by controlling the active power of the
Besides, a soft starter is usually used to reduce the inrush currents rotor-side converter. Besides, the reactive power delivered to the
during start up [9]. grid can also be controlled by the rotor-side converter through
The disadvantages of this WECS are: the decoupling of active power and reactive power. However,
several disadvantages of this WECS exist such as [11]:
(1) The speed of the SCIG for the constant speed WECS is not
controllable and only varies in a narrow range around the (1) The slip rings and brushes used in the DFIG require frequent
synchronous speed. Then the maximum energy cannot be maintenance and may lead to machine failures and electrical
captured from the wind over a wide range of wind speeds. losses.
(2) The fluctuations of wind speed are directly transmitted into (2) The fault ride through (FRT) capability of the WECS with
the electromechanical torque, and then into the electrical DFIG is relatively weak due to the direct connection of the
power, degrading the quality of electrical energy. Further- DFIG stator and grid. Thus, the corresponding control strate-
more, the fluctuations may cause high mechanical and fati- gies for the system used to ride through the grid faults are
gue stresses on the whole system and may result in swing quite difficult and complicated.
oscillations between wind turbine and generator shaft.
(3) The multiple-stage gearbox used in the system inevitably
2.3.2. With SCIG and a full-scale power converter
has some drawbacks, such as heat dissipation from friction,
The SCIG has the advantages of simple structure, low cost, high
regular maintenance and audible noise.
reliability and so on. Then in order to expand the speed operation
range of the SCIG, an alternative variable speed WECS with SCIG,
2.2. Limited variable speed WECS with multiple-stage gearbox and the which is different from the Danish concept, is proposed as shown
WRIG in Fig. 5. The multiple-stage geared SCIG is connected with the grid
through a full-scale back-to-back converter. The generator speed
The limited variable speed WECS is composed of a multiple- can vary by controlling the generator side converter while the DC
stage gearbox and a wound rotor induction generator (WRIG) as bus voltage and the reactive power transmit to the grid can be
shown in Fig. 3. In this WECS, the rotor windings are connected controlled through the grid-side converter.
with variable resistor which can be adjusted by the electronic con- The disadvantages of this concept are the high cost and the
trol system. The slip of the WRIG is higher as the resistance of the losses of the full-scale converter compared to the constant speed
rotor windings is higher. However, the high slip means a high WECS with SCIG.
power extracted by the rotor, in turn low generator efficiency.
With the increase in variable speed range, the rating of the resis-
tors must be high. Therefore, the variable speed range of the WRIG 2.3.3. With SG and a full-scale power converter
is limited by the size of the rotor resistors. A typical limited vari- The variable speed WECS with a multiple-stage geared SG and a
able speed range is less than 10% above the synchronous speed full-scale power converter is shown in Fig. 6. The usage of the mul-
[2]. In addition, both the SCIG and the WRIG need to operate at a tiple-stage gearbox can reduce the volume and weight of the SG
speed higher than the synchronous speed to generate electricity. while comparing with the direct-drive system, and then decrease
Conventionally, the resistors are connected to rotor windings the difficulty of designing and manufacturing the generator. In this
via brushes and slip rings, which is a drawback compared to the system, although both electrically excited synchronous generator
conventional SCIG. Furthermore, the capacitor for reactive power (EESG) and permanent magnet synchronous generator (PMSG)
compensation and the soft starter are also required for the limited can be used, the later is more popular due to the fact that the PMSG
variable speed WECS. offers advantages of high efficiency and robust structure. However,
the cost of the PMSG is higher than that of the EESG, SCIG and DFIG
2.3. Variable speed WECS with multiple-stage gearbox due to the expensive permanent magnet materials.

2.3.1. With DFIG and a partial-scale power converter


The scheme of the variable speed WECS with a multiple-stage
gearbox, a DFIG and a partial-scale power converter is shown in
Gearbox DFIG Grid

Gearbox WRIG Grid


Soft starter

Capacitor AC DC
Variable resistance Crowbar DC AC

Fig. 4. Scheme of a variable speed WECS with multiple-stage geared DFIG and
Fig. 3. Scheme of a limited speed WECS with multiple-stage geared WRIG. partial-scale converter.
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336 M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347

Grid Grid
Gearbox AC DC
SCIG DC AC AC DC
PMSG DC AC

Fig. 5. Scheme of a variable speed WECS with multiple-stage geared SCIG and full-
scale converter. Fig. 8. Scheme of a direct-drive variable speed WECS with PMSG and full-scale
converter.

and reliability are high. Besides, the weight and size of the PMSG
Grid are smaller than those of the EESG due to the usage of high perfor-
Gearbox PMSG AC DC
DC AC mance permanent magnets. An additional advantage of this system
is the noise reduction due to the absence of the gearbox and inde-
pendent excitation system.
In direct-drive PMSG, the outer rotor integrated with hub may
Fig. 6. Scheme of a variable speed WECS with multiple-stage geared PMSG and full- be adopted so that the drive train can be much shortened. Fig. 9
scale converter.
illustrates a direct-drive WECS with outer rotor PMSG.
At this moment, it is not practical for the market wind genera-
2.4. Variable speed direct-drive WECS tors to have an external diameter larger than 8 m because of the
logistics and construction technology limitations, which limit the
Multiple-stage gearboxes are responsible for the losses in the development of the direct-drive WECSs with larger capacity [12].
WECS with a high speed generator. The rule of thumb is that 1%
of the power applied at the input shaft is lost for each stage. Today 2.5. Variable speed WECS with single-stage gearbox
many large wind turbines use three-stage gearboxes, and then only
about 97% of the input power is transmitted to the output shaft 2.5.1. With the PMSG and a full-scale power converter
[12]. Moreover, the stages of the gearboxes will be further For the increasing power levels and decreasing turbine speeds,
increased with the increasing of wind turbine power capacity thus the direct-drive generators are becoming larger, heavier and more
the more gearbox losses will be produced. Besides, the multi-stage expensive. As a trade-off between the generator size and reliability,
mechanical gearbox is rather vulnerable and poses many difficul- the WECS with a single-stage gearbox, a medium-speed PMSG and
ties to maintain, particularly for high-capacity offshore wind farms a full-scale power converter was first introduced by Multibrid in
[13]. Therefore, the direct-drive WECSs are more attractive at pres- Germany [14]. Hence this system is also called Multibrid system.
ent. Hence, the direct-drive WECS has got increasing acceptance in However, this system combines some of the disadvantages of
recent years due to high efficiency, high reliability and less fre- both the geared and direct-drive systems, as the system has a gear-
quent maintenance. box, a relatively expensive generator and a full-scale converter.
Compared to the traditional direct-drive system, the significant
decrease in the generator cost is obtained, but the cost for the gear-
2.4.1. With the EESG and a full-scale power converter box is increased. Besides, considering the gearbox cost and gener-
The direct-drive variable speed WECS with the EESG and full- ator cost, the system optimization is necessary to determine the
scale converter is shown in Fig. 7. The EESG is built with a rotor gearbox ratios and generator diameters at various power levels
carrying the field system supplied with a DC excitation. The gener- for the Multibrid WECS.
ator must be designed with high number of poles to make the gear-
less system possible. Consequently, the volume and weight of 2.5.2. With the DFIG and a partial-scale power converter
these low speed generators are much greater than those of the The system with a single-stage gearbox, a DFIG and a partial-
multiple-stage geared generators. scale power converter was proposed in [3]. The rated power of
The slip rings and brushes are required in the EESG for the excit- the converter is only 30% of the system which offers an important
ing windings which increase the system maintenance requirement.
In addition, the field winding will produce power losses, thus
degrading the system efficiency.

2.4.2. With the PMSG and a full-scale power converter


The direct-dive WECS with PMSG as the most promising system
currently is shown in Fig. 8, where external excitation and slip
rings are no needed compared to the EESG, thus the efficiency

Grid
AC DC
EESG DC AC

DC
AC

Fig. 7. Scheme of a direct-drive variable speed WECS with EESG and full-scale
converter. Fig. 9. Direct-drive WECS with outer rotor PMSG.
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M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347 337

benefit in cost and efficiency compared to the system with full- is about two times larger and heavier than that in DFIG–3G system,
scale converter. However, due to the only one-stage speed increas- but is smaller than that in the other three systems.
ing, the generator speed is still low and the torque is still high, so Considering the wind turbine blade, the gearbox, the generator
the DFIG can be expected to have a large diameter and air gap, in and the converter, there is no big difference among the total
turn, high magnetizing current and high losses. volume and weight of the five variable speed systems.
Table 1 lists the typical products of the aforementioned tradi-
tional types of WECSs [15–28]. 3.2. Comparison of the cost and efficiency

3. Comparison of the popular WECSs The comparisons of the six typical systems considering cost and
energy yield are shown in Table 3. Similarly, assuming that the cost
The six aforementioned WECSs, which are the constant speed and energy yield of the DFIG–MG are the value 1 which is dimen-
WECS with a SCIG and multiple-stage gearbox (C-SCIG–MG), the sionless, then this value is regarded as the standard to judge the
variable speed WECS with a DFIG and multiple-stage gearbox other five systems. The average annual wind speed for the yield
(DFIG–MG), the direct-drive WECS with a EESG (EESG–DD), the calculation is 7 m/s with a Weibull distribution.
direct-drive WECS with a PMSG (PMSG–DD), the WECS with a The ratio of the energy yield and cost of a WECS is the essential
PMSG and a single-stage gearbox (PMSG–1G) and the WECS with criterion which is in direct relation to its commercial value. By
a DFIG and a single-stage gearbox (DFIG–1G), are compared here comparing the structures of the six systems, the cost of the C-
and several criteria are taken into account. SCIG–MG seems to be the least due to the almost free maintenance,
no need of converter and relatively cheap SCIGs, but the energy
3.1. Comparison of the volume and weight yield of the constant speed system is much lower than that of
the variable speed system. Therefore, the market penetration of
The quantitative comparisons of five 3 MW systems except for this concept has decreased dramatically over the twenty years [2].
the C-SCIG–MG system are given in [3]. On the basis of this paper, The EESG–DD appears to be the most expensive system accord-
the comparisons are modified according to the present state of ing to the research results in [3], while the PMSG–DD is the second
WECS products shown in Table 1. The volume and weight compar- most expensive system because of the full-scale converter and
isons of the six typical systems are listed in Table 2. Assuming that large multi-pole generator. And yet, the efficiency of the PMSG-
the volume and weight of the DFIG–MG is the value 1 which is DD is the highest owing to the high efficiency of PM materials
dimensionless, and then the other five systems regard it as the and absence of the gearbox. The energy yield of EESG–DD is lower
standard value to evaluate their volume and weight. than that of PMSG–DD due to the low efficiency of field windings
As shown in Table 2, the DFIG–MG generator is the smallest and but still higher than the other three systems owing to the rid of
lightest one in the variable speed systems, which explain why it is gearboxes. However, the value of energy yield/cost of EESG–DD
the most popular WECS in the commercial market. The SCIG is a bit is still lowest due to the high cost.
smaller and lighter than the DFIG due to the absence of brushes The efficiency of the PMSG–1G is higher than that of DFIG–3G
and slip rings. Besides, the back-to-back converter is not needed and DFIG–1G, while that of the DFIG–1G is higher than DFIG–3G.
in the C-SCIG–MG system and then the system volume and weight Meanwhile, the cost of PMSG–1G is higher than that of the system
is smaller and lighter than that of DFIG–MG system. However, the with DFIG. Finally, it is interesting that the DFIG–1G has the higher
constant speed system is having a less and less market share energy yield/cost than PMSG–1G and DFIG–3G according to the
nowadays because the system cannot make the best use of wind research [3].
energy.
Due to the omission of the multi-stage gearbox, the EESG–DD 3.3. Comparison of the system reliability
generator seems to be the biggest and heaviest solution, so only
Enercon uses this system in practical. The volume and weight of The reliability of the WECS is influenced by many factors. The
the PMSG–DD generator are smaller and lighter than those of multiple-stage gearbox is the most vulnerable part in high speed
EESG–DD due to the high power density of the permanent magnet systems such as the C-SCIG–MG and DFIG–MG. The brushes and
materials. The weight and size of the generator in the PMSG–1G slip rings used in the DFIG and EESG should be replaced regularly
system are obviously decreased compared to those in PMSG–DD which increase the maintenance cost and reduce the system reli-
system. Therefore, the PMSG–1G system is now attractive for the ability. Besides, the power electronics failures cannot be ignored
high power wind turbines. The generator in the DFIG–1G system during the consideration. Usually, the failures of the full-scale

Table 2
Comparisons of the six WECSs considering volume and weight.

C-SCIG–MG DFIG–MG EESG–DD PMSG–DD PMSG–1G DFIG–1G


Generator volume 0.95 1 5.5 5 2 3
Generator weight 0.95 1 6 4.5 1.3 2.2
System volume 0.9 1 1.1 1.1 1.1 1.1
System weight 0.9 1 1.1 1.1 1.1 1.1

Table 3
Comparisons of the six WECSs considering cost and energy yield.

C-SCIG–3G DFIG–3G EESG–DD PMSG–DD PMSG–1G DFIG–1G


System cost 0.9 1 1.13 1.06 1.02 0.98
Energy yield 0.8 1 1.02 1.04 1.02 1.01
Energy yield/cost 0.89 1 0.9 0.98 1 1.03
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338 M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347

Table 4
Comparisons of the six WECSs considering the system reliability and FRT capability.

C-SCIG–3G DFIG–3G EESG–DD PMSG–DD PMSG–1G DFIG–1G


Reliability 3 2 3 5 4 3
FRT capability 2 2 5 5 5 2

converter in direct-drive system are more than that of the partial- below the rated speed. The mechanical power extracted by a wind
scale converter in the system with DFIG [29]. turbine can be given as [38]:
Variable speed control and pitch control enable load reductions
[30] while constant speed stall controlled WECSs may have signif- P ¼ qpR2 C p ðk; bÞv 3 =2 ð1Þ
icant overshoots in power and load which also influence the reli- where q is the air density, R is the radius of turbine blades, v is the
ability [31]. The simple system like C-SCIG–MG with few wind velocity, and Cp is the power coefficient which is a nonlinear
components is more reliable than the complex systems. function of the tip speed ratio k and the blade pitch angle b. k is
Combining with the above mentioned factors, the reliability defined as:
comparison of the six systems are given in Table 4 roughly, where
the reliability is graded from 1 to 5 points. 5 Point is the best, the k ¼ xR=v ð2Þ
higher the point, the better. The PMSG–DD and PMSG–1D are con- Fig. 10 shows the curve of Cp versus k. It is clear that there is a
sidered as enjoying the relatively high reliability while the DFIG– value of k, for which Cp is maximized, thus maximizing the power
3G is relatively weak. The reliability of the other systems is in for a given wind speed [39]. Then the variable speed WECS follows
the middle. the Cp max to capture the maximum power by varying the rotor
speed to keep the system at the optimum TSR kopt.
3.4. Comparison of the fault ride through capability To keep the wind turbine at the optimum TSR, the speed of the
wind turbine is controlled by regulating the torque of the genera-
The increasing penetration of wind energy into the power sys- tor. Hence, various MPPT algorithms have been developed and can
tem is reshaping the way wind farms operate directly. The most be categorized into four types: optimum TSR control, hill climb
demanding requisite for the wind farms is FRT capability [32]. searching (HCS) control, power feedback control and fuzzy-logic-
Wind farms must remain be connected to the grid when grid volt- based control [40–42]. Each of the methods has their own advan-
age dip occurs, and then ride through the grid faults and contribute tages and disadvantages, hence many variations of these methods
to system stability after fault clearance. The comparison of the six have been proposed to solve the relevant weaknesses using differ-
systems considering the FRT capability is listed in Table 4. The FRT ent techniques over the past years.
capability is graded from 1 to 5 points while 5 point is the best, the
higher the point, the better. 4.1. Optimum TSR control
The DFIG-based WECS is vulnerable to grid faults because the
stator of the generator is directly connected to the grid. The stator The optimum TSR control regulates the wind turbine rotor speed
flux cannot follow the sudden change in stator voltage and a DC to maintain an optimum TSR, as shown in Fig. 11. This MPPT
component in the stator flux appears when a voltage dip occurs. method requires the measurement of both the wind speed and tur-
The rotor keeps rotating and a high slip occurs, which tends to bine speed. The wind speed is usually measured by an anemometer
cause an overvoltage and overcurrent in the rotor. Besides, asym- which increases the cost of the system and the accurate value is
metrical faults can cause higher overvoltages and overcurrents almost impossibly obtained in practice. Besides, the wind turbine
since a negative sequence component exists in the stator voltage characteristic which varies from system to system is also indispens-
and the slip of this negative sequence component is very high able. Therefore, the optimum TSR MPPT method is rarely applied in
[33]. A large number of research projects are carried out to improve the actual WECSs though the control strategy is very simple.
the FRT capability of the DFIG [34–36]. However, it is still difficult
to achieve the FRT of the DFIG-based WECS perfectly. 4.2. Power feedback control
The C-SCIG–MG also has a high sensitivity to voltage sags due to
the fact that the stator is directly connected to the grid. But this The power feedback MPPT control is implemented based on the
system can stay be connected to the grid during a grid fault and calculations of the generator speed without the need of wind
produce high currents because the stator currents can be much lar-
ger than the rated value for a short time. Unfortunately, the reac-
tive power cannot be controlled for voltage recovery after a fault 0.5
C p max
which influences the FRT capability. Consequently, the FRT capabil-
ity of the C-SCIG–MG is weak [37]. 0.4
The WECSs based on the SGs such as EESG–DD, PMSG–DD,
PMSG–1G are connected with the grid thorough full-scale convert- 0.3
ers, hence grid faults have no direct effect on the generators.
Cp

Besides, these systems have a larger capability of reactive power 0.2


supply than the systems based on DFIGs. Therefore, these three
systems have a stronger FRT capability than C-SCIG–MG and 0.1
DFIG-based systems.

λopt
4. MPPT control strategies for the variable speed WECSs 0 2 4 6 8 10 12
λ
To maximize the use of wind energy, the MPPT control for the
variable speed WECSs is indispensable when the wind speed is Fig. 10. Curve of power coefficient versus tip speed ratio k.
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M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347 339

overtime. (2) Even when the kopt can be accurately determined via
simulation or experiments, wind speed fluctuations make the gen-
load erator speed difficult to be measured exactly and force the wind
Generator Converter
turbine to operate off the peak of its Cp curve much of the time.
Due to the disadvantages existing in the traditional power feed-
back control, many effective measures for improvement have been
proposed by the researchers. The sliding mode power feedback
MPPT method was proposed in [43], which can reduce the negative
+-
opt
v Control effects of both the uncertainty regarding kopt and the change in
opt R system optimal operating point due to wind speed turbulence. In [44], a
mechanical speed-sensorless power feedback control with a matrix
Fig. 11. Control diagram of optimum TSR MPPT method. converter (MC) was proposed without requiring a shaft speed sen-
sor. A novel MPPT control with an adaptive compensation control
was proposed in [45] based on the optimum torque feedback con-
speed, but the wind turbine characteristics and the generator
trol. Based on the adaptive control, the dynamic response can be
speed are indispensable. This method can be divided into two cat-
improved and more wind energy can be captured during the wind
egories: the optimum power feedback control and the optimum
speed variations. The optimum current MPPT method based on the
torque feedback control. Nonetheless the two control methods
method in [46] was proposed in [39] with considering the system
are essentially the same.
torque losses, consequently the efficiency of wind energy conver-
According to Eqs. (1) and (2), the optimum power and torque
sion is increased.
output by the wind turbine are given by [39]

Popt ¼ qpR5 C p max x3opt =2k3opt ¼ kopt x3opt ð3Þ


4.3. Hill climb searching control
5 2 3 2
T opt ¼ qpR C p max x opt =2kopt ¼ kopt x opt ð4Þ
The hill climb searching (HCS) control can be employed by per-
where kopt is a factor determined by the wind turbine turbing the control variable and observing the resulting increase or
characteristics. decrease in power, hence also known as perturb & observe (P&O)
The optimum power and torque are corresponding to an method, as shown in Fig. 14. If it results in the increase in power,
optimum generator speed with a relationship of (3) and (4), which then the same perturbation is applied for the next control instance.
can be seen in Fig. 12 intuitively [39]. In other words, the maxi- Otherwise the sign of the perturbation is reversed in order to track
mum power and torque can be achieved by the wind turbine when in the direction of increasing power [47]. The HCS control has the
the generator speed is at the optimum value. The control diagram advantages of no need of the measurement of wind speed or gen-
of the traditional optimum power feedback and optimum torque erator speed and independent of the system characteristics. So the
feedback MPPT control strategies are shown in Fig. 13(a and b) HCS seems to be the top choice for MPPT control in the WECSs due
respectively. to these features.
Two significant drawbacks of the traditional power feedback However, serious disadvantages exist in the HCS method. As
control method are: (1) There is no accurate way to determine shown in Fig. 14(a), a large perturbation step size increases the
the factor kopt since blade aerodynamics can change significantly speed of convergence but deteriorates the efficiency of MPPT by

P T Topt
Popt
P3 v3 > v2 > v1 T3
v3 v3 v3 > v2 > v1
P2 T2
v2
P1 T1 v2
v1 v1
0 0

(a) power versus generator speed (b) torque versus generator speed

Fig. 12. Characteristics of wind turbine.

load Generator load


Generator Converter Converter

Control system
P T T
Popt + - Po + - Control
Topt system

(a) Optimum power feedback (b) Optimum torque feedback

Fig. 13. Control diagram of power feedback MPPT method.


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340 M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347

P Pmax P Pmax

Uphill Downhill
Uphill
Downhill

P
P

(a) a large perturbation step (b) a small perturbation step

Fig. 14. Principle of hill climb searching control.

amplifying the oscillations around the maximum power point noisy and inaccurate signals [53]. Three fuzzy-logic (FL) steps are
(MPP) Pmax. The smaller step size as shown in Fig. 14(b) boosts adopted in [54]. The first FL step which is based on the HCS varies
the efficiency but reduces the MPPT control speed which may generator speed, observes power output and then tracks the gener-
result in incapable of tracking the exact MPP under rapidly varying ator speed to extract the maximum power. The second FL step
wind speed. Furthermore, the sign of the next perturbation, which programs the machine flux by an on-line search so as to optimize
is decided by the increase or decrease in power due to the previous the machine-converter system efficiency. The third FL step is used
perturbation, might be mislead when the wind speed change rap- to provide robust speed control against turbine oscillatory torque
idly. Then the wrong decision can lead to the failure of the whole and wind vortex.
MPPT control. The papers [55,56] present a data driven design methodology
Therefore, traditional HCS control works well only when the able to generate a Takagi–Sugeno–Kang (TSK) fuzzy model for
wind turbine inertia is small so that the turbine speed reacts to the MPPT control. In order to obtain the TSK model, fuzzy cluster-
wind speed almost instantaneously. For wind turbines with large ing methods for partitioning the input–output space, combined
inertia, the system output power is interlaced with the turbine with genetic algorithms, and recursive the least-squares optimiza-
mechanical power and rate of change in the mechanically stored tion methods for model parameter adaptation are used. The TSK
energy, which can always render the HCS MPPT control a failure fuzzy system can be significant for wind turbine manufactures
especially under rapidly changing wind conditions. because of its adaptive and learning ability.
Thus some improved measures based on this method have been The neural network (NN) based wind velocity estimator was
proposed. In [48], an advanced intelligent HCS control method, developed in [57,58] to provide fast and accurate velocity informa-
which can overcome the difficulties of the previous conventional tion to avoid using anemometers. Besides, the NN based scheme
HCS methods caused by wind turbine inertia, was proposed. By was proposed to compensate the potential drift of wind turbine
recording the HCS searching results through an on-line training power coefficient without extra sensors.
process in an intelligent memory, the algorithm can record the The MPPT method based on an adaptive neuro-fuzzy inference
optimum system operating conditions, and then use direct current system was presented in [59], which was designed as a combina-
demand to find the maximum power points rapidly and effectively. tion of the Sugeno fuzzy model and neural network. From the var-
Another improved MPPT method in [49] can reduce the turbine iation of the wind speed, a neuro-fuzzy model made up of radial
mechanical stress with regard to conventional techniques, so that basis functions computes the optimal rotation speed and thus
both the maintenance needs and the medium time between fail- the aerodynamic torque.
ures are expected to be improved. The proposed approach is simi-
lar to the traditional HCS method, but a ramp signal instead of a 4.5. Comparison
stepped signal is used to modify the reference speed of the gener-
ator, obtaining a softer response of the mechanical variables than Based on the above description, the comparisons of the four
the typical one of conventional HCS methods. MPPT methods are given in Table 5 by considering the important
The authors in [50] proposed a fast HCS control algorithm with- criteria—tracking speed, complexity and performance under
out the need of any extra hardware, which is much quicker than varying wind, where ‘‘+’’ denotes strong, ‘‘’’ denotes weak, and
most of the existing HCS MPPT schemes. The algorithm is divided ‘‘+/’’ denotes medium. The optimum TSR MPPT method needs
into two stages: In the first stage, large iterative steps are used the most system parameters thus it is not practical in the applica-
to move within a close range of MPP. In the second stage, tradi- tion, though the method provides many advantages, including fast
tional HCS method is used to track the exact MPP corresponding tracking speed, implementation simplicity and minor effect of
to the current wind speed. An intelligent HCS MPPT with Wilcoxon varying wind. The most commonly used method in practical is
radial basis function network (WRBFN) strategy was proposed in
[51,52]. The WRBFN with modified particle swarm optimization
Table 5
algorithm forces the system to reach its equilibrium quickly where
Comparisons of the typical four MPPT methods (+: strong, : weak, +/: medium).
the turbine inertia effect is minimized. The proposed HCS control
can be fat and effective in spite of variations in wind speeds and Optimum Power HCS FL, NN
TSR feedback based
the presence of turbine inertia.
Wind speed Need No No No
Rotor speed Need Need Need Need
4.4. Fuzzy-logic and neural network based control Wind turbine characteristics Need Need No No
Tracking speed + +/  
Complexity + + + 
The fuzzy-logic-based MPPT control methods have the advanta- Performance under varying wind + +/  +/
ges of fast convergence, parameter insensitivity and acceptance of
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M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347 341

the power feedback control due to no need of the wind speed, sim- connection of the two type cage rotors can be seen in Fig. 16(a
ple implementation and good dynamic response. The HCS MPPT and b) respectively. The reluctance rotor type can be classified into
control methods are studied and verified in small wind turbines salient pole type, axially-laminated type and radial-laminated
by many research papers such as [60] but still not proved to be type. The sheet of radial-laminated reluctance type rotor with axial
applied in large-scale wind turbines due to the poor dynamic flux barriers is shown in Fig. 16(c).
response under wind turbulence. The fuzzy-logic and neutral net- At present, the research of the WECS with BDFIG is still at the
work based MPPT methods are too complex thus a lot of time is early-stage. A lot of work remains to be done in devising a simpler
spend on the algorithm computing which will affect the tracking method of determining the balance of electric and magnetic
speed and performance under varying wind. Therefore, they are loadings in the machine, especially in the rotor. Furthermore, the
still difficult to be realized in practice at this moment. At present, control of the BDFIG remains a challenge which limits the practical
as more and more improvement measures are proposed based on application [65].
these control methods, the applied range of each method is
extended thus they will probably be available in the future.
5.2. With stator permanent magnet generators

5. Latest development of wind energy conversion technologies In recent years, many types of generators are proposed to
improve the performance of WECSs, especially PM generators
5.1. With BDFIG [66]. Traditional PM generators all have magnets on the rotor.
Hence, the temperature rise in magnets may be a problem due to
The brushless DFIG (BDFIG) is attractive for use in the WECS to poor thermal dissipation, which may cause irreversible demagneti-
replace the traditional DFIG, especially in offshore places, as it zation of magnets and may ultimately limit the power density of
offers high reliability and low maintenance requirements by virtue the generator. Recently, in contrast, a new type of PM generator
of the absence of brushes and slip rings [61]. The scheme of the having magnets on the stator, so called the stator-PM machines,
variable speed WECS with a special cage rotor based BDFIG is has attracted more and more attention [67]. Basically, there are
shown in Fig. 15. three types of modern stator-PM machines, namely, doubly salient
The stator of the BDFIG is furnished with two separate windings PM (DSPM) machine, flux reversal PM (FRPM) machine, and flux-
which differ in pole pair numbers to avoid direct coupling between switching PM (FSPM) machine. Fig. 17 shows the schematics of
the windings. The rotor of the BDFIG is designed to couple the two the DSPM and FSPM generators. It can be seen that both the PMs
stator windings [62]. One stator winding is connected to the grid and windings are placed on the stator, and consequently, the
directly as called power winding. Another stator winding is con- temperature rise of the magnets is much easier to control. Concen-
nected to the back-to-back converter as called control winding. trated windings are employed with shorter end parts, resulting in
Similar to the DFIG system, the nominal power of the converter
is only a fraction of the wind turbine rated power. The control
winding side converter can regulate the active power and obtain
the maximum wind energy while the grid-side converter can
regulate the reactive power transmit to the grid. The control strat-
egy is similar to the strategy for the WECS with the DFIG but is
more complicated.
The rotor configuration of the BDFIGs can be divided into
special cage type and reluctance type [63,64]. According to the
rotor bar connection rules the special cage rotor type can be clas-
sified into two kinds, independent concentric cage type and inde-
pendent concentric cage with a public end-ring type. The bar
(a) independent concentric cage rotor

Back-to-back
f1 converter (b) independent concentric cage rotor with a public end ring

A Stator power winding C


(pole 2p) b

fc1

a c
Stator control winding
Rotor (pole 2pc) (c) radial-laminated reluctance type rotor
Fig. 15. Scheme of a variable speed WECS with multiple-stage geared BDFIG. Fig. 16. Different type rotors of BDFIGs.
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342 M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347

PM

Winding

Rotor

Stator

(a) Doubly salient PM generator


(b) Flux switching PM generator

Fig. 17. Stator permanent magnet generators.

Outer rotor Permanent It has shown that the proposed magnetic-geared PM generator
magnets
is smaller, lighter and with lower material cost than the conven-
tional direct-drive PM generators.

Stationary
ring 5.4. Superconducting generator

As aforementioned, the direct-drive WECS is very promising


due to the advantages of high efficiency and reliability. However,
Airgap since the direct-drive generator rotates at a low speed, the
Stator direct-drive WECS has the drawbacks of bulky volume and heavy
weight associated with high cost, which limits the development
Fig. 18. Magnetic-geared permanent magnet generator. of the direct-drive system.
In recent years, the development of high-temperature super-
low copper consumption and winding resistance. The salient rotor conductor (HTS) machines provides an opportunity for the
is made up of iron with neither windings nor magnets, being direct-drive WEC system having the merits of high power density
mechanically robust. Several types of stator PM generators have and high efficiency. A 10 MW superconducting direct-drive gener-
been proposed for the WECSs [68–72], showing good potential ator with weight of 160 tons, which is roughly only 50% of that of a
for wind power application. Moreover, it is convenient for the sta- direct-drive PMSG generator, has been designed by American
tor PM generator to use modular stator design which is attractive Superconductor [79].
for high power direct-drive PM generators so as to solve the prob- In general, the HTS machines excited by field windings can be
lem of manufacture and transportation. sorted into two categories, namely the rotor excitation and stator
Moreover, by replacing the permanent magnets with electrical excitation according to the location of the HTS field windings,
field windings, the stator electrical excited generator can be respectively. For the rotor excitation, the excitation current has
obtained [73,74]. If both the permanent magnets and field wind- to feed through slip rings and brushes due to HTS field windings
ings are mounted in the stator, the stator hybrid excited generator mounted in the rotor, which make the refrigeration complicated
can be achieved [75,76]. Both the stator electrical excited and and difficult. In [80], a flux-switching HTS machine for the WECS
hybrid excited generators offer the possibility of regulating the was proposed based on the traditional FSPM by replacing the per-
flux, in turn the output voltage of the generator. manent magnets with HTS windings, as shown in Fig. 19. Obvi-
ously, it is much easier for refrigeration than its rotor excitation
5.3. Magnetic-geared generator counterpart because the HTS field windings locate in the stator.

The magnetic gear (MG) offers significant advantages of


reduced acoustic noise, minimum vibration, free from mainte- Stator
nance, improved reliability, inherent overload protection and Copper armature
physical isolation between the input and output shafts, as com- windings
pared with traditional mechanical gear. By adopting the coaxial
topology, the utilization of PMs can be greatly improved, leading
to the offering of a torque density comparable with that of the
mechanical gear [77]. Recently, the MG is integrated into a PM
machine to offer high-torque low-speed operation [78]. Fig. 18
illustrates a magnetic-geared PM generator with outer rotor which
can be directly coupled with wind turbine. It can be seen from HTS field
Fig. 18 that there is a stationary ring between the rotor and stator, windings
which modulates the magnetic field. Thus, the rotor magnetic field
can be modulated from low speed in the rotor to high speed in the Rotor
stator. Hence, the armature windings in the stator can be designed
based on high speed magnetic field. Fig. 19. Flux switching HTS machine.
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M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347 343

5.5. Dual power flow WECS with electrical variable transmission (EVT) be seen as a combination of the PM generator and the DFIG system.
The structure of the WECS is shown in Fig. 21, the inner rotor is
In a geared WECS with a high speed generator, the multiple- connected with the wind turbine directly without gearboxes and
stage mechanical gearbox is the most vulnerable part especially the stator is directly connected with the grid. The partial scale
in high capacity offshore wind farms and poses a great difficulty back-to-back converter is used to connect the inner rotor windings
to maintain. Recently, electrical variable transmission (EVT), an and the grid which is similar to the DFIG based WECS. By adjusting
electrical continuous variable gearbox (CVG), has been proposed the frequency of current of the inner rotor windings, the rotation
[81] and studied to replace the vulnerable mechanical gearbox in speed of inner rotor can be controlled with the variation of the
wind power application. Hence, a novel dual power flow (DPF) wind speed to achieve the MPPT. The detailed control strategies
WECS based on the EVT machine was proposed [82–87]. for this WECS are presented in [89].
The scheme of the DPF–WECS based on the EVT is shown in The CFDR generator owns some advantages of both the DFIG
Fig. 20. The EVT enclosed in the dash line is composed of three and PM generator systems, such as high power density, low speed
parts, namely, a wound stator (#1), a PM outer rotor (#2) and a direct-driven, and partial scale converter.
wound inner rotor (#3). The wind turbine is connected to the outer
rotor of the EVT machine while the synchronous generator is con-
nected with the inner rotor. The power supplied by the wind tur- 5.7. Direct grid-connected WECS without converters
bine can be divided into two parts, namely mechanical power Pd
and electric power Pes. The mechanical power is transmitted Induction generators are widely used due to the advantages of
through the coupling of the two rotors with high efficiency, while no requiring frequency control equipment, less initial investment
the electrical power Pes is transmitted to the inner rotor by the and maintenance costs. However, induction generators require a
back-to-back converter with relatively low efficiency. magnetizing current from a power grid, which essentially causes
The available research results show that DPF–WECS based on a decrease in the power factor and efficiency. Then the induction
EVT has the ability to absorb more wind power than the rated machine with a permanent magnet excitation is proposed as a per-
capacity of the generator, to eliminate fluctuation of wind power manent magnet induction generator (PMIG) shown in Fig. 22,
and to ride through the low-voltage fault. Moreover, the system which can decrease the magnetizing current and improve the
can produce constant voltage constant-frequency electrical power
with sinusoidal waveform due to the absence of converters after
the synchronous generator.
Turbine Double-rotor generator
However, the disadvantages of the novel type WECS are:
Stator
(1) The structure of the EVT machine is more complicated than Outer rotor
the conventional generators and then increases the manu- Inner rotor g
facturing cost. Besides, the brushes and slip rings, which
r
need regular maintenance, are used in the inner rotor of
EVT machine.
(2) The rating power of the converter is approximately 70% of
the system power which is higher than that in a DFIG based shaft
WECS.

5.6. Variable speed WECS with constant-frequency double-rotor PWM converter


generator

In [88], a novel WECS based on the EVT machine was proposed. Grid
However, the extra SG is not needed in this WECS by comparing
with the DPF–WECS in Fig. 20. The EVT machine, named as con-
stant-frequency double-rotor generator (CFDR) in this WECS, can Fig. 21. Scheme of the WECS based on the CFDR generator.

#1

#2
#3
Pm1 Pd Pm2
SG

Pes

Pes
AC Pei DC
DC AC

Pbs
Fig. 20. Scheme of the dual power flow WECS based on the EVT.
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344 M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347

Stator 6. Future trends

Primary winding Owing to the stochastic nature of wind speed, the wind power
generated by WECSs is fluctuating rapidly. Several serious prob-
Outer air-gap Squirrel-cage rotor
lems will be caused by the power fluctuations, such as the grid fre-
Secondary winding quency fluctuation, the active power fluctuation and the voltage
flicker at the buses of the power grid. Then the poor quality and
instability problems in power system will be created [95]. Various
power smoothing methods have been proposed to solve these
PM problems. Most of the methods are based on the energy storage
PM rotor system, such as batteries, flywheel [96]. However, the cost of the
energy storage system is high. Hence, the low cost power smooth-
Shaft ing methods without energy storage system are the future trends.
Right now, a double objectives control scheme was proposed in
Inner air-gap
[97] to minimize the torque variations of turbine shaft based on
Fig. 22. Structure of the PMIG. the frequency separation principle. The active current control
method in [98], the generator torque control strategy in [99] and
individual pitch control in [100] were proposed to smooth the gen-
erator output power oscillations.
power factor and efficiency [90]. The stator of PMIG is the same as
Wind turbines are often located in remote areas and easily sub-
that of the usual induction machines equipped with a three-phase
jected to extreme environment. These factors not only increase
winding. The rotor consists of two parts: an outer squirrel-cage
operation and maintenance (O&M) cost, but also reduce availabil-
rotor is linked to the shaft while the inner PM rotor is free to rotate
ity of wind power due to downtime of WECS [101,102]. In order to
against the shaft [91]. When the squirrel-cage rotor is driven by the
make wind power competitive to conventional power technolo-
wind turbine, the PM rotor rotates with this rotor. When the speed
gies, a critical issue is focusing on reducing the O&M cost and
of the squirrel-cage rotor accelerates more than the synchronous
improving the availability of WECS. An effective way to achieve
speed, the PM rotor rotates synchronously with the stator’s rotat-
this improvement is to apply fault diagnosis, which is the require-
ing field. Then since the slip of the squirrel-cage rotor is a negative
ment of the fault tolerant control. In the field of fault diagnosis of
value, the PMIG can feed the electrical power to the power grid
WECS, several general methods have been put forward in recent
[92].
years [103–106]. With the increasing proportion of wind power
To overcome the disadvantages in the WECS with PMIG, namely
generation in power grid and offshore wind power generation,
difficult construction and the need of extra set of bearings, a new
fault diagnosis for the WECS will become more and more impor-
concept direct grid-connected WECS with a slip-synchronous per-
tant in the future.
manent magnet generator (SS-PMG) was proposed in [93,94],
Due to the high cost of unexpected maintenance, the develop-
which is similar to the WECS with the PMIG.
ment of a reliable WECS is necessary. The power converters used
The SS-PMG concept shown in Fig. 23 consists of two PM
in the WECSs, especially full-scale converters, have a high probabil-
machine units. It differs from the conventional PMIG system where
ity of failures which are associated to semiconductor or control cir-
the two machine units are magnetically separated. The two
cuit faults [107]. Along with the growing adoption of modern wind
machine units are mechanically linked by a common PM rotor.
turbines with full scale converters, fault tolerance of converters is
The one generator, as a slip PM generator, operates on a principle
becoming more and more important in order to increase the sys-
similar to that of an induction generator, whose short-circuited
tem reliability. A fault tolerant converter is intended to maintain
rotor is mechanically connected to the wind turbine and runs at
its operation after an internal fault occurrence until a maintenance
slip speed with respect to the synchronously rotating PM rotor.
operation can be scheduled. Various topologies have been pro-
The other generator unit is a normal PMSG with its stationary sta-
posed to endow a standard three-phase converter with fault toler-
tor connected to the grid.
ant capabilities [108,109]. The more effective fault tolerant
Several limiting factors exist in the direct-online systems, such
topologies and control methods for the converters in WECSs are
as the fixed speed disadvantage, the stability of the generator
worth studying in the future.
under grid faults and the ability to control the reactive power.
Offshore wind power has emerged as one of the most promising
Therefore, none of this type WECSs have been installed in practice
renewable energy resources. The cost of harvesting offshore WECSs
so far.
is high compared to that of traditional onshore WECSs. The nacelle-
to-sea cables do also become an issue due to the stiffness and
weight associated with high current, low voltage cables. Then the
sm transformer has to be placed in the nacelle, which will drive the
Common PM-rotor nacelle weight further up [110]. Therefore, the transformerless
generator or converter is beneficial in the case of large offshore
Cage Stator WECSs. During recent years, several concepts have been proposed
tm to increase the output voltage of the WECS without the distribu-
S-PMG tion transformer [111,112]. More effective concepts may come true
= tm -
slm sm PMSG and be applied in the future.
p To increase the current and voltage capability of the wind tur-
=(
2)
Cage Stator s sm bine, the parallel connection of converters is used. Then this corre-
sponds to an increase of number of legs and consequently leads to
Common PM-rotor the use of multi-phase generators. Multi-phased structures offer
the advantage of modularity, with immediate consequences for
Fig. 23. Scheme of the WECS based on the SS-PMG. the fabrication process, assembly, transportation and maintenance
中国科技论文在线 http://www.paper.edu.cn

M. Cheng, Y. Zhu / Energy Conversion and Management 88 (2014) 332–347 345

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