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®

TITAN® 5500/S
High-Speed Digital Cross-Connect Systems

System Engineering Manual

Technical Manual 76.5500/18

®
The TITAN 5500/S digital cross-connect system has been
® ®
renamed the Tellabs 5500 digital cross-connect and Tellabs
5500S digital cross-connect. This is a change in the name only.
®
You may see references to both the TITAN 5500/S digital
®
cross-connect system and the Tellabs 5500 digital
®
cross-connect and Tellabs 5500S digital cross-connect when
doing business with Tellabs. For more information, please visit
http://www.tellabs.com/products/.

Revision L4, 9/03


Copyright © 2003 Tellabs. All rights reserved.
FCC Notification Federal Communications Commission (FCC) Rules require that you be notified
Statement of the following:
This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the
interference at his own expense.
Changes or modifications not expressly approved by Tellabs Operations, Inc., in
writing can void the user’s authority to operate the equipment.

Industry Canada Industry Canada interference-causing equipment regulations require that you be
Notification Statement notified of the following:
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du
Canada.

CENELEC European Committee for Electrotechnical Standardization (CENELEC)


Notification Statement regulations require that you be notified of the following:
This product complies with the limits for Class A equipment pursuant to
EN 55022. This product is intended for use only in a telecommunication center
environment. This product must not be used in a residential environment.

Copyright Statement This Tellabs manual is owned by Tellabs or its licensors and protected by U.S.
and international copyright laws, conventions, and treaties. Your right to use this
manual is subject to limitations and restrictions imposed by applicable licenses
and copyright laws. Unauthorized reproduction, modification, distribution, display
or other use of this manual may result in criminal and civil penalties.

Trademark Notice The following trademarks and service marks are owned by Tellabs Operations,
®
Inc., or its affiliates in the United States and/or other countries: AUDIO PLUS ,
® ™ ™ ®
CABLESPAN , CEC-128 , DYNAMIC SIGNAL TRANSFER , DXX ,
® ® ® ®
DXX logo , EC DUO , ENHANCED AUDIO PLUS , EXPRESS/PATH ,
™ ® ® ® ®
FOCUS , MARTIS , MARTISDXX , MARTIS logo , and MARTISDXX logo ,
™ ® ® ™
METROWATCH , NETREACH , NETWISE , SCULPTURED SOUND ,
® ® ™
TELLABS , TELLABS and T symbol , T symbol, TELLABS PROPARTNER ,
™ ®
TEL/MAP , TEL/MOR , THE WORLD COMMUNICATES THROUGH
™ ® ™ ®
TELLABS , TITAN , VERITY , YOUR NETWORKING PARTNER .
Any other company or product names may be trademarks of their respective
companies.

Contact Information In an effort to improve the quality of this document, please notify Tellabs
Technical Assistance at 1.800.443.5555 in North America or 1.630.378.1192
outside North America if any anomalous conditions are observed.
System Engineering Manual Contents

Contents Page
Section 1 Introduction 18-1
Overview .......................................................................................................... 18-1
Reason for Reissue ................................................................................... 18-1
System Overview for Equipment and Detail Engineers ................................... 18-2
Floor Loading............................................................................................. 18-2
System Overview ............................................................................................. 18-3
Bay Configurations .................................................................................... 18-3
Types of Subsystem Racks.............................................................................. 18-8
Administrative Complex ............................................................................. 18-9
Network Complex .................................................................................... 18-12
Shelf Types in the Network Complex ................................................ 18-13
Port Equipment Complex......................................................................... 18-14
Port Shelf Cabling ............................................................................. 18-14
Dimensions for System Racks ....................................................................... 18-16
12-Inch Rack Footprint ...................................................................... 18-17
15-Inch Rack Footprint ...................................................................... 18-18
Additional System Components ..................................................................... 18-21
System Layout Rules ..................................................................................... 18-22

Section 2 Site-specific Material 18-29


Ordering Fiber and LAN Cable....................................................................... 18-29
How to Measure Distances...................................................................... 18-30
Port Equipment Fiber Cable Information ................................................. 18-36
LAN Cable Information ............................................................................ 18-37
5500 SYSTEM FIBER AND LAN CABLE ORDERING WORKSHEET ... 18-45

Section 3 Critical Shipping Information 18-46

Section 4 Rack Mounting and Grounding 18-48


Planning the Floor Layout .............................................................................. 18-49
Marking the Floor Layout .................................................................. 18-50
Switch Network Rack Spacing................................................................. 18-53
Raised Floor Environments ..................................................................... 18-58
Rack Hardware .............................................................................................. 18-58
Duct Access Spacer Panels and Base Spacer Panels............................ 18-60
Base Spacers .................................................................................... 18-60
Base Spacers with Cutouts ............................................................... 18-60
Duct Access Spacers ........................................................................ 18-61
Rack Base Extenders .............................................................................. 18-64
End Panel Kits ......................................................................................... 18-65
Wire Shield Assemblies ........................................................................... 18-67
Rack Height Extenders ............................................................................ 18-68
Special EMI Grounding Plates ....................................................................... 18-69
Top Support ................................................................................................... 18-69
Floor Anchoring .............................................................................................. 18-70
Isolated vs. Integrated Grounding .................................................................. 18-70
Integrated Grounding ........................................................................ 18-70
Isolated Grounding ............................................................................ 18-70

76.5500/18, Rev L4 9/03 Page 18-i


Contents System Engineering Manual

Contents Page
Section 5 DS1 Cabling 18-72
Cabling the 0550D DS1 Port Shelf................................................................. 18-73
Cabling the 0550M Double-density DS1 Port Shelf ....................................... 18-76
Connectorized Cabling for DS1...................................................................... 18-78
22-AWG Cables for DS1.......................................................................... 18-78
24-AWG Cables for DS1.......................................................................... 18-79
26-AWG Cables for DS1.......................................................................... 18-80
Shielded Connector for 0550M Double-density DS1 Shelf ............... 18-81
Corner Connectors for DS1 ..................................................................... 18-82
Using the Wire Wrap Panel for DS1 Cabling ................................................. 18-82

Section 6 DS3 and STS-1E Cabling 18-83


DS3 and STS-1E Cable Types ...................................................................... 18-83
734A Cables for DS3 and STS-1E .......................................................... 18-83
735 DS3 and STS-1E Cables or 1735 Cables in Multiple Bundles ......... 18-85

Section 7 OC-3/OC-12 Cabling 18-87


OC-3 Port Module.................................................................................... 18-87
OC-12 Port Module.................................................................................. 18-87
OC-3 and OC-12 Facility Fiber Optic Cable Types.................................. 18-88

Section 8 DC Power Wiring 18-89


Wiring Requirements for the Breaker/Frame Alarm Panel ................ 18-90
Rack Grounding ............................................................................................. 18-90

Section 9 AC Power Wiring 18-91


AC Wiring .......................................................................................... 18-91
Requirements for AC Outlets ............................................................ 18-91

Section 10 Internal System Cabling 18-92


Network Fiber Cabling.................................................................................... 18-92
Connecting the Network Fiber Cables to the ESMs .......................... 18-93
Network Fiber Cable Description....................................................... 18-93
Sample Fiber and LAN Running List ................................................. 18-93
LAN Cabling ................................................................................................. 18-104
LAN Cables for Controlling Port and Network Shelf Equipment ............ 18-104
Routing LAN Cables........................................................................ 18-105
Terminating LAN Cables ................................................................. 18-105
SYNC Timing Cables............................................................................. 18-105
SYNC Cable Lengths ...................................................................... 18-105
NTDM Cross-timing Cables ................................................................... 18-110
DCC and TCP/IP Cabling (Optional) ............................................................ 18-112
Hardware Requirements........................................................................ 18-113
For TCP/IP and/or OSI .................................................................... 18-113
For DCC .......................................................................................... 18-114
Configuration Variations .................................................................. 18-114

Page 18-ii 9/03 76.5500/18, Rev L4


System Engineering Manual Contents

Contents Page
Section 11 Fiber and LAN Ductwork 18-116
Internal Fiber Duct Spacing............................................................. 18-116
Taking Up Slack in Fiber and LAN Cables ...................................... 18-116
Protecting OC-3 or OC-12 Fiber Optic Cables ................................ 18-116

Section 12 Administrative Interfaces 18-117


Links 1 and 5 ................................................................................... 18-117
Synchronous Links .......................................................................... 18-118
Ethernet LAN Interface for TCP/IP and DCC Communication ........ 18-118
Connecting a Terminal ................................................................................. 18-119
Terminal Cable Connections ................................................................. 18-119
Connecting a Printer .................................................................................... 18-122
Printer Cable Connections..................................................................... 18-122

Section 13 Alarming 18-123


Rack Alarms ................................................................................................. 18-123
System Alarms ............................................................................................. 18-124

Index 18-127

76.5500/18, Rev L4 9/03 Page 18-iii


USER NOTES

TELLABS DOCUMENTATION
System Engineering Manual 1. Introduction

1. Introduction

Overview
1.01 This manual is intended for use by detail engineers responsible for
planning a TITAN 5500/S installation. When used in conjunction with the
Installation Manual, 76.5500/7, and the Fiber and LAN Cabling Information
provided by Tellabs Deployment Engineering Department, this document provides
all of the information for engineering, furnishing, and installing (E, F & I) a TITAN
5500/S Cross-connect System. Tellabs can also provide these E, F & I services on
a contract basis to customers. Review this manual along with the Installation
Manual, 76.5500/7.

Reason for Reissue


1.02 This manual was reissued at Revision L4 to update grounding plate
information.

76.5500/18, Rev L4 9/03 Page 18-1


1. Introduction System Engineering Manual

System Overview for Equipment and Detail Engineers


1.03 This section is designed to assist in floor allocation and bay locations for
the system. Figure 1.1, page 18-2, shows the measurements for the components
of a rack system, with a single rack, an end rack, and two side-by-side racks. All
types of TITAN racks have the same horizontal dimensions, although several
heights are available. The area allocated for future expansion is particularly
important for growing switch network capacity.

10 inch Two racks


Single end end panel
wire shield side-by-
rack
or duct side 10 inch duct
10 inch duct access
access spacers
access spacer spacers

end
panel

Main open rack area


aisle - for expansion
rear

24
inches Base spacer Base spacers

12 inch
or 15 inch*

25.938 inches 25.938 inches 25.938 inch


2.5 inch.

10 inch 10 inch 10 inch 10 inch Main aisle - front


46 inch 36 inch

* 15 inch network racks may have extenders on the rear of the bay.
Note: Racks shown above are not specified for their function within the system. Refer toFigure 1.2,
page 18-4, through Figure 1.9, page 18-7, for examples of floor layout with different types of racks.

Figure 1.1 Measurements for Planning the Floor Layout

Floor Loading
1.04 The following list shows the weight of a fully loaded equipment rack:
• TITAN 5500 Administrative Complex rack: 325 lbs., maximum

• TITAN 5500 Network Complex rack: 500 lbs., maximum


• TITAN 5500S Combined Administrative/Network Complex rack:
349 lbs., maximum

• TITAN 5500/S Port Equipment Complex rack: 425 lbs., maximum.

Page 18-2 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

System Overview
1.05 The TITAN 5500/S system allows for various system sizes, determined by
the number of traffic DS3 equivalent ports available on the system as follows:
• 128-port system, also called the TITAN 5500S

• 256-port nonexpandable system with a maximum of 256 ports


• 256-port expandable system that can be configured for expansion to
1024- or 2048-ports then to 3072-ports

• 1024-port system with a maximum of 1024 ports

• 1024-port system that can be configured for expansion to 2048- then


to 3072-ports

• 2048-port system with a maximum of 2048 ports.

• 2048-port system that can be configured for expansion to 3072 ports

• 3072-port system with a maximum of 3072 ports.

Bay Configurations
1.06 Bay configurations for the systems vary according to the size of the
system. The number of bays housing the port equipment also varies, depending on
the type and number of DS1, DS3, STS1, OC-3, and OC-12 interfaces.

Note: For parameters about the distances between rack types, refer to System
Layout Rules, page 18-22.

1.07 Combine the floor plans for each type or size of system in Figures 1.2
through 1.9, page 18-7, with the measurements for the system components shown
in Figure 1.1, page 18-2. In the figure, A=5-inch spacers and B=10-inch spacers.
Note that 10-inch spacers are used on both sides of network bays for 256
expandable systems, 1024, 2048, and 3072 port systems. Refer to the System
Layout Rules, page 18-22, for more information.

Note 1: If the port bay is configured with octal DS1 shelves, use 10-inch spacers
on both sides.

Note 2: The following drawings do not include the optional maintenance bay,
Part No. 81.5570.

76.5500/18, Rev L4 9/03 Page 18-3


1. Introduction System Engineering Manual

Combination Administrative Port Equipment


and Network Complex (the number of racks depends
on the shelf configurations)

combo - port port port


A A A A A
AC/NC

Front of racks

Figure 1.2 Typical Floor Layout for a 128-port System TITAN 5500S

Network Port Equipment


Administrative
Complex (the number of racks depends
Complex
on the shelf configurations)

AC NC-A/B port port


A A A A port A A
Bay 1

Front of racks

Figure 1.3 Typical Floor Layout for a Nonexpandable 256-port System

Port Equipment
Administrative Network (the number of racks depends
Complex Complex on the shelf configurations)

AC NC-A NC-A NC-B NC-B port port


A B B B B B A port A A
Bay 1 Bay 2 Bay 1 Bay 2

Front of racks Front of racks

future network
bays for expansion

Figure 1.4 Typical Floor Layout for an Expandable 256-port System

Page 18-4 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

Note: To increase system capacity from 256 to 2048 or 3072 ports, first expand
the 256-port system to 1024 ports, then expand the 1024-port system to
2048 ports, and then expand the system to 3072.

Network Network
Complex Complex

NC-A NC-A NC-A NC-A NC-B NC-B NC-B NC-B


B Bay 1 B B B Bay 4 B B B B B
Bay 2 Bay 3 Bay 1 Bay 2 Bay 3 Bay 4

Future network Future network


bays for expansion bays for expansion
Front of racks

A AC A port A port A port port A port A port port A


A A

Port Equipment
Administrative (the number of racks depends
Complex on the shelf configurations)

Figure 1.5 Typical Floor Layout for an Expandable 256-port System - Planning for 2048-or 3072-port Expansion
with a Continuous Bay Configuration

Administrative
Complex

AC NC-A NC-A NC-A NC-A


A B B B B B port A port A port A
Bay 1 Bay 2 Bay3 Bay 4

Port Equipment
Future network
Front of racks (the number of racks depends
bays for expansion
on the shelf configurations)

NC-B NC-B NC-B NC-B


B B B B B port A port A port A port A
Bay 4 Bay 3 Bay 2 Bay 1

Future network
bays for expansion

Figure 1.6 Typical Floor Layout for an Expandable 256-port System - Planning for 2048-or 3072-port Expansion
with a Split Bay Configuration

76.5500/18, Rev L4 9/03 Page 18-5


1. Introduction System Engineering Manual

Administrative
Complex Network
Complex

AC NC-A NC-A NC-B NC-B port port port


A B B B B B A A A
Bay 1 Bay 2 Bay 1 Bay 2

Port Equipment
Front of racks (the number of racks depends
on the shelf configurations)

A port A port A port A port A port A port A port A port A

Figure 1.7 Typical Floor Layout for a 1024-port System

Network Network
Complex Complex

NC-A NC-A NC-A NC-A NC-B NC-B NC-B NC-B


B Bay 1 B B B Bay 4 B B B B B
Bay 2 Bay 3 Bay 1 Bay 2 Bay 3 Bay 4

Future network Future network


bays for expansion Front of racks bays for expansion

A AC A port A port A port port A port A port port A


A A

Port Equipment
Administrative (the number of racks depends
Complex on the shelf configurations)

Figure 1.8 Typical Floor Layout for a 1024-port System - Planning for 2048- or 3072-port Expansion with a
Continuous Bay Configuration

Page 18-6 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

Administrative
Complex Network
Complex

AC NC-A NC-A NC-A NC-A


A B B B B B port A port A port A
Bay 1 Bay 2 Bay3 Bay 4

Port Equipment
Front of racks (the number of racks depends
on the shelf configurations)

NC-B NC-B NC-B NC-B port


B B B B B port A port A port A A
Bay 4 Bay 3 Bay 2 Bay 1

Network
Complex

Figure 1.9 Typical Floor Layout for a 2048- or 3072-port System - Split Bay Configuration

76.5500/18, Rev L4 9/03 Page 18-7


1. Introduction System Engineering Manual

Types of Subsystem Racks


1.08 The TITAN 5500/S system consists of three subsystems.

Topic Continue to

Administrative Complex (AC) Administrative Complex, page 18-9

Network Complex (NC) Network Complex, page 18-12


Port Equipment Complex Port Equipment Complex, page 18-14

Note: An optional maintenance rack, Part No. 81.5570, is also available.

1.09 Each rack contains up to four shelves. The type of shelves in each rack
depends on the type of subsystem. Each rack arrives pre-assembled with a
Breaker/Frame Alarm Panel (Tellabs Part No. 8x.5550) installed at the top of the
rack. Refer to Table 1.1 for Tellabs shelf assembly part numbers.

Table 1.1 Tellabs Part Numbers for Shelf Assemblies


Shelf Type Tellabs Part No.
Administrative Complex 8x.0550A

Network Complex - Center Switch Stage Shelf 8x.0550B


(256 and 1024 network racks)

Network Complex - Center Switch Stage Shelf 8x.0550G


(2048 and 3072 NC racks)

Network Complex - Center Switch Stage Shelf 8x.0550GR


(2048 and 3072 NC racks)

Network Complex - End Switch Stage Shelf 8x.0550C

Network Complex - combined 5500S 8x.0550BC

Port Equipment Complex - DS1 8x.0550D

Port Equipment Complex - DS3 8x.0550E

Port Equipment Complex - STS-1E 8x.0550E

Port Equipment Complex - OC-3 8x.0550JK

Port Equipment Complex- OC-12 8x.0550K

Port Equipment Complex - convertible OC-3/12 8x.0550JK

Port Equipment Complex - DS1 double-density 8x.0550M

Port Equipment Complex - spare shelf 8x.0550SP

Administrative Complex - spare shelf 8x.550SA

Page 18-8 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

Administrative Complex
1.10 The Administrative Complex (AC) is available in two configurations,
depending on whether the system is a TITAN 5500S (128-port system) or a TITAN
5500 (256-port system or greater):
• The TITAN 5500S has a capacity of 128 DS3 or STS1 equivalents. It
combines both AC-A and AC-B and both NC-A and NC-B into one
rack, with two AC shelves and two NC shelves. This system includes
a Breaker/Frame Alarm Panel (B/FAP) and an Alarm Interface Panel
(AIP). A modem shelf is not used with this system size. Refer to Figure
1.10, page 18-10.
• In the TITAN 5500 system, the AC is housed in one rack, which
includes two AC shelves (Tellabs Part No. 8x.0550A). The system
includes a B/FAP, an AIP, and an optional modem shelf. Refer to
Figure 1.11, page 18-11.

Note: Most references in the current version of this document are to the
Administrative Complex shelf 0550A Revision J and later. For information
about Revision I and earlier versions of the AC shelf, refer to previous
versions of this document. Refer to the Installation Manual, 76.5500/7, for
more information about the AC.

76.5500/18, Rev L4 9/03 Page 18-9


1. Introduction System Engineering Manual

Copy B Admin.
Ret B
5501C SPM/CPM (optional) J40 J43
J62
Power Supply - AC

Power Supply - AC
5501C SPM/APM -48VA

5502C/D DSM
5506B SCM 2
J59

5506A SCM1

5507A/B SIM
J65
Auxiliary 1

5504 AIM
J66
5534/A

5534/A
P2-9 J10 J12 J2-3
J67
J68 J14
J69 J34 T J23 J22 J15 (B)
(B) (B) (B)
J70
J25 J24 J16
J35 T J17 (A)
J56 (A) (A) (A)
Ret A
J41 J27 J26 J18
J57 J36 T Net B (B) (B) J19 (B)
J53 (B)
J42 J29 J28 J20 J61
J58 J37 T Net A (A) (A) J21 (A)
(A) J11 J13
-48VA
SCM-1 (LAN) SCM-2 (LAN) J72 J71

Combined Network B and Center Stage B


83.5524A NTDM
Power Supply - NP

Power Supply - NP
5512A/B GCM
5508 CSM

5509 ESM

5509 ESM

5509 ESM
5508 CSM

5509 ESM
5508 CSM
5535/A

5535/A

heat baffle

Copy A Admin.
Ret B
5501C SPM/CPM (optional)

J40 J43
J62
Power Supply - AC

Power Supply - AC
5501C SPM/APM

-48VA
5502C/D DSM
5506B SCM 2

5506A SCM1

5507A/B SIM

J59
Auxiliary 1

J65
5504 AIM

J66
5534/A

5534/A

P2-9 J10 J12 J2-3


J67
J68 J14
J69 J34 T J23 J22 J15 (B)
(B) (B) (B)
J70
J25 J24 J16
J35 T J17 (A)
J56 (A) (A) (A)
Ret A
J41 J27 J26 J18
J57 J36 T Net B (B) (B) J19 (B)
J53 (B)
J42 J29 J28 J61
J37 T J20
J58 Net A (A) (A) J21 (A)
(A) J11 J13
-48VA
SCM-1 (LAN) SCM-2 (LAN) J72 J71

heat baffle

Combined Network A and Center Stage A


83.5524A NTDM
Power Supply - NP

Power Supply - NP
5512A/B GCM

5509 ESM

5509 ESM

5509 ESM
5508 CSM

5509 ESM
5508 CSM

5508 CSM
5535/A

5535/A

front view rear view

Figure 1.10 TITAN 5500S Administrative Complex and Network Complex Equipment Rack

Page 18-10 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

B RET
A RET
5550 Breaker / Frame Alarm Panel FRAME

-48A
-48B
ALARM NO NO
4 4 4 4 CONTACTS C C
Caution NC NC
3 3 3 3
48 Volts
2 2 2 2 IN 4 IN 4
1 1 1 1 RET 4 RET 4
IN 3 IN 3
B Ret B Feeds B Ret B Feeds SHELF RET 3 RET 3
ALARM

Copy B GND

5502C/D Data Storage Mod


5501C SPM/CPM (optional)
Ret B J43
J40

System Communication
-48VB J40 J43

5504 Alarm Interface


J62
Power Supply - AC

Power Supply - AC
5501C SPM/APM

5506B SCM 2

5507A/B SIM
-48VA J59
Auxiliary 1 J65

5506A/B
J59
5534/A

5534/A
J66 J65
J66
550A J10 J12
P2-9 P2-9 J10 J12 P2-3
J2-3

J30

J31

J23
J22

J15
J14
J67
J68 J14
J34 J23 J22 J15
J56 J69 T (B)
(B) (B) (B)
(B)

J32

J33

J25
J24

J17
J16
J70
J25 J24 J16
J17
J56J57 J53 J35 T
(A) (A) (A)
(A)
(A)
Ret A

J34

J35
J41

J27
J26

J19
J18
J41 J27 J26 J18
J57 J36 T Net B (B) (B) J19 (B) GND
J58 J53 (B)
(B)
J42 J29 J28 J61
J20

J36

J37
J42

J29
J28

J21
J20
J58 J37 T Net A (A) (A) J21 (A)
(A)
(A) J11 J13
J11 J13 -48VA
-48VA
SCM-1 (LAN) SCM-2 (LAN) J72 J71

heat baffle
CRITICAL MAJOR MAJOR PROCESSOR MINOR ACO ACO LAMP TEST
-48 48V 48V -48
RET RET
A A B B
DS3 TEST ACCESS PORTS DS1 TEST ACCESS PORTS
TB1 64 64
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

5540 DS3 TEST ACCESS PORTS DS1 TEST ACCESS PORTS EC1 1 EC2 EC3 1 EC4

LOCAL B

1 2 3 4 5 6 7 8 LOCAL A 1 2 3 4 5 6 7 8
8 7 6 5 4 3 2 1

heat baffle

Copy A GND

Ret B J43
J40
5502C/D Data Storage Mod
5501C SPM/CPM (optional)

J40 J43
-48VB
System Communication

J62
5504 Alarm Interface
Power Supply - AC

Power Supply - AC
5501C SPM/APM

-48VA
J59
5506B SCM 2

5507A/B SIM

J65 J59
Auxiliary 1

J66 J65
5506A/B
5534/A

5534/A

J66

550A P2-9 J10


P2-9
J12
J10 J12 J2-3
P2-3
J67
J30

J31

J23
J22

J15
J14
J68 J14
J69 J34 T J23 J22 J15 (B)
(B) (B) (B)
J56 J70
J32

J33

J25
J24

J17
J16
J25 J24 J16
J35 T J17 (A)
J56 J53 (A) (A) (A)
J57 Ret A
J34

J35
J41

J27
J26

J19
J18

J41 J27 J26 J18


J57 J36 T Net B (B) J19 (B)
J53 (B)
(B) GND
J58
J42 J29 J28 J61
J37 T J20
J36

J37
J42

J29
J28

J21
J20

J58 Net A (A) (A) J21 (A)


(A) J11 J13
J11 J13 -48VA
-48VA
SCM-1 (LAN) SCM-2 (LAN) J72 J71

heat baffle

BASE

front view rear view

Figure 1.11 TITAN 5500 Administrative Complex Rack

76.5500/18, Rev L4 9/03 Page 18-11


1. Introduction System Engineering Manual

Network Complex
1.11 The Network Complex (NC) is available in several configurations
including the 5500S and 5500 systems. The following information relates the types
of system sizes available:
• The TITAN 5500S has both NC-A and NC-B and both AC-A and
AC-B located in one rack with two AC shelves and two NC shelves.
Refer to Figure 1.10, page 18-10, for a diagram of the 5500S.

• The TITAN 5500 has several NC rack configurations depending on the


system size. The NC can have one, two, four, or eight racks. Currently,
an expandable 1024-port system can be increased to a maximum of
2048 ports. Then it can be expanded to a maximum of 3073 ports.
Refer to Table 1.2, for a description of system sizes and the number
of racks needed for each configuration.

Table 1.2 Network Complex Configurations


System Size Network Complex Configurations
TITAN 5500S The NCs are mounted with the ACs in one rack, with two NC shelves and two
AC shelves. This system type has a maximum capacity of 128 DS3
equivalents.

TITAN 5500 256-Port Nonexpandable The NCs have four NC shelves in one rack. The system has a maximum
System capacity of 256 DS3 equivalent circuits.

TITAN 5500 256-Port Expandable The NC is housed in two racks with four NC shelves. This configuration can be
System expanded to a four-rack NC configuration that can handle a total of 1024 DS3
equivalents.

TITAN 5500 1024-Port System The NC is housed in four racks with a total of 12 NC shelves. This
configuration can be expanded to an eight rack configuration of 24 NC shelves
that can handle 2048 DS3 equivalents.

TITAN 5500 2048-Port System The NC is housed in eight racks with 24 NC shelves.

TITAN 5500 3072-Port System The NC is housed in eight racks with 32 NC shelves.

Note: The Installation Manual, 76.5500/7, provides diagrams of the network


complex for 256, 1024, 2048, and 3072 systems.

Page 18-12 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

Shelf Types in the Network 1.12 Each NC copy has two types of shelves: the End Switch Stage shelf (ESS),
Complex which contains end switch stage modules and power supplies; and the Center
Switch Stage shelf (CSS), which contains the center switch stage modules, power
supplies, the network timing distribution modules, and the network group
controllers. Table 1.3 lists switch network shelf types:

Table 1.3 Network Complex Shelves


Shelf Type Part No. Description
End Switch Stage shelf 8x.0550C used in all systems except 5500S system

Center Switch Stage shelf 8x.0550B used for 256- to 1024-port systems

Center Switch Stage shelf 8x.0550G used for 2048- and 3072-port systems, containing NGCs and NTDMs

Center Switch Stage shelf 8x.0550GR used in 2048- and 3072-port system

Combined Network shelf 8x.0550BC used only in 5500S systems

Note: Refer to Figures 4.5, page 18-54 through 4.8, page 18-57, for diagrams of
the switch network racks with shelves and modules.

76.5500/18, Rev L4 9/03 Page 18-13


1. Introduction System Engineering Manual

Port Equipment Complex


1.13 The port equipment complex are shelves pre-mounted in a rack along with
the 5550 Breaker/Frame Alarm Panel, which is located at the top of the rack. Up to
four port equipment shelves fit in one rack. Refer to Table 1.4, for a listing of port
shelf types.

Table 1.4 Number of Circuits per Port Shelf Type

Shelf Type Part No. Circuits/Rack Circuits/Shelf

DS1 shelf 8x.0550D 448 DS1 circuits 112 circuits

Double-density DS1 shelf 8x.0550M 896 DS1 circuits 224 circuits

DS3 shelf 8x.0550E 64 DS3 circuits 16 circuits

STS-1E shelf 8x.0550E 64 STS-1E circuits 16 circuits

OC-3 shelf 8x.0550JK 16 OC-3 circuits four circuits with 1+1 protection

OC-12 shelf 8x.0550K, 8x.0550JK 4 OC-12 circuits one circuit with 1+1 protection

Note: Refer to the Installation Manual, 76.5500/7, for more information about the
port shelves.

Port Shelf Cabling 1.14 Port equipment shelves can be installed to a maximum of 600 cable feet
from the switch network. However, placing port shelves in different locations at long
distances can reduce system capacity due to Local Area Network (LAN)
limitations. The cost of fiber cables increases substantially at lengths greater than
300 cable feet. Refer to LAN Cables for Controlling Port and Network Shelf
Equipment, page 18-104.
1.15 The ACs are connected to each NC and port equipment shelf via shielded
twisted pair LAN cables.
1.16 Port equipment shelves are connected to the NCs with fiber optic cables.
These cables have a special proprietary design that allows floating, blind-mate
connections. This design allows ESS modules or TSI modules to be removed or
installed while the fiber cable is attached to the shelf backplane. Tellabs does not
recommend splicing or field terminating the cables.

Page 18-14 9/03 76.5500/18, Rev L4


0
5
5
0
5
5
0
5
5

E
E
0
5
5

M
5535/A 5535/A 5535/A 5535/A

76.5500/18, Rev L4
Power Supply - NP Power Supply - NP Power Supply - NP Power Supply - NP

5519/A TSI31 5519/A TSI31 5516DD TSI1D 5516 TSI11


5512A/B GCM 5512A/B GCM 5512A/B GC 5512A/B GC
System Engineering Manual

STS-1E

STS-1E
heat baffle
heat baffle
heat baffle

DS3/1, DS3/3, or

DS3/1, DS3/3, or
5514/A Port Modules

5514/A Port Modules

5514DD Port Modules

5514DD Port Modules


DS1/1 PORT MODULES

Figure 1.12
STS-1E, DS3/3, or DS3/1 SHELF
STS-1E, DS3/3, OR DS3/1 SHELF
R1 2 3 4 5 6 7 1 2 3 4 5 6 7R
R 1 2 3 4 5 6 7 1 2 3 4 5 6 7 R

R1 2 3 4 5 6 7 1 2 3 4 5 6 7 R
R 1 2 3 4 5 6 7 1 2 3 4 5 6 7 R

DOUBLE DENSITY DS1/1 PORT MODULES


5512GC A/B 5512GC A/B 5512A GC 5512A GC
5519/A TSI31 5519/A TSI31 5516DD TSI1D 5516 TSI11
Power Supply - NP Power Supply - NP Power Supply - NP Power Supply - NP
5535/A 5535/A 5535/A 5535/A

9/03
J
0
5
5

0
5
5
J
0
5
5

J
0
5
5

K
5535/A
5535/A 5535/A 5535/A 5535/A
PowerSupply
Power NP
Supply- -NP Power Supply - NP Power Supply - NP Power Supply - NP

5546 TSIO 5546 TSIO 5546 TSIO 5546 TSIO


5512A/B GCM 5512A/B GCM 5512A/B GCM 5512A/B GCM
5549/A DPM 5549/A DPM 5549/A DPM 5549/A DPM
5542A/B 5542A/B 5542A/B 5542A/B

TITAN 5500/S Port Shelves


5543A/B OC-12 5543A/B OC-12 5542A/B 5542A/B 5542A/B 5542A/B
SPARE MODULE SPARE MODULE SPARE MODULE SPARE MODULE
5544/45A/B/T 5544/45A/B/T 5544/45A/B/T 5544/45A/B/T
5544/45A/B/T 5544/45A/B/T 5544/45A/B/T 5544/45A/B/T
5544/45A/B/T 5544/45A/B/T 5544/45A/B/T 5544/45A/B/T
heat baffle

heat baffle
heat baffle
OC-3 SHELF

5544/45A/B/T 5544/45A/B/T 5544/45A/B/T


OC-12 SHELF

5544/45A/B/T
5544/45A/B/T 5544/45A/B/T 5544/45A/B/T 5544/45A/B/T
OC-3/12 SHELF as OC3

OC-3/12 SHELF as OC12


5542A/B 5542A/B 5542A/B 5542A/B
5543A/B OC-12 5543A/B OC-12
5542A/B 5542A/B 5542A/B 5542A/B
5549/A DPM 5549/A DPM 5549/A DPM 5549/A DPM
5512A/B GCM 5512A/B GCM 5512A/B GCM 5512A/B GCM
5546 TSIO 5546 TSIO 5546 TSIO 5546 TSIO
Power Supply - NP Power Supply - NP Power Supply - NP Power Supply - NP
5535/A 5535/A 5535/A 5535/A

Page 18-15
1. Introduction
1. Introduction System Engineering Manual

Dimensions for System Racks


1.17 All systems are shipped in 23-inch unequal flange Bell earthquake racks
complete with all shelves. These racks are available as standard orders in the
following heights:
• 7 feet

• 8 feet
• 8 feet 8 inches

• 9 feet

• 11 feet 6 inches
1.18 Additional rack heights are available as follows:
• 7 feet 6 inches
• 8 feet 6 inches

• 9 feet 6 inches

• 10 feet
• 10 feet 6 inches

• 11 feet

• 11 feet 8 inches

Page 18-16 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

12-Inch Rack Footprint 1.19 Racks are available with 12-inch or 15-inch footprints. Table 1.5 lists the
12-inch rack part numbers. The racks may be ordered in the following colors:
Where: x = the number related to the rack color.
Gray = no x
Brown = 1
White = 2
Telzone Blue = 3
Network Blue = 4

Table 1.5 12 inch Rack Colors and Part Numbers


Rack Height Tellabs Part No.
7 feet 0 inches 14.9102-x
(without 2 x 2 top)

7 feet 0 inches 14.9103-x

7 feet 6 inches 14.9104-x

8 feet 0 inches 14.9105-x

8 feet 6 inches 14.9106-x

8 feet 8 inches 14.9107-x

9 feet 0 inches 14.9108-x

9 feet 6 inches 14.9109-x

10 feet 0 inches 14.9110-x

10 feet 6 inches 14.9111-x

11 feet 0 inches 14.9112-x

11 feet 6 inches 14.9113-x

11 feet 8 inches 14.9114-x

Note: Only 7 foot racks are Zone-4 earthquake tested.

76.5500/18, Rev L4 9/03 Page 18-17


1. Introduction System Engineering Manual

15-Inch Rack Footprint 1.20 The part number for a 15-inch rack is 14.9118-xx, where xx is a number 01
to 60 related to a specific color and size. The following colors are available for
15-inch racks:
• Gray (where xx = 01 through 12). Refer to Table 1.6.

• Brown (where xx = 13 through 24). Refer to Table 1.7, page 18-19.

• Telzone Blue (where xx = 25 through 36). Refer to Table 1.8,


page 18-20.

• White (where xx = 37 through 48). Refer to Table 1.9, page 18-20.

• Network Blue (where xx = 49 through 60). Refer to Table 1.10,


page 18-21.

Table 1.6 15 inch Gray Rack Size and Part Numbers


Tellabs Part
Rack Height No.
7 feet 0 inches 14.9118-01

7 feet 6 inches 14.9118-02

8 feet 0 inches 14.9118-03

8 feet 6 inches 14.9118-04

8 feet 8 inches 14.9118-05

9 feet 0 inches 14.9118-06

9 feet 6 inches 14.9118-07

10 feet 0 inches 14.9118-08

10 feet 6 inches 14.9118-09

11 feet 0 inches 14.9118-10

11 feet 6 inches 14.9118-11

11 feet 8 inches 14.9118-12

Page 18-18 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

Table 1.7 15 inch Brown Rack Size and Part Numbers


Tellabs Part
Rack Height No.
7 feet 0 inches 14.9118-13

7 feet 6 inches 14.9118-14

8 feet 0 inches 14.9118-15

8 feet 6 inches 14.9118-16

8 feet 8 inches 14.9118-17

9 feet 0 inches 14.9118-18

9 feet 6 inches 14.9118-19

10 feet 0 inches 14.9118-20

10 feet 6 inches 14.9118-21

11 feet 0 inches 14.9118-22

11 feet 6 inches 14.9118-23

11 feet 8 inches 14.9118-24

76.5500/18, Rev L4 9/03 Page 18-19


1. Introduction System Engineering Manual

Table 1.8 15 inch Telzone Blue Rack Size and Part Numbers
Tellabs Part
Rack Height No.
7feet 0 inches 14.9118-25

7feet 6 inches 14.9118-26

8feet 0 inches 14.9118-27

8feet 6 inches 14.9118-28

8feet 8 inches 14.9118-29

9feet 0 inches 14.9118-30

9feet 6 inches 14.9118-31

10feet 0 inches 14.9118-32

10feet 6 inches 14.9118-33

11feet 0 inches 14.9118-34

11feet 6 inches 14.9118-35

11feet 8 inches 14.9118-36

Table 1.9 15 inch White Rack Size and Part Numbers


Tellabs Part
Rack Height No.
7 feet 0 inches 14.9118-37

7 feet 6 inches 14.9118-38

8 feet 0 inches 14.9118-39

8 feet 6 inches 14.9118-40

8 feet 8 inches 14.9118-41

9 feet 0 inches 14.9118-42

9 feet 6 inches 14.9118-43

10 feet 0 inches 14.9118-44

10 feet 6 inches 14.9118-45

11 feet 0 inches 14.9118-46

11 feet 6 inches 14.9118-47

11 feet 8 inches 14.9118-48

Page 18-20 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

Table 1.10 15 inch Network Blue Rack Size and Part Numbers
Tellabs Part
Rack Height No.
7 feet 0 inches 14.9118-49

7 feet 6 inches 14.9118-50

8 feet 0 inches 14.9118-51

8 feet 6 inches 14.9118-52

8 feet 8 inches 14.9118-53

9 feet 0 inches 14.9118-54

9 feet 6 inches 14.9118-55

10 feet 0 inches 14.9118-56

10 feet 6 inches 14.9118-57

11 feet 0 inches 14.9118-58

11 feet 6 inches 14.9118-59

11 feet 8 inches 14.9118-60

1.21 Certain rack heights and colors are considered special order and require
additional cost and lead time. Systems are custom fitted to 23-inch unequal flange
Bell earthquake racks. If you decide to use a rack other than listed in the tables
above, the design of the substitute rack may prevent the shelves from fitting
correctly. If rack base extenders are needed to increase the rack base to 15 inches,
refer to Rack Base Extenders, page 18-64.

Additional System Components


1.22 In order to match the type of frame used by the system, you may prefer to
order the spacers, end panel kits, rack height extenders, if appropriate, and AC
outlets from Tellabs.

76.5500/18, Rev L4 9/03 Page 18-21


1. Introduction System Engineering Manual

System Layout Rules


1.23 A sketch of the floor plan must be included with the Fiber and LAN Cable
Ordering Form sent to the Tellabs Deployment Engineering Department. Refer to
Section 2, Site-specific Material, page 18-29. All of the following rules are checked
by Tellabs after the fiber and LAN cabling data is recorded.
1. All NC racks and octal DS1 racks must have 10-inch spacers on both
sides.

2. Expandable NCs must expand from left to right (front view). Do not
install an empty rack in expansion slots until the system is expanded
from 256 ports to 1024 ports, or from 1024 ports to 2048 or 3072 ports.
3. The rack distance between the CSS shelf on the NC rack of each NC
copy must not exceed the following amounts. Refer to Figures 1.13
through 1.15, page 18-23 (NTDM-A to NTDM-B in all figures):
- 50 feet total rack distance for 256-, 1024-, 2048-, and 3072-port
expanded systems
- 100 feet total rack distance for new 2048- and 3072-port systems.
4. The synchronization timing cables (NTDM to NTDM) between the
NCs must be the same length and must comply with the following
lengths:

- 50 feet or less total cable length for 256- and 1024-port systems
- 100 feet cable length for 2048- and 3072-port systems.
5. The rack distance and cable length between AC-A and AC-B and the
CSS shelf on the NC rack of either NC copy must not exceed the
following amounts. Refer to Figures 1.13 through 1.15, page 18-23
(arrows leading to AC-A and AC-B).

- 50 feet total cable length for 256- and 1024-port systems


- 100 feet total cable length for 2048- and 3072-port systems.

256- and
1024-port
systems AC-B
AC-A

50 feet 50 feet
maximum maximum

NTDM-A NTDM-B
50 feet
maximum

Figure 1.13 Maximum Cable Lengths and Distances Between AC and NC Racks in 256 and 1024 Port Systems

Page 18-22 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

new 2048-
or
3072-port
systems AC-B
AC-A
100 feet 100 feet
maximum maximum

NTDM-A NTDM-B
100 feet
maximum

Figure 1.14 Maximum Cable Lengths and Distances Between AC and NC Racks in New 2048- or 3072-Port
Systems

expanded
2048- or
3072-port
AC-B
systems
AC-A
100 feet 100 feet
maximum maximum

NTDM-A NTDM-B
50 feet
maximum

Note: The 50 feet maximum refers to rack


spacing only. The actual cable length
remains 100 feet

Figure 1.15 Maximum Distance Between AC and NC Racks in an Expanded 2048- or 3072-Port System

76.5500/18, Rev L4 9/03 Page 18-23


1. Introduction System Engineering Manual

6. Port equipment shelves are connected to the switch network by red


and blue network fiber cables. The maximum length of these cables is
600 cable feet.

7. The difference in length between NC-A fiber cables and the NC-B fiber
cables to a particular port shelf cannot exceed 50 feet When a red or
blue fiber cable is replaced, adhere to the following rules:

- If replacing a fiber cable to make the run longer, the new cable
cannot extend more than 50 feet beyond the length of the shortest
fiber cable connected to the shelf. Refer to an example shown in
Figure 1.16.
- In addition, if replacing a fiber cable to make the run longer, the
new cable cannot exceed 50 feet beyond the original cable length
at port shelf installation. Refer to an example shown in Figure
1.17, page 18-25.
- If replacing a fiber cable to make the run shorter, the new cable
cannot be more than 50 feet less than the length of the longest
fiber cable connected to the shelf. Refer to an example shown in
Figure 1.18, page 18-26.

30 feet
1024 NC-A
Port Shelf (SDF 1)

40 feet
1024 NC-B

1024 SDF system with original fiber cables

80 feet
2048/3072 NC-A
Port Shelf (SDF 1)

80 feet
2048/3072 NC-B

2048 or 3072 SDF system after both fiber cables are


replaced

Figure 1.16 Example 1 - Maximum Fiber Cable Replacement Length by Expanding a 1024 System to 2048 or
3072 SDFs

Page 18-24 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

20 feet
256 NC-A
Port Shelf (SDF 1)

40 feet
256 NC-B
256 SDF system with original fiber cables

30 feet
1024 NC-A
Port Shelf (SDF 1)

40 feet
1024 NC-B
1024 SDF system with NC-As cable replaced

70 feet
2048/3072 NC-A
Port Shelf (SDF 1)

70 feet
2048/3072 NC-B

2048 or 3072 SDF system after both fiber cables are


replaced

Figure 1.17 Example 2- Maximum Fiber Cable Replacement Length by Expanding a 256 System to 2048 or 3072
SDFs

76.5500/18, Rev L4 9/03 Page 18-25


1. Introduction System Engineering Manual

130 feet
1024 NC-A
Port Shelf (SDF 1)

140 feet
1024 NC-B

1024 SDF system with original fiber cables

90 feet
2048/3072 NC-A
Port Shelf (SDF 1)

90 feet
2048/3072 NC-B

2048 or 3072 SDF system after both fiber cables are


replaced

Figure 1.18 Example 3 - Minimum Fiber Cable Replacement Length by Expanding a 1024 System to 2048 or 3072
SDFs

Page 18-26 9/03 76.5500/18, Rev L4


System Engineering Manual 1. Introduction

8. LAN cables connect the AC to the port equipment shelves. The LAN
cables run in a daisy-chain formation from shelf to shelf. The maximum
number of shelves or LAN nodes per LAN run is 32, or 8 port
equipment racks. A maximum of eight separate LAN runs from each
AC is available. However, the system architecture only allows for a
total of 254 shelves or LAN nodes for all eight LAN runs. The maximum
LAN run cable length is 600 cable feet. Use low impedance 50.17xx
cable to runs over 300 feet Refer to Table 1.11, and LAN Cables for
Controlling Port and Network Shelf Equipment, page 18-104.

Note: Do not combine cable types in the same LAN run; all cables in a run must
be the same cable type, either all 50.17xx or 50.15xx.

Table 1.11 LAN Cable Types


Maximum
Cable Part No. Color No. of Nodes Maximum Cum. Length

50.17xxx Cable white 32 nodes 600 cable feet

50.15xxx Cable gray 32 nodes 300 cable feet

Note: New installations should be cabled with Part No. 50.17xxx.

9. Each ESM connects by network fiber cable to each type of port shelf.
For shelf types with more than one network fiber cable, the port shelf
cable connectors labeled A, B, C or D must be inserted in consecutive
ESM connectors. Insert network fiber cable A in the starting ESM
connector, cable B in the next consecutive ESM connector, and so on.
Figure 1.19 lists the ESM starting connectors for each type of shelf:

D
Shelf Type Starting ESM Connectors

DS1 Any connector A through D 4


C connectors
Double-density DS1 A and C, but never B or D on rear of
each ESM
DS3 or STS-1E Must start at A
B
OC-3 or OC-12 Any connector A through D

Figure 1.19 Network Fiber Cabling Rules for the ESM Backplane

76.5500/18, Rev L4 9/03 Page 18-27


1. Introduction System Engineering Manual

10. All ESM fiber cables on a single shelf in a single NC copy must be the
same length between the NC copy and the following types of port
shelves (for example, with DS3 shelf SDF 17, all fiber cables coming
from NC-A must be the same length):

- Double-density DS1
- DS3
- STS-1E
- OC-3
- OC-12
11. The total DCC LAN length from AC-A to the last optical port shelf is
less than 600 cable feet, and no more than 29 shelves can be included
in the daisy chain. There are 30 possible connections, but one
connection is necessary at the AC.

Page 18-28 9/03 76.5500/18, Rev L4


System Engineering Manual 2. Site-specific Material

2. Site-specific Material

2.01 The only materials related to E, F & I that must be ordered from Tellabs are
fiber and LAN cables. Fill out the 5500 SYSTEM FIBER AND LAN CABLE
ORDERING WORKSHEET, page 18-45, and submit it to Tellabs to determine
material needs. If you prefer to determine the material needs without Tellabs
assistance, refer to Section 10, Internal System Cabling, page 18-92, to calculate
the lengths and make jack assignments.
2.02 The procedure for placing a cable order with Tellabs varies by customer.
Place a separate order, an appended order, or an all-inclusive order. The
all-inclusive order ensures that the hardware shipment is complete.
2.03 The detail engineer at the site verifies the cable order. Then the
information is sent to Tellabs for processing. Tellabs Deployment Engineering
Department cannot place orders without the customer’s consent. Lead time for
cable orders could take up to six weeks. Long cables are custom built and may
need a longer lead time.
2.04 All systems require terminations (Tellabs Part No. 50.0235) in all unused
network fiber cable positions on the end stage shelves.

Ordering Fiber and LAN Cable


2.05 The fiber and LAN cables that interconnect the system elements are
custom fitted to the system floor layout. Tellabs provides a “Fiber and LAN Cable
List of Material” and “Wiring List” for the system. The custom software used for
generating these lists, as well as cable labels, also calculates most of the jack
assignment and cable part numbers.
2.06 The cabling distances used as inputs for this software are measured using
the seven foot level. The software is programmed with the distances from these
corners to the appropriate shelf and connector. All right-left references are rear
view which is the same perspective as the person completing the cabling. Refer to
Figure 2.6, page 18-35. The measurements provide the lengths needed for the
following types of cables, listed in Table 2.1:

Table 2.1 Measurements for Types of Cables


Measurement End Points Types of Cable
NC-A to each port rack Network Complex-A fiber cables

NC-B to each port rack Network Complex-B fiber cables

AC-A/B left/right to first port in LAN daisy chain AC-A/B LAN and daisy chain cables through
each set of port shelves within a port rack

Port rack with first daisy chain to next port rack in LAN cables between each port rack
daisy chain

2.07 To effectively manage your site-specific hardware requirements, fill out the
following forms and return to Tellabs Deployment Engineering department (the
FAX number and address appears on at least one of the forms):

76.5500/18, Rev L4 9/03 Page 18-29


2. Site-specific Material System Engineering Manual

• 5500 SYSTEM FIBER AND LAN CABLE ORDERING WORKSHEET,


page 18-38

• Shipping Site Survey, page 18-47

2.08 After receiving these forms, Tellabs determines the Fiber and LAN Cable
List of Materials and the Wiring Lists. Tellabs also provides labels to put on the
cables during system installation.
2.09 If the cable requirements are determined without Tellabs assistance, refer
to Section 10, Internal System Cabling, page 18-92, for necessary information.
Labels or wiring lists are not provided by Tellabs in that case.
2.10 If you are preparing a system to be configured for DCC and/or TCP/IP,
verify your cabling requirements before completing the Fiber and LAN Cable
Ordering Worksheet. Refer to DCC and TCP/IP Cabling (Optional), page 18-112,
and to the TCP/IP and DCC Activation Manual, 76.5500/46, for planning
assistance.

Note: Review these sections before filling in the tables when determining
site-specific material:
Section 4, Rack Mounting and Grounding, page 18-48,
Section 10, Internal System Cabling, page 18-92, and
Section 11, Fiber and LAN Ductwork, page 18-116.

How to Measure Distances


2.11 All distances from the rear corner of one rack to the rear corner of the other
rack are measured in feet. Measurements from the left or right of a rack are
dependent on the cable entry point for that rack. Cables always enter the AC rack
on the rear left. Therefore, when providing a requested distance from the AC rack
to another rack, measure from the left rear corner of the AC rack. Cable entry into
a NC rack is dependent on the size of the system network.
2.12 For overhead cabling all distances are measured in feet from the 7 feet
level of one rack to the 7 feet level of the other rack regardless of rack height. For
subfloor cabling all distances are measured in feet from bottom of one rack to
bottom of next rack.
2.13 When measuring distances, first determine the switch network size for the
system being planned, then complete the section about that system. The next
section Port Equipment Fiber Cable Information, page 18-36, indicates when to
measure from the left or right corner of the NC rack. Measure for either overhead
or for subfloor cabling. Measure from the top corner for overhead and bottom
corner for subfloor cables.

Note: When calculating distances on a 1024-port system, refer to Figure 2.1,


page 18-31 to determine the bay in which each SDF appears. For 2048-
or 3072-port systems, refer to Figures 2.2, page 18-32 through 2.5,
page 18-34. Calculate the distance from the port shelf to the right or left
corner of the rack where the appropriate ESS is located.

Page 18-30 9/03 76.5500/18, Rev L4


System Engineering Manual 2. Site-specific Material

Rack 1 Rack 2
5550 Breaker / Frame Alarm Panel 5550 Breaker / Frame Alarm Panel

ESS3 ESS4
SDF 513 - 768 SDF 769 - 1024
81.0550C 81.0550C

CSS1 CSS2
81.0550B 81.0550B

ESS1 ESS2
SDF 1 - 256 SDF 257 - 512
81.0550C 81.0550C

vacant vacant

Figure 2.1 Front View of Network Complex A or B With SDF Numbering for a 1024 Size System

76.5500/18, Rev L4 9/03 Page 18-31


2. Site-specific Material System Engineering Manual

Rack 1 Rack 2 Rack 3 Rack 4


5550 Breaker / Frame Alarm Panel 5550 Breaker / Frame Alarm Panel 5550 Breaker / Frame Alarm Panel 5550 Breaker / Frame Alarm Panel

ESS3 ESS4 ESS7 ESS8


SDF 513 - 768 SDF 769 - 1024 SDF 1537 - 1792 SDF 1793 - 2048
81.0550C 81.0550C 81.0550C 81.0550C

CSS2 CSS1 CSS3 CSS4


81.0550GR 81.0550G 81.0550GR 81.0550GR

ESS1 ESS2 ESS5 ESS6


SDF 1 - 256 SDF 257 - 512 SDF 1025 - 1280 SDF 1281 - 1536
81.0550C 81.0550C 81.0550C 81.0550C

vacant vacant vacant vacant

Figure 2.2 Front View of Network Complex A or B With SDF Numbering for a 2048 Size System

Rack 1 Rack 2 Rack 3 Rack 4


5550 Breaker / Frame Alarm Panel 5550 Breaker / Frame Alarm Panel 5550 Breaker / Frame Alarm Panel 5550 Breaker / Frame Alarm Panel

ESS3 ESS4 ESS7 ESS8


SDF 513 - 768 SDF 769 - 1024 SDF 1537 - 1792 SDF 1793 - 2048
81.0550C 81.0550C 81.0550C 81.0550C

CSS2 CSS1 CSS3 CSS4


81.0550GR 81.0550G 81.0550GR 81.0550GR

ESS1 ESS2 ESS5 ESS6


SDF 1 - 256 SDF 257 - 512 SDF 1025 - 1280 SDF 1281 - 1536
81.0550C 81.0550C 81.0550C 81.0550C

ESS9 ESS10 ESS11 ESS12


SDF 2049 - 2304 SDF 2305 - 2560 SDF 2561 - 2816 SDF 2817 - 3072
81.0550C 81.0550C 81.0550C 81.0550C

Figure 2.3 Front View of Network Complex A or B With SDF Numbering for a 3072 Size System

Page 18-32 9/03 76.5500/18, Rev L4


NC-A NC-B

76.5500/18, Rev L4
81.5587 81.5586 81.5587 81.5587 81.5587 81.5586 81.5587 81.5587
System Engineering Manual

breaker panel breaker panel breaker panel breaker panel breaker panel breaker panel breaker panel breaker panel

ESS3 ESS4 ESS7 ESS8 ESS3 ESS4 ESS7 ESS8


NC-A NC-A NC-A NC-A NC-B NC-B NC-B NC-B
550C 550C 550C 550C 550C 550C 550C 550C

Figure 2.4
CSS2 CSS1 CSS3 CSS4 CSS2 CSS1 CSS3 CSS4
NC-A NC-A NC-A NC-A NC-B NC-B NC-B NC-B
550GR 550G 550GR 550GR 550GR 550G 550GR 550GR

9/03
ESS1 ESS2 ESS5 ESS6 ESS1 ESS2 ESS5 ESS6
NC-A NC-A NC-A NC-A NC-B NC-B NC-B NC-B
550C 550C 550C 550C 550C 550C 550C 550C

vacant vacant vacant vacant vacant vacant vacant vacant

Shelf and Rack Locations of a 2048 Size System


ESS and CSS shelf numbers
Network Complex (A and B)
Shelf Type (550C, 550G, or 550GR)
Form View

Page 18-33
2. Site-specific Material
Page 18-34
NC-A NC-B
2. Site-specific Material

81.5587 81.5586 81.5587 81.5587 81.5587 81.5586 81.5587 81.5587

breaker panel breaker panel breaker panel breaker panel breaker panel breaker panel breaker panel breaker panel

ESS3 ESS4 ESS7 ESS8 ESS3 ESS4 ESS7 ESS8


NC-A NC-A NC-A NC-A NC-B NC-B NC-B NC-B
550C 550C 550C 550C 550C 550C 550C 550C

Figure 2.5
CSS2 CSS1 CSS3 CSS4 CSS2 CSS1 CSS3 CSS4
NC-A NC-A NC-A NC-A NC-B NC-B NC-B NC-B
550GR 550G 550GR 550GR 550GR 550G 550GR 550GR

9/03
ESS1 ESS2 ESS5 ESS6 ESS1 ESS2 ESS5 ESS6
NC-A NC-A NC-A NC-A NC-B NC-B NC-B NC-B
550C 550C 550C 550C 550C 550C 550C 550C

ESS9 ESS10 ESS11 ESS12 ESS9 ESS10 ESS11 ESS12


NC-A NC-A NC-A NC-A NC-B NC-B NC-B NC-B
550C 550C 550C 550C 550C 550C 550C 550C

Shelf and Rack Locations of a 3072 Size System


ESS and CSS shelf numbers
Network Complex (A and B)
Shelf Type (550C, 550G, or 550GR)
Front View
System Engineering Manual

76.5500/18, Rev L4
System Engineering Manual 2. Site-specific Material

2.14 Figure 2.6 provides an example of a 256-port expandable network.


Measure from “a” to “b” for overhead cabling and from “c” to “d” for subfloor cabling.
All references are rear view.

Note: In Figure 2.6, the cable rack is a dedicated panned cable rack or fiber duct,
located 8 feet from the floor. The equipment racks are a standard 7 feet
high X 26 inches wide.

Cable rack

B
AC Duct

Cable rack Cable rack

E A

1'
b 5550 5550 a 5550
Future bay for Network

Future bay for Network

7 feet

8 feet
Admin
Copy B2

Copy A2

256E Network 256E Network


Copy B1 Copy A1 (rear view)
(rear view) (rear view)

10
d 10 10 10 c
inch inch inch inch
Floor
25.938 inches 46 inches 25.938 inches
H

Subfloor Cabling

Legend:

To measure between bays, measure from left rear corner to left rear corner, “a” to “b” and “c” to “d”
Measure “a” to “b” = A+B+C+D+E
Measure “c” to “d” = F+G+H
The 46-inch future bay area includes a 26-inch bay and two 10-inch rack spacers.

Figure 2.6 How to Measure Between Bays to Determine Cable Lengths

76.5500/18, Rev L4 9/03 Page 18-35


2. Site-specific Material System Engineering Manual

Example 1: With overhead routing, the distance in feet from the left side of the
administration rack to left side of switch network copy B.
This distance is a total length (in feet) that a cable may run from the top of the 5550
Breaker/Frame Alarm Panel on Rack 1 to the top of the 5550 Breaker/Frame Alarm
Panel on Rack 4. In this case, the distance is 1foot +A+B+C+D+E+1foot. The
distance may vary depending on the distance of the cable rack and the width of the
cable rack, as the cable is laced over it.
Example 2: With subfloor routing, the distance in feet from the left side of Rack 1
to the left side of Rack 4.
Measure the distance from the left side of Rack 1 to the left side of Rack 4. This
distance includes all lengths a cable may run from bottom of Rack 1 to bottom of
Rack 4. In this case, the distance is F+G+H (feet). The distance may vary
depending on the cable routing formation underneath the floor.

Port Equipment Fiber Cable Information


2.15 Fiber cables route from the port shelves to the ESS shelves on the NC.
Follow the guidelines to route fiber cables to terminate on the ESS shelves.
With a rear view of the racks, route fiber cables to the left side of the switch
network with the following systems:
• 128 port systems

• Non-expandable 256 port systems

• Expandable 256 port systems

• SDFs 257 through 768 for 1024 port systems both new or expanded.
With a rear view of the racks, route fiber cables to right side of the switch
network with the following systems:
• SDFs 1 through 256 and 769 through 1024 for new 1024 port systems

• New 2048 Systems

• New 3072 Systems

• 1024 to 2048 expansion bays A3/B3 and A4/B4.

• 2048 to 3072 expansion.

2.16 Routing is always to the open side of the EMI shielding. Refer to the
Installation Manual 76.5500/7, for fiber cabling diagrams and cabling instructions
in both new and expanded systems.

Page 18-36 9/03 76.5500/18, Rev L4


System Engineering Manual 2. Site-specific Material

LAN Cable Information


2.17 The LAN cables originate from the LEFT side of the AC from the rear of the
rack. The LAN cables run in a daisy-chain formation from shelf to shelf. The
maximum number of shelves or LAN nodes per LAN run is 32, or 8 port equipment
racks. A maximum of eight separate LAN runs from each AC is available. However,
the system architecture only allows for a total of 254 shelves or LAN nodes for all
eight LAN runs. The total aggregate length of a LAN run must be no more than 600
cable feet.
2.18 LAN cables from AC-A route to both Port Group Controller (PGC) module
A (right) and PGC module B (left).
2.19 LAN runs from the following AC jacks in any sequence:
• Port Controller A: J29, J28, J25, J24, J21, J20, J17, J16

• Port Controller B: J27, J26, J23, J22, J19, J18, J15, J14.

76.5500/18, Rev L4 9/03 Page 18-37


2. Site-specific Material System Engineering Manual

5500 SYSTEM FIBER AND LAN CABLE ORDERING WORKSHEET


Note: Complete this section and mail or fax to Tellabs Operations, Inc.
Deployment Engineering. Form may be e-mailed (preferred way) to your
Tellabs contact. Tellabs will provide a fiber and LAN cable List of Material
and Wiring List for your system.

Contact Deployment Engineering at:


Phone: 630.378.8800 Fax: 630.353.3487

GENERAL SYSTEM INFORMATION

Site Name: Switch Matrix Size: 256 Non Exp., 256 Exp, 1024,
2048, 3072

(30 Character Max.)

Route cables overhead or sub-floor? Do LANs route in same duct as fiber?


Fiber duct distance from relay rack: LAN duct distance from relay rack:

Enter rack assignments for:

AC Rack:
NC-A1: NC-B1:
NC-A2: NC-B2:
NC-A3: NC-B3:
NC-A4: NC-B4:

Reference Figure 2.1 in this manual for how distances are measured. Also see example on the Floor Plan Layout
section of this worksheet. For overhead cabling all distances are measured in feet from the 7' level of one rack to
the 7' level of the other rack regardless of rack height. For sub-floor cabling all distances are measured in feet from
bottom of one rack to bottom of next rack.
UP/DOWN DISTANCES to cable duct must be included. All REFERENCES ARE REAR VIEW.

Complete this Section for 256 Port Expandable or Non-expandable Systems


Distance from the left side of NC-A to the left side of NC-B:
Distance from the left side of NC-A to the left side of the AC:
Distance from the left side of NC-B to the left side of the AC:

Page 18-38 9/03 76.5500/18, Rev L4


System Engineering Manual 2. Site-specific Material

5500 SYSTEM FIBER AND LAN CABLE ORDERING WORKSHEET

Complete this Section for 1024 Port Systems


Distance from the right side of NC-A1 to the right side of NC-B1:
Distance from the right side of NC-A1 to the left side of the AC:
Distance from the right side of NC-B1 to the left side of the AC:

Complete this Section for 2048 Port Systems


Distance from the right side of NC-A2 to the right side of NC-B2:
Distance from the right side of NC-A2 to the left side of the AC:
Distance from the right side of NC-B2 to the left side of the AC

Complete this Section for 3072 Port Systems


Distance from the right side of NC-A2 to the right side of NC-B2:
Distance from the right side of NC-A2 to the left side of the AC:
Distance from the right side of NC-B2 to the left side of the AC:

76.5500/18, Rev L4 9/03 Page 18-39


2. Site-specific Material System Engineering Manual

5500 SYSTEM PORT EQUIPMENT FIBER CABLE INFORMATION WORKSHEET

If connectorized DS1/8 ABAM cables need to be ordered enter quantity and cable lengths desired:
Quantity _______________ Length ___________________ Gauge (22, 24 or 26) _____________

Fiber cable drops to the LEFT side of the Switch Network for: (All references are rear view.)
A) Non-expandable 256 port systems
B) Expandable 256 port system
C) SDFs 257 through 768 for 1024 port systems both new or expanded
D) SDFs 2561 through 3072 for 2048 to 3072 expansion
E) SDFs 2561 through 3072 for new 3072 systems

Fiber cables drop to RIGHT side of the Switch Network for: (All references are rear view.)
A) SDFs 1 through 256 and 769 through 1024 for new 1024 port systems
B) New 2048 systems
C) 1024 to 2048 expansion bays A3/B3 and A4/B4
D) SDFs 2049 through 2560 for 2048 to 3072 expansion
E) SDFs 2049 through 2560 for new 3072 systems

- See Floor Plan Layout section of this worksheet for measurement example.

- If Port bay has less than 4 shelves or contains different interface types please indicate below.

- No more than 3 End Stage Shelves (ESS) may route their cables between two switch bays.

Port Bay Starting Switch Distance from Distance from


Rack Facility Network Switch Net. A Switch Net. B
Assignment Interface SDF Port # Cable Drop to Port Bay A to Port Bay B
Number Type* Range (optional) Side L / R side (right) side (left)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

* Allowable interface types are: DS1/4, DS1/8, DS3, STS, OC3, and OC12.

Page 18-40 9/03 76.5500/18, Rev L4


System Engineering Manual 2. Site-specific Material

Continued: 5500 SYSTEM PORT EQUIPMENT FIBER CABLE INFORMATION


WORKSHEET
(rear view references)

Port Bay Starting Switch Distance from Distance from


Rack Facility Network Switch Net. A Switch Net. B
Assignment Interface SDF Port # Cable Drop to Port Bay to Port Bay
Number Type* Range (optional) Side L / R A side (right) B side (left)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

(ft) (ft)

* Allowable interface types are: DS1/4, DS1/8, DS3, STS, OC3, and OC12.

76.5500/18, Rev L4 9/03 Page 18-41


2. Site-specific Material System Engineering Manual

5500 SYSTEM LAN CABLE ORDERING WORKSHEET

LAN CABLE INFORMATION

LAN cables originate for the AC left side. They daisy-chain through a maximum of 8 Port Equipment Racks
(32 shelves). The total aggregate length of a LAN run can be 300 feet for normal LAN cables or 600feet for low
capacitance LAN cables.

LAN cables from AC-A go to both Port Group Controller A (Right) and Port Group Controller B (Left). Same for
AC-B. All references are rear view.

Complete this section for LAN cables originating from the Left Side of the AC.

LAN Low Cap Port Rack Distance from Admin to Port Terminate LAN at
RUN # cables? Assmt. Left Side Right Side This Rack? Shelf #
1) Y/N (ft) (ft) (Y/N) (if Y)
2) Y/N (ft) (ft) (Y/N) (if Y)
3) Y/N (ft) (ft) (Y/N) (if Y)
4) Y/N (ft) (ft) (Y/N) (if Y)
5) Y/N (ft) (ft) (Y/N) (if Y)
6) Y/N (ft) (ft) (Y/N) (if Y)
7) Y/N (ft) (ft) (Y/N) (if Y)
8) Y/N (ft) (ft) (Y/N) (if Y)

Note! Originate LAN runs from the Admin jacks in the following sequence:
Port Controller A: J29, J28, J25, J24, J21, J20, J17, J16
Port Controller B: J27, J26, J23, J22, J19, J18, J15, J14

Complete this section for LAN cables originating from another port rack

Destination Origination Origination Distance Distance Terminate LAN at


Rack Rack Shelf # Left to Left Right to Right This Rack? Shelf #
Assmt. Assmt.

(ft) (ft) (Y/N)


(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)


(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)


(ft) (ft) (Y/N)

Page 18-42 9/03 76.5500/18, Rev L4


System Engineering Manual 2. Site-specific Material

Continued: 5500 SYSTEM LAN CABLE ORDERING WORKSHEET


(Continued: LAN cables originating from another port rack)

Destination Origination Origination Distance Distance Terminate LAN at


Rack Rack Shelf # Left to Left Right to Right This Rack? Shelf #
Assmt. Assmt.

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

(ft) (ft) (Y/N)

76.5500/18, Rev L4 9/03 Page 18-43


2. Site-specific Material System Engineering Manual

5500 SYSTEM DCC ORDERING WORKSHEET

Initial DCC Installation:

Administrative (Admin) Bay to Optical (OC-n) Bay


(to be completed for the first optical bay with DCC connections)

DCC cable duct distance from bay Note! J9, J10, J13 & J14 are on the OC-n bay

For FP 5.1 and below (Uses one 80.5530C - CIP and two Transceivers with LAN Jacks):

Port Rack Admin Jack Distance-Admin to: Terminate DCC at:


Assmt.
PGC-A PGC-B Port Left Side Port Right Side This Rack? Shelf #

Shelf 2 Shelf 2 J9 J13 (Y/N) (if Y)


J14 J16

Shelf 4 Shelf 4 J10 J14 (Y/N) (if Y)


J14 J16

For FP 6.0 and above (Uses two 80.05530D - CIPs and four Transceivers with BNC Jacks):

Port Rack Admin Jack Distance-Admin to: Terminate DCC at:


Assmt.
PGC-A PGC-B Port Left Side Port Right Side This Rack? Shelf #

Shelf 2 Shelf 2 J9 J13 (Y/N) (if Y)


CIP J1 CIP J7

Shelf 4 Shelf 4 J10 J14 (Y/N) (if Y)


CIP J1 CIP J7

Destination Origination Distance Distance Terminate LAN at:


Rack Assmt. Rack Assmt. Left to Left Right to Right This Rack? Shelf #

ft ft (Y/N) (if Y)

ft ft (Y/N) (if Y)

ft ft (Y/N) (if Y)

ft ft (Y/N) (if Y)

ft ft (Y/N) (if Y)

ft ft (Y/N) (if Y)

All distances are measured in feet from the 7 foot level (regardless of bay height) of one rack to the 7 foot
level of the other rack (or floor level for sub-floor cabling). Include up/down distances to cable duct. All
left/right references are rear views.

Page 18-44 9/03 76.5500/18, Rev L4


System Engineering Manual 2. Site-specific Material

5500 SYSTEM FIBER AND LAN CABLE ORDERING WORKSHEET


Floor Plan Layout

1. Is this a computer floor installation?


2. What is the environment height? 7’ 9’ 10’ 11’ 11’6” 11’8”
3. Are rack height extenders needed and if so what size?
4. Please mark the front of the bays on this drawing. See Example.
5. Show all needed spacers, wire shields, end panels and A.C. outlets. See Example.
6. Sketch in the duct showing any offsets in front or behind bay lineup. Include cross aisle.
7. Cable duct distance from top / bottom or Relay Rack ______

EXAMPLE: Distance from left hand side of Admin to right hand side of Net B1 (from arrow to arrow) = 21feet exact,
assuming answer to 7 above = 1foot, bays are 26 inch wide, 12 inch deep & spacers = 10 inch). Note! When the
cable makes a turn extra length will be needed, also if there is cable pile up in duct, 21feet will be too short. Some
length should be added to final answer.

X X X X X X

1 ft

SDF 65-80
A (+).01 C .03 C .05 C .07 C .09 C C A
D D (+).11

Admin Net A1 Net A2 Future Future DS1/4


Net A3 Net A4

3 ft Aisle Duct
Line up is FRONT to FRONT

Future Future
Maint. Net B4 Net B3 Net B2 Net B1 DS3
SDF 01-64
A (+).00 D .02 C .04 D .06 C .08 C C A
C C (+).10

X X X X X

SYMBOL DESCRIPTION QUANTITY


X Cable Drop Points
+ AC Outlets front/ rear/both
D wire shield
C 10 inch spacer
A 2.5 inch end guard

76.5500/18, Rev L4 9/03 Page 18-45


3. Critical Shipping Information System Engineering Manual

3. Critical Shipping Information

3.01 Standard terms and conditions for these systems is Freight On Board -
Point of Manufacture (IL). The customer is billed for shipment costs and is
responsible for the system after it leaves the point of manufacture (in Illinois). All
items over 8 feet must be crated and shipped by air-ride semitrailer, which requires
a receiving area to accommodate a 48 feet trailer. Most customers require the
system to be top-supported immediately upon delivery (strapped to an overhead
structure).
3.02 The E, F & I Services organization is responsible for coordinating the
delivery and caring for the system once it leaves the truck. Any special hoisting or
staging must be arranged by the E, F & I Services organization.
3.03 If the system is going to be shipped to a warehouse, inform Tellabs in
advance of the shipment, if the system should be crated. Refer to Table 3.2, for
rigid crate part numbers, and Table 3.3, for cushioned crate part numbers.
3.04 The dimensions of a crated shipment are listed in Table 3.1.

Table 3.1 Crated Shipment Dimensions


Rack Type U.S. Measurements Metric Measurements
7 foot rack 95 inches x 35 inches x 28 inches 242 cm x 89 cm x 71 cm

9 foot rack 119 inches x 35 inches x 28 inches 302 cm x 89 cm x 71 cm

11 feet 6 inches rack 149 inches x 35 inches x 28 inches 379 cm x 89 cm x 71 cm

Table 3.2 Part Numbers for Rigid Rack Crates


Part Number Description Height Width Depth
75.1039 rigid donut crate 7 feet 19 or 23 inches 12 or 15 inches

75.1046 rigid donut crate 7 feet 6 inches to 8 feet 8 inches 19 or 23 inches 12 or 15 inches

75.1047 rigid donut crate 9 feet to 10 feet 6 inches 19 or 23 inches 12 or 15 inches

75.1048 rigid donut crate 11 feet to 11 feet 8 inches 19 or 23 inches 12 or 15 inches

Table 3.3 Part Numbers for Cushioned Rack Crates


Part Number Description Height Width Depth
75.1032 cushioned crate 7 feet 23 inches 12 or 15 inches

75.1049 cushioned crate 7 feet 6 inches to 8 feet 8 inches 23 inches 12 or 15 inches

75.1050 crate cushioned inside 9 feet to 10 feet 6 inches 23 inches 12 or 15 inches

75.1051 crate cushioned inside 11 feet to 11 feet 8 inches 23 inches 12 or 15 inches

3.05 Complete the Shipper’s Site Survey Form (refer to Shipping Site Survey,
page 18-47) before the system ships. It is the responsibility of the E, F & I Services
organization to ensure that this critical information is submitted to Tellabs
Deployment Engineering Department.

Page 18-46 9/03 76.5500/18, Rev L4


System Engineering Manual 3. Critical Shipping Information

Shipping Site Survey

To: Date:

Customer: Site:

Sales Order No.: Scheduled Ship Date:

Purchase Order No.: Number of Frames:

Survey Conducted By: Required Delivery Date:

On: By:

We plan to ship this order via Electronic Van. In order to coordinate this shipment, please fill
IMPORTANT: out this questionnaire and return it, at least four weeks prior to delivery, to:

Tellabs Operations, Inc. Notes:


Deployment Engineering MS #82
2200 Western Court
Lisle, IL 60532
Attn.:

1. Is the building ready for receipt of equipment? If not, when?

2. Can a 48' van back up to the building entrance? If not, how close?

3. What is the measurements of the building entrance? Height? Width?

4. Is there an elevated receiving dock? Height? Width?

5. What floor will equipment be delivered to? Frames

6. Where is the staging area for the delivery of the equipment racks?

7. Who will secure the racks once they are delivered?

8. Are there any internal doorways or ceiling levels less than 8’3” or vestibules that may affect delivery to the equipment room?

If so, please list:

9. Are there any internal steps leading to a doorway? Equipment room?

How many? Dimensions?

10. Is a crane or special handling needed for this site?

11. Is there a copy of the floor plan? Pictures of loading dock?

12. Does the floor need any protection along the delivery route?

13. If there is a freight elevator, what are the dimensions?

14. Please provide the complete address where equipment is to be delivered. Is address Warehouse ❑ or Central Office ❑ site?

Address: Contacts:

Phone No.:

Zip Code:

76.5500/18, Rev L4 9/03 Page 18-47


4. Rack Mounting and Grounding System Engineering Manual

4. Rack Mounting and Grounding

4.01 Rack mountings vary depending on the office situation. Tellabs equipment
is able to accommodate many types of floor anchors, lugs, and similar hardware
used in the installation.

Topic Continue to
Planning the floor layout Planning the Floor Layout, page 18-49
Rack heights Rack Height Extenders, page 18-68
EMI grounding plates Special EMI Grounding Plates, page 18-69
Top support Top Support, page 18-69
Floor anchoring Floor Anchoring, page 18-70
Isolated vs. integrated grounding Isolated vs. Integrated Grounding,
page 18-70

Page 18-48 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

Planning the Floor Layout


4.02 Use the following guidelines to determine spacing for rack base spacers
and associated rack (duct access) spacer panels. Refer to Figure 4.1.
Tellabs recommends 5-inch spacers between racks for the following rack
types:
• Between two DS3, STS1, OC-3, or OC-12 racks.

• Between two 112-port (0550D) DS1 racks that do not use the
wire wrap adapter panels. Refer to paragraph 5.23, page 18-82.
• Between the AC rack and both control NC racks of a 256-port
nonexpandable system.

Tellabs recommends 10-inch spacers between racks for the following


rack types:
• Between two 112-port (0550D) DS1 racks that use the wire wrap
adapter panels.

• Between two 224-port (0550M) Double-density DS1 racks.

• On all sides of the NC racks in a 256-port Expandable, 1024-port,


2048-port or 3072-port system.

• Between the last NC rack and the first DS3, STS1, OC-3, or OC-12
rack.

rack base spacers

equipment lineup

30.0-inch minimum clearance


required in rear

adjacent TITAN 5500/S adjacent TITAN 5500/S adjacent TITAN 5500/S adjacent TITAN 5500/S
equipment rack equipment rack equipment rack equipment rack

36.0-inch minimum front of rack


28.5 inches for racks with 2.5 inch spacers
clearance required in
31.0 inches for racks with 5 inch spacers
front
36.0 inches for racks with 10 inch spacers

equipment lineup

Figure 4.1 TITAN Rack Floor Layout - Top View

76.5500/18, Rev L4 9/03 Page 18-49


4. Rack Mounting and Grounding System Engineering Manual

Marking the Floor Layout 4.03 Mark the location of each rack to be installed using templates. Refer to
Figure 4.2 and Figure 4.4, page 18-52, for rack and anchor layout template
diagrams. Five templates are available; three templates include the spacer size.
The floor template kit, Part No. 80.2404, contains all five rack templates. The five
templates all relate to a 23-inch wide, 12-inch deep rack. The label to the left of
each template is attached to the template within the area shown by the dashed
square.
4.04 Note the following information about the floor layout templates:
• Figure 4.2 and Figure 4.4, page 18-52 show templates for 12-inch
racks only.

• The templates can be used for 2048/3072 SDF switch NC racks, which
require a 15-inch deep rack, if the template is placed at the front base
line. Refer to Figure 4.3, page 18-51.

23inch WIDE RACK


STARTER TEMPLATE

+
73.0323 12.0 inches
ALIGN THIS EDGE OF TEMPLATE
FOR THE FRONT OF RACK
+

+
front

25.0 inches

23inch WIDE RACK


TEMPLATE
+

WITHOUT SPACER 12.0 inches


73.0324
ALIGN THIS EDGE OF TEMPLATE
+

FOR THE FRONT OF RACK

front
26.0 inches

Figure 4.2 Floor Layout Templates—Starter Template and Template Without Spacer

Page 18-50 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

23 inch WIDE RACK


STARTER TEMPLATE

+
73.0323 15 inches
12.0 inches
ALIGN THIS EDGE OF TEMPLATE (rack)
(template)
FOR THE FRONT OF RACK

+
front

25.0 inches

Figure 4.3 Rack and Anchor Layout Template for 15-inch Deep Rack (example using Part No. 73.0323)

76.5500/18, Rev L4 9/03 Page 18-51


4. Rack Mounting and Grounding System Engineering Manual

23inch WIDE RACK


TEMPLATE

+
with 2.5-inch SPACER
73.0325 12.0inches
ALIGN THIS EDGE OF TEMPLATE

+
FOR THE FRONT OF RACK

front

28.50inches

2.5 inch
spacer

23inch WIDE RACK


TEMPLATE
+

+
with 5-inch SPACER
73.0326 12.0inches
ALIGN THIS EDGE OF TEMPLATE
+

FOR THE FRONT OF RACK

+
front

31.0inches

5.0 inch
spacer

23inch WIDE RACK


TEMPLATE
with 10-inch SPACER
+

73.0327 12.0inches
ALIGN THIS EDGE OF TEMPLATE
FOR THE FRONT OF RACK
+

front

36.0inches

10 inch
spacer

Figure 4.4 Floor Layout Templates—With 2.5-inch, 5-inch, and 10-inch Spacers

Page 18-52 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

Switch Network Rack Spacing


4.05 The following diagrams provide examples of correct rack spacing for
different system sizes. Refer to Table 4.1 for directions to find network rack spacing
in a particular system size.

Table 4.1 System Figure Referral


System Sizes Refer to Figure
Expandable 256-port to 1024-port Figure 4.5, page 18-54

256-port laid out for growth to 2048- then 3072-port Figure , page 18-55

1024-port laid out for growth to 2048- then 3072-port Figure 4.7, page 18-56

2048- or 3072-port lay out Figure 4.8, page 18-57

76.5500/18, Rev L4 9/03 Page 18-53


4. Rack Mounting and Grounding System Engineering Manual

10-inch spacer kit 10-inch spacer kit 10-inch spacer kit 10-inch spacer kit

5550 Breaker / Frame Alarm Panel 5550 Breaker / Frame Alarm Panel

Heat Baffle Heat Baffle

550B Center Switch Shelf - Copy A 550B Center Switch Shelf - Copy B

5512A/B Group Controller


5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5


5512A/B Group Controller

83.5524A NTDM
5535/A PS - NP

5535/A PS - NP
5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5


83.5524A NTDM
5535/A PS - NP

5535/A PS - NP

rack position rack position


reserved for switch reserved for switch
Heat Baffle expansion Heat Baffle
expansion
550C End Switch Shelf - Copy A 550C End Switch Shelf - Copy B
5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5


82.5535 PS - NP

82.5535 PS - NP
82.5535 PS - NP

82.5535 PS - NP
Heat Baffle Heat Baffle

10inch 10inch 10inch 10inch 10inch


26 inches 26 inches 26 inches 26 inches

Switch Network Copy A Switch Network Copy B

spacer and next


* diagram not to scale rack

Figure 4.5 NC Rack Spacing for Expanding a 256-Port Expandable System to a 1024-Port System

Page 18-54 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

10-inch spacer kit 10-inch spacer kit 10-inch spacer kit

5550 Breaker / Frame Alarm Panel

Heat Baffle

550B Center Switch Shelf - Copy A


5512A/B Group Controller
5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5

5508 CSM - VT1.5


83.5524A NTDM
5535/A PS - NP

5535/A PS - NP

Heat Baffle
Rack Position Reserved for Switch Expansion
550C End Switch Shelf - Copy A
5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5

5509 ESM - VT1.5


5535/A PS - NP

5535/A PS - NP

Heat Baffle

98 inches

10inch 10inch 10inch 10inch 10inch


26 inches 26 inches 26 inches 26 inches

* diagram not to scale Switch Network Copy A or B


(Figure shows one NC, must duplicate for second NC) spacer and next
rack

Figure 4.6 NC Rack Spacing for a 256-Port System with Growth to a 2048- then 3072-Port System

76.5500/18, Rev L4 9/03 Page 18-55


10inch
5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

Figure 4.7

Page 18-56
5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

5509 ESM - VT1.5 83.5524A NTDM 5509 ESM - VT1.5


10-inch spacer kit

5512A/B Group Controller


5509 ESM - VT1.5 5509 ESM - VT1.5

Heat Baffle
Heat Baffle
Heat Baffle
5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

26 inches
5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

550A End Switch Shelf - Copy A

550C End Switch Shelf - Copy A


550B Center Switch Shelf - Copy A
5550 Breaker / Frame Alarm Panel

5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

* diagram not to scale


5535/A PS - NP 5535/A PS - NP 5535/A PS - NP
4. Rack Mounting and Grounding

10inch
5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

5509 ESM - VT1.5 5509 ESM - VT1.5


10-inch spacer kit

5508 CSM - VT1.5

5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

5509 ESM - VT1.5 5509 ESM - VT1.5

5509 ESM - VT1.5 5509 ESM - VT1.5

Heat Baffle
Heat Baffle
Heat Baffle

5509 ESM - VT1.5 5508 CSM - VT1.5

26 inches
5509 ESM - VT1.5

5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

550C End Switch Shelf - Copy B


550A End Switch Shelf - Copy B
5550 Breaker / Frame Alarm Panel

550B Center Switch Shelf - Copy B

5509 ESM - VT1.5 5508 CSM - VT1.5 5509 ESM - VT1.5

5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

9/03
10inch
10-inch spacer kit

Switch Network Copy A or B


26 inches

(Figure shows one NC, must duplicate for second NC)


10inch
Expansion
Rack Position Reserved for Switch

26 inches

NC Rack Spacing for a 1024-Port System with Growth to a 2048- then 3072-Port System
rack
spacer and next
10-inch spacer kit

10inch
System Engineering Manual

76.5500/18, Rev L4
10inch
5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5


5508A CSM - VT1.5
5509 ESM - VT1.5 5509 ESM - VT1.5
5508A CSM - VT1.5
5509 ESM - VT1.5 5509 ESM - VT1.5

5509 ESM - VT1.5 5509 ESM - VT1.5


10-inch spacer kit

5508A CSM - VT1.5

76.5500/18, Rev L4
5509 ESM - VT1.5 5509 ESM - VT1.5

Heat Baffle
Heat Baffle
Heat Baffle
5508A CSM - VT1.5
5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5

26 inches
5509 ESM - VT1.5 5508A CSM - VT1.5
5509 ESM - VT1.5

550C End Switch Shelf - Copy A


550A End Switch Shelf - Copy A
5508A CSM - VT1.5
5550 Breaker / Frame Alarm Panel

550GR Center Switch Shelf - Copy A


5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5
System Engineering Manual

5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

* diagram not to scale


10inch
5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5


10-inch spacer kit

5508A CSM - VT1.5


5509 ESM - VT1.5 5509 ESM - VT1.5
5508A CSM - VT1.5
5509 ESM - VT1.5 83.5524A/B NTDM 5509 ESM - VT1.5

Figure 4.8
5509 ESM - VT1.5 5512A/B Group Controller 5509 ESM - VT1.5

5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5

Heat Baffle
Heat Baffle
Heat Baffle

5508A CSM - VT1.5


5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5

26 inches
5508A CSM - VT1.5
5509 ESM - VT1.5 5509 ESM - VT1.5
550A End Switch Shelf - Copy A

550C End Switch Shelf - Copy A


5508A CSM - VT1.5
5550 Breaker / Frame Alarm Panel

550G Center Switch Shelf - Copy A

5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5

5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

9/03
10inch
5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5


10-inch spacer kit

Switch Network Copy A


5508A CSM - VT1.5
5509 ESM - VT1.5 5509 ESM - VT1.5
5508A CSM - VT1.5
5509 ESM - VT1.5 5509 ESM - VT1.5

5509 ESM - VT1.5 5509 ESM - VT1.5

5509 ESM - VT1.5 5508A CSM - VT1.5


5509 ESM - VT1.5

Heat Baffle
Heat Baffle
Heat Baffle

5508A CSM - VT1.5


5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5

26 inches
5509 ESM - VT1.5 5508A CSM - VT1.5
5509 ESM - VT1.5
550C End Switch Shelf - Copy A
550A End Switch Shelf - Copy A

5508A CSM - VT1.5


5550 Breaker / Frame Alarm Panel

550GR Center Switch Shelf - Copy A

(Figure shows one NC, must duplicate for second NC)


5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5

5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

10inch
5535/A PS - NP 5535/A PS - NP 5535/A PS - NP

5509 ESM - VT1.5 5508A CSM - VT1.5


10-inch spacer kit

5509 ESM - VT1.5


5508A CSM - VT1.5
5509 ESM - VT1.5 5509 ESM - VT1.5
5508A CSM - VT1.5
5509 ESM - VT1.5 5509 ESM - VT1.5

NC Rack Spacing for a 2048-or 3072-Port System


5509 ESM - VT1.5 5509 ESM - VT1.5

5509 ESM - VT1.5 5508A CSM - VT1.5


5509 ESM - VT1.5
Heat Baffle
Heat Baffle
Heat Baffle

5508A CSM - VT1.5


5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5
26 inches
5509 ESM - VT1.5 5508A CSM - VT1.5
5509 ESM - VT1.5

rack
550C End Switch Shelf - Copy A
550A End Switch Shelf - Copy A

5508A CSM - VT1.5


5550 Breaker / Frame Alarm Panel

550GR Center Switch Shelf - Copy A

5509 ESM - VT1.5 5508A CSM - VT1.5 5509 ESM - VT1.5

5535/A PS - NP 5535/A PS - NP 5535/A PS - NP


spacer and next
10-inch spacer kit

10inch

Page 18-57
4. Rack Mounting and Grounding
4. Rack Mounting and Grounding System Engineering Manual

Raised Floor Environments


4.06 Some systems are installed in a raised floor environment (computer floor).
The raised environment can affect the required lengths of the fiber and LAN cables,
since the cabling is installed in the subfloor. This information is noted in Figure 2.6,
page 18-35.
4.07 If installing a system in a raised floor environment (computer floor) requires
cutting a hole in the computer flooring, the cables must be protected from the sharp
edges of the flooring. This is accomplished by installing Computer Floor Edging.

Table 4.2 Computer Floor Edging

Part No. Description

P/N 78.1455 L-Molding, 4 foot section, black

P/N 78.1456 L-Molding Corner Clips, 25 corner clips and 25 screws, black

4.08 Several types of non-standard installations can be requested. For


example, racks can be mounted on threaded rods or racks can be bolted directly
to the floor panels. A special configuration is available where rack shelves shift up
a foot, allowing the rack to mount directly to the floor, while the shelves remain at
their conventional height. Notify Tellabs Deployment Engineering Department of
requested special configurations. Lead time may be affected by special requests.

Rack Hardware
4.09 Several types of piece part hardware are available to be installed with the
racks and shelves. These hardware components include the following:
• Duct access spacers

• End panel kits

• Rack height extenders


• Rack base extenders

• Wire shield kits (including L-brackets)

• Base spacers
For a quick reference, including basic part number information for duct access
spacer panels, end panel kits, rack height extenders, and wire shield kits, refer to
Table 4.3, page 18-59. For a list of part numbers for base spacer panels, refer to
Table 4.4, page 18-59, and Table 4.5, page 18-60. For detailed part number
information and hardware descriptions, continue into this section.

Page 18-58 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

Table 4.3 Standard Duct Access Spacer Panels, End Panel Kits, Rack Height Extenders, and
Wire Shield Kits
5-inch 10-inch
Duct Duct 2.5-inch wide 2.5-inch wide
Access Access 12-inch deep 15-inch deep Rack Wire
Rack Spacer Spacer End Panel End Panel Height Shield L-bracket
1 1 3,4 3,4 6 7
Height Panel Panel Kit Kit Extender Kit Quantity
2 2 5 5 5
7 feet 14.90028 14.90056 14.9097-x 14.9590-x N/A 14.9580-x 3

8 feet 14.90036 14.90064 14.9097-8-x 14.9592-x 12-inch, 14.9582-x 4


14.9123

8 feet 14.90040 14.90068 14.9097-88 14.9594-x 20-inch, 14.9584-x 4


5
8 inches 14.9573-x

9 feet 14.90044 14.90072 14.9097-9-x 14.9595-x 24-inch, 14.9585-x 4


14.9075

11 feet 14.90048 14.90076 14.9097-11-x 14.9598-x 54-inch, 14.9588-x 5


6 inches 14.9078

Notes:
1. Ten-inch spacer panels are most often used for the switch network bays.
2. Refer to Tables 4.6, page 18-61, through 4.8, page 18-63, for specific spacer panels part numbers with colors.
3. Use L-brackets when placing end panel with spacers.
4. Adapter plates are included in shipment with the end panel kits.
5. Where x = 0 (gray), 1 (brown), 2 (white), 3 (Telzone blue), or 4 (network blue).
6. Use wire shield kits to close in a base spacer and duct access spacer panel when a rack space is left open for expansion.
7. The Part No. for a 2.5-inch L-bracket is 14.9891, a 5-inch L-bracket is 14.9892, and a 10-inch L-bracket is 14.9893.

Table 4.4 Base Spacers


Base Spacer Size Part Number1

2.5-inch wide, 12-inch deep 14.9895-x

2.5-inch wide, 15-inch deep 14.9894-x

5-inch wide, 12-inch deep 14.9896-x


5-inch wide, 15-inch deep 14.9169-x

10-inch wide, 12-inch deep 14.9897-x

10-inch wide, 15-inch deep 14.9168-x


Notes: Where x = 0 (gray), 1 (brown), 2 (white), 3 (Telzone blue), 4 (network
blue)

76.5500/18, Rev L4 9/03 Page 18-59


4. Rack Mounting and Grounding System Engineering Manual

Duct Access Spacer Panels and Base Spacer Panels


4.10 Since many cables are routed in the space between the racks, allow
adequate space between racks to accommodate all the cables.
4.11 Tellabs recommends 5-inch spacers between racks for the following rack
types:
• Between two DS3, OC-3, or OC-12 racks.
• Between two 112-port (0550D) DS1 racks that do not use the
wire wrap adapter panels (refer to paragraph 5.23, page 18-82).

• Between the AC rack and both control switch network racks of a 256-
port nonexpandable system.

4.12 Tellabs recommends 10-inch spacers between racks for the following
rack types:
• Between two 112-port (0550D) DS1 racks that use the wire wrap
adapter panels.

• Between two 224-port (0550M) Double-density DS1 racks.


• On all sides of the switch network racks in a 256-port Expandable,
1024-port, 2048-port, or 3072-port system.

• Between the last switch network rack and the first DS3, OC-3, or
OC-12 rack.

Base Spacers 4.13 Base spacer part numbers are listed in Table 4.4, page 18-59.

Base Spacers with Cutouts 4.14 Special rack base spacers are available for raised floor environments
(computer floors). In order to cable through a raised floor, cutouts are made in the
spacer that allow cables to be routed through the floor. The closed end of the base
spacer is used with exposed wire shields.
4.15 The part numbers for these special base spacers are listed as follows in
Table 4.5:

Table 4.5 Base Spacers with Cutouts and Closed End


Part No. Description
14.9898-x spacer base 5 inch x12 inch with cutout and closed end

14.9899-x spacer base 10 inch x12 inch with cutout and closed end

14.90376-x spacer base 5 inch x15 inch with cutout and closed end

14.90377-x spacer base 10 inch x15 inch with cutout and closed end

Note: Where x = 0 (gray), 1 (brown), 2 (white), 3 (Telzone blue), or 4 (network blue)

Page 18-60 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

Duct Access Spacers 4.16 Most customers buy rack (duct access) spacers from Tellabs, to ensure
they match the system racks and are delivered with the system. Refer to one of the
following tables for sizes, part numbers, and colors:
• 2.5 inches, duct access spacer panels, refer to Table 4.6.

• 5 inches, duct access spacer panels, refer to Table 4.7, page 18-62.

• 10 inches, duct access spacer panels, refer to Table 4.8, page 18-63.

Order a duct access spacer panel and a base spacer for each rack. Refer to
paragraph 4.14, page 18-60, for raised floor environments.

Table 4.6 2.5 inches, Duct Access Spacer Panels

Used
with
Tellabs Part Spacer Rack
No. Width Height Color
14.90000 2.5 inches 7 feet gray
14.90002 telzone blue
14.90280 network blue

14.90004 2.5 inches 7 feet 6 inches gray


14.90006 telzone blue
14.90281 network blue

14.90008 2.5 inches 8 feet gray


14.90010 telzone blue
14.90282 network blue

14.90283 2.5 inches 8 feet 6 inches network blue

14.90012 2.5 inches 8 feet 8 inches gray


14.90014 telzone blue
14.90284 network blue

14.90016 2.5 inches 9 feet gray


14.90018 telzone blue
14.90285 network blue

14.90286 2.5 inches 9 feet 6 inches network blue

14.90287 2.5 inches 10 feet network blue

14.90020 2.5 inches 11 feet 6 gray


14.90022 inches telzone blue
14.90288 network blue

14.90024 2.5 inches 11 feet 8 gray


14.90026 inches telzone blue
14.90289 network blue

76.5500/18, Rev L4 9/03 Page 18-61


4. Rack Mounting and Grounding System Engineering Manual

Table 4.7 5 inches, Duct Access Spacer Panels

Used
with
Tellabs Part Spacer Rack
No. Width Height Color
14.90028 5 inches 7 feet gray
14.90030 telzone blue
14.90260 network blue

14.90032 5 inches 7 feet 6 inches gray


14.90034 telzone blue
14.90261 network blue

14.90036 5 inches 8 feet gray


14.90038 telzone blue
14.90262 network blue

14.90263 5 inches 8 feet 6 inches network blue

14.90040 5 inches 8 feet 8 inches gray


14.90042 telzone blue
14.90264 network blue

14.90044 5 inches 9 feet gray


14.90046 telzone blue
14.90265 network blue

14.90266 5 inches 9 feet 6 inches network blue

14.90267 5 inches 10 feet network blue

14.90048 5 inches 11 feet 6 gray


14.90050 inches telzone blue
14.90268 network blue

14.90052 5 inches 11 feet 8 gray


14.90054 inches telzone blue
14.90269 network blue

Page 18-62 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

Table 4.8 10 inches, Duct Access Spacer Panels

Used with
Tellabs Part Spacer Rack
No. Width Height Color
14.90056 10 inches 7 feet gray
14.90058 telzone blue
14.90270 network blue

14.90060 10 inches 7 feet 6 inches gray


14.90062 telzone blue
14.90271 network blue

14.90064 10 inches 8 feet gray


14.90066 telzone blue
14.90272 network blue

14.90273 10 inches 8 feet 6 inches network blue

14.90068 10 inches 8 feet 8 inches gray


14.90070 telzone blue
14.90274 network blue

14.90072 10 inches 9 feet gray


14.90074 telzone blue
14.90275 network blue

14.90276 10 inches 9 feet 6 inches network blue

14.90277 10 inches 10 feet network blue

14.90076 10 inches 11 feet 6 inches gray


14.90078 telzone blue
14.90278 network blue

14.90080 10 inches 11 feet 8 inches gray


14.90082 telzone blue
14.90279 network blue

76.5500/18, Rev L4 9/03 Page 18-63


4. Rack Mounting and Grounding System Engineering Manual

Rack Base Extenders


4.17 New NC racks for a 2048-or 3072-port system use a standard 15-inch
footprint. Customers can modify existing racks from a 12-inch depth to a 15-inch
depth for a consistent depth, within an equipment lineup, by attaching rack base
extenders at the floor level to the rear of each 12-inch rack. Refer to Figure 4.9.
Order one of each item below for each unit, as required at the site. Refer to
Table 4.9.

Table 4.9 Rack Base Extenders


Item Dimensions Tellabs Part No.
Rack base extender 3 inches x 5 inches 14.90100, gray

3 inches x 10 inches 14.90104, gray

Base extender ramp 2 inches to 5 inches x 23 inches EQ 14.90124, gray

rack base
extender base extender
10 inch ramp
additional
3 inch depth
switch network racks Port Port
AC 15 inch depth equipment equipment
12 inch depth 12 inch depth
12 inch depth

Front of racks
top view

Figure 4.9 Top View of Rack Base Extenders

Page 18-64 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

End Panel Kits


4.18 System sizes and location of the racks in an office varies, depending on
customer requirements and preference. If a system is placed at the end of an aisle,
an end panel is used on the aisle rack. Refer to Table 4.10 for end panel kits
available from Tellabs. Figure 4.10, page 18-66 shows the components of a typical
end panel kit.

Table 4.10 End Panel Kit Types


End Panel Type Tellabs Part No. Description
12-inch flush mounted end panels 14.9097-x 7 foot flush mounted end panel

14.9097-8-x 8 foot flush mounted end panel

14.9097-88-x 8 feet 8 inch flush mounted end panel

14.9097-9-x 9 foot flush mounted end panel

14.9097-11-x 11 feet 6 inch flush mounted end panel

14.9097-118-x 11 feet 8 inch flush mounted end panel

15-inch flush-mounted end panels 14.9590-x 7 foot flush mounted end panel

14.9592-x 8 foot flush mounted end panel

14.9594-x 8 foot 8 inch flush mounted end panel

14.9595-x 9 foot flush mounted end panel

14.9598-x 11 foot 6 inch flush mounted end panel

14.9591-x 15 inch by 7 feet 6 inches flush mounted end panel

14.9593-x 15 inch by 8 feet 6 inches flush mounted end panel

14.9596-x 15 inch by 9 feet 6 inches flush mounted end panel

Note: Where x = 0 (gray), 1 (brown), 2 (white), 3 (Telzone blue), or 4 (network blue)

Note: The exposed side of each rack that completes an existing rack lineup may
have an optional end panel assembly or wire shield kit. Allow sufficient
space for the end panel or wire shield when marking the rack location.

76.5500/18, Rev L4 9/03 Page 18-65


4. Rack Mounting and Grounding System Engineering Manual

lacing bracket
“L” bracket

end panel adapter plate


(wire shield)

end panels

equipment rack
(shown for reference only)

rack base spacer 2.5-, 5.0-,


duct access spacer panels available in or 10.0-inch width and 12- or
2.5-, 5.0-, or 10.0-inch widths 15-inch depth

Note: An adapter plate is shown in the diagram above. The plate should be
installed between the end panel and the duct access spacer panel.

Figure 4.10 Typical End Panel Kit Components

Page 18-66 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

Wire Shield Assemblies


4.19 Tellabs offers a wire shield to cover exposed cables and match the racks.
Allowing room for expansion causes gaps in the rack lineup that display these
exposed cables. Refer to Table 4.11. Wire shield assemblies are complete with
L-brackets, a wire shield and installation hardware. The kits are listed by the height
of the wire shield. The width of the wire shield in each kit is a standard 6.28 inches.
Base spacers and duct access spacer panels are ordered separately.

Table 4.11 Wire Shield Assemblies


Kit Tellabs
Number Contents of Kit Part No. Description2
1
1 1 - wire shield 14.9580-x 7 foot wire shield assembly
3 - 5 inch L brackets 1
3 - 10 inch L brackets 14.9581-x 7 feet 6 inch wire shield assembly
5 - 10-32 hex nuts
12 - 12-24x.500 lg, pan head screws
5 - 10-24x.500 lg, flat head screws

2 1 - wire shield 14.9582-x1 8 foot wire shield assembly


4 - 5inch L brackets
1
4 - 10inch L brackets 14.9583-x 8 feet 6 inch wire shield assembly
6 - 10-32 hex nuts
14.9584-x1 8 feet 8 inch wire shield assembly
16 - 12-24x.500 lg, pan head screws
6 - 10-24x.500 lg, flat head screws 14.9585-x 1
9 foot wire shield assembly

14.9586-x 1 9 feet 6 inch wire shield assembly


1
14.9587-x 10 foot wire shield assembly

3 1 - wire shield 14.9588-x 1 11 feet 6 inch wire shield assembly


5 - 5inch L brackets
1
5 - 10inch L brackets 14.9589-x 11 feet 8 inch wire shield assembly
8 - 10-32 hex nuts
20 - 12-24x.500 lg, pan head screws
8 - 10-24x.500 lg, flat head screws

Notes:
1. Where x = 0 (gray), 1 (brown), 2 (white), 3 (Telzone blue), or 4 (network blue)
2. The wire shield kits are not available in 10 feet 6 inch or 11 foot heights.

76.5500/18, Rev L4 9/03 Page 18-67


4. Rack Mounting and Grounding System Engineering Manual

Rack Height Extenders


4.20 The TITAN system is available in several heights. However, system
equipment is never mounted above the 7 foot level. Standard racks are listed
below. Additional rack heights are available. For part number information, refer to
Dimensions for System Racks, page 18-16, and Tables 1.5, page 18-17 through
1.10, page 18-21. The standard rack heights are as follows:
• 7 feet

• 8 feet

• 8 feet 8 inches

• 9 feet
• 11 feet 6 inches

4.21 Rack height extenders are available to adapt a 7 foot rack to other height
environments. These rack height extenders are not appropriate for use in
earthquake zones. Since the extenders are not stocked items, they typically have
lead times greater than one month. The rack height extenders available from
Tellabs are listed in Table 4.12:

Table 4.12 Rack Height Extenders


Tellabs
Part No. Description
14.9123 12 inch rack extender

14.9573-x1 20 inch rack extender

14.9075 24 inch rack extender

14.9078 54 inch rack extender

Notes:
1. Where x = 0 (gray), 1 (brown), 2 (white), 3 (Telzone blue), or 4 (network blue)
2. Only the 20 inch extender is available in colors. All others available only in gray.

Note: Racks over 8 feet must be crated. Refer to Section 3, Critical Shipping
Information, page 18-46.

Page 18-68 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

Special EMI Grounding Plates


4.22 Special EMI shielding is available that enables the system to comply with
FCC Part 15 requirements. With this option, systems with EMI shielding previously
had three special grounding plates installed between any two adjacent racks.
The grounding plates no longer need to be installed on new systems or on new
racks in existing systems. Table 4.13 is included below for informational purposes
only.

Table 4.13 EMI Grounding Plates


Tellabs
Part No. Description
10.3320-0A Grounding plate, adjacent racks

10.3320-2A Grounding plate, 2-1/2inch spaced racks

10.3320-5A Grounding plate, 5inch spaced racks

10.3320-10A Grounding plate, 10inch spaced racks

Top Support
4.23 Top support is required for all types of racks. V-bolts, J-bolts, or 5/8-inch
threaded rods can be used for top support. A sketch of the typical rack used for this
system is in Section 2 of the Installation Manual, 76.5500/7.

76.5500/18, Rev L4 9/03 Page 18-69


4. Rack Mounting and Grounding System Engineering Manual

Floor Anchoring
4.24 Floor anchors for conventional concrete floors are available from Tellabs
in Zone-4 earthquake and shallow embed earthquake varieties. The anchors and
anchor plates are not included with the system, however they can be added to the
order.
• Building codes for Zone 4 and 5 earthquake areas require a 6.4-inch
thick concrete floor. The Earthquake-Bracing Anchor Kit includes four
Hilti HSLB M12/25 anchors and requires the concrete floor to be at
least 6.4 inches deep.

• The shallow embed earthquake Anchor Kit contains two anchors and
two anchor plates.

Note: Floor material supporting the TITAN 5500/S must be noncombustible,


such as concrete or steel.

4.25 Depending on installation standards of the operating company, between


one and four kits per rack are required. Both kits are suitable for concrete flooring.
Refer to Table 4.14 for part numbers.

Table 4.14 Anchor Bolt Kits


Tellabs
Kit Type Part Number Quantity per Rack
Shallow embed earthquake anchor bolts 42.5063 2 bolt kits

Zone-4 earthquake bracing bolts 14.9092 1 bolt kit

Note: Drawings of the two anchor kits are included in Section 2 of the Installation
Manual, 76.5500/7.

Isolated vs. Integrated Grounding


4.26 Isolated and integrated grounding are two different types of grounding that
can be incorporated into a system setup. Tellabs supports either type of
installation.

Integrated Grounding 4.27 Integrated grounding is a set of interconnected equipment frames that is
grounded by making more than one connection to a ground reference. The frames
create a multitude of connections to the ground reference thereby reducing voltage
to acceptable levels.

Isolated Grounding 4.28 Some customers require isolated grounding techniques for the system.
Isolated grounding is a set of interconnected equipment frames that is intentionally
grounded by making only one connection to a given ground reference.
4.29 Isolated grounding kits are available from both Hendry and Saunders.
Review paragraph 4.22, page 18-69, if the system requires isolated grounding and
EMI shielding. In this case, the entire system is grounded together, although it is
isolated from the rest of the office. The frames are isolated from the -48Vdc return.

Page 18-70 9/03 76.5500/18, Rev L4


System Engineering Manual 4. Rack Mounting and Grounding

4.30 Refer to Tables 4.15 and 4.16, for typical kits used by Tellabs for isolating
racks.

Table 4.15 Isolation Kits (12 inch)


Tellabs Part
Isolation Kits No. Items in the Kit
23-inch Floor Isolation 14.9099 1 - 25.9 inch x 11.58 inch.063 GPO3 grade fiberglass
8 - square washers
4 - fiberglass washers
4 - 5/8 inch flat washers
4 - 11/16 inch shoulder washers

2.5-inch base spacer isolation 14.90133 1 - 2-1/2 inch x 12 inch fiberglass pad
1 - 5/8 inch OD nylon washer
1 - headed nylon insulation tube

5-inch base spacer isolation 14.90134 1 - 5 inch x 12 inch fiberglass pad


1 - 5/8 inch OD nylon washer
1 - headed nylon insulation tube

10-inch base spacer isolation 14.90135 1 - 10 inch x 12 inch fiberglass pad


1 - 5/8 inch OD nylon washer
1 - headed nylon insulation tube

End panel isolation 14.90133 (same 1 - 2-1/2 inch x 12 inch fiberglass pad
as 2.5-inch base 1 - 5/8 inch OD nylon washer
spacer isolation) 1 - headed nylon insulation tube

Table 4.16 Isolation Kits (15 inch)


Tellabs Part
Isolation Kits No. Items in the Kit
23-inch Floor Isolation 14.90296 1 - 25.9 inches x 11.58 inches .062 GPO3 grade fiberglass
4 -.12 inch fiberglass collars
4 - 5/8 inch flat washers, STL Z/C
4 - 11/16 inch x 1 inch long, shoulder washers

2.5-inch base spacer isolation 14.90297 1 - 2-1/2 inch x 12 inch .062 GPO3 grade fiberglass pad
1 -.44 ID x.88 OD x .06 thick, nylon flat washer
1 - .38 ID x .42 OD x .68 long, headed nylon insulation tube

5-inch base spacer isolation 14.90298 1 - 5 inch x 12 inch .062 GPO3 grade fiberglass pad
1 - .44 ID x .88 OD x .06 thick, nylon flat washer
1 - .38 ID x .42 OD x .68 long, headed nylon insulation tube

10-inch base spacer isolation 14.90299 1 - 10 inch x 12 inch .062 GPO3 grade fiberglass pad
1 - .44 ID x .88 OD x .06 thick, nylon flat washer
1 - .38 ID x .42 OD x .68 long, headed nylon insulation tube

End panel isolation 14.90297 (same 1 - 2-1/2 inch x 12 inch .062 GPO3 grade fiberglass pad
as 2.5-inch base 1 - .44 ID x .88 OD x .06 thick, nylon flat washer
spacer isolation) 1 - .38 ID x .42 OD x .68 long, headed nylon insulation tube

76.5500/18, Rev L4 9/03 Page 18-71


5. DS1 Cabling System Engineering Manual

5. DS1 Cabling

5.01 Use either direct connectors or wire wrapped connections to cable the DS1
circuits on the system.

Topic Go to:
Cabling the 0550D DS1 Port Shelf Cabling the 0550D DS1 Port Shelf, page 18-73
Cabling the 0550M Double-density DS1 Port Cabling the 0550M Double-density DS1 Port Shelf,
Shelf page 18-76
Connectorized Cabling Adapters Connectorized Cabling for DS1, page 18-78
Using Wire Wrap Cabling for DS1 Shelf Using the Wire Wrap Panel for DS1 Cabling, page 18-82

Page 18-72 9/03 76.5500/18, Rev L4


System Engineering Manual 5. DS1 Cabling

Cabling the 0550D DS1 Port Shelf


5.02 Figure 5.1 shows the DS1 backplane and the location of the Amphenol-
type connectors for the 112-port 0550D DS1 shelf. Ten 50-pin female connectors
appear on each backplane. Optional 40° connectors are explained in the section
on Corner Connectors for DS1, page 18-82.

DS1s: DS1s: RCV DS1s DS1s: DS1s: ABAM TO


89-112 65-88 (Inputs) 49-64 25-48 1-24 DSX-1
J68* J67 J66 J65 J64*

J8 J4

J7 J3

J6 J2

J5 Rear View J1
J9 J10

P52 P70

DS1s: DS1s: DS1s: XMT DS1s: DS1s:


89-112 65-88 49-64 (Outputs) 25-48 1-24
J63* J62 J61 J60 J59*
*Use optional 40° connectors at these locations

Figure 5.1 Location of DS1 Connections on DS1 Port Shelf Backplane

76.5500/18, Rev L4 9/03 Page 18-73


5. DS1 Cabling System Engineering Manual

5.03 To prevent cable stress, Tellabs offers two alternatives, as described


below. Use a minimum of four 40° hoods or connectors-extenders per shelf, at the
locations shown in Figure 5.1, page 18-73. If 40° hoods are not provided, call
Tellabs Customer Services to request either of the following:
• an Amphenol-type hood (Tellabs Part No. 51.0366) with a cable exit at
40°

• a 1-inch male/female connector-extender kit (Tellabs Part No.


80.2032)

5.04 Figure 5.2, page 18-75, shows the wiring diagram of a 50-pin Amphenol-
type connector used for terminating DS1 facilities on the DS1 port shelf backplane.
• ABAM Shield Grounding: Connect shield drain wire to pin 25 and/or
pin 50.

• To route T1 Cables to T1 Output (XMT OUT): Connect properly wired


cables into P59 - P63 on the DS-1 port shelf or use the 80.2164 Wire
Wrap Panel.
• To route T1 Cables to T1 Input (RCV IN): Connect properly wired
cables to P64 - P68 on the DS-1 port shelf or use the 80.2164 Wire
Wrap Panel.

Page 18-74 9/03 76.5500/18, Rev L4


System Engineering Manual 5. DS1 Cabling

Cable Exits Through Shell at This Tip Leads Ring Leads


End of Connector
To T1-1 To T1-1
A To T1-2 Table
3: To T1-2 A
To T1-3 To T1-3
To T1-4 2 1 To T1-4
To T1-1 6
To T1-1
B To T1-2 To T1-2 B
2 2
To T1-3 7 To T1-3
To T1-4 To T1-4
To T1-1 2 3 To T1-1
C To T1-2 8 To T1-2 C
See To T1-3 To T1-3
See
Table To T1-4 2 4 To T1-4 Table
Below 9 To T1-1
To T1-1 Below
D To T1-2 To T1-2 D
3 5
To T1-3 0
To T1-3
To T1-4 To T1-4
To T1-1 3 6 To T1-1
E To T1-2 1 To T1-2
To T1-3
E
To T1-3
To T1-4 3 7 To T1-4
2 To T1-1
To T1-1
To T1-2 To T1-2
F 3 8
To T1-3 F
To T1-3 3
To T1-4 To T1-4
GROUND 3 9 GROUND
4
P59 Through P68, 50-pin D-shell
Male Cable Connector, Pin View

Pin# A B C D E F
1 2
PM# DS1# PM# DS1# PM# DS1# PM# DS1# PM# DS1# PM# DS1#

P59 5 1-4 6 5-8 7 9-12 8 13-16 9 17-20 10 21-24

P60 11 25-28 12 1-4 13 5-8 14 9-12 15 13-16 16 17-20


XMT OUT
DS1 Shelf Backplane
Connector Location,

P61 17 21-24 18 25-28 24 1-4 25 5-8 not used not used

P62 26 9-12 27 13-16 28 17-20 29 21-24 30 25-28 31 1-4

P63 32 5-8 33 9-12 34 13-16 35 17-20 36 21-24 37 25-28

P64 5 1-4 6 5-8 7 9-12 8 13-16 9 17-20 10 21-24

P65 11 25-28 12 1-4 13 5-8 14 9-12 15 13-16 16 17-20


RCV IN

P66 17 21-24 18 25-28 24 1-4 25 5-8 not used not used

P67 26 9-12 27 13-16 28 17-20 29 21-24 30 25-28 31 1-4

P68 32 5-8 33 9-12 34 13-16 35 17-20 36 21-24 37 25-28


1. PM# = DS1 Port Module slot number
2. DS1# = DS1 port number per quadrant. Each SDF # = 28 DS1 numbers.
SDF# 1-4 through 25-28 = 1 SDF

Figure 5.2 Wiring Diagram of 50-pin Amphenol-Type Connectors

76.5500/18, Rev L4 9/03 Page 18-75


5. DS1 Cabling System Engineering Manual

Cabling the 0550M Double-density DS1 Port Shelf


5.05 Figure 5.3 shows the backplane and location of the female Amphenol-type
connectors for the 224-port 0550M Double-density DS1 shelf.

Facility Cables J13 - J20

TB2

TB1

Facility Cables
J5 - J12

Figure 5.3 Location of DS1 Connections on Double-density DS1 Port Shelf Backplane

5.06 Figure 5.4, page 18-77, shows the wiring diagram of 64-pin connectors
used for terminating DS1 facilities on the Double-density DS1 port shelf backplane.
• ABAM Shield Grounding: Connect shield drain wire to pin 32 and/or
pin 64.

• To route T1 Cables to T1 Output (XMT OUT): On the Double-density


DS1 port shelf backplane, plug properly wired facility cables into J6,
J8, J10, J12, J14, J16, J18, and J20 on the DS-1 port shelf or use the
80.4201.
• To route T1 Cables to T1 Input (RCV IN): On the Double-density DS1
port shelf backplane, connect properly wired facility cables into J5, J7,
J9, J11, J13, J15, J17, and J19 on the Double-density DS1 port shelf
or use the 80.4201 Wire Wrap Panel.

Page 18-76 9/03 76.5500/18, Rev L4


System Engineering Manual 5. DS1 Cabling

Tip Leads Ring Leads


To T1-1 33 1 To T1-1
To T1-2 34 2 To T1-2
Port Terminations Grouped To T1-3 35 3 To T1-3
According to SDF Number To T1-4 36 4 To T1-4
To T1-5 37 5 To T1-5
PORT #’s SDF # IN (RCV) OUT (XMT) To T1-6 38 6 To T1-6
To T1-7 39 7 To T1-7
1 to 28 1 J5 J6 To T1-8 40 8 To T1-8
To T1-9 41 9 To T1-9
29 to 56 2 J7 J8 To T1-10 42 10 To T1-10
To T1-11 43 11 To T1-11
57 to 84 3 J9 J10 To T1-12 44 12 To T1-12
To T1-13 45 13 To T1-13
85 to 112 4 J11 J12 To T1-14 46 14 To T1-14
To T1-15 47 15 To T1-15
113 to 140 5 J13 J14 To T1-16 48 16 To T1-16
To T1-17 49 17 To T1-17
141 to 168 6 J15 J16 To T1-18 50 18 To T1-18
To T1-19 51 19 To T1-19
169 to 196 7 J17 J18
To T1-20 52 20 To T1-20
197 to 224 8 J19 J20 To T1-21 53 21 To T1-21
To T1-22 54 22 To T1-22
Notes: To T1-23 55 23 To T1-23
1. J-numbers designate connectors mounted on the To T1-24 56 24 To T1-24
backplane of the 0550M Double-density DS1 Port To T1-25 57 25 To T1-25
Shelf. Their cable-mounted mating connectors are To T1-26 58 26 To T1-26
designated by the corresponding P-number (that is, To T1-27 59 27 To T1-27
To T1-28 60 28 To T1-28
the cable ending in P5 mates with J5 on the shelf).
2. There are 28 T1 lines per SDF, and one SDF per SPARE 61 29 SPARE
pair of connectors (that is, IN and OUT are on separate SPARE 62 30 SPARE
SPARE 63 31 SPARE
connectors).
GROUND 64 32 GROUND

P5 through P20, 64-Pin D-shell Male


Cable Connector, Pin View

Figure 5.4 Wiring Diagram of 64-Pin Connectors Used for Terminating DS1 Facilities on Double-density DS1
Port Shelf Backplane

76.5500/18, Rev L4 9/03 Page 18-77


5. DS1 Cabling System Engineering Manual

Connectorized Cabling for DS1


5.07 Connectorized cabling to the TITAN system allows orderly cable routing
and prevents site personnel from working directly on the backplane of the system,
while it is carrying live traffic.
5.08 Right angle connectors must be used with connectorized cabling. Metal
hoods are recommended.
5.09 Tellabs uses three series of DS1 cables: 22-, 24- and 26-AWG cable,
depending on customer request.

22-AWG Cables for DS1


5.10 The 22-AWG series cable, the industry standard, is rated at the full signal
connection distance of 655 feet from the equipment to the DSX (1310 feet if cabled
directly to the other equipment). The cable is somewhat bulky, which can lead to
cable congestion. Refer to Table 5.1 for part numbers.

Table 5.1 DS1 22-AWG Cables (50 pin)


Cable Type Part Number
1
connectorized cable 50.162XX

connectorized cable 50.166XX

bulk cable, no connectors 50.2511-XXXX2

Notes:
1. The XX is the length of cable in tenths of feet. For
example, a cable 80 feet is 50.16208.
2. The XXXX is the length of cable in actual feet. For
example, a cable at 300 feet is 50.2511-0300.

5.11 The full DS1 rack complement (40 cables for single-density shelves and
64 cables for double-density shelves) requires the following number of square
inches of cable rack space, if the cables are run in an orderly manner:
• on a 0550D single-density DS1 shelf about 20 square inches of cable
rack space

• on a 0550M double-density DS1 shelf about 32 square inches of cable


rack space.

Page 18-78 9/03 76.5500/18, Rev L4


System Engineering Manual 5. DS1 Cabling

5.12 The 5515 Line Interface Module compensates for long or short DS1
cables. This compensation is set in the system software with the ENT/ED-T1-DGR
command and uses one of the following equalization settings, depending on the
cable length. Refer to Table 5.2 for part numbers.

Table 5.2 Equalization Settings for 22-AWG Cables


Cable Length Equalization Setting
0 - 133 feet 1

134 - 266 feet 2

267 - 399 feet 3

400 - 533 feet 4

534 - 655 feet 5

5.13 If the cable is not connectorized, refer to Table 5.3 for common connectors
used by Tellabs for 22-AWG cables.

Table 5.3 Connectors for 22-AWG Cables


Type Part Number
Cinch 223-15-50-002

Amphenol 57-10500-7 (448)

24-AWG Cables for DS1


5.14 The 24-AWG cable is smaller in diameter than the 22-AWG cable, but
larger than 26-AWG cable. It reaches 400 feet from the equipment to the DSX (800
feet if cabled directly to the other equipment). Although 24-AWG cable is less
bulky, installers find it to be easier to terminate than 26-AWG cable. Unlike the
26-AWG, the 24-AWG does not have a tendency to break. Refer to Table 5.4 for
part numbers.

Table 5.4 DS1 24-AWG Cables (50 pin)


Cable Type Part Number
1
connectorized cable 50.203XX

connectorized cable 50.204XX

bulk cable, no connectors 50.2509-XXXX2

Notes:
1. The XX is the length of cable in feet. For example, a
cable 80 feet is 50.20308. The available cable lengths vary.
2. The XXXX is the length of cable in feet. For example, a
cable at 300 feet is 50.2509-0300.

76.5500/18, Rev L4 9/03 Page 18-79


5. DS1 Cabling System Engineering Manual

5.15 The full DS1 rack complement (40 cables for single-density shelves and
64 cables for double-density shelves) requires the following number of square
inches of cable rack space, if the cables are run in an orderly manner:
• on a 0550D single-density DS1 shelf about 11 square inches of cable
rack space

• on a 0550M double-density DS1 shelf about 18 square inches of cable


rack space

5.16 The 5515 Line Interface Module compensates for long or short DS1
cables. This compensation is set in the system software with the ENT/ED-T1-DGR
command and uses one of the following equalization settings, depending on the
cable length. Refer to Table 5.5 for part numbers.

Table 5.5 Equalization Settings for 24-AWG Cables


Cable Length Equalization Setting
0 - 78 feet 1

79 - 156 feet 2

157 - 234 feet 3

235 - 312 feet 4

313 - 400 feet 5

5.17 If the cable is not connectorized, refer to Table 5.6 for common connectors
used by Tellabs for 24-AWG cables.

Table 5.6 Connectors for 24-AWG Cables


Type Part Number
Cinch 223-15-50-002

Amphenol 157-72500-3 (448)

26-AWG Cables for DS1


5.18 The 26-AWG cable is smaller in diameter than the 22-AWG cable, and it
reaches 450 feet from the equipment to the DSX (900 feet if cabled directly to the
other equipment). Although the 26-AWG cable is less bulky, installers find it to be
more time-consuming to terminate since the pairs are tightly twisted. Refer to Table
5.7 for part numbers.

Table 5.7 DS1 26-AWG Cables (50 pin)


Cable Type Part Number
1
connectorized cable 50.163XX

connectorized cable 50.164XX

Notes:
1. The XX is the length of cable in feet. For example, a
cable 80 feet is 50.16308. The available cable lengths vary.

Page 18-80 9/03 76.5500/18, Rev L4


System Engineering Manual 5. DS1 Cabling

5.19 The full DS1 rack complement (40 cables for single-density shelves and
64 cables for double-density shelves) requires the following number of square
inches of cable rack space, if the cables are run in an orderly manner:
• on a 0550D single-density DS1 shelf about 10 square inches of cable
rack space

• on a 0550M double-density DS1 shelf about 16 square inches of cable


rack space

5.20 The 5515 Line Interface Module compensates for long or short DS1
cables. This compensation is set in system software with the ENT/ED-T1-DGR
command and uses one of the following equalization settings, depending on cable
length. Refer to Table 5.8. for part numbers.

Table 5.8 Equalization Settings for 26-AWG Cables


Cable Length Equalization Setting
0 - 90 feet 1

91 - 180 feet 2

181 - 270 feet 3

271 - 360 feet 4

361 - 450 feet 5

5.21 If the cable is not connectorized, refer to Table 5.9 for common connectors
used by Tellabs for 26-AWG cables.

Table 5.9 Connectors for 26-AWG Cables


Type Part Number
Cinch 223-15-50-002

Amphenol 157-72500-3 (448)

Shielded Connector for 5.22 The 0550M Double-density DS1 shelf requires a proprietary shielded
0550M Double-density DS1 connector. This part is available from Tellabs for customers who prefer to perform
Shelf their own installation. Use Tellabs Part No. 80.2385 (16 required per shelf).

76.5500/18, Rev L4 9/03 Page 18-81


5. DS1 Cabling System Engineering Manual

Corner Connectors for DS1


5.23 The corner connectors on the 0550D DS1 shelf are close to the edge of
the rack and are recessed about two inches. A special DS1 cable connector, listed
o
in Table 5.10, with a 40 hood is available from Tellabs for these corner positions.
If a right angle connector is used at this position, the cable will bend into the side
o
of the rack. In addition, a 180 connector in this position is not appropriate because
o
the Lexan backplane cover creates a bend in the cable. A 40 connector will
eliminate excessive bend in the cable.

Table 5.10 0550D DS1 Connector


Tellabs Part No. Description
o
51.0366 Telco Connector 50-pin Male 40 Hood (Cinch # 223-15-50-028)

Using the Wire Wrap Panel for DS1 Cabling


5.24 The DS1 cabling may be wire wrapped directly to the backplane. The
80.0818 wire wrap kit converts the Amphenol-type connectors to wire wrap posts.
These adapter kits, listed in Table 5.11, also include insulating material to keep the
wire wrap posts from shorting to the LIM metal housing. The preferred 80.2164,
80.2365, or 80.2366 wire wrap panels mount on the side of the rack and have short
jack cables that attach to the backplane. The front-removable rack spacers, Part
No. 14.9121 (10inch), allow access to both sides of this post-type wire wrap panel

Table 5.11 Wire Wrap Panels


Tellabs Part No. Description
80.0818 Wire Wrap Kit (10 per shelf required) for 0550D shelf only

80.2164 T1 Wire Wrap Panel (1 per shelf) for use with 0550D 112-port
DS1 shelf

80.2365 Double Density DS1 Wire Wrap Panel (1 per shelf) for use with a
0550M 224-port double density DS1 shelf

80.2366 Double Density DS1 Wire Wrap Panel (1 per shelf) for use with a
0550M 224-port double density DS1 shelf, prewired for bulk
testing

Page 18-82 9/03 76.5500/18, Rev L4


System Engineering Manual 6. DS3 and STS-1E Cabling

6. DS3 and STS-1E Cabling

6.01 The TITAN System uses the same shelf for DS3 and STS1 interfaces.
There are 16 DS3 or STS-1E circuits per shelf, for a total of 32 connectors. The
DS3 and STS-1E shelves use the same cabling. Refer to the Installation Manual,
76.5500/7, for the cable routing procedure.

DS3 and STS-1E Cable Types


6.02 The TITAN 5500/S system can carry different types of DS3 and STS-1E
cable. Refer to the Installation Manual, 76.5500/7, for a specific listing of possible
cable types. Two commonly used types are the 734 and 735A cables. The 735 type
also comes in multiple cable bundles designated 1735. The other types of cables
are suitable for use with the system at the customer’s discretion. Both types of
cables can be used in either the DS3 or the STS-1E shelves.

734A Cables for DS3 and STS-1E


6.03 The 734A cables are described as follows:
• The 734A cable is rated for the maximum specified DS3 cable length
of 450 feet, before signal must be regenerated. Refer to Figure 6.1,
page 18-84.

• A 5518 T3/EC1 Line Interface Module (LIM) has two BNC connectors
to terminate the DS3 or STS1 cables, input (top) and output (bottom).
The LIM also is provided with a switch on its front panel for equalizing
the cable running to the equipment that regenerates the signal
(switches, multiplexers, digital cross-connects, etc.). Refer to the
Installation Manual, 76.5500/7, for instructions to set the LIM switch.

• The full DS3 or STS1 rack complement of 128 cables takes up


approximately 20 square inches of cable rack space.
• A right angle connector is required to terminate the 734A cable on the
LIM.

Note: DSX panels do not regenerate the signal. When calculating cable length,
take into consideration all the cable that is required to reach the equipment
that regenerates the signal.

76.5500/18, Rev L4 9/03 Page 18-83


6. DS3 and STS-1E Cabling System Engineering Manual

6.04 Refer to Table 6.1 for 734A cables and connectors.

Table 6.1 734A DS3 and STS-1E Cables


Tellabs Part No. Description
51.0913 734A right angle BNC connector

51.0910 734A cable straight connector

50.161xx 734A combination cable with connector (includes the


right-angle connector already set on the cable)

Note: Use xx = 01, for a 10-foot cable. Use xx = 02, for a 20-foot cable.
Use xx = 03 for a 30-foot cable. These values may continue up to
xx = 45 for a 450-foot cable.

Note: Cables that are too long can cause cable bulges that prevent the rear
panels from fitting closely to the shelf. Measure accurately to eliminate
recutting.

J5 - J8 J1 - J4

J40
J39

J10 A, B, C
P63
Strap must be in place for DS3
and D
application.
J9 A, B, C
and D

J38
J37

P36 P34

Figure 6.1 DS3 or STS-1E Port Shelf Backplane (734 Cable Routing)

Page 18-84 9/03 76.5500/18, Rev L4


System Engineering Manual 6. DS3 and STS-1E Cabling

735 DS3 and STS-1E Cables or 1735 Cables in Multiple Bundles


6.05 These cables are described below:
• The 735 cable (refer to Figure 6.2, page 18-86) has a smaller diameter
and is useful in congested areas.

• The cable is rated for a maximum length of 220 feet to the DSX panel.

• A 5518 T3/EC1 Line Interface Module (LIM) has two BNC connectors
to terminate the DS3 or STS1 cables, input (top) and output (bottom).
The LIM also is provided with a switch on its front panel for equalizing
the cable running to the equipment that regenerates the signal
(switches, multiplexers, digital cross-connects, etc.). Refer to the
Installation Manual, 76.5500/7, for instructions to set the LIM switch.

• The full DS3 or STS1 rack complement of 128 cables requires


approximately 10 square inches of cable rack space.

• This type of cable also requires a right angle connector on the rear of
the backplane. The smaller wire gauge causes the cable to be more
difficult to strip and crimp reliably than higher wire gauge cables.

Note: DSX panels do not regenerate the signal. When calculating cable length,
take into consideration all the cable that is required to reach the equipment
that regenerates the signal.

6.06 Refer to Table 6.2 for 735 cables and connectors.

Table 6.2 735 DS3 and STS-1E Cables


Tellabs Part No. Description

51.0912 735 right angle BNC connector

51.0911 735 cable straight connector

50.215xx 735 combination cable with connector

50.225xx 735 reverse combination cable with connector


(includes the right-angle connector already set on the
cable)
Note: Use xx = 01, for a 10-foot cable. Use xx = 02, for a 20-foot cable. Use xx = 03 for a
30-foot cable. These values may continue up to xx = 20 for a 200-foot cable.

76.5500/18, Rev L4 9/03 Page 18-85


6. DS3 and STS-1E Cabling System Engineering Manual

J5 - J8 J1 - J4

J40
J39

P63
Strap must be in place for DS3 application. J10 A, B, C
J9 A, B, C and D
and D

J38
J37

P36 Higher SDFs Lower SDFs P34

Note: Diagram is shown for reference only. Refer to the Installation Manual 76.5500/7, for SDF information.

Figure 6.2 DS3 or STS-1E Port Shelf Backplane (735 Cable Routing)

Page 18-86 9/03 76.5500/18, Rev L4


System Engineering Manual 7. OC-3/OC-12 Cabling

7. OC-3/OC-12 Cabling

OC-3 Port Module


7.01 Four OC-3 interfaces exist per OC-3 shelf. Each primary input and output
has a protection interface, with a total of 16 fiber optic cable connections per OC-
3 shelf. Two types of OC-3 modules are available including short-reach and long-
reach. Both products operate in single mode at 1310 nm:
• A short-reach module is appropriate as an interface to other network
elements within 15 kilometers. (Tellabs Part No. 5542A-xx, where
xx=connector type.)

• A long-reach module that is appropriate as an interface to other


network elements within a range of 15 to 40 kilometers. (Tellabs Part
No. 5542B-xx, where xx=connector type.)
7.02 The 5542 OC-3 Port Module (OPM3) is available with three different
connector types. The fiber optic cable must match the OPM connector type.
• The 5542A/B-FC OPM3 has an integral FC-type connector.

• The 5542A/B-SC OPM3 has an integral SC connector.

• The 5542A/B-ST OPM3 has an integral ST connector.

Note: Although facility fiber optic cables are available from Tellabs, any standard
facility fiber cable can be used.

OC-12 Port Module


7.03 One OC-12 interface exists per OC-12 shelf. Each primary input and
output has a protection interface, for a total of four fiber connections per OC-12
shelf. Two types of OC-12 modules are available including short-reach and long-
reach. Both products operate in single mode at 1310 nm:
• A short-reach module is appropriate as an interface to other network
elements within 15 kilometers. (Tellabs Part No. 5543A-xx, where
xx=connector type.)

• A long-reach module that is appropriate as an interface to other


network elements within a range of 15 to 40 kilometers. (Tellabs Part
No. 5543B-xx, where xx=connector type.)

7.04 Similar to the OPM3, the 5543 OC-12 Port Module (OPM12) is available
with three different connector types:
• The 5543A/B-FC OPM12 has an integral FC-type connector.
• The 5543A/B-SC OPM12 has an integral SC connector.

• The 5543A/B-ST OPM12 has an integral ST connector.

Note: Although facility fiber optic cables are available from Tellabs, any standard
facility fiber cable can be used.

76.5500/18, Rev L4 9/03 Page 18-87


7. OC-3/OC-12 Cabling System Engineering Manual

OC-3 and OC-12 Facility Fiber Optic Cable Types


7.05 Tellabs recommends using super polished, riser rated, Corning single
mode, fiber optic cables for OC interfaces. The following facility fiber optic cables
(refer to Table 7.1) are available for use with the system.

Table 7.1 Tellabs Facility Fiber Optic Cables


Description Tellabs Part Numbers
Single fiber, FC to FC fiber optic cable 50.222xx, where xx=length in meters from 1-99

Single fiber, SC to SC fiber optic cable 50.223xx, where xx=length in meters from 1-99

Single fiber, ST to ST fiber optic cable 50.224xx, where xx=length in meters from 1-99

Dual fiber, FC to FC fiber optic cable 50.236xx, where xx=length in meters from 3-99

Dual fiber, SC to SC fiber optic cable 50.229xx, where xx=length in meters from 3-99

Dual fiber, ST to ST fiber optic cable 50.235xx, where xx=length in meters from 3-99

Quad fiber, FC to FC fiber optic cable 50.237xx, where xx=length in meters from 3-50

Quad fiber, SC to SC fiber optic cable 50.230xx, where xx=length in meters from 3-50

Quad fiber, ST to ST fiber optic cable 50.238xx, where xx=length in meters from 3-50

Octal fiber, FC to FC fiber optic cable 50.240xx, where xx=length in meters from 3-50

Octal fiber, SC to SC fiber optic cable 50.233xx, where xx=length in meters from 3-50

Octal fiber, ST to ST fiber optic cable 50.239xx, where xx=length in meters from 3-50

Note: Other types of fiber optic cables are also suitable for use with the system
at the discretion of Tellabs customers.

Page 18-88 9/03 76.5500/18, Rev L4


System Engineering Manual 8. DC Power Wiring

8. DC Power Wiring

8.01 The system receives DC power from separate A and B feeds to the 5550
Breaker/Frame Alarm Panel (B/FAP) at the top of each bay.
8.02 Table 8.1 shows the amount of current each rack draws. The table
includes 3072 calculations to assist with pre-planning for expansion to a greater
port capacity system.
8.03 The current draw splits unevenly between the A and B feeds in normal
conditions. Typically the A feed draws 5 to 10 percent more than the B feed. The
current draw shown is at the low voltage minimum with worst-case components.
Typical combined A and B current draws are about 80 percent of the maximum
current draw shown in Table 8.1.

Table 8.1 Power (Heat) Specifications for TITAN Racks at Low Voltage
Current Maximum
Drain Power Suggested
1
Rack Configuration at -42Vdc Dissipation Fuse Sizes
4 OC-12 shelves; use bottom figure for shelves with 5549/A DPMs 21.52A 904 watts 2, 3 30A
2, 3
23.98A 1007 watts 40A
2, 3
4 OC-3 shelves; use bottom figure for shelves with 5549/A DPMs 24.67A 1036 watts 40A
2, 3
27.12A 1139 watts 40A

4 STS-1E shelves 25A 1050 watts2, 3 40A


2, 3
4 DS3 shelves 27A 1134 watts 40A

4 DS1 shelves (single-density) 13.81A 580 watts3 20A


2, 3
4 double-density DS1 shelves 24.57A 1032 watts 40A

Switch network (256 SDFs Expandable) 9.5A 400 watts 30A or 40A4
4
Switch network (256 SDFs Non-Expandable) 19A 800 watts 30A or 40A
4
Switch network (1024 SDFs) 15.5A 650 watts 30A or 40A
4
Switch network (2048 SDFs), power requirements per rack 16.7A 700 watts 30A or 40A

Switch network (3072 SDFs), power requirements per rack 22.6A 950 watts 30A or 40A4

Administrative complex 8.3A 348 watts 20A

5500S common equipment rack 16.7A 700 watts 25A

1. The figures were calculated by multiplying the current at -42Vdc by the nominal input voltage, -48Vdc, to obtain worst-
case maximum power dissipation numbers.

2. The double-density DS1/1, DS3/1 and STS-1E racks each exceed the 672-watt dissipation guideline (80w/square feet)
specified by Telcordia TR-NWT-000063, Issue 5, 9/93.

3. Port equipment racks contain a maximum of four shelves. For mixed racks containing more than one type of port shelf,
total the powers of the individual shelves by adding 145 watts for each DS1/1 port shelf, 258 watts for each double-density
DS1/1 port shelf, 325 watts for each DS3/1 port shelf, 263 watts for each STS-1E port shelf, 285 watts for each OC-3 shelf,
and 252 watts for each OC-12 shelf.

4. Suggested Fuse Sizes for the switch networks indicates 30A ratings are for breakers and 40A ratings are for fuses.

76.5500/18, Rev L4 9/03 Page 18-89


8. DC Power Wiring System Engineering Manual

Wiring Requirements for the 8.04 Tellabs recommends routing a number 6 AWG wire to the B/FAP using a
Breaker/Frame Alarm Panel one-hole lug with an 8-10 hole size. Refer to Figure 8.1. Depending on the power
run length and the allowable loop voltage drop, customers may use between 6
AWG and 4/0 AWG cable for the main run back to the battery distribution point.

Note: All wiring from the B/FAP to the individual shelves is done at the factory
and should not be altered during installation.

0.25inch

0.5”

1.62inch

Figure 8.1 Dimensions of Barrel One-hole Lug

Rack Grounding
8.05 The rack frames are shipped with an integrated grounding system. The
only additional grounding must be routed from the Central Office (CO) ground to
the racks. The rack grounding bar (6 feet 10 inches high, running horizontally on
the rack) comes with threaded 1/4 inch-20 screw holes on a 5/8-inch center for
attaching two-hole lugs from the CO ground.

Page 18-90 9/03 76.5500/18, Rev L4


System Engineering Manual 9. AC Power Wiring

9. AC Power Wiring

9.01 Each system rack has cutouts in the base to install AC outlets in the front
and rear. Most customers buy AC outlets from Tellabs to be sure they receive
outlets that match system racks.

AC Wiring 9.02 Do not run the electrical wiring for AC power straight through the base of
the racks for the whole lineup. Depending on the future configuration of the site,
many customers buy expandable NCs, which leaves an open area in the lineup.
AC power runs to the common equipment usually have to be dropped from
overhead or run up through the subfloor. Do not run conduit for AC outlets through
the open areas between racks in the lineup, because racks cannot be installed over
the conduit.

Requirements for AC Outlets 9.03 To install front AC outlets into equipment frames, additional wiring
accessories per local practices are required. Refer to Table 9.1.

Table 9.1 AC Outlets in an Integrated Grounding Environment


Tellabs Part No. Description
14.9079 Front AC outlet

14.9080 Rear AC outlet

76.5500/18, Rev L4 9/03 Page 18-91


10. Internal System Cabling System Engineering Manual

10. Internal System Cabling

10.01 This section describes the requirements for the following internal system
cabling:

Topic Continue to
Fiber Cabling Between Port and Network Shelves Network Fiber Cabling,
page 18-92
LAN Cabling Between the ACs and all Port LAN Cabling,
Shelves page 18-104
DCC and TCP/IP Cabling (optional) DCC and TCP/IP Cabling
(Optional), page 18-112

Network Fiber Cabling


10.02 Payload traffic between port equipment shelves and the NCs is carried
over network fiber cables. The logical numbering of the payload traffic is done in
terms of SDFs. One SDF is roughly equivalent to the bandwidth of one DS3, plus
overhead. The SDF traffic, carried at 62.208Mbps, travels by fiber cables, which
terminate one end at the end stage shelf and the other end at a port equipment
shelf.
• One End Switch Stage shelf handles a total of 256 SDFs. Each fiber
cable handles four SDFs, both transmit and receive.

• One DS1 shelf handles four SDFs, so it requires one cable for each
network complex and only one connector position at the end stage
shelf.

• One Double-density DS1 shelf handles eight SDFs, requiring two


cables for each network complex and two connector positions at the
end stage shelf.

• One OC-3 or OC-12 shelf handles 12 SDFs, requiring three cables for
each network complex and three connector positions at the end stage
shelf.

• One DS3 or STS-1E shelf handles 16 SDFs, so it requires four cables


per network complex and a set of four connectors for the end stage
shelf.

Page 18-92 9/03 76.5500/18, Rev L4


System Engineering Manual 10. Internal System Cabling

Connecting the Network 10.03 The port shelves connect to the NC by means of network fiber cables.
Fiber Cables to the ESMs Each type of port shelf requires a different number of network fiber cables, based
on the maximum number of SDFs carried by the circuit type. For shelf types with
more than one network fiber cable, the port shelf cable connectors labeled A, B, C
or D must be inserted in consecutive ESM connectors. Insert network fiber cable A
in the starting ESM connector, cable B in the next consecutive ESM connector, and
so on. Figure 10.1 lists the starting ESM connectors for each type of shelf:

Starting ESM D
Shelf Type Connectors
4 connectors
DS1 Any connector A through D
C on rear of
Double-density DS1 A and C, but never B or D each ESM

DS3 or STS-1E Must start at A B


OC-3 or OC-12 Any connector A through D

Figure 10.1 Network Fiber Cabling Rules for the ESM Backplane

Network Fiber Cable 10.04 Intrasystem fiber cables have part numbers that designate cable use for
Description NC-A traffic or NC-B. The cables are available in 3-foot. increments from 10 to 100
feet, 5-foot. increments from 105 to 200 feet, and 10-foot increments from 210 to
600 feet.
• NC-A fiber cables are red (Tellabs Part No. 50.13xxx, where xxx is the
length in feet).

• NC-B fiber cables are blue (Tellabs Part No. 50.14xxx, where xxx is
the length in feet).

10.05 The system requires:


• one blue and one red fiber cable for every DS1 shelf

• two blue and two red fiber cables for every Double-density DS1 shelf

• three blue and three red fiber cables for an OC-3 or OC-12 shelf.

• four blue and four red fiber cables for each DS3 or STS-1E shelf.
10.06 Fifty feet is the maximum difference in length between a red and a blue
fiber cable attached to the same port equipment shelf. Refer to Figures 1.13
through 1.15, page 18-23.

Sample Fiber and LAN 10.07 A sample fiber and LAN running to/from list is provided in Table 10.1,
Running List page 18-94. A cable run list is also available and is the preferred format for
installers. A sample of this format is provided in Table 10.2, page 18-101. Actual
fiber and LAN running lists will differ from the samples, depending on the
configuration of the system.

76.5500/18, Rev L4 9/03 Page 18-93


10. Internal System Cabling System Engineering Manual

Table 10.1 Sample Fiber and LAN Runs To/From List


From To
Description Rack Side Shelf Jack Rack Side Shelf Jack Part No.
LAN Terminator 100 Left 1 J11 100 Left 1 X --

LAN Terminator 100 Left 1 J12 100 Left 1 Y --

LAN Terminator 100 Left 3 J11 100 Left 3 X --

LAN Terminator 100 Left 3 J12 100 Left 3 Y --

LAN Terminator 100 Left 1 X 100 Left 1 J11 --

LAN Terminator 100 Left 1 Y 100 Left 1 J12 --

LAN Terminator 100 Left 3 X 100 Left 3 J11 --

LAN Terminator 100 Left 3 Y 100 Left 3 J12 --

NTD Link, Network A, Network B 100 Left 1 J2 100 Left 3 J1 50.15008

NTD Link, Network A, Network B 100 Left 3 J1 100 Left 1 J2 50.15008

Fiber, Network A, DS1/8 1-112, SDF 1-4 100 Left 1 J6F-A 101 Right 1 P46 50.13031

Fiber, Network A, DS1/8 113-224, SDF 5-8 100 Left 1 J6F-B 101 Right 1 P44 50.13031

Fiber, Network A, DS1/8 225-336, 100 Left 1 J6F-C 101 Right 2 P46 50.13028
SDF 9-12

Fiber, Network A, DS1/8 337-448, 100 Left 1 J6F-D 101 Right 2 P44 50.13028
SDF 13-16

Fiber, Network A, DS1/8 449-560, 100 Left 1 J5F-A 101 Right 3 P46 50.13028
SDF 17-20

Fiber, Network A, DS1/8 561-672, 100 Left 1 J5F-B 101 Right 3 P44 50.13028
SDF 21-24

Fiber, Network A, DS1/8 673-784, 100 Left 1 J5F-C 101 Right 4 P46 50.13025
SDF 25-28

Fiber, Network A, DS1/8 785-896, 100 Left 1 J5F-D 101 Right 4 P44 50.13025
SDF 29-32

Fiber, Network A, DS3 1-4, SDF 33-36 100 Left 1 J8F-A 102 Right 1 J10-A 50.13034

Fiber, Network A, DS3 5-8, SDF 37-40 100 Left 1 J8F-B 102 Right 1 J10-B 50.13034

Fiber, Network A, DS3 9-12, SDF 41-44 100 Left 1 J8F-C 102 Right 1 J10-C 50.13034

Fiber, Network A, DS3 13-16, SDF 45-48 100 Left 1 J8F-D 102 Right 1 J10-D 50.13034

Fiber, Network A, DS3 17-20, SDF 49-52 100 Left 1 J7F-A 102 Right 2 J10-A 50.13031

Fiber, Network A, DS3 21-24, SDF 53-56 100 Left 1 J7F-B 102 Right 2 J10-B 50.13031

Fiber, Network A, DS3 25-28, SDF 57-60 100 Left 1 J7F-C 102 Right 2 J10-C 50.13031

Fiber, Network A, DS3 29-32, SDF 61-64 100 Left 1 J7F-D 102 Right 2 J10-D 50.13031

Fiber, Network A, DS3 33-36, SDF 65-68 100 Left 1 J10F-A 102 Right 3 J10-A 50.13031

Fiber, Network A, DS3 37-40, SDF 69-72 100 Left 1 J10F-B 102 Right 3 J10-B 50.13031

Fiber, Network A, DS3 41-44, SDF 73-76 100 Left 1 J10F-C 102 Right 3 J10-C 50.13031

Fiber, Network A, DS3 45-48, SDF 77-80 100 Left 1 J10F-D 102 Right 3 J10-D 50.13031

Page 18-94 9/03 76.5500/18, Rev L4


System Engineering Manual 10. Internal System Cabling

Table 10.1 Sample Fiber and LAN Runs To/From List (Continued)
From To

Description Rack Side Shelf Jack Rack Side Shelf Jack Part No.
Fiber, Network A, DS3 49-52, SDF 81-84 100 Left 1 J9F-A 102 Right 4 J10-A 50.13028

Fiber, Network A, DS3 53-56, SDF 85-88 100 Left 1 J9F-B 102 Right 4 J10-B 50.13028

Fiber, Network A, DS3 57-60, SDF 89-92 100 Left 1 J6F-C 102 Right 4 J10-C 50.13028

Fiber, Network A, DS3 61-64, SDF 93-96 100 Left 1 J9F-D 102 Right 4 J10-D 50.13028

Fiber, Network A, OC-3 1-4, SDF 97-100 100 Left 1 J12F-A 103 Right 1 J33-A 50.13037

Fiber, Network A, OC-3 1-4, SDF 101-104 100 Left 1 J12F-B 103 Right 1 J33-B 50.13037

Fiber, Network A, OC-3 1-4, SDF 105-108 100 Left 1 J12F-C 103 Right 1 J33-C 50.13037

NTD Link, Network B, Network A 100 Left 3 J2 100 Left 1 J1 50.15008

NTD Link, Network B, Network A 100 Left 1 J1 100 Left 3 J2 50.15008

Fiber, Network B, DS1/8 1-112, SDF 1-4 100 Left 3 J6F-A 101 Left 1 P45 50.14028

Fiber, Network B, DS1/8 113-224, SDF 5-8 100 Left 3 J6F-B 101 Left 1 P43 50.14028

Fiber, Network B, DS1/8 225-336, 100 Left 3 J6F-C 101 Left 2 P45 50.14025
SDF 9-12

Fiber, Network B, DS1/8 337-448, 100 Left 3 J6F-D 101 Left 2 P43 50.14025
SDF 13-16

Fiber, Network B, DS1/8 449-560, 100 Left 3 J5F-A 101 Left 3 P45 50.14025
SDF 17-20

Fiber, Network B, DS1/8 561-672, 100 Left 3 J5F-B 101 Left 3 P43 50.14025
SDF 21-24

Fiber, Network B, DS1/8 673-784, 100 Left 3 J5F-C 101 Left 4 P45 50.14022
SDF 25-28

Fiber, Network B, DS1/8 785-896, 100 Left 3 J5F-D 101 Left 4 P43 50.14022
SDF 29-32

Fiber, Network B, DS3 1-4, SDF 33-36 100 Left 3 J8F-A 102 Left 1 J9-A 50.14031

Fiber, Network B, DS3 5-8, SDF 37-40 100 Left 3 J8F-B 102 Left 1 J9-B 50.14031

Fiber, Network B, DS3 9-12, SDF 41-44 100 Left 3 J8F-C 102 Left 1 J9-C 50.14031

Fiber, Network B, DS3 13-16, SDF 45-48 100 Left 3 J8F-D 102 Left 1 J9-D 50.14031

Fiber, Network B, DS3 17-20, SDF 49-52 100 Left 3 J7F-A 102 Left 2 J9-A 50.14028

Fiber, Network B, DS3 21-24, SDF 53-56 100 Left 3 J7F-B 102 Left 2 J9-B 50.14028

Fiber, Network B, DS3 25-28, SDF 57-60 100 Left 3 J7F-C 102 Left 2 J9-C 50.14028

Fiber, Network B, DS3 29-32, SDF 61-64 100 Left 3 J7F-D 102 Left 2 J9-D 50.14028

Fiber, Network B, DS3 33-36, SDF 65-68 100 Left 3 J10F-A 102 Left 3 J9-A 50.14028

Fiber, Network B, DS3 37-40, SDF 69-72 100 Left 3 J10F-B 102 Left 3 J9-B 50.14028

Fiber, Network B, DS3 41-44, SDF 73-76 100 Left 3 J10F-C 102 Left 3 J9-C 50.14028

Fiber, Network B, DS3 45-48, SDF 77-80 100 Left 3 J10F-D 102 Left 3 J9-D 50.14028

Fiber, Network B, DS3 49-52, SDF 81-84 100 Left 3 J9F-A 102 Left 4 J9-A 50.14025

Fiber, Network B, DS3 53-56, SDF 85-88 100 Left 3 J9F-B 102 Left 4 J9-B 50.14025

76.5500/18, Rev L4 9/03 Page 18-95


10. Internal System Cabling System Engineering Manual

Table 10.1 Sample Fiber and LAN Runs To/From List (Continued)
From To

Description Rack Side Shelf Jack Rack Side Shelf Jack Part No.
Fiber, Network B, DS3 57-60, SDF 89-92 100 Left 3 J9F-C 102 Left 4 J9-C 50.14025

Fiber, Network B, DS3 61-64, SDF 93-96 100 Left 3 J9F-D 102 Left 4 J9-D 50.14025

Fiber, Network B, OC-3 1-4, SDF 97-100 100 Left 3 J12F-A 103 Left 1 J32-A 50.14034

Fiber, Network B, OC-3 1-4, SDF 101-104 100 Left 3 J12F-B 103 Left 1 J32-B 50.14034

Fiber, Network B, OC-3 1-4, SDF 105-108 100 Left 3 J12F-C 103 Left 1 J32-C 50.14034

LAN Link to Admin A 100 Left 1 J5 100 Left 2 J42 50.17006

LAN Link to Admin A 100 Left 3 J5 100 Left 2 J41 50.17006

LAN Link to Admin A 100 Left 2 J42 100 Left 1 J5 50.17006

LAN Link to Admin A 100 Left 2 J41 100 Left 3 J5 50.17006

LAN, Admin A - PGC A 100 Left 2 J29 101 Right 1 J29 50.17028

LAN, Admin A - PGC B 100 Left 2 J27 101 Left 1 J25 50.17028

Sync cable, Admin A, Network A 100 Left 2 J37 100 Left 1 J3 50.21201

Sync cable, Admin A, Network A 100 Left 1 J3 100 Left 2 J37 50.21201

Sync cable, Admin A, Network B 100 Left 2 J36 100 Left 3 J3 50.21207

Sync cable, Admin A, Network B 100 Left 3 J3 100 Left 2 J36 50.21207

LAN Link to Admin B 100 Left 1 J6 100 Left 4 J42 50.17009

LAN Link to Admin B 100 Left 3 J6 100 Left 4 J41 50.17006

LAN Link to Admin B 100 Left 4 J42 100 Left 1 J6 50.17009

LAN Link to Admin B 100 Left 4 J41 100 Left 3 J6 50.17006

LAN, Admin B - PGC A 100 Left 4 J29 101 Right 1 J30 50.17025

LAN, Admin B - PGC B 100 Left 4 J27 101 Left 1 J26 50.17025

Sync cable, Admin B, Network A 100 Left 4 J37 100 Left 1 J4 50.21213

Sync cable, Admin B, Network A 100 Left 1 J4 100 Left 4 J37 50.21213

Sync cable, Admin B, Network B 100 Left 4 J36 100 Left 3 J4 50.21219

Sync cable, Admin B, Network B 100 Left 3 J4 100 Left 4 J36 50.21219

Fiber, Network A, DS1/8 1-112, SDF 1-4 101 Right 1 P46 100 Left 1 J6F-A 50.13031

Fiber, Network A, DS1/8 113-224, SDF 5-8 101 Right 1 P44 100 Left 1 J6F-B 50.13031

Fiber, Network A, DS1/8 225-336, 101 Right 2 P46 100 Left 1 J6F-C 50.13028
SDF 9-12

Fiber, Network A, DS1/8 337-448, 101 Right 2 P44 100 Left 1 J6F-D 50.13028
SDF 13-16

Fiber, Network A, DS1/8 449-560, 101 Right 3 P46 100 Left 1 J5F-A 50.13028
SDF 17-20

Fiber, Network A, DS1/8 561-672, 101 Right 3 P44 100 Left 1 J5F-B 50.13028
SDF 21-24

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System Engineering Manual 10. Internal System Cabling

Table 10.1 Sample Fiber and LAN Runs To/From List (Continued)
From To

Description Rack Side Shelf Jack Rack Side Shelf Jack Part No.
Fiber, Network A, DS1/8 673-784, 101 Right 4 P46 100 Left 1 J5F-C 50.13025
SDF 25-28

Fiber, Network A, DS1/8 785-896, 101 Right 4 P44 100 Left 1 J5F-D 50.13025
SDF 29-32

Fiber, Network B, DS1/8 1-112, SDF 1-4 101 Left 1 P45 100 Left 3 J6F-A 50.14028

Fiber, Network B, DS1/8 113-224, SDF 5-8 101 Left 1 P43 100 Left 3 J6F-B 50.14028

Fiber, Network B, DS1/8 225-336, 101 Left 2 P45 100 Left 3 J6F-C 50.14025
SDF 9-12

Fiber, Network B, DS1/8 337-448, 101 Left 2 P43 100 Left 3 J6F-D 50.14025
SDF 13-16

Fiber, Network B, DS1/8 449-560, 101 Left 3 P45 100 Left 3 J5F-A 50.14025
SDF 17-20

Fiber, Network B, DS1/8 561-672, 101 Left 3 P43 100 Left 3 J5F-B 50.14025
SDF 21-24

Fiber, Network B, DS1/8 673-784, 101 Left 4 P45 100 Left 3 J5F-C 50.14022
SDF 25-28

Fiber, Network B, DS1/8 785-896, 101 Left 4 P43 100 Left 3 J5F-D 50.14022
SDF 29-32

LAN, from shelf 1, Admin A, PGC A 101 Right 2 J29 101 Right 1 J27 50.17004

LAN, from shelf 2, Admin A, PGC A 101 Right 3 J29 101 Right 2 J27 50.17004

LAN, from shelf 3, Admin A, PGC A 101 Right 4 J29 101 Right 3 J27 50.17004

LAN, Admin A - PGC A 101 Right 1 J29 100 Left 2 J29 50.17028

LAN, from shelf 1, Admin A, PGC A 101 Right 1 J27 101 Right 2 J29 50.17004

LAN, from shelf 2, Admin A, PGC A 101 Right 2 J27 101 Right 3 J29 50.17004

LAN, from shelf 3, Admin A, PGC A 101 Right 3 J27 101 Right 4 J29 50.17004

LAN to rack 101, shelf 4, Admin A, PGC A 101 Right 4 J27 102 Right 1 J2 50.17019

LAN, from shelf 1, Admin A, PGC B 101 Left 2 J25 101 Left 1 J23 50.17004

LAN, from shelf 2, Admin A, PGC B 101 Left 3 J25 101 Left 2 J23 50.17004

LAN, from shelf 3, Admin A, PGC B 101 Left 4 J25 101 Left 3 J23 50.17004

LAN, Admin A - PGC B 101 Left 1 J25 100 Left 2 J27 50.17028

LAN, from shelf 1, Admin A, PGC B 101 Left 1 J23 101 Left 2 J25 50.17004

LAN, from shelf 2, Admin A, PGC B 101 Left 2 J23 101 Left 3 J25 50.17004

LAN, from shelf 3, Admin A, PGC B 101 Left 3 J23 101 Left 4 J25 50.17004

LAN to rack 101, shelf 4, Admin A, PGC B 101 Left 4 J23 102 Left 1 J6 50.17019

LAN, from shelf 1, Admin B, PGC A 101 Right 2 J30 101 Right 1 J28 50.17004

LAN, from shelf 2, Admin B, PGC A 101 Right 3 J30 101 Right 2 J28 50.17004

LAN, from shelf 3, Admin B, PGC A 101 Right 4 J30 101 Right 3 J28 50.17004

LAN, Admin B - PGC A 101 Right 1 J30 100 Left 4 J29 50.17025

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10. Internal System Cabling System Engineering Manual

Table 10.1 Sample Fiber and LAN Runs To/From List (Continued)
From To

Description Rack Side Shelf Jack Rack Side Shelf Jack Part No.
LAN, from shelf 1, Admin B, PGC A 101 Right 1 J28 101 Right 2 J30 50.17004

LAN, from shelf 2, Admin B, PGC A 101 Right 2 J28 101 Right 3 J30 50.17004

LAN, from shelf 3, Admin B, PGC A 101 Right 3 J28 101 Right 4 J30 50.17004

LAN to rack 101, shelf 4, Admin B, PGC A 101 Right 4 J28 102 Right 1 J1 50.17019

LAN, from shelf 1, Admin B, PGC B 101 Left 2 J26 101 Left 1 J24 50.17004

LAN, from shelf 2, Admin B, PGC B 101 Left 3 J26 101 Left 2 J24 50.17004

LAN, from shelf 3, Admin B, PGC B 101 Left 4 J26 101 Left 3 J24 50.17004

LAN, Admin B - PGC B 101 Left 1 J26 100 Left 4 J27 50.17025

LAN, from shelf 1, Admin B, PGC B 101 Left 1 J24 101 Left 2 J26 50.17004

LAN, from shelf 2, Admin B, PGC B 101 Left 2 J24 101 Left 3 J26 50.17004

LAN, from shelf 3, Admin B, PGC B 101 Left 3 J24 101 Left 4 J26 50.17004

LAN to rack 101, shelf 4, Admin B, PGC B 101 Left 4 J24 102 Left 1 J5 50.17019

Fiber, Network A, DS3 1-4, SDF 33-36 102 Right 1 J10-A 100 Left 1 J8F-A 50.13034

Fiber, Network A, DS3 5-8, SDF 37-40 102 Right 1 J10-B 100 Left 1 J8F-B 50.13034

Fiber, Network A, DS3 9-12, SDF 41-44 102 Right 1 J10-C 100 Left 1 J8F-C 50.13034

Fiber, Network A, DS3 13-16, SDF 45-48 102 Right 1 J10-D 100 Left 1 J8F-D 50.13034

Fiber, Network A, DS3 17-20, SDF 49-52 102 Right 2 J10-A 100 Left 1 J7F-A 50.13031

Fiber, Network A, DS3 21-24, SDF 53-56 102 Right 2 J10-B 100 Left 1 J7F-B 50.13031

Fiber, Network A, DS3 25-28, SDF 57-60 102 Right 2 J10-C 100 Left 1 J7F-C 50.13031

Fiber, Network A, DS3 29-32, SDF 61-64 102 Right 2 J10-D 100 Left 1 J7F-D 50.13031

Fiber, Network A, DS3 33-36, SDF 65-68 102 Right 3 J10-A 100 Left 1 J10F-A 50.13031

Fiber, Network A, DS3 37-40, SDF 69-72 102 Right 3 J10-B 100 Left 1 J10F-B 50.13031

Fiber, Network A, DS3 41-44, SDF 73-76 102 Right 3 J10-C 100 Left 1 J10F-C 50.13031

Fiber, Network A, DS3 45-48, SDF 77-80 102 Right 3 J10-D 100 Left 1 J10F-D 50.13031

Fiber, Network A, DS3 49-52, SDF 81-84 102 Right 4 J10-A 100 Left 1 J9F-A 50.13028

Fiber, Network A, DS3 53-56, SDF 85-88 102 Right 4 J10-B 100 Left 1 J9F-B 50.13028

Fiber, Network A, DS3 57-60, SDF 89-92 102 Right 4 J10-C 100 Left 1 J9F-C 50.13028

Fiber, Network A, DS3 61-64, SDF 93-96 102 Right 4 J10-D 100 Left 1 J9F-D 50.13028

Fiber, Network B, DS3 1-4, SDF 33-36 102 Left 1 J9-A 100 Left 3 J8F-A 50.14031

Fiber, Network B, DS3 5-8, SDF 37-40 102 Left 1 J9-B 100 Left 3 J8F-B 50.14031

Fiber, Network B, DS3 9-12, SDF 41-44 102 Left 1 J9-C 100 Left 3 J8F-C 50.14031

Fiber, Network B, DS3 13-16, SDF 45-48 102 Left 1 J9-D 100 Left 3 J8F-D 50.14031

Fiber, Network B, DS3 17-20, SDF 49-52 102 Left 2 J9-A 100 Left 3 J7F-A 50.14028

Fiber, Network B, DS3 21-24, SDF 53-56 102 Left 2 J9-B 100 Left 3 J7F-B 50.14028

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System Engineering Manual 10. Internal System Cabling

Table 10.1 Sample Fiber and LAN Runs To/From List (Continued)
From To

Description Rack Side Shelf Jack Rack Side Shelf Jack Part No.
Fiber, Network B, DS3 25-28, SDF 57-60 102 Left 2 J9-C 100 Left 3 J7F-C 50.14028

Fiber, Network B, DS3 29-32, SDF 61-64 102 Left 2 J9-D 100 Left 3 J7F-D 50.14028

Fiber, Network B, DS3 33-36, SDF 65-68 102 Left 3 J9-A 100 Left 3 J10F-A 50.14028

Fiber, Network B, DS3 37-40, SDF 69-72 102 Left 3 J9-B 100 Left 3 J10F-B 50.14028

Fiber, Network B, DS3 41-44, SDF 73-76 102 Left 3 J9-C 100 Left 3 J10F-C 50.14028

Fiber, Network B, DS3 45-48, SDF 77-80 102 Left 3 J9-D 100 Left 3 J10F-D 50.14028

Fiber, Network B, DS3 49-52, SDF 81-84 102 Left 4 J9-A 100 Left 3 J9F-A 50.14025

Fiber, Network B, DS3 53-56, SDF 85-88 102 Left 4 J9-B 100 Left 3 J9F-B 50.14025

Fiber, Network B, DS3 57-60, SDF 89-92 102 Left 4 J9-C 100 Left 3 J9F-C 50.14025

Fiber, Network B, DS3 61-64, SDF 93-96 102 Left 4 J9-D 100 Left 3 J9F-D 50.14025

LAN, from shelf 1, Admin A, PGC A 102 Right 2 J2 102 Right 1 J4 50.17004

LAN, from shelf 2, Admin A, PGC A 102 Right 3 J2 102 Right 2 J4 50.17004

LAN, from shelf 3, Admin A, PGC A 102 Right 4 J2 102 Right 3 J4 50.17004

LAN to rack 101, shelf 4, Admin A, PGC A 102 Right 1 J2 101 Right 4 J27 50.17019

LAN, from shelf 1, Admin A, PGC A 102 Right 1 J4 102 Right 2 J2 50.17004

LAN, from shelf 2, Admin A, PGC A 102 Right 2 J4 102 Right 3 J2 50.17004

LAN, from shelf 3, Admin A, PGC A 102 Right 3 J4 102 Right 4 J2 50.17004

LAN to rack 102, shelf 4, Admin A, PGC A 102 Right 4 J4 103 Right 1 J19 50.17019

LAN, from shelf 1, Admin A, PGC B 102 Left 2 J6 102 Left 1 J8 50.17004

LAN, from shelf 2, Admin A, PGC B 102 Left 3 J6 102 Left 2 J8 50.17004

LAN, from shelf 3, Admin A, PGC B 102 Left 4 J6 102 Left 3 J8 50.17004

LAN to rack 101, shelf 4, Admin A, PGC B 102 Left 1 J6 101 Left 4 J23 50.17019

LAN, from shelf 1, Admin A, PGC B 102 Left 1 J8 102 Left 2 J6 50.17004

LAN, from shelf 2, Admin A, PGC B 102 Left 2 J8 102 Left 3 J6 50.17004

LAN, from shelf 3, Admin A, PGC B 102 Left 3 J8 102 Left 4 J6 50.17004

LAN to rack 102, shelf 4, Admin A, PGC B 102 Left 4 J8 103 Left 1 J7 50.17019

LAN, from shelf 1, Admin B, PGC A 102 Right 2 J1 102 Right 1 J3 50.17004

LAN, from shelf 2, Admin B, PGC A 102 Right 3 J1 102 Right 2 J3 50.17004

LAN, from shelf 3, Admin B, PGC A 102 Right 4 J1 102 Right 3 J3 50.17004

LAN to rack 101, shelf 4, Admin B, PGC A 102 Right 1 J1 101 Right 4 J28 50.17019

LAN, from shelf 1, Admin B, PGC A 102 Right 1 J3 102 Right 2 J1 50.17004

LAN, from shelf 2, Admin B, PGC A 102 Right 2 J3 102 Right 3 J1 50.17004

LAN, from shelf 3, Admin B, PGC A 102 Right 3 J3 102 Right 4 J1 50.17004

LAN to rack 102, shelf 4, Admin B, PGC A 102 Right 4 J3 103 Right 1 J20 50.17019

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10. Internal System Cabling System Engineering Manual

Table 10.1 Sample Fiber and LAN Runs To/From List (Continued)
From To

Description Rack Side Shelf Jack Rack Side Shelf Jack Part No.
LAN, from shelf 1, Admin B, PGC B 102 Left 2 J5 102 Left 1 J7 50.17004

LAN, from shelf 2, Admin B, PGC B 102 Left 3 J5 102 Left 2 J7 50.17004

LAN, from shelf 3, Admin B, PGC B 102 Left 4 J5 102 Left 3 J7 50.17004

LAN to rack 101, shelf 4, Admin B, PGC B 102 Left 1 J5 101 Left 4 J24 50.17019

LAN, from shelf 1, Admin B, PGC B 102 Left 1 J7 102 Left 2 J5 50.17004

LAN, from shelf 2, Admin B, PGC B 102 Left 2 J7 102 Left 3 J5 50.17004

LAN, from shelf 3, Admin B, PGC B 102 Left 3 J7 102 Left 4 J5 50.17004

LAN to rack 102, shelf 4, Admin B, PGC B 102 Left 4 J7 103 Left 1 J8 50.17019

Fiber, Network A, OC-3 1-4, SDF 97-100 103 Right 1 J33-A 100 Left 1 J12F-A 50.13037

Fiber, Network A, OC-3 1-4, SDF 101-104 103 Right 1 J33-B 100 Left 1 J12F-B 50.13037

Fiber, Network A, OC-3 1-4, SDF 105-108 103 Right 1 J33-C 100 Left 1 J12F-C 50.13037

Fiber, Network B, OC-3 1-4, SDF 97-100 103 Left 1 J32-A 100 Left 3 J12F-A 50.14034

Fiber, Network B, OC-3 1-4, SDF 101-104 103 Left 1 J32-B 100 Left 3 J12F-B 50.14034

Fiber, Network B, OC-3 1-4, SDF 105-108 103 Left 1 J32-C 100 Left 3 J12F-C 50.14034

LAN Terminator, Admin A, PGC A 103 Right 1 J17 103 Right 1 J17 50.0250

LAN to rack 102, shelf 4, Admin A, PGC A 103 Right 1 J19 102 Right 4 J4 50.17019

LAN Terminator, Admin A, PGC B 103 Left 1 J5 103 Left 1 J5 50.0250

LAN to rack 102, shelf 4, Admin A, PGC B 103 Left 1 J7 102 Left 4 J8 50.17019

LAN Terminator, Admin B, PGC A 103 Right 1 J18 103 Right 1 J18 50.0250

LAN to rack 102, shelf 4, Admin B, PGC A 103 Right 1 J20 102 Right 4 J3 50.17019

LAN Terminator, Admin B, PGC B 103 Left 1 J6 103 Left 1 J6 50.0250

LAN to rack 102, shelf 4, Admin B, PGC B 103 Left 1 J8 102 Left 4 J7 50.17019

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System Engineering Manual 10. Internal System Cabling

Table 10.2 Sample Fiber and LAN Run Installers’ List


Run Number Part No. Routing From Routing To
1-1 50.17009 100, SH 1 L, J6 100, SH 4 L, J42

1-2 50.17006 100, SH 1 L, J5 100, SH 2 L, J42

1-3 50.15008 100, SH 1 L, J2 100, SH 3 L, J1

1-4 50.21201 100, SH 2 L, J37 100, SH 1 L, J3

1-5 50.21207 100, SH 2 L, J36 100, SH 3 L, J3

1-6 50.17006 100, SH 3 L, J6 100, SH 4 L, J41

1-7 50.17006 100, SH 3 L, J5 100, SH 2 L, J41

1-8 50.15008 100, SH 3 L, J2 100, SH 1 L, J1

1-9 50.21213 100, SH 4 L, J37 100, SH 1 L, J4

1-10 50.21219 100, SH 4 L, J36 100, SH 3 L, J4

2-1 50.14028 101, SH 1 L, P45 100, SH 3 L, J6F-A

2-2 50.14028 101, SH 1 L, P43 100, SH 3 L, J6F-B

2-3 50.17025 101, SH 1 L, J26 100, SH 4 L, J27

2-4 50.17028 101, SH 1 L, J25 100, SH 2 L, J27

2-5 50.13031 101, SH 1 R, P46 100, SH 1 L, J6F-A

2-6 50.13031 101, SH 1 R, P44 100, SH 1 L, J6F-B

2-7 50.17025 101, SH 1 R, J30 100, SH 4 L, J29

2-8 50.17028 101, SH 1 R, J29 100, SH 2 L, J29

2-9 50.14025 101, SH 2 L, P45 100, SH 3 L, J6F-C

2-10 50.14025 101, SH 2 L, P43 100, SH 3 L, J6F-D

2-11 50.17004 101, SH 2 L, J26 101, SH 1 L, J24

2-12 50.17004 101, SH 2 L, J25 101, SH 1 L, J23

2-13 50.13028 101, SH 2 R, P46 100, SH 1 L, J6F-C

2-14 50.13028 101, SH 2 R, P44 100, SH 1 L, J6F-D

2-15 50.17004 101, SH 2 R, J30 101, SH 1 R, J28

2-16 50.17004 101, SH 2 R, J29 101, SH 1 R, J27

2-17 50.14025 101, SH 3 L, P45 100, SH 3 L, J5F-A

2-18 50.14025 101, SH 3 L, P43 100, SH 3 L, J5F-B

2-19 50.17004 101, SH 3 L, J26 101, SH 2 L, J24

2-20 50.17004 101, SH 3 L, J25 101, SH 2 L, J23

2-21 50.13028 101, SH 3 R, P46 100, SH 1 L, J5F-A

2-22 50.13028 101, SH 3 R, P44 100, SH 1 L, J5F-B

2-23 50.17004 101, SH 3 R, J30 101, SH 2 R, J28

2-24 50.17004 101, SH 3 R, J29 101, SH 2 R, J27

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10. Internal System Cabling System Engineering Manual

Table 10.2 Sample Fiber and LAN Run Installers’ List (Continued)
Run Number Part No. Routing From Routing To
2-25 50.14022 101, SH 4 L, P45 100, SH 3 L, J5F-C

2-26 50.14022 101, SH 4 L, P43 100, SH 3 L, J5F-D

2-27 50.17004 101, SH 4 L, J26 101, SH 3 L, J24

2-28 50.17004 101, SH 4 L, J25 101, SH 3 L, J23

2-29 50.13025 101, SH 4 R, P46 100, SH 1 L, J5F-C

2-30 50.13025 101, SH 4 R, P44 100, SH 1 L, J5F-D

2-31 50.17004 101, SH 4 R, J30 101, SH 3 R, J28

2-32 50.17004 101, SH 4 R, J29 101, SH 3 R, J27

3-1 50.14031 102, SH 1 L, J9-D 100, SH 3 L, J8F-D

3-2 50.14031 102, SH 1 L, J9-C 100, SH 3 L, J8F-C

3-3 50.14031 102, SH 1 L, J9-B 100, SH 3 L, J8F-B

3-4 50.14031 102, SH 1 L, J9-A 100, SH 3 L, J8F-A

3-5 50.17019 102, SH 1 L, J6 101, SH 4 L, J23

3-6 50.17019 102, SH 1 L, J5 101, SH 4 L, J24

3-7 50.17019 102, SH 1 R, J2 101, SH 4 R, J27

3-8 50.13034 102, SH 1 R, J10-D 100, SH 1 L, J8F-D

3-9 50.13034 102, SH 1 R, J10-C 100, SH 1 L, J8F-C

3-10 50.13034 102, SH 1 R, J10-B 100, SH 1 L, J8F-B

3-11 50.13034 102, SH 1 R, J10-A 100, SH 1 L, J8F-A

3-12 50.17019 102, SH 1 R, J1 101, SH 4 R, J28

3-13 50.14028 102, SH 2 L, J9-D 100, SH 3 L, J7F-D

3-14 50.14028 102, SH 2 L, J9-C 100, SH 3 L, J7F-C

3-15 50.14028 102, SH 2 L, J9-B 100, SH 3 L, J7F-B

3-16 50.14028 102, SH 2 L, J9-A 100, SH 3 L, J7F-A

3-17 50.17004 102, SH 2 L, J6 102, SH 1 L, J8

3-18 50.17004 102, SH 2 L, J5 102, SH 1 L, J7

3-19 50.17004 102, SH 2 R, J2 102, SH 1 R, J4

3-20 50.13031 102, SH 2 R, J10-D 100, SH 1 L, J7F-D

3-21 50.13031 102, SH 2 R, J10-C 100, SH 1 L, J7F-C

3-22 50.13031 102, SH 2 R, J10-B 100, SH 1 L, J7F-B

3-23 50.13031 102, SH 2 R, J10-A 100, SH 1 L, J7F-A

3-24 50.17004 102, SH 2 R, J1 102, SH 1 R, J3

3-25 50.14028 102, SH 3 L, J9-D 100, SH 3 L, J10F-D

3-26 50.14028 102, SH 3 L, J9-C 100, SH 3 L, J10F-C

3-27 50.14028 102, SH 3 L, J9-B 100, SH 3 L, J10F-B

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System Engineering Manual 10. Internal System Cabling

Table 10.2 Sample Fiber and LAN Run Installers’ List (Continued)
Run Number Part No. Routing From Routing To
3-28 50.14028 102, SH 3 L, J9-A 100, SH 3 L, J10F-A

3-29 50.17004 102, SH 3 L, J6 102, SH 2 L, J8

3-30 50.17004 102, SH 3 L, J5 102, SH 2 L, J7

3-31 50.17004 102, SH 3 R, J2 102, SH 2 R, J4

3-32 50.13031 102, SH 3 R, J10-D 100, SH 1 L, J10F-D

3-33 50.13031 102, SH 3 R, J10-C 100, SH 1 L, J10F-C

3-34 50.13031 102, SH 3 R, J10-B 100, SH 1 L, J10F-B

3-35 50.13031 102, SH 3 R, J10-A 100, SH 1 L, J10F-A

3-36 50.17004 102, SH 3 R, J1 102, SH 2 R, J3

3-37 50.14025 102, SH 4 L, J9-D 100, SH 3 L, J9F-D

3-38 50.14025 102, SH 4 L, J9-C 100, SH 3 L, J9F-C

3-39 50.14025 102, SH 4 L, J9-B 100, SH 3 L, J9F-B

3-40 50.14025 102, SH 4 L, J9-A 100, SH 3 L, J9F-A

3-41 50.17004 102, SH 4 L, J6 102, SH 3 L, J8

3-42 50.17004 102, SH 4 L, J5 102, SH 3 L, J7

3-43 50.17004 102, SH 4 R, J2 102, SH 3 R, J4

3-44 50.13028 102, SH 4 R, J10-D 100, SH 1 L, J9F-D

3-45 50.13028 102, SH 4 R, J10-C 100, SH 1 L, J9F-C

3-46 50.13028 102, SH 4 R, J10-B 100, SH 1 L, J9F-B

3-47 50.13028 102, SH 4 R, J10-A 100, SH 1 L, J9F-A

3-48 50.17004 102, SH 4 R, J1 102, SH 3 R, J3

4-1 50.17019 103, SH 1 L, J8 102, SH 4 L, J7

4-2 50.17019 103, SH 1 L, J7 102, SH 4 L, J8

4-3 50.14034 103, SH 1 L, J32-C 100, SH 3 L, J12F-C

4-4 50.14034 103, SH 1 L, J32-B 100, SH 3 L, J12F-B

4-5 50.14034 103, SH 1 L, J32-A 100, SH 3 L, J12F-A

4-6 50.13037 103, SH 1 R, J33-C 100, SH 1 L, J12F-C

4-7 50.13037 103, SH 1 R, J33-B 100, SH 1 L, J12F-B

4-8 50.13037 103, SH 1 R, J33-A 100, SH 1 L, J12F-A

4-9 50.17019 103, SH 1 R, J20 102, SH 4 R, J3

4-10 50.17019 103, SH 1 R, J19 102, SH 4 R, J4

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10. Internal System Cabling System Engineering Manual

LAN Cabling
10.08 LAN cables connect both administrative complexes to all port equipment
shelves and the control center stage shelf of each network complex. They run in a
daisy-chain formation through the port equipment shelves. The maximum number
of port equipment shelves per LAN run is 32. Refer to Ordering Fiber and LAN
Cable, page 18-29, for jack numbers at the administrative complexes.
10.09 Three types of LAN cables exist as follows:

Topic Page
LAN cables that control port and network shelf LAN Cables for Controlling Port and
equipment through the PGCs and NGCs Network Shelf Equipment, page 18-104
SYNC timing cables that provide timing links SYNC Timing Cables, page 18-105
NTDM-to-NTDM cables that connect the NTDMs NTDM Cross-timing Cables,
located on each control switch network complex shelf page 18-110

Warning:
Always wear a static protection wriststrap while performing any procedures that
require you to come in contact with the system. This includes touching modules,
cabling, or the system in any way. Electrostatic Discharge (ESD) can damage
system components resulting in a traffic-affecting condition. Ensure that
modules are stored in static preventive material.

LAN Cables for Controlling Port and Network Shelf Equipment


10.10 The LAN cables that connect the administrative complexes to port
equipment shelves come in two varieties, as follows:
• The gray cable, Part No. 50.15xxx, is available in lengths from 3 to 300
feet. The xxx relates to the length in feet.

• The white low-loss cable, Part No. 50.17xxx, is available in lengths


from 3 to 600 feet. The xxx relates to the length in feet.

Note: The white cable, Part No. 50.17xxx, is used with new LAN runs. Existing
LAN runs with gray cable, Part No. 50.15xxx, must be continued with gray
cable, as long as the run does not exceed 300 feet.

10.11 The 50.17xxx and 50.15xxx cable types cannot be mixed (impedance
mismatch causes reflections). All LAN cables on a LAN run must be the same.
Note the following guidelines:
• Do not mix the white and gray cables within a LAN run.
• Use the same type of cables for both LAN A and LAN B within a LAN
run.

• Network LAN runs (J41 & J42) must be the same cable type as LAN
run #1 (J27 & J29)

Page 18-104 9/03 76.5500/18, Rev L4


System Engineering Manual 10. Internal System Cabling

10.12 The LAN cables between port equipment shelves within the same rack are
4 feet long, either Tellabs Part No. 50.15004 or 50.17004.

Note: Refer to Table 10.1, page 18-94, for jack assignments.

Routing LAN Cables 10.13 Route cables from the administrative complexes into the first (bottom)
shelf of the first port equipment rack. The system requires a cable from each
administrative complex to each side of the first port shelf, for a total of four cables.
Four jumper cables are required to route by daisy-chain to the next port shelf.

Terminating LAN Cables 10.14 The LAN must be terminated at the end of each LAN run. The system is
shipped with terminations on all LAN jacks on the administrative complex
backplane. Leave the termination plugs in the LAN origination jacks that are not
being used.

SYNC Timing Cables


10.15 The following items are required to allow the system to be synchronized to
an external timing reference.
10.16 Timing information is transferred through four SYNC timing cables from
the Synchronous Interface Module (SIM) to the Network Timing Distribution
Module (NTDM) located in each NC copy A and B. To prevent timing skew, all four
SYNC cables must be the same length. For 128-, 256-, and 1024-port systems,
various length timing cables are available with a maximum length of 50 feet. For
2048- or 3072-port systems, all SYNC cables must be 100 feet in length.

Note: For 1024 systems and larger, connect the SYNC cable to only the control
center stage shelf (CSS 1) for each network copy, where the NTDM is
located.

SYNC Cable Lengths 10.17 For systems with 256 and 1024 ports, these SYNC cables are available in
8-foot, 10-foot, 20-foot, 30-foot, 40-foot, and 50-foot lengths. All four SYNC cables
must be the same length to prevent timing skew. For systems with 2048 ports or
more, all cables are 100-feet long. Figure 10.2, page 18-106, and Figure 10.3,
page 18-107, show the SYNC cable routing for both the 0550B CSS shelf and
0550G CSS shelf.

Note: All SYNC timing cables must be the same length. Part numbers will be
different due to specific routing as reflected on the labels for each cable.

76.5500/18, Rev L4 9/03 Page 18-105


10. Internal System Cabling System Engineering Manual

center switch shelf


AC-B copy B
GND

Ret B
J40 J43
P12 P11 P10 P9 P8 P7 P6
-48VB

J62

J2

J1
-48B
J4 J3
J59
J65

J11
J66

J5
T

P2-9 J10 J12 J2-3

J12
J6
J67 T
J68 J14
J69 J34 T J23 J22 J15 (B)
(B) (B) (B)
J70 P13
J25 J24 J16
J35 T J17 (A)
J56 (A) (A) (A)
Ret A P14
J41 J27 J26 J18
J57 J36 T Net B (B) J19 (B) P3
J53 (B)
(B) P15
J42 J29 J28 J61 GND
J37 T J20
J58 Net A (A) (A) J21 (A)
(A) J11 J13
-48A -48VA
SCM-1 (LAN) SCM-2 (LAN) J72 J71

J36 AC-B to J4 CSS1-B

J37 AC-B to J4 CSS1-A

Part No. 50.0332


cable provides external
reference cross-copy link
center switch shelf
AC-A copy A
GND

Ret B
J40 J43 P12 P11 P10 P9 P8 P7 P6
-48VB

J2

J1
J62

-48B
J4 J3
J59
J65

J11
J5
J66 T

P2-9 J10 J12 J2-3

J12
T

J6
J67
J68 J14
J69 J34 T J23 J22 J15 (B)
(B) (B) (B)
J70 P13
J25 J24 J16
J35 T J17 (A)
J56 (A) (A) (A) P14
Ret A
J41 J27 J26 J18 P3
J57 J36 T Net B (B) (B) J19 (B)
J53 (B) P15
J42 J29 J28 J61 GND
J37 T J20
J58 Net A (A) (A) J21 (A)
(A) J11 J13
-48A -48VA
SCM-1 (LAN) SCM-2 (LAN) J72 J71

J36 AC-A to J3 CSS1-B

J37 AC-A to J3 CSS1-A

Figure 10.2 256 and 1024 SIM to NTDM SYNC Cabling Diagram

Note 1: Figure 10.2 shows an 0550B CSS shelf and an 0550A AC Rev. J shelf.

Note 2: Refer to Table 10.5, page 18-109 for cable part numbers.

Page 18-106 9/03 76.5500/18, Rev L4


System Engineering Manual 10. Internal System Cabling

center switch shelf


AC-B copy B
Ret B
J40 J43

J62 J3 J4

-48B
J59
J65
J66

P2-9 J10 J12 J2-3


J67
J68 J14
J69 J34 T J23 J22 J15 (B)
(B) (B) (B)
J70
J25 J24 J16
J35 T J17 (A)
J56 (A) (A) (A)
Ret A
J41 J27 J26 J18
J57 J36 T Net B (B) (B) J19 (B)
J53 (B)
J42 J29 J28 J61
J37 T J20
J58 T Net A (A) (A) J21 (A)
(A) J11 J13
-48A
SCM-1 (LAN) SCM-2 (LAN) J72 J71

J36 AC-B to J4 CSS1-B

AC cross-copy J37 AC-B to J4 CSS1-A


link cable
center switch shelf
AC-A copy A

Ret B
J40 J43

J3 J4
J62

-48B
J59
J65
J66

P2-9 J10 J12 J2-3


J67
J68 J14
J69 J34 T J23 J22 J15 (B)
(B) (B) (B)
J70
J25 J24 J16
J35 T J17 (A)
J56 (A) (A) (A)
Ret A
J41 J27 J26 J18
J57 J36 T Net B (B) (B) J19 (B)
J53 (B)
J42 J29 J28 J61
J37 T J20
J58 Net A (A) (A) J21 (A)
(A) J11 J13
-48A
SCM-1 (LAN) SCM-2 (LAN) J72 J71

J36 AC-A to J3 CSS1-B

J37 AC-A to J3 CSS1-A

Figure 10.3 2048-3072 SIM to NTDM SYNC Cabling Diagram

Note 1: Figure 10.3 shows an 0550G CSS shelf and an 0550A AC Rev. J shelf.

Note 2: Refer to Table 10.4, page 18-108 for cable part numbers.

76.5500/18, Rev L4 9/03 Page 18-107


10. Internal System Cabling System Engineering Manual

10.18 The cables required depend on the AC backplane revisions as follows:


• For Rev B through I backplanes, in 256 or 1024 systems, use four
Shielded Data Link (SDL) to NTDM cables. The cables are Tellabs
Part No. 50.156xx or 50.158xx (where xx is the length in feet).

• For Rev B through I backplanes in a 2048-3072 system, refer to Table


10.3.

• For Rev J or Later backplanes in a 2048 or higher system, use at least


four SYNC cables. Refer to Table 10.4.
• For Rev J or Later backplanes in a 256 or 1024 system, use at least
four SYNC cables. Refer to Table 10.5, page 18-109.

Table 10.3 SYNC Cables for AC Shelves Rev B through I in a


2048 or 3072 System
Administrative Network
Complex Complex Color Coding Part Number
SYNC A NC-A
J37 SYNC A red label 50.2190
J3

SYNC A NC-B
J36 SYNC A white label 50.2191
J3

SYNC B NC-A
J37 SYNC B yellow label 50.2192
J4

SYNC B NC-B
J36 SYNC B black label 50.2193
J4

Table 10.4 SYNC Cables for AC Shelves Rev J or Later in a 2048


or higher System
Administrative Network
Complex Complex Color Coding Part Number

SYNC A NC-A
J37 SYNC A red label 50.2196
J3
SYNC A NC-B
J36 SYNC A white label 50.2197
J3

SYNC B NC-A
J37 SYNC B yellow label 50.2198
J4

SYNC B NC-B
J36 SYNC B black label 50.2199
J4

Page 18-108 9/03 76.5500/18, Rev L4


System Engineering Manual 10. Internal System Cabling

Table 10.5 SYNC Cables for AC Shelves Rev J or Later in a 256 or 1024 System

Shelf Cable Lengt Part Labels


AC-A Cable 1 8 feet 50.21201
(J3 to J37) 10 feet 50.21202
Red
20 feet 50.21203
SYNC CABLE SYNC CABLE
NETWORK COPY A ADMIN COPY A
30 feet 50.21204
J3 (SIM A) J37
40 feet 50.21205

50 feet 50.21206

Cable 2 8 feet 50.21207


(J3 to J36) 10 feet 50.21208
White
20 feet 50.21209
SYNC CABLE SYNC CABLE
NETWORK COPY B ADMIN COPY A
30 feet 50.21210
J3 (SIM A) J36
40 feet 50.21211

50 feet 50.21212

AC-B Cable 1 8 feet 50.21213


(J4 to J37) 10 feet 50.21214
Yellow
20 feet 50.21215
SYNC CABLE SYNC CABLE
NETWORK COPY A ADMIN COPY B
30 feet 50.21216
J4 (SIM B) J37
40 feet 50.21217

50 feet 50.21218

Cable 2 8 feet 50.21219


(J4 to J36) 10 feet 50.21220
Black
20 feet 50.21221
SYNC CABLE SYNC CABLE
NETWORK COPY B ADMIN COPY B
30 feet 50.21222
J4 (SIM B) J36
40 feet 50.21223

50 feet 50.21224

Note: 1. All cables must be the same length.


2. On a 256- or 1024-port system, the connectors are SDL on the end
connecting to the CSS and TWIN-AX BNC on the end connecting to the
administrative complex. On a 2048-port or higher system, all cables are
TWIN-AX BNC connectors on both ends.

76.5500/18, Rev L4 9/03 Page 18-109


10. Internal System Cabling System Engineering Manual

NTDM Cross-timing Cables


10.19 Two NTDM cross-timing cables are required to connect each NTDM on the
two control CSS shelves. The cables connect to J1 and J2 of the control CSS shelf
of each NC copy.

Warning:
Always wear a static protection wriststrap while performing any procedures that
require you to come in contact with the system. This includes touching modules,
cabling, or the system in any way. Electrostatic Discharge (ESD) can damage
system components resulting in a traffic-affecting condition. Ensure that
modules are stored in static preventive material.

Note: Both NTDM cross-timing cables must be the same length.

• TITAN 5500S 128-port system is cabled at the factory.

• TITAN 5500 256- and 1024-port systems use two NTDM cross-timing
cables with SDL-to-SDL connectors. Refer to Figure 10.4.

• TITAN 5500 2048- and 3072-port system uses two NTDM


cross-timing cables with TWINAX to TWINAX connectors. Refer to
Figure 10.5, page 18-111.
10.20 For an 0550B CSS shelf (used on 256 and 1024 systems), the connectors
J1 and J2 are located in the middle of the backplane. They are the top two jacks in
the row of SDL-type jacks. Refer to Figure 10.4. The Tellabs Part No. is 50.150xx
where xx=length in feet up to 50 feet.

J2 J1 J2 J1

GND GND

P12 P11 P10 P9 P8 P7 P6 P12 P11 P10 P9 P8 P7 P6


-48VB -48VB
J2

J1

J2

J1
J11

J11
J5

J5

T T
J12

J12

T T
J6

J6

P13 P13

P14 P14
P3 P3
P15 P15
GND GND

-48VA -48VA

center switch shelf center switch shelf


copy A copy B

Figure 10.4 Cross-timing Cables Between NTDMs on 0550B CSS Shelf

Page 18-110 9/03 76.5500/18, Rev L4


System Engineering Manual 10. Internal System Cabling

10.21 For an 0550G CSS shelf (used on 2048 or 3072 port systems), the
connectors J1 and J2 are used and located above the microcoax cables, as shown
in Figure 10.5.
10.22 Table 10.6 lists the part numbers for the cross-timing cables in a 2048 or
3072 port systems.
10.23 All fiber and LAN cabling rules are programmed into the software that
Tellabs uses for determining fiber and LAN part numbers, and jack assignments.

J2 J1 J2 J1

center switch shelf center switch shelf


Cable Part
copy A copy B
No.
Cable Part
No.

Figure 10.5 Connectors for NTDM Cross-timing Cables on 0550G CSS Shelf

Table 10.6 NTDM Cross-timing Cables for a 2048 or 3072 System


Cable Connectors Part No.
CSS1-A, J1 - NTD In CSS1-B, J2 - NTD Out 50.2194

CSS1-A, J2 - NTD Out CSS1-B, J1 - NTD In 50.2195

76.5500/18, Rev L4 9/03 Page 18-111


10. Internal System Cabling System Engineering Manual

DCC and TCP/IP Cabling (Optional)


10.24 The optional Data Communication Channel (DCC) feature allows remote
access to the system by using TCP/IP and/or DCC communication. Beginning with
FP6.1, the distributed routing feature is available which allows configuration
options for signals to travel through the equipment. In addition, the TITAN 5500/S
system has enhanced capability to communicate with other nodes and between
areas containing several nodes.
10.25 This section describes the planning requirements for the DCC and/or
TCP/IP features. For complete information about setting up the DCC feature on a
new system, refer to the TCP/IP and DCC Activation Manual, 76.5500/46.
10.26 The total DCC LAN length from AC-A to the last optical port shelf must be
less than 600 cable feet (even if an external router is used), and no more than 29
shelves may be included in the daisy chain. Total cable length must agree with the
figure recorded in the Detailed Engineering Package. Refer to Figure 10.6,
page 18-115, for an example of DCC cabling using two 5530D CIPs.
10.27 The DCC feature is designed to use either 10BASE-T or 10BASE2
(thinnet) wire; however, 10BASE5 (thicknet) wire can also be used.

Warning:
Always wear a static protection wriststrap while performing any procedures that
require you to come in contact with the system. This includes touching modules,
cabling, or the system in any way. Electrostatic Discharge (ESD) can damage
system components resulting in a traffic-affecting condition. Ensure that
modules are stored in static preventive material.

Note 1: The 10BASE-T wire is an implementation of the Ethernet IEEE standard


on 24-gauge unshielded twisted-pair wiring, a baseband medium at
10Mbps.

Note 2: If 10BASE5 wire is used, an AUI cable must be provided to connect the
CIP to the Media Attachment Unit (MAU).

Note 3: Beginning with FP7.0, the 5501C System Processor Module (SPM) is
required for use in the Administrative Processor Module (APM) slot (#4)
of the 550A Administrative Complex (AC) shelf. Also, either the 5501B
SPM or 5501C SPM can be used in the Communications Processor
Module (CPM) slot (#3) of the 550A AC shelf. For systems running
FP6.1, the 5501C SPM can be used in either APM or CPM slots.
However, for systems running FP 6.0, the 5501C SPM is not supported
in either the APM or CPM slot.

10.28 The Communication Interface Panel (CIP), 80.5530D, requires two


5501B/C System Processor Modules (SPM) on the AC shelves. The modules are
installed in the Communication Processor Module (CPM) slots (slot 3) of each AC
shelf: one in the upper AC shelf (AC-B) and one in the lower shelf (AC-A).

Page 18-112 9/03 76.5500/18, Rev L4


System Engineering Manual 10. Internal System Cabling

10.29 Before beginning the protocol activation, the customer should decide
which configuration option to choose. Refer to the TCP/IP and DCC Activation
Manual, 76.5500/46, to selection one of the available options. If using an external
router, refer to the router vendor instructions for necessary hardware to connect to
the TITAN 5500/S system.

Hardware Requirements
10.30 Before starting this procedure, verify that the following items are available:
__ one voltmeter for testing voltage

__ one media converter per LAN, as necessary, to convert a 10BASE2


connection to 10BASE-T on an external router

__ two 5501B/C System Processor Modules (SPMs, acting as CPMs),


one for each of the two ACs

__ two 5530D CIP kits are required per Administrative Rack. Customers
may purchase the Communication Interface Panel Kit, 81.5530D,
which contains the following items:
__ one 80.5530D CIP

__ one cable, Part No. 80.2401, and the associated mounting


hardware

__ two 4-foot, coax extension cables, Part No. 50.2274

__ two administrative shelf bracket, Part No. 10.5199.

10.31 Verify that all the items listed under either TCP/IP or DCC are available.

For TCP/IP and/or OSI 10.32 TCP/IP and/or OSI administration of the TITAN requires certain hardware
parts. This hardware is also used to connect the SPM (CPM) to the CO LAN and
allow the TITAN to perform GNE operations. For example, the hardware is
necessary for a connection with an external router. The required items are listed as
follows:
__ two 10BASE-T Ethernet transceivers, Part No. 78.1376, or two
10BASE2 Ethernet transceivers, Part No. 78.1375, needed for
CO LAN connections

__ two AUI cables, if using 10BASE5 wire

__ two RJ-45 cables, if using 10BASE-T wire

__ two coax cables, if using 10BASE2 wire

__ two Y-adapters, Part No. 51.0968 (two per AC shelf), if using


10BASE2 wire

__ two 50-ohm termination plugs, Part No. 51.0563 (two per AC shelf), if
using 10BASE2 wire
__ two CO LAN connections from LAN-2 to the back of the TITAN
5500/S system.

76.5500/18, Rev L4 9/03 Page 18-113


10. Internal System Cabling System Engineering Manual

Note: The Ethernet transceiver(s) must be FCC compliant with Part 15 of the
FCC rules.

For DCC DCC access requires:


__ two 81.5549/A DCC Processor Modules for each optical port shelf
having the DCC feature activated

__ four 10BASE2 Ethernet transceivers, Part No. 78.1375 (two per AC


shelf)

__ four Y-adapters, Part No. 51.0968 (two per AC shelf)


__ four T-adapters per port shelf, Part No. 51.0564 (total depends on the
number of optical shelves for DCC LAN)

__ eight 50-ohm termination plugs, Part No. 51.0563 (two per AC shelf
and four for the last port shelf)

__ four RG-58 cables, if using 10BASE2 wire

__ additional RG-58 cables to run in a daisy chain formation through the


port shelves (total depends on the number of port shelves for DCC
LAN).

Note: For DCC applications, the 80.5530D CIP connects to internal DCC LAN
cables that in previous feature packages were connected to the SCM-2 at
J14, J16, J18, and J20 of the AC backplane.

Configuration Variations 10.33 The following items, which are included in the 81.5530D CIP kit, may be
necessary, depending on the system:
__ four 4-foot cables, Part No. 50.2274 (two per kit), to be used if the
10BASE2 DCC line cables need extending, after upgrading from
FP5.1 or earlier.

__ two administrative shelf brackets, Part No. 10.5199, to be used with


AC Shelf 81.0550A, Revision B through I (one per kit).

Note: Any additional equipment to support the network is to be supplied by the


customer.

Page 18-114 9/03 76.5500/18, Rev L4


System Engineering Manual 10. Internal System Cabling

Admin. Complex OC-3/12 Shelf - first... OC-3/12 Shelf - last

AC-B

J1 J9A J13A
J9A J13A

J10B J14B J10B J14B

J7

AC-A

J9A J13A J9A J13A


J1

J10B J14B J10B J14B

J7

Legend

= 50-ohm termination plug, Part No. 51.0563


Table 10.7 LAN Cabling Connections
AC CIP Transceiver OC = BNC Y-adapter, Part No. 51.0968
Side Connection Port
= BNC T-adapter, Part No. 51.0564
AC-A J1 J9A

AC-A J7 J13A
= RG-58 coax cable, AC side A
AC-B J1 J10B

AC-B J7 J14B
= RG-58 coax cable, AC side B

Figure 10.6 Cabling Scheme for DCC Feature

76.5500/18, Rev L4 9/03 Page 18-115


11. Fiber and LAN Ductwork System Engineering Manual

11. Fiber and LAN Ductwork

11.01 Fiber and LAN cables are usually routed in a protective duct over the
system. Due to the number of fiber cables that is required on larger systems,
Tellabs recommends a dedicated panned cable rack for running fiber and LAN
cables. The fiber and LAN cables used with the system are rugged hard-clad,
silica-type cables that do not necessarily require the level of protection that fiber
duct provides. However, Tellabs recommends segregating interbay fiber cables
from other office signal cables.

Internal Fiber Duct Spacing 11.02 If fiber ducts are required, approximately 1.4 square inches of fiber duct
space for each DS1 rack and 6 square inches for each DS3 or STS-1E rack is
needed.

Note: If fiber ducts are not used, take care not to create kinks in the fiber cables,
which can cause broken fibers inside the cable.

11.03 LAN cables may be routed with other metallic cables. Tellabs approves of
running the LAN cables with the fibers, either in the duct or on the dedicated cable
rack, to keep all fiber and LAN cabling together. This organization adds an
additional 0.7 square inches of duct or rack space. Since the LAN cables daisy
chain between port shelves, the space required in the duct does not increase with
each port shelf.

Taking Up Slack in Fiber and 11.04 Some slack usually occurs when running the fiber and LAN cables. If using
LAN Cables fiber cable ducts, do not crimp the fibers while taking up slack in the cable run.
Crimping fibers may cause internal breakage. For example, do not run the cable
coiled in the fiber duct or attach the cabling near the back of the system. Instead,
run the cabling in one continuous loop around itself, within a straight run of fiber
duct, above the port equipment.

Protecting OC-3 or OC-12 11.05 Facility fiber cables to OC-3 and OC-12 port interfaces require a high
Fiber Optic Cables degree of protection. Tellabs requires that all facility fiber cables for OC-3 and
OC-12 ports be enclosed in fiber duct. A detailed drawing of the duct required to
house facility fiber cables as they enter an OC-3 or OC-12 rack can be found in the
Installation Manual, 76.5500/7.

Page 18-116 9/03 76.5500/18, Rev L4


System Engineering Manual 12. Administrative Interfaces

12. Administrative Interfaces

12.01 The system supports eight RS-232-C DCE administrative access ports
(four per 5501C System Processor Module functioning as an Administrative
Processor Module). There are two types: asynchronous and synchronous. The link
connections are located on the rear of each of the two AC shelves, at
asynchronous jacks J10, J11, J12 and synchronous jack J13. Users who access
the system using a terminal can display information about the links using the
RTRV-LINK command. The link connections on AC-A correspond to links
numbered 1 through 4 and those on AC-B correspond to links 5 through 8. They
may be used for bit rates from 300, 1200, 2400, 4800, 9600, 19200, 38400, or 57.6
kbs. Refer to Table 12.1.

Table 12.1 Administrative Links


Jack Link Number Max. Bit
Admin Number (RTRV-LINK) Link Type Rate
J10 1 asynchronous 57.6 kbs

AC-A J11 2 asynchronous 57.6 kbs

J12 3 asynchronous 38.4 kbs

J13 4 synchronous, X.25 57.6 kbs

J10 5 asynchronous 57.6 kbs

AC-B J11 6 asynchronous 57.6 kbs

J12 7 asynchronous 38.4 kbs

J13 8 synchronous, X.25 57.6 kbs

Note: Beginning with FP7.0, the 5501C System Processor Module (SPM) is
required for use in the Administrative Processor Module (APM) slot (#4) of
the 550A Administrative Complex (AC) shelf. Also, either the 5501B SPM
or 5501C SPM can be used in the Communications Processor Module
(CPM) slot (#3) of the 550A AC shelf. For systems running FP6.1, the
5501C SPM can be used in either APM or CPM slots. However, for
systems running FP 6.0, the 5501C SPM is not supported in either the
APM or CPM slot.

Links 1 and 5 12.02 The asynchronous links are configured for RS-232-C. Links 2, 3, 6 and 7
provide automatic logout when users disconnect the serial cable. Links 1 and 5
were intended for use with a local terminal where the user logs out of each session.
Links 1 and 5 do not provide automatic logout when the serial cable is removed.
This is because they do not use pin 20 for DTR (“terminal ready”) interface control.
Refer to the pinouts in Figure 12.1, page 18-118. It is not necessary to terminate
links 1 and 5. Users need to log out of each session. Using links 1 or 5 for modem
connectivity requires special configuration of both the modem and the link.

76.5500/18, Rev L4 9/03 Page 18-117


12. Administrative Interfaces System Engineering Manual

Synchronous Links 12.03 The remaining two ports are synchronous and support transmission rates
of 1200, 2400, 4800, 9600, 19200, 38400, or 57.6 kbs. The synchronous ports are
configured for RS-232-C. Additionally, the RS-449 standard (RS-422 electrical)
can be supported on all ports via a cable adapter.

Note: Synchronous protocols require straps on the SPM functioning as an APM


must be configured for clock input or clock output. Refer to module
practice, 76.815501C System Processor Module for more information
about the straps.

Ethernet LAN Interface for 12.04 The system provides a 10Mbps IEEE 802.3 compliant Ethernet LAN
TCP/IP and DCC interface with the release of Feature Package 4.1 and later.
Communication
12.05 All OSS administrative functions are performed via the TL1 language over
a X.25 stack or an RS-232-C asynchronous stack. With the release of FP5.0, the
system supports TL1 over the seven-layer OSI stack. Each of the X.25 links
support up to eight switched or permanent virtual circuits in any combination for a
total of 16 virtual circuits per system. Additionally, Tellabs has successfully
conducted long-term tests between Telcordia’s NMA and the system over the
Accunet packet service network.
12.06 Administrative ports may be used for local and/or remote connections to
an asynchronous ASCII terminal, hard-copy printer, or Operations Support System
(OSS). Remote access may be gained either through a dedicated data facility or
on a dial-up basis via the system’s optional integral modems (integral modems are
not available with the 5500S system).
12.07 Figure 12.1, shows the pin-outs for the four female 25-pin D-subminiature
connectors available on each administrative shelf.

Note: A male 25-pin connector is required to access a control link. The control
links are DCE type.

shield 1 shield 1 shield 1 shield 1


TxD 2 TxD 2 TxD 2 TxD 2
15 XMT clock
RxD 3 RxD 3 RxD 3 RxD 3
RTS 4 RTS 4 RTS 4 RTS 4
17 RCV clock
CTS 5 CTS 5 CTS 5 CTS 5
6 DSR 6 DSR 6 DSR 6
GND 7 GND 7 GND 7 GND 7
20 DTR 20 DTR 20 DTR
8 DCD 8 DCD 8 DCD 8

J10 (link 1 & 5) J11 (link 2 & 6) J12 (link 3 & 7) J13 (link 4 & 8)
front view of female backplane-mounted connectors

Figure 12.1 Wiring Scheme for DCE for Administrative Link Female Connectors on AC Shelf Backplane

Page 18-118 9/03 76.5500/18, Rev L4


System Engineering Manual 12. Administrative Interfaces

12.08 Device connections are described in the following pages of this manual

Device Continue to
Terminal Connecting a Terminal,
page 18-119
Printer Connecting a Printer,
page 18-122

Connecting a Terminal
12.09 Tellabs recommends the use of the DEC 510-CA terminal, Part No.
78.2667, since the terminal contains additional keys necessary to use the
Enhanced User Interface (EUI). These keys are:
• help

• select
• find

• do

• previous screen

• next screen

12.10 The following information describes the necessary hardware required to


connect the terminal and other popular terminals or PCs to the system.

Terminal Cable Connections


12.11 All terminal cables connect to one of the administrative links on the system
(J10, J11, J12, and J13). These links are 25-pin D-subminiature female
connectors. Links 1, 2, and 3 (connectors J10, J11, and J12) are asynchronous
ports. Link 4 is a synchronous port, so terminals are not usually connected to it.
Refer to Table 12.2.

Table 12.2 Terminal Cables


Terminals Tellabs Cable Part No.
DEC 510-CA and most other popular 50.80XX, available in set lengths where XX is
terminals (Tellabs Part No. 78.2667) the length in feet up to 50 feet (25-pin male to
25-pin male), refer to Figure 12.2, page 18-120

50.82XX, available in set lengths where XX is


the length in feet up to 50 feet (25-pin female
to 25-pin male), refer to Figure 12.3,
page 18-121

Personal computer with 9-pin male connector 50.2050, 6 feet cable (25-pin male to 9-pin
female), refer to Figure 12.4, page 18-121

76.5500/18, Rev L4 9/03 Page 18-119


12. Administrative Interfaces System Engineering Manual

1 o o1
2 o o2
3 o o3
4 o o4
5 o o5
6 o o6
7 o o7
8 o o8
9 o o9
10 o o 10
Male 25-pin 11 o o 11 Male 25-pin
D-subminiature 12 o o 12 D-subminiature
(P1) 13 o o 13 (P2)
14 o o 14
15 o o 15
16 o o 16
17 o o 17
18 o o 18
19 o o 19
20 o o 20
21 o o 21
22 o o 22
23 o o 23
24 o o 24
25 o o 25
Hood Hood
Shield

Figure 12.2 50.80XX Straight-through DCE to DTE Male DB25 to Male DB25
Cable

Page 18-120 9/03 76.5500/18, Rev L4


System Engineering Manual 12. Administrative Interfaces

1 o o1
2 o o2
3 o o3
4 o o4
5 o o5
6 o o6
7 o o7
8 o o8
9 o o9
10 o o 10
11 o o 11
Female 25-pin 12 o o 12 Male 25-pin
D-subminiature 13 o o 13 D-subminiature
(P1) 14 o o 14 (P2)
15 o o 15
16 o o 16
17 o o 17
18 o o 18
19 o o 19
20 o o 20
21 o o 21
22 o o 22
23 o o 23
24 o o 24
25 o o 25
Hood Hood
Shield

Figure 12.3 50.82XX DCE to DTE Female DB25 to Male DB25 Cable

8 o o1
3 o o2
2 o o3
Male 25-pin 20 o o4 Female 9-pin
D-subminiature 7 o o5 D-subminiature
(P1) 6 o o6 (P2)
4 o o7
5 o o8
22 o o9
1 Shield

Figure 12.4 50.2050 DCE to DTE Male DB25 to Female DB9 Cable

76.5500/18, Rev L4 9/03 Page 18-121


12. Administrative Interfaces System Engineering Manual

Connecting a Printer
12.12 Tellabs recommends a dot matrix printer, Part No. 78.2668, which has a
serial interface and fits on a shelf in a maintenance rack. The following information
describes the hardware needed to connect the Tellabs printer or other popular
printers.

Printer Cable Connections


12.13 All printer cables must originate from one of the asynchronous
administrative links on the TITAN (J10, J11, or J12). These links are 25-pin
D-subminiature female connectors. Refer to Table 12.3.

Table 12.3 Printer Cables


Printer Tellabs Cable Part No.
dot matrix (Tellabs Part No. 78.2668) or 50.80XX, available in set lengths where XX is
other popular printer with a serial interface the length in feet to 50 feet (25-pin male to
25-pin male), refer to Figure 12.2, page 18-120

Page 18-122 9/03 76.5500/18, Rev L4


System Engineering Manual 13. Alarming

13. Alarming

Rack Alarms
13.01 Each system rack is equipped with a 5550 Breaker/Frame Alarm Panel
(B/FAP) at the top position. Any alarm on any module in any shelf in the rack
causes a rack alarm relay to activate. LEDs on the front of the B/FAP light to
indicate which shelf is faulted. Additionally, two sets of both normally open and
normally closed relay contacts are available for end-of-aisle alarm panels or other
alarm reporting mechanisms. Connections to these relay contacts are made
via.045-inch wire wrap posts. Figure 13.1 shows the alarm assignments for these
connection points on the back of the B/FAP panel.

Part of 5550 Breaker/Frame Alarm Panel


(Rear View)

N.O.-Rack Alarm #1 N.O.-Rack Alarm #2


N.O. N.O.

To Office Aisle Alarms


To Office Aisle Alarms

Common-Rack Alarm #1 Common-Rack Alarm #2


C. C.

N.C.-Rack Alarm #1 N.C.-Rack Alarm #2

N.C. N.C.

#2 Alarm Input #4 Alarm Input


IN2 IN4

#2 Alarm Return #4 Alarm Return


RET2 RET4
Factory Prewired to
Equipment Shelves

Factory Prewired to
Equipment Shelves

#1 Alarm Input #3 Alarm Input


IN1 IN3

#1 Alarm Return #3 Alarm Return


RET1 RET3

Figure 13.1 Wire Wrap Posts Assignments on the B/FAP (Rear)

76.5500/18, Rev L4 9/03 Page 18-123


13. Alarming System Engineering Manual

System Alarms
13.02 The system provides extensive alarming capabilities through the 5540
Alarm Interface Panel (AIP) mounted in the administrative rack. Two sets of 56-pin
wire wrap connectors with.045-inch wire wrap posts provide minor, major, major
processor, and critical alarm contact closures, both normally open and normally
closed. An alarm cutoff switch is mounted on the panel, and there is an external
wire wrap input for alarm cutoff. Figure 13.2 and Figure 13.3, page 18-125, provide
the pin-outs for these wire wrap connectors.

EC2
Part of the 5540 Alarm
Interface Panel
PIN 1 PIN 2
Shelf 3 & 4 Alarm Input Shelf 1 & 2 Alarm Input
Prewired

B A
Factory

Frame

Prewired
Factory
Alarm
Shelf 3 & 4 Alarm Return RET RET Shelf 1 & 2 Alarm Return

Reset Input Reset Input


RES RES
Reset

From Office
From Office

Reset Source Reset Source


SRC RET

ACO Input ACO Input


ACO ACO ACO
ACO Source ACO Return
SRC
Input RET

ACO Active-#1 N.O. Contact ACO Active-#2 N.O. Contact


NO NO
ACO Active-#1 Common Contact ACO Active-#2 Common Contact
COM ACO COM
ACO Active-#1 N.C. Contact Active ACO Active-#2 N.C. Contact
NC NC
Critical Alarm-#1 N.O. Contact Critical Alarm-#2 N.O. Contact
NO NO
Critical Alarm-#1 Comm. Contact Critical Alarm-#2 Comm. Contact
COM Critical COM

To Office Audible Alarms


To Office Audible Alarms

Critical Alarm-#1 N.C. Contact Critical Alarm-#2 N.C. Contact


NC NC
Major Proc. Alarm-#1 N.O. Contact Major Proc. Alarm-#2 N.O. Contact
NO NO
Major Proc. Alm-#1 Comm. Contact Major Major Proc. Alm-#2 Comm. Contact
COM Proc. COM
Major Proc. Alarm-#1 N.C. Contact Major Proc. Alarm-#2 N.C. Contact
NC NC
Major Alarm-#1 N.O. Contact Major Alarm-#2 N.O. Contact
NO NO
Major Alarm-#1 Common Contact Major Alarm-#2 Common Contact
COM Major COM
Major Alarm-#1 N.C. Contact Major Alarm-#2 N.C. Contact
NC NC
Minor Alarm-#1 N.O. Contact Minor Alarm-#2 N.O. Contact
NO NO
Minor Alarm-#1 Common Contact Minor Alarm-#2 Common Contact
COM Minor COM
Minor Alarm-#1 N.C. Contact Minor Alarm-#2 N.C. Contact
NC NC

PIN 55 PIN 56

Figure 13.2 5540 AIP EC2 System Alarm Inputs and Outputs

Page 18-124 9/03 76.5500/18, Rev L4


System Engineering Manual 13. Alarming

EC3
Part of the 5540 Alarm
Interface Panel
PIN 1 PIN 2

Critical Alarm-#1 N.O. Contact Critical Alarm-#2 N.O. Contact


NO NO
Critical Alarm-#1 Comm. Contact Critical Alarm-#2 Comm. Contact
COM Critical COM
Critical Alarm-#1 N.C. Contact Critical Alarm-#2 N.C. Contact
NC NC

To Office Visual Alarms


Major Proc. Alarm-#1 N.O. Contact Major Proc. Alarm-#2 N.O. Contact
NO
To Office Visual Alarms

NO
Major Proc. Alm-#1 Comm. Contact
Major Major Proc. Alm-#2 Comm. Contact
COM Proc. COM
Major Proc. Alarm-#1 N.C. Contact Major Proc. Alarm-#2 N.C. Contact
NC NC
Major Alarm-#1 N.O. Contact Major Alarm-#2 N.O. Contact
NO NO
Major Alarm-#1 Common Contact Major Alarm-#2 Common Contact
COM Major COM
Major Alarm-#1 N.C. Contact Major Alarm-#2 N.C. Contact
NC NC
Minor Alarm-#1 N.O. Contact Minor Alarm-#2 N.O. Contact
NO NO
Minor Alarm-#1 Common Contact Minor Alarm-#2 Common Contact
COM Minor COM
Minor Alarm-#1 N.C. Contact Minor Alarm-#2 N.C. Contact
NC NC

Critical Alarm-#1 N.O. Contact Critical Alarm-#2 N.O. Contact


NO NO
Critical Alarm-#1 Comm. Contact Critical Alarm-#2 Comm. Contact
COM Critical COM

To Office Telemetry Alarms


Critical Alarm-#1 N.C. Contact Critical Alarm-#2 N.C. Contact
To Office Telemetry Alarms

NC NC
Major Proc. Alarm-#1 N.O. Contact Major Proc. Alarm-#2 N.O. Contact
NO NO
Major Proc. Alm-#1 Comm. Contact Major Major Proc. Alm-#2 Comm. Contact
COM Proc. COM
Major Proc. Alarm-#1 N.C. Contact Major Proc. Alarm-#2 N.C. Contact
NC NC
Major Alarm-#1 N.O. Contact Major Alarm-#2 N.O. Contact
NO NO
Major Alarm-#1 Common Contact Major Alarm-#2 Common Contact
COM Major COM
Major Alarm-#1 N.C. Contact Major Alarm-#2 N.C. Contact
NC NC
Minor Alarm-#1 N.O. Contact Minor Alarm-#2 N.O. Contact
NO NO
Minor Alarm-#1 Common Contact Minor Alarm-#2 Common Contact
COM Minor COM
Minor Alarm-#1 N.C. Contact Minor Alarm-#2 N.C. Contact
NC NC

PIN 55 PIN 56

Figure 13.3 5540 AIP EC3 System Alarm Inputs and Outputs

13.03 System engineering is now complete. Refer to the TITAN 5500/S


Installation Manual, 76.5500/7, for a detailed description of hardware installation.

76.5500/18, Rev L4 9/03 Page 18-125


13. Alarming System Engineering Manual

USER NOTES

TELLABS DOCUMENTATION

Page 18-126 9/03 76.5500/18, Rev L4


System Engineering Manual Index

Index

Numerics blind-mate connection (network fiber cables) 18-14


breaker/frame alarm panel (B/FAP) 18-9
10" base spacer isolation 18-71
1024 DS3 equivalent port 18-22
2.5" base spacer isolation 18-71 C
22-AWG cable cable 18-29
cable length from DSX 18-78 connectorized for DS1 port shelf 18-78
22-AWG cable, DS1 connector types for OCn 18-87
equalization setting 18-79, 18-80 DCC LAN 18-112
24-AWG cable DS1 24-AWG 18-79
cable length from DSX 18-79 DS1 26-AWG 18-80
24-AWG cable, DS1 18-79 DS1 734A 22-AWG 18-78
256 DS3 equivalent port 18-22 internal LAN for port shelves 18-104
26-AWG cable LAN ordering form 18-38, 18-39, 18-45
cable length from DSX 18-80 network fiber cables 18-14
26-AWG cable, DS1 18-80 NTDM-to-NTDM 18-104, 18-110
equalization setting 18-81 ordering, fiber and LAN 18-29
5" base spacer isolation 18-71 order form 18-38, 18-39, 18-45
5518 T3/EC1 Line Interface Module (LIM). rack space 18-78, 18-80, 18-81, 18-83
See also Line Interface Module (LIM). SYNC timing 18-104, 18-105
5543 facility fiber cable 18-87 cable types
5550 breaker frame alarm panel 18-89 DS1 18-72
734A 22-AWG cable, DS1 18-78 DS3/STS-1E 18-83
OC-3/OC-12 18-88
A center stage shelf 18-22
Communication Interface Panel (CIP) 18-113
A and B feeds, dc power 18-89
computer floors 18-58, 18-60
AC (Administrative Complex) 18-9
connector
AC (alternating current), power wiring 18-91
Amphenol-type 18-74
AC. See Administrative Complex (AC).
DS3 cables 18-84
adapter kit, 50-pin to wire wrap posts 18-82
OC-3 and OC-12 18-88
adapter plate 18-59
special for corners on DS1 port shelf 18-82
administrative
connectorized cabling for DS1 port shelf 18-78
interface (communication links) 18-117
conventional concrete floor 18-70
connect to a terminal 18-119
current specifications, racks 18-89
Administrative Complex (AC) 18-11
alarming 18-123
alarm interface panel 18-9 D
Amphenol-type connector DC (direct current), power wiring 18-89
on double-density DS1 port shelf 18-76 DCC
on DS1 port shelf 18-73 cabling scheme 18-115
special for DS1 port shelf 18-82 hardware requirements 18-113
wire wrap panel 18-82 LAN cabling 18-112
wiring diagrams 18-74 DCC Processor Module (DPM) 18-114
double-density DS1 port shelf 18-77 Deployment Engineering Dept.
DS1 port shelf 18-75 cable orders 18-29
anchor bolt ordering fiber and LAN cables 18-22
earthquake 18-70 ordering special rack heights 18-58
anchoring, floor 18-70 shipping 18-46
anchor plate 18-70 DS1
cable 18-72
B 22-AWG 18-78
24-AWG 18-79
base extenders 18-64

76.5500/18, Rev L4 9/03 Page 18-127


Index System Engineering Manual

26-AWG 18-80 panel 18-58


734A 22-AWG 18-78 plan 18-22
wire wrap panel 18-82 raised 18-61
circuits per shelf and rack 18-14 forms
double-density shelf 18-76 fiber and LAN cable 18-38, 18-39, 18-45
rack 18-78, 18-80, 18-81 LAN cable information 18-37
single-density shelf 18-73 port equipment fiber cable information 18-36
DS3 frame, isolation from dc voltages 18-70
cable length 18-83
circuits per shelf and rack 18-14 G
rack 18-83
grounding
STS-1E cabling 18-83
10" base spacer 18-71
DSX, cable length from
2.5" base spacer isolation 18-71
22-AWG cable 18-78
5" base spacer isolation 18-71
24-AWG cable 18-79
end panel isolation 18-71
26-AWG cable 18-80
isolated vs. integrated 18-70
duct access spacer panels 18-58
grounding & rack mounting 18-48
ductwork for fiber and LAN 18-116
floor anchoring 18-70
rack heights 18-68
E raised-floor environments 18-58
earthquake bracing anchor kit 18-70 top support 18-69
See also nonearthquake anchor kit.
EMI H
grounding plate
heat baffle 18-10, 18-15
description 18-67
height extenders 18-68
shielding 18-69, 18-70
end panel kits 18-65
end stage shelf 18-29 I
equalization setting integral connectors for facility fiber optic cables
22-AWG cable 18-79, 18-80 description 18-88
26-AWG cable 18-81 FC type 18-87
equipment racks SC type 18-87
Administrative Complex (AC) 18-11 ST type 18-87
expandable switch network 18-22 interfaces, administrative 18-117
isolated vs. integrated grounding 18-70
F isolation
10" base spacer 18-71
facility fiber cable
2.5" base spacer 18-71
OC-12 18-87
5" base spacer 18-71
FCC compliance
end panel 18-71
EMI shielding 18-69
floor 18-71
Ethernet transceivers 18-114
kits 18-71
fiber and LAN
cable ordering 18-29
order form 18-38, 18-39, 18-45 L
cabling 18-29, 18-92 LAN
connection 18-87 cable information form 18-37
ductwork 18-116 cable ordering form 18-38, 18-39, 18-45
installers’ sample running list 18-101 cabling 18-27, 18-37, 18-104
list of material 18-30 DCC and TCP/IP cabling 18-112
ordering form 18-22 node 18-27, 18-37
sample running list 18-94 ordering form 18-38, 18-39, 18-45
floor run 18-27, 18-37
anchoring 18-70 layout rules, system configuration 18-22
isolation 18-71 L-bracket in wire guard assemblies 18-67
layout 18-29 lexan backplane 18-82

Page 18-128 9/03 76.5500/18, Rev L4


System Engineering Manual Index

LIM. See Line Interface Module (LIM) colors 18-17, 18-18


Line Interface Module (LIM) 18-79, 18-80, 18-81, 18-83, diagrams 18-4, 18-10, 18-11, 18-15
18-85 height extenders 18-68
specification, current 18-89
M rack mounting & grounding 18-48
floor anchoring 18-70
measuring distances 18-30
rack heights 18-68
metal hood on connectorized cables (DS1) 18-78
top support 18-69
mounting
raised floor environment 18-61, 18-70
end panels 18-65
right angle connector 18-78, 18-82
rack base spacers 18-60
rules, system layout 18-22
special EMI grounding plates 18-69

N S
SC connector 18-87
network complex (NC)
shipping information 18-30, 18-46
configurations 18-12
site-specific material, ordering 18-29
shelf types 18-13
spacers
network fiber cables (internal LAN) 18-14
base 18-61
nonearthquake anchor kit 18-70
duct access 18-61
NTDM cross-timing cables 18-104, 18-110
specifications
fuse sizes 18-89
O rack current low voltage 18-89
OC-12 rack power dissipation 18-89
circuits per shelf and rack 18-14 ST connector 18-87
interface 18-87 STS-1E
shelf 18-87 circuits per rack and shelf 18-14
OC-3 synchronization cross link cable 18-22
circuits per shelf and rack 18-14 SYNC timing cables 18-105
interface 18-87 system
shelf 18-87 alarm 18-124
ordering cable, fiber and LAN 18-29 layout rules 18-22
ordering form 18-38, 18-39, 18-45 overview 18-2
OSI System Processor Module (SPM) 18-113
hardware requirements 18-113
T
P TCP/IP
plate, EMI grounding 18-69 cabling 18-112
port equipment hardware requirements 18-113
complex 18-14 terminal cable connection 18-119
fiber cable information form 18-36 threaded rod 18-58
rack 18-27, 18-37 top support for rack 18-46
shelf 18-14, 18-24
cabling 18-14 W
power specifications, racks 18-89
power wiring wire
AC (alternating current) 18-91 shield assemblies 18-67
DC (direct current) 18-89 wrap
printer connections 18-122 connection, DS1 port shelf 18-72
kit 18-82
panel for DS1 cabling 18-82
R wire guard. See wire, shield assemblies.
rack 18-9, 18-12, 18-14, 18-16, 18-22, 18-60, 18-69, 18- wiring
82 list (form) 18-30
alarm 18-123 power
base extenders 18-64 AC (alternating current) 18-91
base spacer 18-49, 18-60 DC (direct current) 18-89

76.5500/18, Rev L4 9/03 Page 18-129

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