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J Mater Cycles Waste Manag

DOI 10.1007/s10163-015-0372-0

ORIGINAL ARTICLE

Investigating the performance of aerobic, semi-aerobic,


and anaerobic bioreactor landfills for MSW management
in developing countries
M. Ahmadifar1 • Majid Sartaj2 • M. Abdallah2

Received: 8 June 2014 / Accepted: 11 March 2015


Ó Springer Japan 2015

Abstract Three different laboratory bioreactors, each Introduction


duplicated, with dimensions 0.5 9 0.5 9 1 m were set up
and monitored for 160 days. Municipal Solid Wastes with Municipal Solid Wastes (MSW) management issues vary
an organic content of *80 % and a density of 550 kg/m3 dramatically and display striking differences between de-
were placed in bioreactors. Fresh leachate collected from veloped and developing countries. Implementing sustain-
waste collection vehicles was used with a recirculation rate able development and management plans in developed
of 28 L/day. Aerobic bioreactors were aerated at a rate of countries has resulted in increasing diversion of MSW
0.15–0.24 L/min/kg of waste. Almost the same level of through recycling, composting, and incineration over the
treatment was observed in terms of chemical oxygen de- last couple of decades. For example, in 2012, as much as
mand reduction of leachate, which was in the range of 46 % by weight of MSW generated in USA was diverted
91–93 %. However, for anaerobic bioreactor, it took al- from the MSW stream and the remaining 54 % was de-
most twice the time, 160 vs. 76 days, to reach the same posited in landfills [1]. Majority of these landfills have been
level of treatment and stabilization. The behavior of semi- also operated as engineered landfills, with a new trend
aerobic bioreactor was somewhere between the aerobic and toward favoring building and operating new landfills as or
anaerobic ones. Total biogas production for anaerobic converting the existing ones to bioreactor landfills. These
bioreactors was 90 L/kg of waste, which contained landfilling technologies utilize reliable control systems in
57–63 % methane. Methane concentration measured in place for collecting and managing landfill leachate and
semi-aerobic bioreactor was below 5 %. The main advan- gases. MSW per capita generation rates in developed
tage of aerobic bioreactor was the fast rate of the process, countries have also reached or approaching a stable stage
while for semi-aerobic bioreactor, it was the elimination of or peak values. In 2012, MSW generation rate in USA was
the need for energy to maintain aerobic conditions, and for 4.38 lb/person/day, which was slightly less than 4.55 lb/
anaerobic bioreactor it was the production of biogas and person/day measured in 2008 [1]. The situation in devel-
potential energy recovery. oping countries is very different. The amount of MSW
continues to rapidly increase due to rapid population
Keywords Bioreactor landfill  Aerobic  Semi-aerobic  growth and accelerated urbanization and industrialization.
Anaerobic  Leachate recirculation The growing urbanization and higher standards of living
are also pushing the per capita waste generation rates
higher. The urban population in China increased from
1.44 9 108 in 1981 to 3.52 9 108 in 2002, and the per
capita MSW generation rate increased from 0.5 to 1.1 kg/
& Majid Sartaj
person/day during the same period [2]. MSW composition
msartaj@uottawa.ca is another noticeable difference between developed and
developing countries. The composition of MSW depends
1
Isfahan University of Technology, Isfahan, Iran on many factors, such as socio-economic, climatic and
2
University of Ottawa, Ottawa, Canada geographical conditions, etc. [3]. The organic fraction

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(60–90 %) and moisture content (60–80 %) of MSW in after 180 days with total methane production of 54.87 L/kg
developing countries are much higher than developed dry weight of MSW compared to 290 days and a total
countries. The organic fraction is the predominant com- methane production of 17.04 L/kg dry weight of MSW for
pound in the MSW stream in developing countries [2–4]. In the bioreactor with only leachate recirculation and no ad-
addition, landfill sites in developing countries are mostly ditional water. The leachate recirculation rates were 5–11
practicing either open dumping or using covered trenches and 5–12.5 % of waste volume for bioreactors with lea-
without appropriate leachate and gas control systems. This chate recirculation only and leachate recirculation plus
is mainly due to technological and financial constraints and supplemental water, respectively [16]. Rich et al. [17] re-
the lack of proper management and skilled operators [4, 5]. viewed the use of aerobic landfill worldwide. They stated
In 2002, about 46 % of MSW generated in China was that old landfill sites might require aftercare for decades or
discarded in dumps and only 6 % diverted through incin- even centuries and the use of aerobic landfill techniques
eration and composting [2]. could decrease the risks associated with current landfill
Sustainable management of MSW is one of the biggest practices. Read et al. [18] reported on successful operation
challenges for developing countries. Clearly open dumping of two separate aerobic landfill systems in Georgia, USA.
and/or covered trench method (with no leachate and gas The key to the aerobic landfill’s effectiveness was the
control system) are not acceptable waste management proper control of aerobic conditions, where by waste mass
practices and will result in significant environmental im- temperatures and moisture were maintained within optimal
pacts that could last for several decades. Production of ranges. Methane concentrations decreased by at least 80 %
landfill leachate and contamination of water resources in in three weeks after system startup and remained consis-
the event of leachate migration is one the most important tently below 15 % (v/v) for most of the project. A study
issues of concern [6]. Landfills are also considered an reported that the range of aeration rates used in aerobic
important source for greenhouse gases and contribute to reactors is wide, as low as 0.17 L/min/kg waste and as high
global warming [3]. Considering above, there is a need to as 0.97 L/min/kg waste. An aeration rate of 0.2 L/min/kg
upgrade the existing landfill sites and design, build, and MSW was applied in a comparative study of four aerobic
operate the new ones in developing countries using sus- and anaerobic laboratory reactors [19]. A particular type of
tainable development strategies and technologies. the in situ aeration technology, also known as Fukuoka
A promising method to improve landfill operation and method, was developed in Japan and was first tested in the
management is bioreactor landfill technology. Bioreactor construction of Shin-Kamata Landfill in 1975. This semi-
landfills are a development of regulated landfills where aerobic landfill system can be explained as a system where
leachate is commonly collected and recirculated back the leachate and gas are continuously removed from the
through the waste material. It aims at enhancing the phy- waste mass using a common piping system for collection of
sical/chemical/biological conditions to enhance biodegra- leachate and gas. The ambient air flows into the waste body
dation and reduce the waste stabilization time. Leachate passively through the head space of the leachate collection
recirculation increases the moisture content within the pipes that are open to the atmosphere. A leachate recircu-
waste material, dilutes potential inhibitors to methano- lation system sometimes is incorporated when applicable,
genesis, enhances the distribution of nutrients and enzymes where the leachate collected is recirculated using a pump
between methanogens and solid/liquids, increases the rate from the top into the waste layers. The temperature dif-
of MSW settlement, and reduces the post-closure activities ference between the interior landfill and the outside air
[7–10]. Leachate recirculation is also reported to be an produces a chimney effect, where air is drawn into the
effective treatment and control method for leachate man- pipes and circulated throughout the waste mass. This
agement [11–14]. technology has been used in some countries such as
Based on the method of aeration, bioreactor landfills are Malaysia, China, and Iran [5, 20].
classified as aerobic, semi-aerobic (also called hybrid), and Cossu et al. [21] compared aerobic and anaerobic ex-
anaerobic, with anaerobic bioreactor being the most com- perimental bioreactor columns. Aeration of the waste mass,
mon method of practice. It is recommended that leachate either with forced aeration or in semi-aerobic like condi-
should be introduced slowly in anaerobic bioreactors since tions, produced a rapid and marked oxidation of organics
high flow rates may deplete buffering capacity and remove and nitrogen. Sun et al. [22] compared semi-aerobic and
methanogens. As gas production is established, the flow anaerobic degradation of refuse with recirculation after
rates and frequency of recirculation could be increased leachate treatment by aged-refuse bioreactor. The results
[15]. The effect of leachate recirculation with supplemental showed that the time required to meet the discharge stan-
water addition was investigated for laboratory anaerobic dard and the time of stabilization of the refuse was short-
bioreactors. The reactor with leachate recirculation and ened considerably, 2.2 years for anaerobic process vs.
supplemental water addition reached the stabilization phase 100 days for the semi-aerobic process. Erses et al. [23] also

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compared aerobic and anaerobic bioreactors and stated that the experimental setup and operating conditions is pre-
aerobic reactors had higher organic, nitrogen, phosphorus, sented in Table 1. Also, images of laboratory setup and
and alkali metal removal efficiencies than the anaerobic cross section of bioreactors are illustrated in Figs. 1 and 2,
one. Furthermore, stabilization time considerably de- respectively. The bioreactors were plastic containers with a
creased when using aerobic processes with leachate recir- cross-sectional area of 0.5 9 0.5 m, and a height of 1 m.
culation compared to the anaerobic system with the same Two leachate holding tanks were installed for each biore-
recirculation scheme. actor, one at the top and one at the bottom. For each
Aerobic bioreactor technology is highly demanding in bioreactor, initially leachate was added to the top tank,
terms of costs and operation. The major advantage though passed through the bioreactor by gravity, and collected in
is the reduced stabilization time of waste material, the bottom tank. Collected leachate was then pumped back
elimination of methane production, and significantly less to the tank at the top, from which leachate was recirculated
after closure activities. Anaerobic bioreactor technology, back into the waste mass. The top tank was equipped with a
similar to aerobic method, is considered as a high cost and valve to stop the leachate flow when necessary or allow the
technologically demanding process. The main advantage is slow release of leachate according to the recirculation
the possibility of extracting energy through the collection schedule. A 5-cm layer of gravel was placed at the bottom
and utilization of methane gas. The semi-aerobic landfill and top of all bioreactors to facilitate the collection of
system seems a suitable alternative for developing coun- leachate at the bottom and better distribution of leachate at
tries because of the simple and low-cost technology com- the top. Leachate was distributed in four different points at
pared to the other two methods [24]. As stated above, there the top of gravel layer. The bioreactors were covered with a
is a need to upgrade the existing landfill sites and/or design hard plastic plate at the top and were water and gas proofed
and build the new ones in developing countries in order to using a flange and a rubber washer. A flexible pipe was
achieve sustainable management of MSW. Bioreactor provided at the top of all bioreactors for biogas collection
landfilling technology is a viable sustainable MSW man- using tedlar bags.
agement approach; however, there are different methods For aerobic bioreactors, two sets of perforated aeration
(aerobic, semi-aerobic, and anaerobic) with different levels pipes, see Fig. 1, made from polypropylene were placed in
of technological and financial demands. Considering this, the middle and the bottom of each bioreactor and con-
and the fact that there is limited information in the lit- nected to an air compressor in order to inject the air into the
erature on feasibility study and simultaneous comparison waste mass. The aeration pipes were wrapped in a fine
of these methods and considerably different composition mesh to prevent any clogging. An airflow meter was used
MSW between developed and developing countries, the to measure the amount of aeration provided for aerobic
aim of this research was to study the feasibility and to bioreactors. As mentioned above, a wide range of airflow
investigate and compare the performance of aerobic, semi- rate is reported in the literature. For the present study, an
aerobic, and anaerobic bioreactors using experimental airflow rate was chosen based on a previous study with a
laboratory reactors and for a typical high organic content 600 kg/m3 density of waste for laboratory bioreactors
MSW produced in developing countries. which is close to the density used in this study (600 kg/m3)
[19]. It was also decided to use a varying rate of airflow as
opposed the constant rate used in the above study. As such
Materials and methods the airflow was maintained at 0.24 L/min kg of waste for
the first 2 weeks, 0.20 L/min kg of waste for weeks 3–6,
Three types of laboratory bioreactors were set up and and 0.15 L/min kg of waste for weeks 7 till the end of
monitored to simulate the aerobic, anaerobic, and semi- experiment.
aerobic bioreactor landfills. The bioreactors were dupli- Anaerobic bioreactors were similar to aerobic ones, but
cated, so there were a total of 6 bioreactors. Summary of did not have any aeration system inside. The bioreactors

Table 1 Experimental setup Type of reactor: Anaerobic Semi-aerobic Aerobic


and operating conditions for
reactors Size 0.5 9 0.5 9 1.0 m
Density 550 kg/m3
Rate of leachate recirculation 28 L/day (*11 % waste vol.)
Mode of aeration and rate NA Passive Forced 0.15–0.24 l/min/kg
Heating of leachate Yes (35 °C) Yes (35 °C) No
pH adjustment Yes No No

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Fig. 1 Laboratory setup: a bioreactors (left), b top plate with leachate distribution pipes and gas collection pipe (top right), c aeration pipes used
for aerobic and semi-aerobic bioreactors (bottom right)

Fig. 2 Cross section of laboratory bioreactors

were also wrapped with a 5-cm-thick fiberglass insulating temperature of the leachate in the upper tank around 35 °C
cover; see Fig. 1, to reduce the heat loss through the walls. (mesophilic range). pH of the leachate was adjusted, when
In addition, a heating wire element was used to keep the necessary, by adding NaOH to the leachate before

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Table 2 Composition of the waste used for experiments Fresh leachate from leachate containers installed in
Organic Plastic Paper/cardboard Textile/leather Glass Metal
municipal waste collection vehicles was collected and
transferred to the laboratory. Initially, enough leachate was
78.9 9.6 4.8 3.4 1.7 1.6 added to each bioreactor to bring the moisture content of
the waste material to field capacity. Then 28 L of leachate
was recirculated daily for the duration of the experiments.
recirculating it back to the bioreactor. This is further dis- This is about 11 % of waste volume in each reactor and is
cussed in a later section which presents the results on pH within the range reported in a previous research [15].
monitoring. Samples of the leachate from all bioreactors were collected
The conditions in semi-aerobic bioreactor were some- and analyzed for chemical oxygen demand (COD), total
where between the aerobic and anaerobic ones. A set of solids (TS), total dissolved solids (TDS), total suspended
aeration pipes similar to the ones used in the aerobic sys- solids (TSS), pH, and heavy metals concentrations ac-
tem was placed at the base and in the mid height of the cording to methods presented by Standard Methods [25].
reactor, but the ends of these pipes were open to the outside Biogas samples were also collected and analyzed for their
ambient air and no pump was used to force the air inside composition using a Gas Chromatographer (GC). The
the reactors. Therefore, the aeration was enhanced by temperature of the bioreactors was monitored on a regular
natural upward flow of the warmer air inside the reactor. basis as well.
Similar to anaerobic bioreactors, semi-aerobic bioreactors
were covered with the same insulating cover material and
the temperature of the leachate in the upper tank was kept Results and discussions
around 35 °C (mesophilic range).
The input of the screen unit of Isfahan composting and COD
recovery plant, Isfahan, Iran, was used as waste material.
The composition of the waste was determined by manually Variation of the average COD concentrations of the lea-
separating and weighing different components of three chate is presented in Fig. 3. The fluctuation for COD
200–300 kg waste samples. Table 2 represents the com- measurements between the duplicate reactors was in the
position of the modified waste used in the experiment. As range of 3–7 %. Since the organic fraction of waste was
presented, the organic content of the waste, like most de- high (*80 %), the organic matter concentration of the
veloping countries and also due to separation of a portion produced leachate was expected to be high. The initial
of recyclable materials such as papers, is very high. The COD concentrations of the leachate measured on the first
large components were shredded to a maximum size of day, after the first recirculation, were 40,500, 48,000, and
8 cm. The waste was placed in layers and compacted 40,000 mg/L for aerobic, semi-aerobic, and anaerobic
manually with a plate to reach a density of 550 kg/m3. bioreactors, respectively. During the initial stages of

Fig. 3 Average COD


concentration in leachate in
different bioreactors

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Fig. 4 Average pH of leachate


in different bioreactors

Fig. 5 Average temperature


measurement of leachate in
different bioreactors

recirculation, the COD concentrations increased to of the leachate was reduced from 44,800 to 8450 mg/L.
44,800 mg/L on day 4 for aerobic bioreactor, 56,000 mg/L This is equal to 81 % COD reduction compared to the
on day 7 for semi-aerobic bioreactor, and 64,900 mg/L on maximum COD. From day 28 until day 76, COD of the
day 28 for anaerobic bioreactor, respectively. This increase leachate was further reduced to 3840 mg/L, but at a much
was mainly due to a combination of rapid initial dissolution slower rate, showing a total COD removal efficiency of
and release of organic matter and hydrolysis in the biore- 91 % compared to the maximum COD. This is similar to
actor. After acclimatization and establishment of microor- 91 % reduction for COD reported by Sanphoti et al. [16].
ganisms, biodegradation of organic matter started. As can This shows that degradation of organic matter portion of
be seen, the major reduction of COD in aerobic bioreactor the MSW and leachate treatment using aerobic scheme plus
occurred during the period of day 4 to day 28, where COD leachate recirculation is a feasible, fast, and effective

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Fig. 6 Average TDS of


leachate in different bioreactors

in situ process. In the case of semi-aerobic bioreactor, COD the slope of the last segment, it seems that biodegradation
started to reduce at a steady rate from 56,000 mg/L on day was still continuing, but the experiment was terminated.
7 to 5400 mg/L on day 109 (90 % removal compared to the The anaerobic system was slower than aerobic system in
maximum COD), and to 3550 mg/L on day 160 at a slower terms of COD reduction, but the advantage was the lack of
rate (93 % total removal compared to the maximum COD). need for energy for aeration. On the other hand, the
The biodegradation process was even slower in anaerobic anaerobic system has the potential of biogas production as
system as it took 132 days for COD to reduce from the will be further discussed at a later section. The remaining
maximum concentration of 64,900 mg/L on day 28 to de- COD in all bioreactors is the slowly degradable or recal-
crease to a concentration of 5300 mg/L on day 160 (92 % citrant portion of organic matter present in the leachate,
removal compared to the maximum COD). Also, no sig- which was in the range of 3550–5300 mg/L.
nificant reduction in COD was observed in the early stage
with COD concentration gradually accumulating in the
pH
leachate until the peak indicating that acidogenesis was
progressing at a faster rate than methanogenesis. The
Figure 4 shows the average pH measurements for all three
anaerobic bioreactor then entered methanogenesis and gas
bioreactors. The fluctuation for pH measurements between
production stage with accompanying COD reduction. From
the duplicate reactors was below 5 %. The initial pH of
leachate measured on day 1 was 3.9. pH of the leachate in
the aerobic bioreactor was quickly increased and reached a
value of 7.9 on day 16 and remained in the range of 8–8.5
for the remaining period of the experiments. In the case of
the anaerobic bioreactor, pH increased to a value of 6.3 on
day 13 and then started to drop. This is due to the fact that
bioreactor was in the acid phase of anaerobic processes at
this stage. To enhance the speed of the process, the pH of
leachate was adjusted gradually starting on day 35. To
prevent any shock, the adjustment was kept close to 0.3 pH
units at each adjustment event. pH adjustment was stopped
when the pH reached a value of 7. At this point, around day
90, the anaerobic bioreactor was stable and was in the
methane production phase. The COD of the leachate also
started to decrease at a fast rate (Fig. 3) confirming this.
Fig. 7 Gas composition from anaerobic bioreactor Similar to the trend observed for COD, the behavior of

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Fig. 8 Daily (top) and


cumulative (bottom) biogas
production in anaerobic
bioreactor

semi-aerobic bioreactor is somewhere between the aerobic day 67, the average temperature inside aerobic bioreactors
and anaerobic bioreactor. The pH of the semi-aerobic dropped to 24 °C, which was close to the room tem-
bioreactor also increased quickly and reached a value of 7 perature. The high temperatures observed during the ini-
on day 19, and then gradually increased over the period of tial stages were the result of rapid aerobic biodegradation
experiment to a maximum value of 7.9 at the end of of the organic matter and subsequent heat generation and
experiment. had a similar trend to COD. As for semi-aerobic and
anaerobic bioreactors, the temperature initially increased
Temperature and then was kept in the range of 30–32 °C by heating the
leachate.
Average temperature variation of the bioreactors is pre-
sented in Fig. 5. The fluctuation for temperature mea- TDS, TS, and TSS
surements between the duplicate reactors was below 5 %.
As shown, the temperature inside the aerobic bioreactor Variation of the average TDS of leachate in different
increased initially and reached a maximum of 53 °C on bioreactors is illustrated in Fig. 6. Initial rise and subse-
day 7 and then dropped back to values in the range of quent decrease in TDS followed similar trends as COD and
25–30 °C for significant portion of the remaining time. On temperature variations. The initial rise was due to

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recirculation of leachate and subsequent dissolution and reduction compared to the initial value. For semi-aerobic
release of organic and inorganic matter contained in WSM. bioreactor, average TDS was decreased from 31,400 mg/L
Average TDS increased from an initial value of 22,280 mg/ to a final value of 9800 mg/L, which shows a 69 % re-
L to a maximum value of 28,360 mg/L on day 4 for aerobic duction compared to the maximum TDS and 57 % reduc-
bioreactor, from an initial value of 23,000 mg/L to a tion compared to the initial value. And for anaerobic
maximum value of 31,400 mg/L for semi-aerobic biore- bioreactor, average TDS stayed above 30,000 mg/L range
actor, and from an initial value of 19,360 mg/L to a max- for 90 days, similar to COD, and then started to drop to
imum value of 37,100 mg/L on day 10 for anaerobic final value of 11,200 mg/L at the end of experiment
bioreactor, respectively. Average TDS then quickly drop- showing a 70 % reduction compared to the maximum TDS
ped to values below 15,000 on day 22, and then gradually and 42 % reduction compared to the initial value. TS fol-
decreased further and reached a final value of 12,370 mg/L lowed the same trend as TDS with reduction removals of
for aerobic bioreactor at the end of the experiment. This 55, 69, and 69 % for aerobic, semi-aerobic, and anaerobic
shows a total of 56 % reduction for total dissolved solids bioreactors, respectively. As for TSS, there was a general
compared to the maximum TDS measured value and 44 % decrease but no specific trend was observed.

Fig. 9 Concentration of heavy


metals in leachate in bioreactors

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Fig. 9 continued

Biogas where majority of COD was degraded (*12,000 mg/L).


The biogas contained about 57–63 % methane. Average
During the course of the experiment, some samples of daily and cumulative biogas productions in anaerobic
biogas generated in anaerobic bioreactors as well as the gas bioreactors are illustrated in Fig. 8. The fluctuation for
collected from the headspace of semi-aerobic and aerobic biogas production between the duplicate reactors was be-
bioreactors were collected and analyzed by GC for gas low 7 %. The average total biogas production for anaerobic
composition. No methane was detected in aerobic biore- bioreactors was about 10,800 L. Considering that 120 kg
actors. Methane concentration measured in semi-aerobic of waste was placed in each bioreactor, the biogas pro-
bioreactor was negligible as it was below 5 %. Figure 7 duction rate was 90 L/kg of waste. Moisture content of the
illustrates the gas composition of biogas generated in MSW used in this study was in the range of 60–65 %.
anaerobic bioreactor for day 88 where COD concentration Therefore, the biogas production was about 27–31 L/kg
was still high (*50,000 mg/L), day 98 where COD was dry weight of MSW, which is close to a value of 55 L/kg
quickly being degraded (*30,000 mg/L), and day 117 dry weight of MSW reported in the literature [16].

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